Abstract: The invention provides a method wherein a layer of photosensitive material is directly patterned. The photosensitive material is then at least partially decomposed to leave voids or air gaps in the layer to provide a low dielectric constant layer with reduced resistance capacitance delay characteristics.
BACKGROUND
Background of the Invention [0001] In a microelectronic structure, such as a substrate, conductors, si|ich as vias and other conductors, are separated by dielectric materials. Low dielectric constant ("k value") materials are used as dielectrics between the conductors to reduce resistance capacitance ("RC") delay and improve device performance.
Brief Description of the Drawings
[0002] Figure 1 is a cross sectional side view of a microelectronic structure according
to one embodiment of the present invention.
[0003] Figure 2 is a flow chart that illustrates a method for fabricating a
microelectronic structure.
[0004] Figure 3 is a cross sectional side view that illustrates a first via layer that has
been deposited on a substrate.
[0005] Figure 4 is a cross sectional side view that illustrates a photosensitive trench
material layer that has been deposited on the first via layer.
[0006] Figure 5 is a cross sectional side view that illustrates a patterned photosensitive
trench material layer.
[0007] Figure 6 is a cross sectional side view that illustrates a coating lajfer formed on
the patterned photosensitive trench material layer.
[0008] Figure 7 is a cross sectional side view that illustrates a seed layer.
[0009] Figure 8 is a cross sectional side view that illustrates the intercon4ects.
[0010] Figure 9 is a cross sectional side view that illustrates caps deposited on the
interconnects.
[0011] Figure 10 is a cross sectional side view that illustrates the top lawyer.
[0012] Figure 11 is a cross sectional side view that illustrates the trencji layer formed
by decomposition of the photosensitive trench material layer.
Detailed Description
[0013] Figure 1 is a cross sectional side view of a microelectronic struclture 100
according to one embodiment of the present invention. The microelectronijc structure 100
may include a substrate 102 in one embodiment. The substrate 102 may bej any surface
i
generated, and may comprise, for example, active and passive devices that ^re formed on a silicon wafer, such as transistors, capacitors, resistors, local interconnects, ^nd others. The substrate 102 may be a physical structure, a layer that is a basic workpiece iransformed and/or added to by various processes into the desired microelectronic configuration, or another material or materials. The substrate 102 may include conducting material, insulating material, semiconducting material, and other materials or material combinations. In some embodiments, the substrate 102 may be a layered structure. The
I
substrate 102 may add structural strength and rigidity to the assembly and facilitate
j
electrical connection of the assembly 102 with an external component, such as a printed circuit board (not shown).
The structure 100 may include a first via layer 104. This first via layjer 104 may comprise a dielectric material with a low dielectric constant (a low k value). The dielectric material of the first via layer 104 may comprise: silicon dioxide (either undoped or doped with phophorus or boron and phosphorus, or another dopant); silicon nitride; silicon oxy-nitride; porous oxide; an organic containing silicon oxide; a poljjmer; or
another material. Suitable materials for the first via layer 104 also include but are not limited to siloxane-based polymers, such as those sold under the trade names "LKD-5109™", "Nanoglass E™", and "Zirkon™", distributed by JSR Microelectronics Corporation, Honeywell Corporation, and Shipley Corporation, respectively; fluorinated
silicate glass ("FSG"); porous and nonporous carbon doped oxide ("CDO";
, which may
have the molecular structure Six Oy Rz, in which "R" is an alkyl or aryl group, where the
|
CDO may comprise between about 5 and about 50 atom % carbon in some embodiments, and may comprise about 15 atom % carbon in some embodiments; a CVDf deposited
i
CDO sold under the trade name "Black Diamond™", distributed by Appliejd Materials
i
Corporation; silicon dioxide; a spin-on low-k silicon dioxide variant sold jmder the trade
i
name "FOx™", distributed by Dow Corning Corporation; a CVD-deposited CDO sold under the trade name "Coral™", distributed by Novellus Corporation; elecjtron-beam-cured CVD-deposited CDO materials; polyarylene-based dielectrics such a^ that sold under the trade name "SiLK™" and "GX-3™",, distributed by Dow Chemical Corporation and Honeywell Corporation, respectively; poly(aryl ether)-based polymeric dielectrics such as that sold under the trade name "FLARE™", distributed 1}>y Honeywell
j
Corporation; spin-on polymers such as polyimides, manufactured by several companies, or BCB-based materials, such as Cyclotene™, manufactured by Dow Chemical; materials known as "zeolites", such as highly-ordered mesoporous silica and alumino silicate; or other materials.
