FIELD OF DISCLOSURE
Present disclosure relates in general to automobiles. Particularly, but not exclusively, the present disclosure relates to a mounting structure for handle bar switch assembly for vehicles. More specifically, the present disclosure relates to a mounting structure for mounting different switch modules.
BACKGROUND OF THE DISCLOSURE
Existing technology of two wheeler and three wheeler vehicles has various types of handle bar switches. Mostly, in handle bar switches a mounting pin is required to assemble the switch on the handle bar wherein a mounting pin is insert molded on the case lower and module mounting is done directly on case front and case lower. For mounting of various modules, mounting bosses are required in case front and case lower which affect the aesthetics of case front and case lower and the switch assembly as a whole. Due to these reasons, there is no freedom to the rider for customization of aesthetic components with different type of colour and finish.
The disadvantages of the existing technology include no sequential assembly on handle bar, low tightening torque, modules being mounted on a single bracket, no option for opening of clamps for repair.
The aim of the present disclosure is to develop and design a mechanism in which all the switch modules are mounted on a sheet metal clamp and then subsequently mounted on the handle bar of the vehicle. After mounting of the switch, the case front and the case lower are assembled on the handle bar.
This type of mounting mechanism eliminates the defects on aesthetic component due to reduction in the number of mounting bosses in case front and case lower. It reduces the aesthetic issue and customization of the aesthetic parts without changing the internal mechanism of the switch. The new design also achieves freedom for the rider for customization of aesthetic component i.e. case front, case lower and frame without changing any internal mechanism.
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SUMMARY OF THE DISCLOSURE
One or more shortcomings of conventional assemblies are overcome and additional advantages are provided through the provision of mounting structure for handle bar switch assembly as claimed in the present disclosure.
Additional features and advantages are realized through the techniques of the present disclosure. Other embodiments and aspects of the disclosure are described in detail herein and are considered a part of the claimed disclosure.
Accordingly, the present disclosure relates to mounting structure for handle bar switch assembly The mounting structure for handle bar switch assembly comprises an upper clamp and a lower clamp. The lower clamp is hingedly connected with the upper clamp on one end and fixedly securable with the upper clamp on other end. The upper and lower clamp are mounted on the handle bar with the said other ends of the upper clamp and lower clamp being fixedly secured with each other. At least one bracket comprising at least one first provision for mounting at least one switch module is mounted on upper clamp and lower clamp.
In an embodiment, the upper and lower clamp comprises at least one second provision for mounting of at least one bracket.
In an embodiment, each of the one or more bracket is secured on the upper and lower clamp by plurality of fasteners.
In an embodiment, the upper clamp has a third provision and the lower clamp has a fourth provision wherein the third and fourth provisions are adapted to receive a pivot pin for hingedly connecting the upper clamp and the lower clamp.
In an embodiment, the lower clamp and the upper clamp comprises an opening for receiving a mounting pin to provide orientation to the mounting structure on the handle bar.
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The present disclosure also relates to a switch assembly comprising a casing, one or more switch modules, an upper clamp and a lower clamp. The lower clamp is hingedly connected with the upper clamp on one end and fixedly securable with the upper clamp on other end. The upper and lower clamp are mounted on the handle bar with the said other ends of the upper clamp and lower clamp being fixedly secured with each other. At least one bracket comprising at least one first provision for mounting at least one switch module is mounted on upper clamp and lower clamp.
In an embodiment, the casing comprises an upper case and a lower case.
In an embodiment, the casing comprises at least one opening for projecting knob of at least one switch module.
In an embodiment, a frame along with a cover is mounted on the casing.
In an embodiment, the switch module is at least one of cruise module, blinker module, horn module, dimmer module, a CAN module, pass module, head lamp module, engine kill module, etc.
It is to be understood that the aspects and embodiments of the disclosure described above may be used in any combination with each other. Several of the aspects and embodiments may be combined together to form a further embodiment of the disclosure.
