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Fluid Filter Regulator

Abstract: A fluid filter regulator includes housing with an inlet and an outlet defined there for. The fluid filter regulator includes a valve and a pitot tube. The valve is disposed within the housing and receives unregulated fluid from the inlet and supplies regulated fluid to the outlet. The pitot tube is disposed at the outlet for sensing pressure at the outlet and transmitting pressure to an underside of a diaphragm of the valve for controlling opening and closing of the valve. The pitot tube has a bore with diameter thereof reducing from an operative bottom open end to an operative top open end and chamfered to open at right angle at bottom of the pitot disposed below the underside of the diaphragm to facilitate in controlling pressure with attenuated vibrations and noise.

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Notices, Deadlines & Correspondence

Patent Information

Application #
Filing Date
22 December 2011
Publication Number
06/2014
Publication Type
INA
Invention Field
MECHANICAL ENGINEERING
Status
Email
Parent Application
Patent Number
Legal Status
Grant Date
2021-07-30
Renewal Date

Applicants

ASCO NUMATICS INDIA PVT. LTD.
57 KUNDRATHUR MAIN ROAD, GERUGAMBAKKAM, PIN - 602 101

Inventors

1. JAWADE VIJAY
F-10, APPLE BUILDING, APPASAMI ORCHARDS, ARCOT ROAD, VADAPALANI, CHENNAI - 600 026

Specification

FIELD OF THE DISCLOSURE: The present disclosure generally relates to a regulator for regulating flow of a fluid flowing through a fluid line. Particularly, the present disclosure relates to an Air-filter regulator or a Gas-filter regulator BACKGROUND: Air regulators are generally mounted in an air line for supplying regulated air at constant pressure to the equipment disposed downstream thereof, regardless of variations in flow and upstream pressure, thereby eliminating any damage caused to delicate equipment due to abrupt variations in flow and upstream pressures. Air regulators known in the prior art, fail to handle pressure fluctuations in a wide range, particularly, air regulators known in the prior art can regulate pressures within a narrow range and fail if subjected to pressures outside the pressure range for which they are designed. Mounting such air regulators, may even obstruct the air flow inside the air line and result in pneumatic pressure drop, thereby resulting in a reduced flow rate. Such a pressure drop and reduced flow rate occurring due air regulator disposed along the flow passage / air line may be detrimental for the proper working of a pneumatic system of which the air line is a part. Further, air regulators fail to effectively remove moisture carried in the air line, and accordingly the moisture reaches the equipment disposed downstream of the air filter causing damage there- to. | Accordingly, there is a need for an air filter regulator that can handle a wide [ range of upstream pressures, while still retaining the integrity of the air regulator. Further, there is a need for an air filter regulator that regulates the air flow there-through while still maintaining a desired flow rate there-through. Still further, there is a need for an air filter inbuilt in the regulator that effectively removes moisture carried in the air line. Further, there is need of Pitot tube for getting maximum flow through the Air Filter Regulator. Further, there is a need for an improved pitot tube to be used with the air filter regulator that prevents vibration/noise of a diaphragm due to excess pressure in the underside of the diaphragm. Further, there is a need for an air filter inbuilt in the regulator that prevents damage caused to the equipment disposed downstream of the air filter due to unregulated air reaching such equipment, thereby reducing wear and tear of the equipment and increasing it's operational life. Still further, there is a need for an air filter regulator that may be easily mounted on an air line. Furthermore, there is a need for air filter regulator mounted on an air line that facilitates economical operation of a pneumatic system of which the air line is a part of by minimizing the amount of pressurized air that is wasted. OBJECTS: Some of the objects of the present disclosure which at-least one embodiment is able to satisfy, are described herein below: It is an object of the present disclosure to ameliorate one or more problems of the prior art or to at least provide a useful alternative. An object of the present invention is to provide an air/gas filter regulator for effectively regulating air/gas pressure in an air/gas flow line for eliminating damage to delicate equipments disposed downstream thereof by avoiding abrupt variations in flow and upstream pressure. 