[0014] The structure 100 may also include a trench layer 106. In some
smbodiments,
the trench layer 106 may comprise a photosensitive material that has been partially or fully removed to leave behind voids or an air gap. The trench layer 106 may have originally comprised a photoresist material, a photosensitive dielectric material, or another material. After partial or full removal of the material, the trench layer 106 < if the structure
may comprise one or more air gaps, may comprise a matrix dielectric material with a plurality of voids or pores, or another material. [0015] The structure 100 may also include a second via layer or a different type of layer as a top layer 108 above the trench layer 106. While the top layer 108 is described
as a "top" layer and may be on top of the first via layer 104 and the trench
ayer 106, there
may be additional layers above the top layer 108. In embodiments where tie top layer 108
is a second via layer, the second via layer 106 may comprise a material sub
stantially the
same as the material of the first via layer 104, another material as described with respect to
the first via layer 104 above, or a different material. In some embodiments
the top layer
108 may comprise a material that allows some or all of the material beneath to decompose and pass through, leaving the voids and/or air gaps of the trench layer 106. Thus, the top layer 108 may be a permeable layer through which decomposed portions of material may
I
pass, leaving behind the trench layer 106. In some embodiments, the structjure 100 may lack a top layer 108 above the trench layer 106.
[0016] The structure 100 may also include one or more interconnects 1'. 0. The interconnects 110 may comprise one or more vias and/or lines that may provide conductive electrical pathways for power, signals, or other electrical curren :s to travel. In the illustrated embodiment, the interconnects 110 may include smaller via portions 114 that extend through the first via layer 104, and larger line portions 112 that ^xtend through the trench layer 106.
[0017] In the embodiment illustrated in Figure 1, the first via layer 104 is positioned adjacent the via portion 114 of the interconnects 110 and not adjacent to the line portions 112. Such a geometric configuration may provide extra support to the narrowed via portion 114, which may be more susceptible to undesirable bending or deformation than
the line portion 112 due to the via portion's 114 smaller relative size, while
.eaving the
line portion 112 more likely surrounded by voids and/or air gaps of the trerjch layer 106. Additionally, the voids and/or air gaps of the trench layer 106 may decrease the k value of the trench layer 106 below that of the first via layer 104. Lower k values it the trench layer 106 than the first via layer 104 may reduce the RC delay in the line portion 112, where such delays may be more problematic than in the via portion 114. Thus, the structure 100 may provide more mechanical support to the via portion 114 $iat may be more susceptible to mechanical deformation than the line portion 112, and a lower k value material in the line portion 112 that may be more affected to RC delay than the via portion 114.
[0018] Figure 2 is a flow chart 200 that illustrates a method for fabricating a microelectronic structure, such as the microelectronic structure 100 of Figure 1, according to one embodiment of the present invention. In other embodiments, some of the steps shown in the flow chart 200 may be omitted, other steps may be added, and'or the steps shown may be performed in a different order. [0019] The first via layer 104 may be deposited 202 on the substrate 102. In some
embodiments, an anti-reflective coating may be first applied to the substrate
102 if the
substrate 102 is reflective. As discussed above, the first via layer 104 may comprise a relatively robust dielectric material with a low k value. The dielectric mateiial of the first via layer 104 may comprise a carbon doped oxide, silicon dioxide, or, as discussed above another material. The first via layer 104 may be patterned 204 to form via volumes in
which the via portions 114 of interconnects 110 may be formed. Figure 3 is
a cross
sectional side view that illustrates a first via layer 104 that has been deposited on a substrate 102 and been patterned to form a via volume 302 where the via portion 114 of an interconnect 110 may be formed.
