Abstract: An input cord used in a headphone apparatus and an electronic apparatus is wound around a winding device such as a reel, and assembly is facilitated without using jigs when a commutator mechanism relaying to a D/U on the other side through a passage cord is installed. A terminal board including metal slip rings is provided on the side of a lower flange of a reel in left and right headphone housings, and contact points (brushes) are provided on the side of a housing 2 at a position opposed to the terminal board.
1. A headphone apparatus capable of winding and storing a cord (9) around a reel (14) pivotally fitted in a freely turnable manner to a pivot in a headphone housing, comprising: contact points (18a, 18b, 18c) provided in said headphone housing; and a terminal board (17) provided in said reel and fixedly coupled to said reel so as to turn relative to the pivot as the reel turns relative to the pivot, which terminal board includes metal slip rings (19a, 19b, 19c).
2. The headphone apparatus as claimed in claim 1, wherein said terminal board is provided on the lower surface of said reel, said contact points are provided at a position opposed in a bored portion of the reel, and two or more kinds of cords are simultaneously wound around the reel.
3. The headphone apparatus as claimed in claim 1 or 2, wherein a peeled portion made by partly peeling a ground input cord (9) of an input plug (8) connected to a drive unit (3) in one of said headphone housings is connected to terminals of said metal slip rings, and an end of the input cord continuing from the peeled portion to be a passage cord (10) is connected to a ground terminal of the drive unit.
4. An electronic apparatus capable of winding and storing a cord around a reel (14) pivotally fitted in a freely turnable manner to a pivot provided in an upright position in a casing of a portable electronic apparatus, comprising: contact points (18a, 18b, 18c) provided in said casing of the electronic apparatus; and a terminal board (17) provided in said reel and fixedly coupled to said reel so as to turn relative to the pivot as the reel turns relative to the pivot, which terminal board includes metal slip rings (19a, 19b, 19c).
5. The electronic apparatus as claimed in claim 4, wherein said terminal board is provided on the lower surface of said reel, said contact points are provided at a position opposed in a bored portion of the reel, and two or more kinds of cords are simultaneously wound around the reel.
6. The electronic apparatus as claimed in claim 4, wherein said reel includes a hub or a hub and upper and lower flanges; said terminal board is provided on the lower surface of the reel; brushes of said contact points are provided, in the electronic apparatus casing, opposed to said metal slip rings on the terminal board; and two or more kinds of cords are simultaneously wound around the reel.
7. The electronic apparatus as claimed in any one of claims 4 to 6, wherein a peeled portion made by partly peeling a ground input cord of an input plug connected to a drive unit in one of headphone housings is connected to terminals of said metal slip rings, and an end of the input cord continuing from the peeled portion to be a passage cord is connected to a ground terminal of the drive unit.
8. A cord-winding device capable of winding and storing a cord around a reel (14) pivotally fitted in a freely turnable manner to a pivot in a headphone housing or casing, comprising: contact points (18a, 18b, 18c) provided in said headphone housing or casing; and a terminal board (17) provided in said reel and fixedly coupled to said reel so as to turn relative to the pivot as the reel turns relative to the pivot, which terminal board includes metal slip rings (19a, 19b, 19c).
9. The cord-winding device as claimed in claim 8, wherein a peeled portion made by partly peeling a ground input cord of an input plug connected to a drive unit in one of said headphone housings or in said casing is connected to terminals of said metal slip rings, and an end of the input cord continuing from the peeled portion to be a passage cord is connected to a ground terminal of the drive unit.
10. A cord-winding method capable of winding and storing a cord around a reel pivotally fitted in a freely turnable manner to a pivot in a headphone housing or casing, wherein contact points are provided in said headphone housing or casing, a terminal board including metal slip rings is provided in said reel, and said cord is wound around the reel.
TECHNICAL FIELD
The present invention relates to a reel winding device and reel winding method in which a cord is wound and retracted onto a reel provided in a headphone housing or in a casing of an electronic apparatus, and particularly to a headphone apparatus and an electronic apparatus, as well as a cord-winding device and cord-winding method, in which the position of a commutator mechanism having contact points and metal slip rings arranged in a cord-winding device has been improved. BACKGROUND ART
Regarding an electronic apparatus such as a portable radio and a headphone apparatus, there has been an apparatus that incorporates winding means winding and retracting an input cord and passage cord of headphones, in which these cords are energized by the force of a spring so as to be wound and retracted inside, locking means for, locking only at the time of winding is provided, the cords are pulled out with necessary lengths against the locking means when the earphones or headphones are used, and the cords are wound by the force of the spring at the time of storage, with a release button which releases the locking means being pushed.