The foregoing summary is illustrative only and is not intended to be in any way limiting. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features will become apparent by reference to the drawings and the following detailed description.
BRIEF DESCRIPTION OF FIGURES
The novel features and characteristic of the disclosure are set forth in the appended claims. The disclosure itself, however, as well as a preferred mode of use, further objectives and advantages thereof, will best be understood by reference to the following detailed description of an illustrative embodiment when read in conjunction with the accompanying drawings. One or more embodiments are now described, by
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way of example only, with reference to the accompanying drawings wherein like reference numerals represent like elements and in which:
Figure 1 illustrates the side sectional view of the upper clamp and lower clamp of mounting structure of handle bar switch assembly according to the present disclosure.
Figure 2 illustrates the upper clamp and lower clamp of the mounting structure of handle bar switch assembly according to the present disclosure.
Figure 3 illustrates the assembly of upper clamp and lower clamp of handle bar switch assembly according to the present disclosure.
Figure 4 illustrates mounting of brackets on the mounting structure of handle bar switch assembly according to the present disclosure.
Figure 5 shows an exploded view of the handle bar switch assembly along with mounting structure according to the present disclosure.
Figure 6 illustrates a plurality of switch modules mounted on the handle bar switch assembly according to an embodiment of the present disclosure.
Figures 7a-7b illustrates the mounting of case upper on the handle bar switch assembly according to an embodiment of the present disclosure.
Figures 8a-8b illustrates the knob of the switch module of the handle bar switch assembly in mounted condition according to an embodiment of the present disclosure.
Figure 9 illustrates the plurality of fasteners configured for mounting handle bar switch assembly on the handle bar of the vehicle according to an embodiment of the present disclosure.
Figure 10 illustrates the mounting of lower case of the handle bar switch assembly according to an embodiment of the present disclosure
Figure 11 illustrates complete assembly of the handle bar switch assembly according to an embodiment of the present disclosure.
The figures depict embodiments of the disclosure for purposes of illustration only. One skilled in the art will readily recognize from the following description that
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alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.
DESCRIPTION OF DISCLOSURE
While the embodiments in the disclosure are subject to various modifications and alternative forms, specific embodiment thereof has been shown by way of example in the figures and will be described below. It should be understood, however, that it is not intended to limit the disclosure to the particular forms disclosed, but on the contrary, the disclosure is to cover all modifications, equivalents, and alternative falling within the scope of the disclosure.
Before describing in detail embodiments it may be observed that the novelty and inventive step that are in accordance with the present disclosure resides in mounting structure for handle bar switch assembly in vehicles. It is to be noted that a person skilled in the art can be motivated from the present disclosure and modify the various constructions of assembly, which are varying from vehicle to vehicle. However, such modification should be construed within the scope and spirit of the disclosure. Accordingly, the drawings are showing only those specific details that are pertinent to understanding the embodiments of the present disclosure so as not to obscure the disclosure with details that will be readily apparent to those of ordinary skill in the art having benefit of the description herein.
The terms “comprises”, “comprising”, or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a setup, device that comprises a list of components does not include only those components but may include other components not expressly listed or inherent to such setup or device. In other words, one or more elements in a system or apparatus proceeded by “comprises… a” does not, without more constraints, preclude the existence of other elements or additional elements in the system or apparatus.
The present disclosure relates to a mounting structure for handle bar switch assembly and a handle bar switch assembly comprising an upper clamp and a lower clamp. The lower clamp is hingedly connected to the upper clamp at one end. The lower clamp is fixedly securable with the upper clamp at the other end. The lower clamp and the
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upper clamp are mounted on the handle bar with the said other ends of the upper clamp and the lower clamp are fixedly secured with each other. At least one bracket comprising at least one provision for mounting at least one switch module is mounted on the upper or lower clamp.