[0020] Returning to Figure 2, a photosensitive trench material may the^i be applied
I
206. Figure 4 is a cross sectional side view that illustrates a photosensitive^ trench material layer 402 that has been deposited on the first via layer 104. In some embodiments, the top
of the photosensitive trench material layer 402 may be substantially planar.
The
photosensitive trench material layer 402 may be spun on to achieve a flat surface, or may
i
be planarized after deposition. In some embodiments where an air gap trench layer 106 is
photoresist
ited as the
a plurality of
desired so that the photosensitive trench material will be largely removed, a material or other photodefmable sacrificial dielectric material may be depoi photosensitive trench material layer 402. In some other embodiments wher
voids in a matrix material is desired as the trench layer 106 rather than air gaps, a photosensitive porous dielectric matrix material with a decomposable porogen may be
used. Suitable photosensitive trench materials for the photosensitive trench
material layer
402, where the photosensitive trench material will be largely removed leaving one or more
air gaps, include photoresist materials based on: polynorbornene polymers (
commonly
used in 193nm lithography), fluorinated polymers (commonly used in 157nm lithography),
polyhydroxystyrene polymers (commonly used in 248nm lithography), and
3ther polymers
which easily degrade at temperatures under 400 degrees Celsius. Suitable piotosensitive dielectric materials include: Signiflow™ photodefmable low-k dielectric, nuinufactured by
Clariant Corporation; porogen-containing polymer-based photosensitive die
ectrics, such
as porous, photosensitive polyimides; or other porogen-containing photosensitive
dielectrics. Other materials may also be used.
[0021] Referring again to Figure 2, the photosensitive trench material lalyer 402 may
then be patterned 208 to form trenches in which the line portions 112 of the
nterconnects
110 may be formed. Figure 5 is a cross sectional side view that illustrates a patterned 208
photosensitive trench material layer 402 with trenches 502 in which conductive material may be deposited to form line portions 112 of the interconnects 110. [0022] In some embodiments, the photosensitive trench material layer 402 may be "directly patterned" rather than patterned by using a separate photoresist layer. Directly patterning the photosensitive trench material layer 402 means that no separate photoresist layer is used. The photosensitive trench material layer 402 itself is exposed to light and then the exposed portions of the photosensitive trench material layer 402 ars removed (or the non-exposed portions are removed, depending on whether the material is positively or negatively photosensitive) to form the trenches 502, leaving the patterned 2)8 photosensitive trench material layer 402 with its trenches 502 behind. This may avoid
problems that occur when patterning a dielectric layer using a separate phot and then trying to remove the remaining photoresist layer without damaging
resist layer
the dielectric
layer. Since no separate photoresist layer or other layer need be stripped frcm the
patterned 208 photosensitive trench material layer 402 after material is remi the trenches 502, damage to the photosensitive trench material layer 402 ma Furthermore, since no dry etching is needed to pattern layer 402 (beyond a
ved to form
be avoided.
sscum step, as
utilized by those skilled in the art), there is no need to develop complex chemistries to remove etch by-products (such as "sidewall polymer") without damaging the; dielectric layer. Additionally, avoiding use of additional layers may reduce the processing cost, complexity and time of the structure 100. Use of a photosensitive material as the photosensitive trench material layer 402 may allow the simpler patterning method that does not require additional layers on the photosensitive trench material layer 402 in some embodiments. In some embodiments, no sacrificial light absorbing material (SLAM) layer or other anti-reflective layer is used in direct patterning of the photosensitive trench material layer 402, in addition to not using a separate photoresist layer.
[0023] As will be seen in the discussion below, additional layers and/olr materials may
be deposited on the patterned 208 photosensitive trench material layer 402
In some
embodiments, the photosensitive trench material layer 402 may be patterned, and then the additional layers and/or materials deposited on top of the photosensitive trench material
layer 402 without a photoresist strip step occurring after removing materia
from the
photosensitive trench material layer 402 to form the trenches 502. For example, in
embodiments where the photosensitive trench material layer 402 is directly
patterned, no
additional photoresist layer is used on top of the photosensitive trench material layer 402 in order to pattern the photosensitive trench material layer 402, so no photoresist strip step
will occur between removal of material from the photosensitive trench mat
rial layer 402
to form the trenches 502 and depositing additional layers and/or materials on the patterned 208 photosensitive trench material layer 402.