Cord-winding means used for the above described headphone
apparatus has been disclosed in Patent Literature 1. FIG. 8
shows the whole structure of a headphone apparatus disclosed in
the above-described Patent Literature 1, and FIG. 9 is a crosssectional
view of FIG. 8 shown by the A-A line. In FIG. 8,
regarding left and right headphone housings 1L and 1R, shelllike
front and rear housings 2a and 2b constitute a casing as
shown in FIG. 9, in which a drive unit (hereinafter referred to
as D/U) 3 of such as a loudspeaker, which is an electro-acoustic
transducer, is attached to the front housing 2a, a sound hole la
which radiates acoustic pressure generated from the D/U is
provided in the front surface of the front housing 2a, and an
ear pad 4 is provided on the front surface of the front housing
2a.
Normally, a headphone apparatus is worn on the left and
right ears, so that, as shown in FIG. 8, an input cord 9
extending from an input plug 8 having a connection terminal 8a
connected to an electronic apparatus is pulled into one casing,
for example, into the left headphone housing 1L and is connected
to the D/U 3 in the left headphone housing 1L. A lead wire
is a passage cord to be pulled into the right headphone housing
1R and is connected to the D/U 3 in the right headphone housing
1R. On the passage cord 10 is slidably held a slider 11 for
adjusting freely the length of the passage cord 10 when folded.
Further, a protruding portion 2c constituting holding means is
formed on the left and right headphone housings 1L and 1R. An
insertion opening 2d into which the input plug 8 can be inserted
is provided in the protruding portion 2c.
When winding and retracting the input cord 9 with the input
plug 8 being held by the insertion opening 2d of the protruding
portion 2c constituting holding means, locking means which locks
and prevents the input cord 9 from being wound and retracted by
later-described winding means energizing to wind and retract the
cord into the left headphone housing 1L is released, and thus
the input cord 9 is wound and retracted by the winding means,
however, since the input plug 8 has been held by the protruding
portion 2c of the holding means in advance, the input plug 8 is
not pulled in along with the input cord 9, and the input plug is
therefore prevented from hitting the human body at the time of
winding. In addition, reference numerals 4, 5 and 7 in FIG. 8
are an ear pad, a supporting portion and an ear hook
respectively, which are described later on.
Next, the internal structure of the left and\ right
headphone housings 1L and 1R is explained referring to FIGS. 9
to 11. FIG. 9 is a side sectional view of a headphone housing
portion that incorporates winding means, FIG. 10 is an enlarged
sectional view of the portion B in FIG. 9, and FIG. 11 is a plan
view in which the internal structure of cord-winding means is
seen.
The internal structure of a headphone apparatus is
explained referring to FIG. 9 as follows: a pair of spindle
portions 5 is provided in the vicinity of the rear housing 2b
(refer to FIGS. 8 and 9), a spindle 5a protrudes from inside the
spindle portions 5, a coiled spring 6 is put around the spindle
5a, and the spindle 5a is energized by the coiled spring 6 such
that an end 7a of the ear hook 7 fitted into a spindle hole of
the spindle portions 5 to be able to turn freely will always be
energized toward the front housing 2a. The ear hook 7 has a
pressed portion 7b on the opposite side to the end 7a with
respect to the spindle 5a, a slip stopper 7c is provided in the
pressed portion 7b, and by pressing the part with the fingers,
the end 7a of the ear hook 7 moves apart from the front housing
2a.
As regards winding means, a board 12 made of metal or the
like is fixed with a plurality of screws or the like to the
front housing 2a of the left headphone housing 1L into which the
input cord 9 is pulled. \ One end of a rotating shaft 13
functioning as a pivot stands at the center of the board 12; a
reel 14 is inserted and fitted into the rotating shaft 13 in a
freely rotatable manner; a spring 15, both ends of which are
fixed between the reel 14 and the rotating shaft 13, is
accommodated in a hollow 14a of the reel 14; and the spring 15
is pressed by a pressing board 16 so as not to jump out, and is
prevented from detaching by means of a C ring 13a from above the
pressing board 16 at the other end of the rotating shaft 13. A
plurality of protrusions 12b are provided on the lower surface
of a lower flange 14d of the reel 14 to reduce friction by
point-contacting the board 12 when the reel 14 rotates.