1 Another object of the present invention is to provide an air/gas filter regulator for handling pressures within a wide range, while still maintaining integrity of the air/gas filter regulator. Yet another object of the present invention is to provide an air/gas filter regulator that can be easily mounted in an air/gas line. Yet another object of the present invention is to provide an air/gas filter regulator that maintains desired air/gas flow rate there-through. Another object of the present invention is to provide an air/gas filter regulator that effectively removes moisture carried in the air/gas flow line. Yet another object of the present invention is to provide an air/gas filter regulator that eliminates pneumatic pressure drop occurring in an air/gas flow line due to presence thereof along the air/gas flow line. Yet another object of the present invention is to provide vibration and noise free air/gas filter regulator that eliminates pneumatic pressure surge occurring in an air/gas down stream flow line due to malfunctioning of the system. Still another object of the present invention is to eliminate vibration and noise when user uses smaller tube creating back pressure in the system. Another object of the present invention is to provide an air/gas filter regulator that reduces wear and tear of the equipment disposed downstream thereof by eliminating damage caused to the delicate equipments due to unregulated air/gas reaching such equipment. Still another object of the present invention is to provide an air/gas filter regulator mounted on an air/gas flow line that facilitates economical operation of a pneumatic system of which the air/gas flow line is a part of, by minimizing wastage of pressurized air/gas. These and other objects of the present invention are dealt in great extent by the accompanying drawings and the descriptive matter, in which there are illustrated exemplary embodiments of the invention. SUMMARY A fluid filter regulator is disclosed in accordance with an embodiment of the present disclosure. The fluid filter regulator includes housing with an inlet and an outlet defined there for. The fluid filter regulator includes a valve and a pitot tube. The valve is disposed within the housing and receives unregulated fluid from the inlet and supplies regulated fluid to the outlet. The pitot tube is disposed at the outlet for sensing pressure at the outlet and transmitting pressure to an underside of a diaphragm of the valve for controlling opening and closing of the valve. The pitot tube has a bore with diameter thereof reducing from an operative bottom open end to an operative top open end and chamfered to open at right angle at bottom of the pitot disposed below the underside of the diaphragm to facilitate in controlling pressure with attenuated vibrations and noise. Typically, the bore of the pitot tube is a straight bore with uniform diameter from the operative bottom open end to the operative top open end of the pitot tube and chamfered to open at right angle at bottom. Typically, the bore of the pitot tube is a tapered bore with diameter thereof reducing from the operative bottom open end to the operative top open end of the pitot tube and is chamfered to open at right angle at bottom. Generally, the bore of the pitot tube is a stepped bore with diameter thereof reducing from the operative bottom open end to the operative top open end of the pitot tube and chamfered to open at right angle, wherein such a configuration of the pitot tube facilitates in using the tube perpendicular to the flow to reduce noise and vibration. Alternatively, the bore of the pitot tube is a stepped bore with diameter thereof reducing from the operative bottom open end to the operative top open end of said pitot tube. Typically, the fluid filter regulator further includes a centrifugal separator for separating moisture from fluid entering the fluid filter regulator by centrifugal action, wherein said centrifugal separator is of stainless steel and centrifugal action is achieved by plurality of equi-spaced vanes inclined at optimum angle, wherein moisture separated by the centrifugal separator is drained out via a drain disposed on an operative bottom of the housing of the fluid filter regulator. Generally, the fluid filter regulator further includes a filter for filtering fluid leaving the fluid filter regulator. Typically, the fluid filter regulator is of plastic material. Alternatively, the fluid filter regulator is of Aluminium Alloys. Preferably, the fluid filter regulator is of stainless steel. Generally, the drain is of manual type. Alternatively, the drain is of Automatic type. Typically, the pitot tube is of plastic. Alternatively the pitot tube is of stainless steel. BRIEF DESCRIPTION: The invention will now be explained in relation to the accompanying drawings, in which: FIGURE 1 illustrates a schematic representation of an air/gas filter regulator in accordance with an embodiment of the present invention mounted on an air/gas flow line of a pneumatic/gas flow system; and Figure 2a illustrates a side view of the air/gas filter regulator of Figure 1; Figure 2b illustrates a bottom view of the air/gas filter regulator of Figure 1; Figure 2c illustrates a sectional view of the air/gas filter regulator along section line A-A of Figure 2b; Figure 2d illustrates a top view of the air/gas filter regulator of Figure 1; Figure 2e illustrates another sectional view of the air/gas filter regulator along section line B-B of Figure 