[0024] Referring again to Figure 2, a coating may be formed 210 at the
iurface of one
or more of the patterned photosensitive trench material layer 402, the patterned first via layer 104, and the substrate 102. The coating formed 210 may deposited, ir ay be formed by altering a thin layer of the photosensitive trench material layer 402, the patterned first
via layer 104, or the substrate 102, or may be formed in other ways. Figure sectional side view that illustrates a coating layer 602 formed on the pattern
6 is a cross
photosensitive trench material layer 402 and the patterned first via layer 104. The coating 602 may act as a polish stop layer such as for later chemical mechanical polishing, may provide a smooth surface for deposition of further layers, or may serve other purposes. [0025] In one embodiment, the coating layer 602 may be formed by electron beam (e-beam) curing the surface on which the coating layer is to be formed, which may toughen the surface to create the coating layer 602. In another embodiment, a method such as
silica nanolaminate atomic layer deposition (ALD) may be used to grow the
coating layer
602. In yet another embodiment, the coating layer 602 may be a polymer doating that is selectively deposited on the dielectrics 402 and 104, while not being deposited on the substrate 102. In other embodiments, resist coatings, such as inorganic conformal resist coatings or other coatings may be used. In yet other embodiments, other methods and coatings may be used, or no coating layer 602 may be used. In some embodiments in which a coating layer 602 is used, the coating layer may be permeable to allow decomposed portions of the photosensitive trench material layer 402 to pass, leaving behind the trench layer 106. In these embodiments, the coating layer 602 iii formed selectively on dielectric layers 402 and 104, while not being formed on substrate 102, so
that electrical connectivity may be maintained when the via portion (114in filled in subsequent steps.
[0026] Returning again to Figure 2, a seed layer may be deposited 212.
Figure 1) is
Figure 7 is a
cross sectional side view that illustrates a seed layer 702 that has been deposited. In
addition to or in place of the seed layer 702, a barrier layer and/or an adhesi
on layer may
be deposited. Thus, while a single seed layer 702 is shown, the layer 702 rray have more than one layer of material(s) and/or the material(s) may serve more than one; purpose. In
an embodiment, a barrier layer prevents interaction of layers deposited after 702 from interacting with one or more of the photosensitive trench material
the seed layer layer 402, the
trench layer 106, the first via layer 104, and the substrate 102. In an embedment, an adhesion layer may be deposited to help the seed layer 702 and/or later deposited conductive material adhere to one or more of the photosensitive trench material layer 402, the trench layer 106, the first via layer 104, the substrate 102, and the barrier layer. There may be a seed layer 702 on top of the adhesion layer or barrier layer. The seed layer may comprise of one or more of Ni, NiV, Co, Cu, Au, Ag, Ta, TaN, Ti or other materials. In various embodiments, the seed layer 702 may be deposited by following a dial damascene
process, and may be deposited by sputtering, physical vapor deposition ("PfVD"), chemical vapor deposition ("CVD"), plasma enhanced chemical vapor deposition ("PECVD"), atomic layer deposition ("ALD"), electroless plating, or other methods or combinations of methods.
up the bulk of omprise Cu, as
then be to be 402 or the
side
terial has been may have one a line portion embodiment, 114 of the up to 1 microns, on the view that function to and prevent, , a metal 902 for selective
layer
sectional
may
layers.