As shown in FIG. 9 and FIG. 10 that is an enlarged view of
the portion B in FIG. 9, ends of an L-channel lead wire 9a, a
ground (G) common lead wire 9b and an R-channel lead wire 9c,
which are cords in the input cord 9 wound and retracted onto the
reel 14, are electrically connected to brush-like contact points
18a, 18b, 18c, made of resilient metal boards, respectively, in
a bored portion 14b formed between the board 12 and the hub of
the reel 14, and the brush-like contact points 18a, 18b, 18c are
concentrically installed in the bored portion 14b. On the other
hand, on a terminal board 17 attached to the board 12 are
provided metal slip rings 19a, 19b, 19c which correspond to the
brush-like contact points 18a, 18b, 18c, constituting a
commutator mechanism such that the contact points 18a, 18b, 18c
are pressed to be contacted.
Therefore, when the reel 14 rotates, a sound signal input
through the input cord 9 is transmitted to the terminal board 17
without being interrupted by contact and sliding between the
brush-like contact points 18a, 18b, 18c, made of resilient metal
boards, and the metal slip rings 19a, 19b, 19c, and then is
transmitted from the terminal board 17 to terminals 3b, 3c of a
terminal board 3a through lead wires 17a, 17b. Among the lead
wires in the input cord 9, the common lead wire 9b and the Rchannel
lead wire 9c are connected to the right headphone
housing 1R on the other side through lead wires 17c, 17d
electrically connected with these lead wires 9b, 9c, and through
the passage cord 10 which combines the lead wires 17c and 17d
together.
Further, regarding locking means, the outer circumference
of the lower flange 14d on the board 12 side in the two flanges
of the reel 14 is divided by n to form repeatedly saw-like
recesses and projections, thus constituting a plurality of
ratchet wheels 14c as shown in FIG. 11. A shaft 20 is planted
in an upright position in a protruding piece 12c of the board 12,
and an approximately T-shaped locking piece 21 is attached to
the shaft 20 in a freely turnable manner. Regarding the locking
piece 21, an operational portion 21a, with which the end of the
connection terminal 8a of the input plug 8 is brought in contact,
protrudes; a locking portion 21b is provided at a position where
the ratchet wheels 14c on the periphery of the lower flange 14d
of the reel 14 is in contact; and is energized in the
counterclockwise direction C in FIG. 11 by a spring 22 provided
between a hooking portion 21c and a hooking portion 12d of the
board 12, and therefore the locking portion 21b is always
pressed to be in contact with the ratchet wheels 14c formed on
the periphery of the lower flange 14d.
Further, regarding holding means, in the protruding portion
2c of the rear housing 2b is provided an insertion opening 2d
from which the connection terminal 8a of the input plug 8 is
inserted, and a small diameter portion in the vicinity of the
end thereof can be held by a protruding portion of a holding
spring board 23.
As regards conductive state in a commutator mechanism
including the above-described brush-like contact points 18a, 18b,
18c and metal slip rings 19a, 19b, 19c, in order to retain
conductivity without interruption with respect to rotation
movement for which durability against repeated actions is
required, the brush-like contact points 18a, 18b, 18c need to be
accurately assembled, however, from a structural viewpoint,
there have been difficulties in production with the abovedescribed
structure. Specifically, as in FIGS. 12A to 12C
showing a similar structure to FIG. 10, in order for a reel
to wind and store an input cord 9 as much as possible in a
limited space, a space for a bored portion 14b used for
providing brush-like contact points 18a, 18b, 18c is extremely
limited, and so it has been necessary for the bored portion 14b
having small area provided at the lower end of the hub of the
reel 14 to have minimal values regarding both the thickness T
and diameter D thereof. Accordingly, there has been a problem
in which the thickness of the reel 14 is reduced as thin as
possible as shown in FIGS. 12A to 12C, and the area of a
distance Dl (refer to FIG. 12B) of a terminal pedestal 25 for
the brush-like contact points 18a, 18b, 18c welded to the inside
of the bored portion 14b is tiny.
Further, with a structure in which the brush-like contact
points 18a, 18b, 18c are fixed to the bored portion 14b formed
at the lower end of the hub of the reel 14 and the metal slip
rings 19a, 19b, 19c are provided on the terminal board 17 side
of the board 12 fixed to the front housing 2a or rear housing 2b,
not only a jig 27 for inserting a welding pin 26 provided in an
upright position on the terminal pedestal 25 into a through-hole
made in the brush-like contact points 18a, 18b, 18c, and a jig
27a for welding the brush-like contact points 18a, 18b, 18c to
the welding pin 26 are required in the small-area bored portion
14b as shown in FIGS. 12A to 12C, but also with the jig 27 for
exclusive use, adjustment is complicated in heat-welding the
metal brush-like contact points 18a, 18b, 18c to the thin
terminal pedestal 25 and slight dispersion in the tiny
installation area may result in defects in production.