2d; Figure 3a illustrates a front view of the air/gas filter regulator of Figure 2a; Figure 3b illustrates a side view of the air/gas filter regulator of Figure 3a; Figure 3c illustrates a rear view of the air/gas filter regulator of Figure 3a; Figure 3d illustrates a sectional view of the air/gas filter regulator of Figure 3a; Figure 3e illustrates a top view of the air/gas filter regulator of Figure 3a; Figure 4a illustrates a schematic representation of the air/gas filter regulator; Figure 4b illustrates another view of the air/gas filter regulator of Figure 4a; Figure 5 illustrates a sectional view of the air/gas filter regulator of Figure 4a; Figure 6 illustrates a moisture removal arrangement configured on the air/gas filter regulator of Figure 1; Figure 7 illustrates a dual spring arrangement for achieving wide range and fine pressure regulation in the air/gas filter regulator of Figure 1; Figure 8 illustrates a diaphragm arrangement, pitot tube and other internal details of the air/gas filter regulator of Figure 1; Figure 9a illustrates a pitot tube in accordance with an embodiment; Figure 9b illustrates an improved pitot tube having a stepped bore for exhibiting enhanced pressure sensitivity and preventing vibration/noise of a diaphragm due to excess pressure at underside of the diaphragm in accordance with another embodiment; Figure 9c illustrates a side view of the improved pitot tube of Figure 9b; Figure 9d illustrates a top view of the improved pitot tube of Figure 9b; Figure 9e illustrates an improved pitot tube having a tapered bore in accordance with another embodiment; Figure 10 illustrates a designed flow path of the air/gas flowing through the air/gas filter regulator of Figure 1; Figure 11a illustrates a top view of a centrifugal separator in accordance with an embodiment of the present invention; Figure lib illustrates an isometric view of the centrifugal separator of Figure 11a; Figure lie illustrates a sectional view of the centrifugal separator along sectional line A-A of Figure 11a; Figure lid illustrates a sectional view of the centrifugal separator along sectional line B-B of Figure 11a; Figure 12a illustrates a top view of a centrifugal separator in accordance with an embodiment of the present invention; Figure 12b illustrates another view of the centrifugal separator of Figure 12a; Figure 12c illustrates a sectional view of the centrifugal separator along sectional line A-A of Figure 12a; and Figure 12d illustrates a sectional view of the centrifugal separator along sectional line B-B of Figure 12a. DETAILED DESCRIPTION: The invention will now be described with reference to the accompanying drawings which do not limit the scope and ambit of the invention. The description provided is purely by way of example and illustration. The embodiments herein and the various features and advantageous details thereof are explained with reference to the non-limiting embodiments in the following description. Descriptions of well-known components and processing techniques are omitted so as to not unnecessarily obscure the embodiments herein. The examples used herein are intended merely to facilitate an understanding of ways in which the embodiments herein may be practiced and to further enable those of skill in the art to practice the embodiments herein. Accordingly, the examples should not be construed as limiting the scope of the embodiments herein. The foregoing description of the specific embodiments will so fully reveal the general nature of the embodiments herein that others can, by applying current knowledge, readily modify and/or adapt for various applications such specific embodiments without departing from the generic concept, and, therefore, such adaptations and modifications should and are intended to be comprehended within the meaning and range of equivalents of the disclosed embodiments. It is to be understood that the phraseology or terminology employed herein is for the purpose of description and not of limitation. Therefore, while the embodiments herein have been described in terms of preferred embodiments, those skilled in the art will recognize that the embodiments herein can be practiced with modification within the spirit and scope of the embodiments as described herein. The present invention discloses a fluid filter regulator, particularly, an air/gas filter regulator made of stainless steel for effectively regulating air/gas pressure in an air/gas line for eliminating damage to equipment disposed downstream thereof by avoiding abrupt variations in flow and upstream pressure. The air/gas filter regulator not only regulates the pressure of the air/gas reaching equipment but also removes moisture, thereby preventing moisture from reaching and damaging the equipment. Figure 1 of the accompanying drawings illustrate an air/gas filter regulator 100 mounted on an air/gas flow line 01 of a pneumatic/gas system 1000. Figure 1 also illustrates solenoid valves 110a and 110b disposed downstream of the air/gas filter regulator 100. The air/gas filter regulator 100 supplies air/gas at constant pressure to the equipment through valves 110a