. effective cap
[0027] Referring now to Figure 2, conductive material that may make the interconnects 110 may be deposited 214. The conductive material may Al, Au, Ag, or other materials, and may be deposited 214 by methods such electroplating or other methods. The deposited 214 conductive material may planarized 216, by chemical mechanical polishing ("CMP") or other methods substantially coplanar with the top of the photosensitive trench material coating layer 602 and result in the interconnects 110. Figure 8 is a cross view that illustrates the interconnects 110 after the deposited conductive ma planarized 216. As can be appreciated from Figure 8, each interconnect 11C or both of a line portion 112 that extends through the first via layer 104 and 114 that extends through the photosensitive trench material layer 402. In an the line portions 112 of the interconnects 110 are wider than the via portions interconnects. In some embodiments, via diameters may range from 50 nm micron, and the line portions may range in thickness from 100 nm to several [0028] Referring again to Figure 2, a cap or shunt may be deposited 218 planarized 216 interconnect 110 conductor. Figure 9 is a cross sectional sid< illustrates caps 902 deposited 218 on the interconnects 110. The cap 902 isolate the interconnect 110 from subsequent treatments and material layers, for example, electromigration or diffusion. With copper metal conductive shunt layer comprising, for example, cobalt or tungsten, may be an isolating the copper interconnect 110. The shunt material may deposited usnlg
be in a range
108 may then ijda layer that ia layer 104 or a second via ;h decomposed behind the
via layer, ;ctional side er, deposited 902. In some second via the via in layer 402), a second layer 106. •J102 may be while the 402, only
via
second
w^iich
lins
whether
trench
that
layer
some
photosensitive
may remain
partially decomposed leaving a forms a partial
techniques such as electroless or flash deposition, at a thickness that may between about 5 nanometers and about 100 nanometers, in an embodiment [0029] Referring back to Figure 2, a second via layer or other top layer be deposited 220. As described above, the top layer 108 may be a second may comprise a material substantially the same as the material of the first another material. The top layer 108 may also be a different layer that is no layer. The top layer 108 may be a layer of permeable material through whi portions of the photosensitive trench material layer 402 may pass, leaving trench layer 106. In embodiments where the top layer 108 comprises a the deposited second via layer may be patterned 222. Figure 10 is a cross s view that illustrates the top layer 108, in this case a patterned second via la; on the photosensitive trench material layer 402, interconnects 110, and caps embodiments, the caps 902 may act as an etch stop layer when patterning a layer or other patterned layer. To support "unlanded vias" (a situation in opening of layer 108 does not completely align with the top of the metal li the coating layer 602 may also act as an etch stop. The top layer 108, via layer or another type of layer may add structural support above the [0030] Referring back to Figure 2, photosensitive trench material layer fully or partially decomposed 224 to result in the trench layer 106. Note description refers to decomposition of the photosensitive trench material part of the photosensitive trench material layer 402 may be decomposed in embodiments. For example, a porogen material found in pores of the trench material layer 402 may be decomposed while the rest of the material undecomposed. In other embodiments, a material may be partial remaining layer (which may be either porous or non-porous) which
air gap. Figure 11 is a cross sectional side view that illustrates the trench layer 106 formed by decomposition of the photosensitive trench material layer 402. A transformation has occurred at the position previously occupied by the photosensitive trench material layer 402. At least a portion of the photosensitive trench material layer
402 has been decomposed as other surrounding layers are left substantially
intact, to
produce decomposition products (not shown), which have been removed by diffusion along a diffusion pathway 1102 through the top layer 108 and the coating layer 602. In other embodiments that differ, e.g. embodiments without a coating layer 6C2, the diffusion pathway 1102 will differ accordingly. The resulting structure 100, comprises one or more voids or air gaps in the volume previously occupied by the photosensitive t'ench material layer 402.
[0031] Given the variety of suitable materials, many pairings of top laybr 108 and photosensitive trench material layer 402 may be successfully paired for selective decomposition and removal, depending upon the mode of decomposition, surrounding
materials, and environmental limitations. Thermal and chemical modalities
for facilitating
selective decomposition and removal of material from the photosensitive trench material layer 402 may be used. In one embodiment, the materialcomprising the toti layer 108 has a higher thermal decomposition temperature than the photosensitive trench material layer
402, in addition to a high glass transition temperature for thermo-mechanici
1 stability.
With such a pairing, the structure, or a portion thereof, may be heated to a temperature above the thermal decomposition temperature for the photosensitive trench material layer
402 which is below the thermal decomposition temperature for the top layer surrounding structures, causing the photosensitive trench layer material 402
108 and other
to decompose.