The following paragraphs describe the present disclosure with reference to Figures 1 to 11. In the figures the same element or elements which have same functions are indicated by the same reference signs.
As shown in Figure 1, a mounting structure (10) for a handle bar switch assembly (1) is shown. The mounting structure (10) for the handle bar switch assembly (1) comprises an upper clamp (2a) and a lower clamp (2b). The lower clamp (2b) comprises a first end (2c) and a second end (2d).
Referring to Figure 2, the lower clamp (2b) and the upper clamp (2a) comprise of an opening. The lower clamp (2b) receives a mounting pin (5) to provide orientation to the mounting structure (10) on the handle bar (11) and to restrict the slipping of the switch assembly (1) from the handlebar (11).
As shown in Figure 3, the first end (2c) of the lower clamp (2b) is hingedly connected with the upper clamp (2a) by means of fasteners (F) and the fixedly securable with the upper clamp (2a) on the other end (2d) by means of a pivot pin (6). The upper clamp (2a) and the lower clamp (2b) are mounted on the handle bar (11) and are fixedly secured with each other.
Referring to Figure 4, the upper clamp (2a) and the lower clamp (2b) comprise at least one second provisions (13) for mounting of bracket (3). The bracket (3) are mounted on the second provisions (13) of the upper clamp (2a) and the lower clamp (2b) respectively by means of a plurality of fasteners (F). Also, the upper clamp (2a) and lower clamp (2b) comprise a third provision (14) and a fourth provision (15) respectively. The third provision (14) and the fourth provision (15) are adapted to receive the pivot pin (6) for hingedly connecting the upper clamp (2a) and the lower clamp (2b). The upper clamp (2a) also comprises a fifth provisions (16) configured to accommodate a weld nut (17).
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Referring to Figure 5, a plurality of switch modules (M) can be mounted on the bracket (3). The bracket (3) comprises a first provision (12) for mounting at least one switch module (M). The bracket (3) may comprise of an upper bracket (3a) and a lower bracket (3b). The upper bracket (3a) and the lower bracket (3b) may be adapted to receive a plurality of switch modules (M).
According to an embodiment of the present disclosure, a handlebar switch assembly (1) is disclosed as shown in Figure 6. The handlebar switch assembly (1) comprises a casing (4), one or more switch modules (M) and a mounting structure (10). The mounting structure (10) comprises an upper clamp (2a) and a lower clamp (2b). The lower clamp (2b) is hingedly connected to the upper clamp (2a) at one end. The lower clamp (2b) is fixedly securable with the upper clamp (2a) at the other end. The lower clamp (2b) and the upper clamp (2a) are mounted on the handle bar (11) with the said other ends of the upper clamp (2a) and the lower clamp (2b) are fixedly secured with each other. At least one bracket (3) comprising at least one first provision (12) for mounting at least one switch module (M) is mounted on the upper (2a) or lower clamp (2b).
Referring to Figures 7a-8b, the mounting of casing (4) on the switch module (M) of the handle bar switch assembly (1) is shown. The casing (4) comprises of an upper case (4a) and a lower case (4b). The upper case (4a) and the lower case (4b) comprise at least one opening for projecting knob (K) of at least one switch module (M). A frame (18) and a cover (19) is mounted on the casing (4). The frame (18) and the cover (19) may provide a greater aesthetic appearance to the handle bar switch assembly (1) along with greater strength to the product. The switch module (M) can be at least out of cruise module, blinker module, horn module, dimmer module, a CAN module, pass module, head lamp module, engine kill module, etc.
According to an embodiment of the present disclosure, the cruise sub-assembly, blinker sub-assembly and horn sub-assembly can be mounted on the upper bracket (3a) and dimmer sub-assemby and CAN sub-assembly can be mounted on lower bracket (3b).
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As shown in Figure 9, the upper case (4a) and the frame (18) are screwed on the mounting structure (10). Switch modules (M) like knob cruise control module and knob blinker module maybe assembled via snap locking and fixed with upper clamp (2a) and the lower clamp (2b) via a matching screw (7).