and 110b connecting to the equipment disposed downstream thereof, regardless of variations in flow and upstream pressure, thereby eliminating any damage caused to equipment 110a and 110b due to abrupt variations in flow and upstream pressure. Further, the air/gas filter regulator 100 handles pressures within a wide pressure range, while still maintaining integrity of the air/gas filter regulator 100. The air/gas filter regulator 100 eliminates pneumatic/gas pressure drop occurring in the air/gas flow line 01 due to presence thereof along the air/gas flow line 01 and maintains higher flow rate there-through. Referring to Figure 2a - Figure 2d of the accompanying drawings, different views of the air/gas filter regulator 100 are illustrated. The air/gas filter regulator 100 includes a body 101, a bonnet cover 102, a bowl 103, a body seal 104, a baffle 105, a filter element 106, a valve housing 107, a poppet valve 108, a lip seal 109, a valve spring 110, a circlip 111, a stem 112, a stem seal 113, a retainer 114, a bleed seat 115, an inner spring 116, an outer spring 117, a spring disc 118, a regulator bolt 119, a locknut 120, a pitot tube 121, a diaphragm 122, a spring holder 123, a diaphragm support 124, a drain seal 125, a manual drain 126, a spring washer 127, and a socket head screw 128. The air/gas filter regulator 100 further includes a NPT pressure gauge connection 129, a plurality of mounting holes 130 for facilitating mounting of the air/gas filter regulator 100 on the air/gas flow line 01, and pressure relief connection 131. The plurality of mounting holes 130 configured on the air/gas filter regulator 100 are adapted to facilitate both side mounting of the air/gas filter regulator 100. The air/gas filter regulator 100 further includes a moisture removal arrangement 132 in the form of centrifugal separator, for separation of water droplets from the air/gas carried in the air/gas flow line 01. Most of the elements of the air/gas filter regulator 100 are configured from stainless steel, thereby eliminating chances of rusting thereof, as the elements of the air/gas filter regulator 100 come in contact with water droplets carried by the air/gas flowing through the air/gas flow line 01. As the parts of the air/gas filter regulator 100 are made from stainless steel, the air/gas filter regulator 100 is suitable for wide range of applications, further the use of stainless steel for manufacturing the air/gas filter regulator 100 enhances the service life thereof. More specifically, the complex parts of the air/gas filter regulator 100, like the pitot tube 121 and the moisture removal vanes of the moisture removal arrangement/centrifugal separator 132 are made from stainless steel. Dual springs, i.e. the inner spring 116 and the outer spring 117 are adapted to facilitate wide range of pressure regulation by the air/gas filter regulator 100. The diaphragm 122 used in the air/gas filter regulator 100 is a reinforced rolling diaphragm that imparts compact design to the air/gas filter regulator 100 and increases the flow rate there-through. The diaphragm 122 used in the air/gas filter regulator 100 is more clearly visible in Figure 8 of the accompanying drawings. The air/gas filter regulator 100 further includes modular flow path and a specially designed centrifugal moisture removal arrangement, referred to as centrifugal separator consisting of plurality of equi-spaced vanes. The vanes of the centrifugal separator are inclined at 25° to 35° to horizontal plane for effective moisture removal. Figure 11a - Figure lid illustrates different views of the centrifugal separator in accordance with an embodiment of the present disclosure. Figure 12a - Figure 12d illustrates different views of the centrifugal separator in accordance with another embodiment of the present disclosure. The air/gas filter regulator 100 further includes filter element 106 for entrapping undesired particles carried by the air/gas flowing through the air/gas flow line 01, thereby restraining any damage to equipment 110a and 110b disposed downstream of the air/gas filter regulator 100. The air/gas filter regulator 100 further includes a baffle 105 for breaking vortex in the silent zone. The air/gas filter regulator 100 further includes a moisture removal arrangement 132 that utilizes centrifugal action for separation of water droplets from the air/gas carried in the air/gas flow line. The moisture collected from the air/gas stream by the air/gas filter regulator 100 is drained out there-from via the manual drain 126 configured at an operative bottom of the air/gas filter regulator 100. In accordance with still another embodiment of the present disclosure, an automatic drain can be used for draining the moisture collected from the air/gas stream by the air/gas filter regulator 100 out of the air/gas filter regulator. Figure 3a - Figure 3e illustrates different views of the air/gas filter regulator 100. The air/gas filter regulator 100 includes the NPT pressure gauge connection 129 and the pressure relief connection 131. Figure 4a and Figure 4b illustrates different views of the air/gas filter regulator 