Patent Literature 1: Japanese Published Patent Application
No. 2002-10369 (FIG. 1)
DISCLOSURE OF INVENTION
The present invention is made to solve the above-described
problems and to obtain left and right headphone apparatuses and
an electronic apparatus as well as a cord-winding device and
cord-winding method, which are inexpensive and small-sized and
in which the installation angle of brush-like contact points is
stable, it is not necessary to weld the brush-like contact
points to a thin reel, assembly is easy, jigs and tools are not
required, and reduction in the number of defective products and
reduction in investment in assembly are facilitated can be
achieved.
BRIEF DESCRIPTION OF DRAWINGS
FIG. 1 is a side sectional view showing an assembled state
of cord-winding means according to an embodiment of a headphone
apparatus of the present invention;
FIG. 2 is an enlarged view of the portion A in FIG. 1
according to an embodiment of a headphone apparatus of the
present invention;
FIG. 3 is a perspective view showing an assembling state of
cord-winding means according to an embodiment of a headphone
apparatus of the present invention;
FIGS. 4A and 4B are a side sectional view and a plan view
of relevant parts according to an embodiment of a headphone
apparatus of the present invention;
FIGS. 5A and 5B are an external front view and a side view
according to an embodiment of a headphone apparatus of the
present invention;
FIG. 6 is a wiring diagram for explaining a soldered
position using a continuous leading wire when two cords are
simultaneously wound according to an embodiment of a headphone
apparatus of the present invention;
FIGS. 7A and 7B are partly sectional side views showing
relevant parts of cord-winding means according to an embodiment
of an electronic apparatus of the present invention;
FIG. 8 is a plan view showing the outer appearance of a
headphone apparatus of related art;
FIG. 9 is a side sectional view showing relevant parts of
cord-winding means of a headphone apparatus of related art;
FIG. 10 is an enlarged view of the portion B in FIG. 9,
showing a headphone apparatus of related art;
FIG. 11 is a plan view showing relevant parts of cordwinding
means of a headphone apparatus of related art; and
FIGS. 12A to 12C are side sectional views for explaining a'
method to assemble a commutator of cord-winding means of a
headphone apparatus of related art.
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, an embodiment of a headphone apparatus of the
present invention will be explained based on the drawings. FIG.
1 is a side sectional view showing the assembled state of a
cord-winding part of an embodiment of a headphone apparatus of
the present invention; FIG. 2 is an enlarged view of the portion
A in FIG. 1; FIG. 3 is a perspective view showing the assembling
state of a headphone apparatus of the present invention; FIGS.
4A and 4B are a side sectional view of the relevant parts and a
plan view for explaining locking means respectively, showing a
cord-winding part of an embodiment used for a headphone
apparatus of the present invention; FIGS. 5A and 5B are a plan
view and a side view respectively showing the outer appearance
of a headphone apparatus of the present invention; FIG. 6 is a
wiring diagram in which two kinds of cords of a headphone
apparatus of the present invention are simultaneously wound
around one winding means; and FIGS. 7A and 7B are side sectional
views showing structures in which winding means of the present
invention are applied to an electronic apparatus.
Prior to explanation of FIGS. 1 to 3, the whole
construction of a headphone apparatus of the present invention
is explained referring to FIGS. 4A. and 4B and FIG. 5. Note that
portions corresponding to those in the conventional headphone
apparatus explained referring to FIGS. 8 to 12 will be given the
same numerals to be explained.
FIGS. 5A and 5B show a left headphone housing 1L in left
and right headphone apparatuses; it should be noted that a
headphone apparatus of the present invention includes a pair of
left and right headphone housings 1L and 1R, as explained in FIG.
8.
First, based on FIGS. 5A and 5B, only the left headphone
housing 1L is explained below, on the grounds that the pair of
left and right headphone housings 1L and 1R is constructed in a
laterally symmetrical manner to have the same internal structure.
FIGS. 5A and 5B are external views showing the whole
construction of an ear-hook type headphone apparatus of the
present invention and the left headphone housing 1L has a
structure, in which an ear pad 4 is attached to a housing 2
approximately shaped like a shell, an approximately C-shaped ear
hook 7 molded with synthetic resin is pivotally fitted in a
freely turnable manner to a spindle portion 5 formed on the
periphery of the housing 2, and an input cord 9 with an input
plug 8 connected to the end thereof and a passage cord 10 can be
wound and retracted simultaneously by winding means provided in
the housing 2.