Figure 10 illustrates the mounting of lower case (4b) on a handlebar (11) of the vehicle. The handle bar switch assembly (1) is mounted on the vehicle handlebar (11) with the use fasteners (F) or a captive screw (8) which is unscrewed to open the upper clamp (2a) and the lower clamp (2b). The handle bar switch assembly (1) is subsequently slid on the handle bar (11) for mounting.
The handle bar (11) of the vehicle further comprises of a hole for fitting the handle bar switch assembly (1). After sliding the switch assembly (1), the mounting pin (5) maybe welded on the lower clamp (2b) and inserted into the hole. Subsequent to this operation, the upper clamp (2a) and the lower clamp (2b) are secured to the handlebar (11) and a plurality of captive screws (8) are screwed to hold the switch assembly (1) on the handle bar (11). After this operation, the lower case (4b) maybe mounted on the handle bar switch asssembly (1) and screwed by means of captive screws (8).
Referring to Figure 11, the isometric view of the complete assembly of the handle bar switch assembly (1) is shown.
Further, various modifications and variations may be made without departing from the scope of the present disclosure. Therefore, it is intended that the present disclosure covers such modifications and variations provided they come within the ambit of the appended claims and their equivalents.
ADVANTAGES OF DISCLOSURE
 Simple Assembly and Compact in Size
 High tightening torque comparative to existing model
 Customization is applicable on aesthetic component Case front, Case Lower & Frame.
 Elimination of aesthetic component issue.
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 All modules are mounted on clamp after that case front and case lower assembly.
EQUIVALENTS:
With respect to the use of substantially any plural and/or singular terms herein, those having skill in the art can translate from the plural to the singular and/or from the singular to the plural as is appropriate to the context and/or application. The various singular/plural permutations may be expressly set forth herein for sake of clarity.
It will be understood by those within the art that, in general, terms used herein, and especially in the appended claims (e.g., bodies of the appended claims) are generally intended as "open" terms (e.g., the term "including" should be interpreted as "including but not limited to," the term "having" should be interpreted as "having at least," the term "includes" should be interpreted as "includes but is not limited to," etc.). It will be further understood by those within the art that if a specific number of an introduced claim recitation is intended, such an intent will be explicitly recited in the claim, and in the absence of such recitation no such intent is present. For example, as an aid to understanding, the following appended claims may contain usage of the introductory phrases "at least one" and "one or more" to introduce claim recitations. However, the use of such phrases should not be construed to imply that the introduction of a claim recitation by the indefinite articles "a" or "an" limits any particular claim containing such introduced claim recitation to disclosures containing only one such recitation, even when the same claim includes the introductory phrases "one or more" or "at least one" and indefinite articles such as "a" or "an" (e.g., "a" and/or "an" should typically be interpreted to mean "at least one" or "one or more"); the same holds true for the use of definite articles used to introduce claim recitations. In addition, even if a specific number of an introduced claim recitation is explicitly recited, those skilled in the art will recognize that such recitation should typically be interpreted to mean at least the recited number (e.g., the bare recitation of "two recitations," without other modifiers, typically means at least two recitations, or two or more recitations). Furthermore, in those instances where a convention analogous to "at least one of A, B, and C, etc." is used, in general such a construction is intended in
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the sense one having skill in the art would understand the convention (e.g., "a system having at least one of A, B, and C" would include but not be limited to systems that have A alone, B alone, C alone, A and B together, A and C together, B and C together, and/or A, B, and C together, etc.). In those instances where a convention analogous to "at least one of A, B, or C, etc." is used, in general such a construction is intended in the sense one having skill in the art would understand the convention (e.g., "a system having at least one of A, B, or C" would include but not be limited to systems that have A alone, B alone, C alone, A and B together, A and C together, B and C together, and/or A, B, and C together, etc.). It will be further understood by those within the art that virtually any disjunctive word and/or phrase presenting two or more alternative terms, whether in the description, claims, or drawings, should be understood to contemplate the possibilities of including one of the terms, either of the terms, or both terms. For example, the phrase "A or B" will be understood to include the possibilities of "A" or "B" or "A and B."