100. Figure 5 illustrates sectional view of the air/gas filter regulator 100 depicting the internal details of the air/gas filter regulator 100. Referring to Figure 6 of the accompanying drawings, the moisture removal arrangement 132 is illustrated. The moisture removal arrangement 132 utilizes centrifugal action for separating the water droplets from the air/gas carried in the air/gas flow line 01. Due to centrifugal action the water droplets are thrown outwardly and strike the walls 133, this water is collected in a reservoir 134 from where the water is drained through the manual drain 126. Referring to Figure 7 of the accompanying drawings, the dual spring arrangement that includes the inner spring 116 and the outer spring 117 facilitating wide range of pressure regulation by the air/gas filter regulator 100 is illustrated. The inner spring 116 and the outer spring 117 are with opposite Helix springs. The regulation bolt 119 is having fine pitch threads for facilitating the finer regulation of pressure in the air/gas filter regulator. Figure 8 illustrates a diaphragm 122 and other internal details of the air/gas filter regulator 100. More specifically, Figure 8 illustrates housing with an inlet "I" and an outlet "O" defined there for. The valve disposed within the housing receives unregulated air/gas from the inlet and supplies regulated air/gas to the outlet. Figure 8 illustrates a detailed view depicting the internal details of the air/gas filter regulator 100 with a pitot tube 121 and the molded reinforced diaphragm 122. Figure 9a illustrates a pitot tube 121 in accordance with an embodiment. The Pitot tube 121 senses pressure at outlet and transmit the same to lower side of the diaphragm 122. Diaphragm 122 in turn moves the poppet 108 through Stem 112. This arrangement gives maximum flow. However, the pitot tube 121 illustrated in Figure 9a over senses the back pressure and creates excess pressure in the lower area of diaphragm assembly 122 which causes vibration/noise of the diaphragm assembly 122 while relieving the overpressure through the bleed seat 115. In order to prevent over sensing of the back pressure and vibration/noise of the diaphragm assembly 122 due to excess pressure in the lower area of diaphragm assembly 122, the pitot tube 121 is replaced by an improved pitot tube 121a exhibiting enhanced pressure sensitivity. The improved pitot tube 121a illustrated in Figure 9b has a bore with diameter of the bore reducing from a large diameter at an operative bottom end of the pitot tube disposed in the outlet to a small diameter at an operative top open end of the pitot tube disposed below the underside of the diaphragm. In accordance with an embodiment of the present disclosure, the bore of the pitot tube is a stepped bore instead of a being of uniform diameter. Figure 9b illustrates the pitot tube 121a having stepped bore, with diameter thereof reducing from large diameter at the operative bottom end of the pitot tube to small diameter at the operative top open end of the pitot tube. The pitot tube 121, 121a and 121b is having angled cut section at an operative bottom end thereof. The cut opens the bore of the pitot tube at the operative bottom end in the direction of fluid at the outlet. Such a configuration of the pitot tube 121a enables the pitot tube 121a in correctly sensing the pressure and doesn't create excess pressure at underside of the diaphragm 122, thereby reducing vibration in the diaphragm 122. Further, the improved pitot tube 121a illustrated in Figure 9b eliminates noise. The following tables support the above mentioned observation that with the use of the improved pitot tube 121a illustrated in Figure 9b, the noise is eliminated. More specifically, the following table depicts observations for noise conditions at different inlet pressures and different configurations of the pitot tube for outlet tube of 06 mm, for actuating 30 cm stroke length cylinder: Further, the following table depicts observations for vibration conditions at different inlet pressures, during testing using pitot tube of different diameters rotated 90° to outlet of 6mm tube for testing in case of 0100 X 320 mm stroke length cylinder: Still further, the following table depicts observations for vibration conditions at different inlet pressures, during testing using pitot tube of 2mm diameter facing the outlet of 6mm tube for testing in case of eDIOO X 320 mm stroke length cylinder: Still further, the following table depicts observations for vibration conditions at different inlet pressures, during testing using pitot tube of O 2mm diameter rotated 90 degree to the outlet of 6mm tube for testing in case of 0100 X 320 mm stroke length Joucomatic cylinder: Further, the following table depicts observations for vibration conditions at different inlet pressures; during testing using pitot tube of O 1.6 mm diameter rotated 90° to outlet of 6mm tube for testing in case of 0100 X 320 mm stroke length cylinder: Further, the following table depicts observations for vibration conditions at different inlet pressures; during testing using pitot tube of stepped bore of