In a chemical transformation embodiment, the photosensitive trench layer material 402
may be selectively decomposed by chemicals which do not substantially attack the top layer 108 and other adjacent materials, leaving the overall structure intact. [0032] Thus, decomposition 224 of the photosensitive trench material layer 402 may be accomplished in some embodiments by heating the photosensitive trench material layer 402. In one embodiment, material from the photosensitive trench material layer 402 may be selectively decomposed and removed through the top layer 108 on the basis of differences in thermal decomposition temperatures between the material from the photosensitive trench material layer 402 and other surrounding materials. For example, in an embodiment where the photosensitive trench material layer 402 comprises a photoresist material, the photosensitive trench material layer 402 may be heated to a temperature hi a range from about 180 degrees Celsius to about 400 degrees Celsius to decompose 224 the material. In another embodiment, the photosensitive trench material layer 402 may be
heated to a temperature in a range from about 200 degrees Celsius to about
300 degrees
Celsius. Similarly, in embodiments where the photosensitive trench material layer 402 comprises UNITY material, the photosensitive trench material layer 402 may be heated to a temperature in a range from about 250 degrees Celsius to about 400 degrees Celsius to decompose 224 the material. In embodiments where the photosensitive trench material layer 402 comprises a photosensitive matrix material with a porogen, the pcrogen may be thermally decomposed 224, leaving behind pores, or voids, in the matrix material. The decomposition may be removed by diffusion along a pathway 1102. In some embodiments where the pathway is less permeably to the decomposed mateials, such as when a coating layer 602 forms a tighter seal, the photosensitive trench material layer 402 may be decomposed 224 more slowly, such as at a lower temperature, to avoid blistering or otherwise damaging the layers along the diffusion pathway 1102.
[0033] Following decomposition 224, further processing may be performed. For example, another layer of photosensitive trench material may be added and later
transformed into a second trench layer. The resulting interconnect structur
100 may be
used as a part of a microelectronic circuit, such as a substrate for a microprocessor die, where together the structure 100 and the microprocessor die comprise a microprocessor module.
I
[0034] The foregoing description of the embodiments of the invention has been presented for the purposes of illustration and description. It is not intended to be
exhaustive or to limit the invention to the precise forms disclosed. This dei
cription and
the claims following include terms, such as left, right, top, bottom, over, under, upper,
lower, first, second, etc. that are used for descriptive purposes only and are
not to be
construed as limiting. The embodiments of a device or article described herein can be manufactured, used, or shipped in a number of positions and orientations. Persons skilled in the relevant art can appreciate that many modifications and variations arc possible in light of the above teaching. Persons skilled in the art will recognize various: equivalent combinations and substitutions for various components shown in the Figures. It is therefore intended that the scope of the invention be limited not by this detailed description, but rather by the claims appended hereto.
CLAIMS
I claim:
1. A method, comprising:
forming a first via dielectric layer on a substrate;
I
patterning the first via dielectric layer to form a via through the first via dielectric layer;
forming a photosensitive trench dielectric layer on the first via dielectric layer;
patterning the photosensitive trench dielectric layer to form a trench Mirough the photosensitive trench dielectric layer;
depositing a conductive material in the via and the trench;
forming a top layer on the photosensitive trench dielectric layer; and
decomposing, at least partially, the photosensitive trench dielectric liyer,
3 layer
decomposed material from the photosensitive trench dielectri passing through the top layer.
2. The method of claim 1, wherein decomposing the photosensitive trench
dielectric layer comprises heating the photosensitive trench dielectric layer to a temperature in a range from about 180 degrees Celsius to about 400 degrees Celsius.
3. The method of claim 1, wherein patterning the photosensitive treikch dielectric
layer comprises directly patterning the photosensitive trench dielectric layer.
4.
The method of claim 3, wherein patterning the photosensitive treikch dielectric
layer comprises patterning the photosensitive trench dielectric layer without separate photoresist layer on the photosensitive trench dielectric layer.
jsmg a
5. The method of claim 1, wherein the photosensitive trench dielectric layer is
substantially completely decomposed, leaving an air gap between the first and second via dielectric layers.