X Further, the input cord 9 to which the input plug 8 is
attached and the passage cord 10 are led out from a notch-like
opening portion 30 provided in the vicinity of the housing 2.
Although two cords are led out from one opening portion 30 in
the construction of FIG. 5B, two opening portions may be
provided and the input cord 9 and the passage cord 10 are led
out separately to be wound between different flanges of a reel
14 such that the two cords can be prevented from tangling.
In FIGS. 5A and 5B, a reference numeral 31 described later
on is a release button to release by means of a pressing
operation the lock of a ratchet mechanism including a locking
piece 21 and ratchet wheels 14c and to release the two cords,
namely, the input cord 9 and the passage cord 10 wound inside
the winding means.
FIG. 4A is a cross sectional view of FIG. 5A shown by the
B-B line. In FIG. 4A, the headphone housing 1L includes the
housing 2 made of synthetic resin or the like having circular
ribs 40 with a lower space 33 and an upper space 32 provided in
the vicinity of the front and back of an approximately circular
board 34.
A D/U 3 such as a loudspeaker is provided in the lower
space 33 surrounded by the front rib 40 of the above-described
housing 2, and in front of the D/U 3 a sound emission board 35
molded of synthetic resin or the like with a plurality of sound
holes la is fitted into the inner circumference, of the front rib.
The ring-shaped ear pad 4 formed of expandable polyurethane or
the like is attached to the outer circumference of the front rib
40.
In the center of the upper space 32 surrounded by the ringshaped
rear rib 40, a rotating shaft 13 functioning as a pivot
is provided in an upright position from a bearing 36 of the
board 34 of the housing 2, a terminal board II patterned with
metal slip rings 19a, 19b, 19c is fitted into a bored portion
14b provided at the lower end of the hub of a reel 14, and one
end of the input cord 9 and/or the passage cord 10 wound around
the reel 14 is connected to the metal slip rings 19a, 19b, 19c.
Brush-like contact points 18a, 18b, 18c are fixed to the board
34 of the housing 2. The reel 14 around which the input cord 9
and the passage cord 10 are wound and stored is pivotally fitted
to the rotating shaft 13 in a freely turnable manner. Around
the circumference of a lower flange 14d of the reel 14 are
formed the ratchet wheels 14c with cams 37.
A spring 15 formed of a leaf spring is provided in the reel
14, and the locking piece 21 constituting the ratchet mechanism
which locks the cams 37 provided on the ratchet wheels 14c as
shown in FIG. 4B is provided on the lower surface of the reel
14; when the release button 31 which constitutes locking means
with the cams 37 and locking piece 21 is pressed by hand or the
like, a locked state between the cam 37 and locking piece 21 is
released, and so the input cord 9 and the passage cord 10 are
simultaneously wound between the upper and lower flanges 14d and
14e formed above and below the hub of the reel 14 by the winding
force of the spring 15. In FIG. 4A, a reference numeral 39 is a
housing cap molded of synthetic resin, which is shaped like a
dome to cover the upper space 32.
In FIG. 4B, the approximately L-shaped locking piece 21 is
pivotally fitted in the upper space 32 inside the ring-shaped
rib 40 of the housing 2 in a freely turnable manner with a shaft
20 as a center, as opposed to the cams 37 formed in the vicinity
of the lower flange 14d of the reel 14; and one end of the
locking piece 21 is biased by a biasing spring not shown in the
figure to be capable of contacting along the cams 37 of the
ratchet wheels 14c.
The release button 31 is inserted and fitted into the other
end of the approximately L-shaped locking piece 21. When the
release button 31 is pressed in the direction of an arrow D, the
end of the locking piece 21 detaches from a stepped portion of a
cam 37 and therefore by the work of the spring 15 incorporated
in the reel 14, the two cords of the input cord 9 to which the
input plug 8 is attached and the passage cord 10 are wound and
stored as the reel 14 rotates with the rotating shaft 13 as a
center.
When the input cord 9 and the passage cord 10 wound \ and
stored in a space between the upper and lower flanges 14d and
14e formed above and below the hub of the reel 14 in this manner
are pulled out, those two cords of the input cord 9 and the
passage cord 10 are pulled out with the hand or the like in FIG.