Documents

Application Documents

# Name Date
1 4510-CHE-2011 FORM-3 22-12-2011.pdf 2011-12-22
2 4510-CHE-2011 FORM-1 22-12-2011.pdf 2011-12-22
3 4510-CHE-2011 FORM- 2 22-12-2011.pdf 2011-12-22
4 4510-CHE-2011 DRAWINGS 22-12-2011.pdf 2011-12-22
5 4510-CHE-2011 DESCRIPTION (PROVISIONAL) 22-12-2011.pdf 2011-12-22
6 4510-CHE-2011 CORRESPONDENCE OTHERS 22-12-2011.pdf 2011-12-22
7 4510-CHE-2011 FORM-5 05-12-2012.pdf 2012-12-05
8 4510-CHE-2011 FORM-2 05-12-2012.pdf 2012-12-05
9 4510-CHE-2011 DRAWINGS 05-12-2012.pdf 2012-12-05
10 4510-CHE-2011 DESCRIPTION (COMPLETE) 05-12-2012.pdf 2012-12-05
11 4510-CHE-2011 CLAIMS 05-12-2012.pdf 2012-12-05
12 4510-CHE-2011 ABSTRACT 05-12-2012.pdf 2012-12-05
13 4510-CHE-2011 CORRESPONDENCE OTHERS 05-12-2012.pdf 2012-12-05
14 abstract4510-CHE-2011.jpg 2014-02-03
15 4510-CHE-2011-FER.pdf 2019-05-23
16 Correspondence by Agent_Form26_21-11-2019.pdf 2019-11-21
17 4510-CHE-2011-FORM-26 [21-11-2019(online)].pdf 2019-11-21
18 4510-CHE-2011-OTHERS [23-11-2019(online)].pdf 2019-11-23
19 4510-CHE-2011-FER_SER_REPLY [23-11-2019(online)].pdf 2019-11-23
20 4510-CHE-2011-DRAWING [23-11-2019(online)].pdf 2019-11-23
21 4510-CHE-2011-CLAIMS [23-11-2019(online)].pdf 2019-11-23
22 4510-CHE-2011-ABSTRACT [23-11-2019(online)].pdf 2019-11-23
23 4510-CHE-2011-Response to office action [16-09-2020(online)].pdf 2020-09-16
24 4510-CHE-2011-PatentCertificate30-07-2021.pdf 2021-07-30
25 4510-CHE-2011-IntimationOfGrant30-07-2021.pdf 2021-07-30
26 4510-CHE-2011-PROOF OF ALTERATION [07-07-2023(online)].pdf 2023-07-07
27 4510-CHE-2011-PROOF OF ALTERATION [11-07-2023(online)].pdf 2023-07-11
28 4510-CHE-2011-POWER OF AUTHORITY [22-09-2023(online)].pdf 2023-09-22
29 4510-CHE-2011-FORM-16 [22-09-2023(online)].pdf 2023-09-22
30 4510-CHE-2011-ASSIGNMENT WITH VERIFIED COPY [22-09-2023(online)].pdf 2023-09-22
31 4510-CHE-2011-FORM 4 [23-06-2025(online)].pdf 2025-06-23
32 4510-CHE-2011-REQUEST FOR CERTIFIED COPY [25-09-2025(online)].pdf 2025-09-25

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1 4510che1011_27-09-2018.pdf

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