6.
The method of claim 1, wherein the photosensitive trench dielectric layer is
partially decomposed, leaving a partial air gap between the first and second layers.
via dielectric
7. The method of claim 1, wherein the photosensitive trench dielectric layer
comprises a matrix material and porogen material, and decomposing the photosensitive
trench dielectric layer comprises removing at least some of the porogen malerial from the
matrix material, leaving a porous trench dielectric layer between the first and second via
dielectric layers.
8. The method of claim 1, wherein the photosensitive trench dielecric layer
comprises at least one of a photoresist material, a photosensitive polynorbomene material,
a photosensitive polysilazane material, a photosensitive benzocylcobutene, i
photosensitive polyarylene, a photosensitive polysiloxane, a photosensitive
polybenzoxazole, a photosensitive polyborazylene, or a photosensitive fused ring polymer.
9. The method of claim 1, further comprising:
forming a coating layer on the patterned trench dielectric layer;
forming a conductor seed layer on the coating layer; and
forming a cap layer on the deposited conductive material in the via alnd the trench.
10. A device, comprising:
a substrate;
a first via dielectric layer on the substrate;
a trench dielectric layer on the first via dielectric layer, wherein the! trench layer comprises a photosensitive trench material layer that has been at least partially decomposed;
a trench through the trench dielectric layer;
a conductor extending through the first via dielectric layer and substantially filling the trench in the photosensitive trench dielectric layer; and
a top layer on the photosensitive trench dielectric layer.
11. The device of claim 10, wherein the trench dielectric layer comprises a porous
dielectric layer, wherein in the at least partial decomposition of the photoseisitive trench
material layer a porogen has been removed from pores in the trench dielectric layer.
12. The device of claim 10, wherein the trench through the trench dielectric layer
was formed by directly patterning the photosensitive trench dielectric layer.
13. The device of claim 10, wherein the top layer comprises a second via dielectric
layer directly in contact with the trench dielectric layer.
14. The device of claim 10, wherein the second dielectric layer comprises at least
one of a photoresist material, a photosensitive polynorbornene material, a photosensitive
polysilazane material, a photosensitive benzocylcobutene, a photosensitive r. olyarylene, a
photosensitive polysiloxane, a photosensitive polybenzoxazole, a photosensitive
polyborazylene, or a photosensitive fused ring polymer.
15. A device, comprising:
a substrate;
a first via dielectric layer on the substrate;
a photosensitive trench material layer on the first via dielectric layer;
a trench through the photosensitive trench material layer;
a conductor extending through the first via dielectric layer and substantially filling the trench in the photosensitive trench material layer; and
a top layer on the photosensitive trench material layer.
16. The device of claim 15, wherein the photosensitive trench material layer
comprises a porous matrix material and a porogen material within pores of the porous
matrix material.
17. The device of claim 15, wherein the trench through the trench dielectric layer
was formed by directly patterning the photosensitive trench dielectric layer
18. The device of claim 15, wherein the top layer comprises a second via dielectric
layer directly in contact with the photosensitive trench material layer.
19. The device of claim 15, wherein the photosensitive trench material layer
comprises at least one of a photoresist material, a photosensitive polynorbomene material,
a photosensitive polysilazane material, a photosensitive benzocylcobutene,
photosensitive polyarylehe, a photosensitive polysiloxane, a photosensitive
polybenzoxazole, a photosensitive polyborazylene, or a photosensitive fuse(^ ring polymer.
20. A method, comprising:
forming a photosensitive trench dielectric layer on a substrate; and
directly patterning the photosensitive trench dielectric layer to form a trench through the photosensitive trench dielectric layer.
21. The method of claim 20, further comprising:
depositing a conductive material in the trench;
forming a top layer on the photosensitive trench dielectric layer; and
decomposing, at least partially, the photosensitive trench dielectric layer, decomposed material from the photosensitive trench dielectric layer passing through the top layer.
22. The method of claim 21, wherein patterning the photosensitive irench dielectric
layer comprises patterning the photosensitive trench dielectric layer withou|t using an anti-reflective layer.