4A and so the cords can be pulled out intermittently as the
locking piece 21 moves beyond a cam 37 in the direction of an
arrow F (counterclockwise direction) with the rotating shaft 13
of the reel 14 as a center in FIG. 4B.
Next, a commutator mechanism of the present invention is
described in detail referring to FIGS. 1 to 3. A commutator
mechanism of the present invention includes brush-like contact
points 18a, 18b, 18c and a terminal board 17 on which metal slip
rings 19a, 19b, 19c are formed. In the side sectional view and
the perspective view of FIGS. 1 and 3 each showing the
assembling state of a collecting mechanism of a cord-winding
part, a rotating shaft 13 into which a reel 14 is fitted in a
freely turnable manner is formed on a bearing 36 provided in an
upright position at the approximate center on a board 34 of a
housing 2, and each of brush-like horn-shaped metal contact
points 18a, 18b, 18c made of phosphor bronze, beryllium or the
like is installed at a position to divide the circumference into
three portions as shown in FIG. 3, with the rotating shaft 13 as
the center. In this case, when attaching to the board 34 of the
housing 2, the metal contact, points 18a, 18b, 18c only require
to be inserted and fixed in a through-hole 45, formed in the
board 34 as shown in FIG. 2, in which a metal contact point
terminal 44 can be inserted; and the contact points of the metal
contact points 18a, 18b, 18c can always be contact with the
metal slip rings 19a, 19b, 19c of the terminal board 17 by means
of a pressing piece 46 formed on the board 34. Therefore, an
operation of welding the metal contact points 18a, 18b, 18c can
be omitted.
The terminal board 17 patterned with the metal slip rings
19a, 19b, 19c in the shape of rings and concentric circles at
the positions opposite to the above-described brush-like contact
points 18a, 18b, 18c is fitted into a bored portion 14b formed
between the inner circumference and the hub of a lower flange
14d of the reel 14, as shown in FIG. 2. On the upper part of
the reel 14, in an upper space 43 is inserted a spring 15 whose
one end is locked in a slit portion of the rotating shaft 13 and
whose other end is locked on the reel 14, a pressing board 16 is
laid over the spring 15, the pressing board 16 is fixed to the
rotating shaft 13 with a C ring or the like, and an upper space
22 of the housing 2 is covered with a housing cap 39.
Further, a D/U 3 is installed in a lower space 33 of the
housing 2 as shown in FIG. 3, and an ear pad 4 is installed with
a sound emission board 35 (refer to FIG. 4) provided in between.
An input cord 9 and a passage cord 10 are wound around the reel
14, and an end on one side of the input cord 9 and/or the
passage cord 10 is connected to the metal slip rings 19a, 19b,
19c of the terminal board 17 by means of soldering or the like
as shown in FIG. 2.
FIG. 6 is a wiring diagram for explaining a position where
soldering is performed on a terminal board 17, in the case where
two cords of an input cord 9 and a passage cord 10 are wound and
stored in one reel 14, and the coating of the input cord 9 and
passage cord 10 are peeled in the middle to make a peeled
portion 48 to which the terminal board 17 is soldered, and so a
continuous conductor {single conductor) is made.
In the case where one winding means is provided in the left
headphone housing 1L and two kinds of cords are wound
simultaneously, it is necessary to perform soldering on the
terminal board 17, in order for a signal input from the input
cord 9 with a connection terminal 8a including a left L, a right
R and a ground G of an input plug 8 (or output from a microphone
of a stereo headset), for example, to a D/U 3 (L) in the left
headphone housing 1L through the terminal board 17 to be
provided to a D/U 3 (R) in the right headphone housing 1R
through the passage cord 10 connecting the left and right
headphone housings 1L and 1R, as shown in FIG, 6; however, there
has been a problem in which such soldering is a major cause of
the occurrence of defects because of uncertainty in manual work.
In the present invention, if the peeled portion 48 is
formed by peeling off the coating of the middle part of the G
lead wire of the input cord 9 before the terminal board 17 is
pressed and inserted in a bored portion 14b of the reel 14 as
shown in FIG. 6, the peeled portion 48 is soldered to the
terminal board 17 as shown by the small figure 6, and the rest
of the G input cord 9 on the hot side is directly connected to
the D/U 3 (R) of the right headphone housing 1R through the
terminal board 17, and so only two positions of soldering are
required on the terminal board 17 as shown by the small figures
5 and 6, thereby enabling a lot of soldering to be omitted and
soldering to be made using a large place.