While various aspects and embodiments have been disclosed herein, other aspects and embodiments will be apparent to those skilled in the art. The various aspects and embodiments disclosed herein are for purposes of illustration and are not intended to be limiting, with the true scope and spirit being indicated by the following claims.
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List of Reference Numerals
Handle bar switch assembly (1)
Upper clamp (2a)
Lower clamp (2b)
First end of lower clamp (2c)
Second end of lower clamp (2d)
Bracket (3)
Upper bracket (3a)
Lower bracket (3b)
Casing (4)
Upper casing (4a)
Lower casing (4b)
Mounting pin (5)
Pivot pin (6)
Matching screw (7)
Captive screw (8)
Mounting structure (10)
Handlebar (11)
First Provisions (12)
Second Provisions (13)
Third Provision (14)
Fourth Provision (15)
Fifth Provision (16)
Weld nut (17)
Frame (18)
Cover (19)
Knob (K)
Fasteners (F)
Switch Module (M)

We Claim:
1. A mounting structure (10) for handle bar switch assembly, comprising;
an upper clamp (2a);
a lower clamp (2b) hingedly connected with the upper clamp (2a) on one end and fixedly securable with the upper clamp (2a) on other end; wherein the upper (2a) and lower clamp (2b) are mounted on the handle bar (11) with the said other ends of the upper clamp (2a) and lower clamp (2b) being fixedly secured with each other;
at least one bracket (3) comprising at least one first provision (12) for mounting at least one switch module (M).
2. The mounting structure (10) for handle bar switch assembly as claimed in claim 1, wherein the upper (2a) and lower clamp (2b) comprises at least one second provision (13) for mounting of at least one bracket (3).
3. The mounting structure (10) for handle bar switch assembly as claimed in claim 1, wherein each of the one or more bracket (3) is secured on the upper (2a) and lower clamp (2b) by plurality of fasteners (F).
4. The mounting structure (10) for handle bar switch assembly as claimed in claim 1, wherein the upper clamp (2a) has a third provision (14) and the lower clamp (2b) has a fourth provision (15) wherein the third (13) and fourth provisions (14) are adapted to receive a pivot pin (6) for hingedly connecting the upper clamp (2a) and the lower clamp (2b).
5. The mounting structure (10) for handle bar switch assembly as claimed in claim 1, wherein the lower clamp (2b) and the upper clamp (2a) comprises an opening for receiving a mounting pin (5) to provide orientation to the mounting structure (10) on the handle bar (11).
6. A switch assembly (1) comprising;
a casing (4);
one or more switch modules (M);
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an upper clamp (2a);
a lower clamp (2b) hingedly connected with the upper clamp (2b) on one end and fixedly securable with the upper clamp (2a) on other end; wherein the upper (2a) and lower clamp (2b) are mounted on the handle bar (11) with the said other ends of the upper clamp (2a) and lower clamp (2b) being fixedly secured with each other;
at least one bracket (3) comprising at least one first provision (12) for mounting the switch module (M).
7. The switch assembly (1) as claimed in claim 6, wherein the casing (4) comprises an upper case (4a) and a lower case (4b).
8. The switch assembly as claimed in claim 6, wherein the casing (4) comprises at least one opening for projecting knob (K) of at least one switch module (M).
9. The switch assembly as claimed in claim 6, wherein a frame (18) along with a cover (19) is mounted on the casing (4).
10. The switch assembly (1) as claimed in claim 6, wherein the switch module (M) is at least one of cruise module, blinker module, horn module, dimmer module, a CAN module, pass module, head lamp module, engine kill module, etc.