23. The method of claim 20, wherein the photosensitive trench dielectric layer
comprises at least one of a photoresist material, a photosensitive polynorbornene material, a photosensitive polysilazane material, a photosensitive benzocylcobutene, a photosensitive polyarylene, a photosensitive polysiloxane, a photosensitive polybenzoxazole, a photosensitive polyborazylene, or a photosensitive fuse|d ring polymer.
| # | Name | Date |
|---|---|---|
| 1 | 5875-DELNP-2006-Correspondence-Others-(31-07-2009).pdf | 2009-07-31 |
| 1 | 5875-DELNP-2006_EXAMREPORT.pdf | 2016-06-30 |
| 2 | 5875-DELNP-2006-Correspondence Others-(11-09-2012).pdf | 2012-09-11 |
| 2 | 5875-delnp-2006-Correspondence Others-(18-04-2011).pdf | 2011-04-18 |
| 3 | 5875-DELNP-2006-Form-3-(11-09-2012).pdf | 2012-09-11 |
| 3 | 5875-delnp-2006-form-26.pdf | 2011-08-21 |
| 4 | 5875-delnp-2006-form-18.pdf | 2011-08-21 |
| 4 | 5875-delnp-2006-Correspondence Others-(16-04-2012).pdf | 2012-04-16 |
| 5 | 5875-delnp-2006-correspondence-others.pdf | 2011-08-21 |
| 5 | 5875-delnp-2006 - abstract.pdf | 2011-08-21 |
| 6 | 5875-DELNP-2006-Correspondence-Others-1.pdf | 2011-08-21 |
| 6 | 5875-delnp-2006- claims.pdf | 2011-08-21 |
| 7 | 5875-delnp-2006- pct-210.pdf | 2011-08-21 |
| 7 | 5875-delnp-2006- description (complete).pdf | 2011-08-21 |
| 8 | 5875-delnp-2006- form-5.pdf | 2011-08-21 |
| 8 | 5875-delnp-2006- drawings.pdf | 2011-08-21 |
| 9 | 5875-delnp-2006- form-1.pdf | 2011-08-21 |
| 9 | 5875-delnp-2006- form-3.pdf | 2011-08-21 |
| 10 | 5875-delnp-2006- form-2.pdf | 2011-08-21 |
| 11 | 5875-delnp-2006- form-1.pdf | 2011-08-21 |
| 11 | 5875-delnp-2006- form-3.pdf | 2011-08-21 |
| 12 | 5875-delnp-2006- drawings.pdf | 2011-08-21 |
| 12 | 5875-delnp-2006- form-5.pdf | 2011-08-21 |
| 13 | 5875-delnp-2006- description (complete).pdf | 2011-08-21 |
| 13 | 5875-delnp-2006- pct-210.pdf | 2011-08-21 |
| 14 | 5875-delnp-2006- claims.pdf | 2011-08-21 |
| 14 | 5875-DELNP-2006-Correspondence-Others-1.pdf | 2011-08-21 |
| 15 | 5875-delnp-2006 - abstract.pdf | 2011-08-21 |
| 15 | 5875-delnp-2006-correspondence-others.pdf | 2011-08-21 |
| 16 | 5875-delnp-2006-Correspondence Others-(16-04-2012).pdf | 2012-04-16 |
| 16 | 5875-delnp-2006-form-18.pdf | 2011-08-21 |
| 17 | 5875-delnp-2006-form-26.pdf | 2011-08-21 |
| 17 | 5875-DELNP-2006-Form-3-(11-09-2012).pdf | 2012-09-11 |
| 18 | 5875-DELNP-2006-Correspondence Others-(11-09-2012).pdf | 2012-09-11 |
| 18 | 5875-delnp-2006-Correspondence Others-(18-04-2011).pdf | 2011-04-18 |
| 19 | 5875-DELNP-2006_EXAMREPORT.pdf | 2016-06-30 |
| 19 | 5875-DELNP-2006-Correspondence-Others-(31-07-2009).pdf | 2009-07-31 |