Specifically, since a soldering operation and a welding
operation between the end of the input cord 9 and the plug-like
contact points 18a, 18b, 18c provided in the bored portion 14b
of the above-described typical small left and right headphone
housings 1L and 1R are omitted, the cause leading to complexity
and the occurrence of failure is removed and percent defective
can be expected to be reduced; and also, since a conductor of
the input cord 9 is a single component without any discontinuity,
improvement in reduced sound quality due to transmission loss
(high sound quality) and improvement in reliability can be
obtained.
FIG. lh shows a side sectional view of the relevant parts,
in the case where winding means of the present invention is
installed in an electronic apparatus such as a portable radio
receiver, portable recording and reproducing apparatus, mobile
phone unit or personal digital assistant (PDA). In FIG. 7A, a
reference numeral 50 denotes a casina, in this casing 50 or a
casing 50, brush-like contact points 18a, 18b, 18c are provided
on an insulating board 52 of an arrangement chassis 51, and a
terminal board 17 patterned with metal slip rings 19a, 19b, 19c
is provided on the reel 14 side. In this case, to the end of
input and output cord 53 wound around the reel 14 are connected
left and right earphones, headphones, a microphone, an input
plug (connector including an input jack) and an output plug
(connector including an output jack) 54. In this case, a
terminal board 17 is attached to a lower flange 14d of the reel
14, however, the lower flange 14d of the reel 14 may be directly
patterned with metal slip rings 19a, 19b, 19c.
FIG. 7B shows a structure in which a pivot 56 is provided
in an upright position in the upper half body of a casing 50, a
drum 55 is pivotally fitted to this pivot 56 in a freely
turnable manner and a disk-like terminal board 17 having a
diameter larger than the drum 55 is fixed to the lower edge of
the drum 55, and input and output cords 53 are wound around the
drum.
INDUSTRIAL APPLICABILITY
A ratchet mechanism including ratchet wheels with cams and
a claw of a locking piece has been explained as the abovedescribed
winding means, however, it is obvious that locking
means for stopping rotation using a disk braking method, a gear
and ratchet method, a claw and claw crown method and the like
can be employed instead of the above mechanism. Further,
although ratchet wheels are provided in the vicinity of a flange
of a reel in the above-described structure, different ratchet
wheels may be provided instead of those ratchet wheels, or a
reel can be replaced by a drum or the like. Further, needless
to say, the present invention can be applied to a microphoneattached
headphone set.
We claim:
1. A headphone apparatus capable of winding and storing a cord (9) around a
reel (14) pivotally fitted in a freely turnable manner to a pivot in a headphone
housing, comprising:
contact points (18a, 18b, 18c) provided in said headphone housing; and
a terminal board (17) provided in said reel and fixedly coupled to said reel so
as to turn relative to the pivot as the reel turns relative to the pivot, which terminal
board includes metal slip rings (19a, 19b, 19c).
2. The headphone apparatus as claimed in claim 1, wherein said terminal board
is provided on the lower surface of said reel, said contact points are provided at a
position opposed in a bored portion of the reel, and
two or more kinds of cords are simultaneously wound around the reel.
3. The headphone apparatus as claimed in claim 1 or 2, wherein a peeled portion
made by partly peeling a ground input cord (9) of an input plug (8) connected to a
drive unit (3) in one of said headphone housings is connected to terminals of said
metal slip rings, and
an end of the input cord continuing from the peeled portion to be a passage cord (10) is connected to a ground terminal of the drive unit.
4. An electronic apparatus capable of winding and storing a cord around a reel
(14) pivotally fitted in a freely turnable manner to a pivot provided in an upright
position in a casing of a portable electronic apparatus, comprising:
contact points (18a, 18b, 18c) provided in said casing of the electronic apparatus; and
a terminal board (17) provided in said reel and fixedly coupled to said reel so as to turn relative to the pivot as the reel turns relative to the pivot, which terminal board includes metal slip rings (19a, 19b, 19c).
5. The electronic apparatus as claimed in claim 4, wherein said terminal board is
provided on the lower surface of said reel, said contact points are provided at a
position opposed in a bored portion of the reel, and
two or more kinds of cords are simultaneously wound around the reel.
6. The electronic apparatus as claimed in claim 4, wherein said reel includes a
hub or a hub and upper and lower flanges; said terminal board is provided on the
lower surface of the reel; brushes of said contact points are provided, in the electronic
apparatus casing, opposed to said metal slip rings on the terminal board; and
two or more kinds of cords are simultaneously wound around the reel.
7. The electronic apparatus as claimed in any one of claims 4 to 6, wherein a
peeled portion made by partly peeling a ground input cord of an input plug connected
to a drive unit in one of headphone housings is connected to terminals of said metal
slip rings, and
an end of the input cord continuing from the peeled portion to be a passage cord is connected to a ground terminal of the drive unit.
8. A cord-winding device capable of winding and storing a cord around a reel
(14) pivotally fitted in a freely turnable manner to a pivot in a headphone housing or
casing, comprising:
contact points (18a, 18b, 18c) provided in said headphone housing or casing; and
a terminal board (17) provided in said reel and fixedly coupled to said reel so as to turn relative to the pivot as the reel turns relative to the pivot, which terminal board includes metal slip rings (19a, 19b, 19c).
9. The cord-winding device as claimed in claim 8, wherein a peeled portion
made by partly peeling a ground input cord of an input plug connected to a drive unit
in one of said headphone housings or in said casing is connected to terminals of said
metal slip rings, and
an end of the input cord continuing from the peeled portion to be a passage cord is connected to a ground terminal of the drive unit.
10. A cord-winding method capable of winding and storing a cord around a reel pivotally fitted in a freely turnable manner to a pivot in a headphone housing or casing, wherein contact points are provided in said headphone housing or casing, a terminal board including metal slip rings is provided in said reel, and said cord is wound around the reel.
| # | Name | Date |
|---|---|---|
| 1 | 54-delnp-2006-pct-311.pdf | 2011-08-21 |
| 2 | 54-delnp-2006-pct-304.pdf | 2011-08-21 |
| 3 | 54-delnp-2006-pct-210.pdf | 2011-08-21 |
| 4 | 54-delnp-2006-pct-101.pdf | 2011-08-21 |
| 5 | 54-delnp-2006-gpa.pdf | 2011-08-21 |
| 6 | 54-delnp-2006-form-5.pdf | 2011-08-21 |
| 7 | 54-delnp-2006-form-3.pdf | 2011-08-21 |
| 8 | 54-delnp-2006-form-2.pdf | 2011-08-21 |
| 9 | 54-delnp-2006-form-18.pdf | 2011-08-21 |
| 10 | 54-delnp-2006-form-1.pdf | 2011-08-21 |
| 11 | 54-delnp-2006-drawings.pdf | 2011-08-21 |
| 12 | 54-delnp-2006-description (complete).pdf | 2011-08-21 |
| 13 | 54-delnp-2006-correspondence-others-1.pdf | 2011-08-21 |
| 14 | 54-delnp-2006-correspondece-others.pdf | 2011-08-21 |
| 15 | 54-delnp-2006-claims.pdf | 2011-08-21 |
| 16 | 54-delnp-2006-abstract.pdf | 2011-08-21 |
| 17 | 54-DELNP-2006-GPA-(16-01-2012).pdf | 2012-01-16 |
| 18 | 54-DELNP-2006-Form-2-(16-01-2012).pdf | 2012-01-16 |
| 19 | 54-DELNP-2006-Form-1-(16-01-2012).pdf | 2012-01-16 |
| 20 | 54-DELNP-2006-Drawings-(16-01-2012).pdf | 2012-01-16 |
| 21 | 54-DELNP-2006-Description (Complete)-(16-01-2012).pdf | 2012-01-16 |
| 22 | 54-DELNP-2006-Correspondence Others-(16-01-2012).pdf | 2012-01-16 |
| 23 | 54-DELNP-2006-Claims-(16-01-2012).pdf | 2012-01-16 |
| 24 | 54-DELNP-2006-Abstract-(16-01-2012).pdf | 2012-01-16 |
| 25 | 54-delnp-2006-Marked-Claims-(08-12-2014).pdf | 2014-12-08 |
| 26 | 54-delnp-2006-Correspondence Others-(08-12-2014).pdf | 2014-12-08 |
| 27 | 54-delnp-2006-Claims-(08-12-2014).pdf | 2014-12-08 |
| 28 | 54-DELNP-2006-GPA-031214.pdf | 2014-12-11 |
| 29 | 54-DELNP-2006-Correspondence-031214.pdf | 2014-12-11 |
| 30 | Petition (54-DELNP-2006).pdf | 2014-12-16 |
| 31 | 54-DELNP-2006-Form 1-101214.pdf | 2014-12-17 |
| 32 | 54-DELNP-2006-Correspondence-101214.pdf | 2014-12-17 |
| 33 | 54-DELNP-2006_EXAMREPORT.pdf | 2016-06-30 |