Abstract: Described herein is an illuminating device (200) with reflector. Said device includes a heat sink insert moulded cylindrical plastic housing (104), and a circular metal core printed circuit board, MCPCB, (101) mounted on a circular slot provided on a top inner end of the housing, the circular MCPCB having light emitting diodes (LEDs), wherein LEDs mounted in a circular manner near peripheral region of a top surface of the MCPCB (101) and having electronic components mounted in a central region of the top surface of the MCPCB (101). Further said device includes a cylindrical reflector (102) fixed on the top surface of the MCPCB with its cylindrical wall lying between the LEDs and the electronic components; and a diffuser (103) connecting a top surface of the cylindrical reflector with the top inner end of the housing (104), wherein lower end of said plastic housing connected with a holder (105).
TECHNICAL FIELD
[0001] The present disclosure, in general, relates to an illuminating device. In
particular, the present disclosure relates to an illuminating device having an internal
reflector that facilitates uniform light distribution in area where light is required.
BACKGROUND
[0002] Background description includes information that may be useful in
understanding the present invention. It is not an admission that any of the
information provided herein is prior art or relevant to the presently claimed
invention, or that any publication specifically or implicitly referenced is prior art.
[0003] The illuminating device is having property to provide lighting in various
direction. Lighting includes the use of artificial light sources like lamps, light
fixtures and the like. The illumination device may include the light source such as
Light Emitting Diode (LED) or any other electronic device applicable in differe nt
areas. Further, a brief about the LED is discussed herein below.
[0004] LED devices are more efficient than most forms of widely used lamps,
for example, incandescent, high-intensity discharge (HID) light sources, and the
like. One advantage of using LED devices is that LEDs are more efficacious than
incandescent light and more efficacious than some fluorescent and low wattage HID
light sources. Another advantage of LED device usage is that the LEDs may be configured as low voltage, low energy devices. Another advantage of the LED devices is that of the longer life when compared to other light forms.
[0005] In LED illuminations, heat transmission and its management during the
operation of a LED bulb is always a major concern. The conventional systems of
existing LED bulb are designed in such a way that most of the components are
mounted on a metal core printed circuit board (MCPCB) and/or below the MCPCB
higher compared to the ambient temperature over the MCPCB area where Optics/ Diffuser is installed, due to which the operating temperature of the electronic parts is much higher thus limiting and reducing the life time of the electronics parts.
[0006] Further, along with heat management, it becomes necessary that the device is cost-effective, easy to assemble and capable of mass production in order to meet the large market demands as compared to the conventional DOB LED bulbs available in the market.
[0007] In tradition, the electronic parts are mounted on a LED lamp, where the ambient operating temperature of the critical parts like ELCO, MOV is higher and further creates the problem of longevity of the various electronic component parts. Further, the design of the LED lamp is such a manner which may harm the human eyes during direct exposer of the lamp. In addition to this, the traditional lamp does not provide uniformly in-terms of desired beam angle due to typical directional nature of LED, which is required to direct the light in the desired area.
[0008] Therefore, there is a need for such a device with reflector which can overcome the above-described limitations and obtain maximum operating efficiency in a cost-effective manner which is unique in its design and exhibits prime quality for use over a sufficient period of time.
OBJECTS OF THE DISCLOSURE
[0009] Some of the objects of the present disclosure, which at least one embodiment herein satisfy, are listed here in below.
[0010] It is a primary object of the present disclosure to provide an illuminating device with internal reflector and special shape of the external diffuser provides uniform light distribution in desired areas.
[0011] It is another general object of the present disclosure to ensure a cost-effective and efficient operation of said illuminating device with reflector.
[0012] It is still another object of the present disclosure to ensure uniform light distribution at application area by using the reflector which divert the light sideways.
[0013] It is yet another object of the present disclosure to reduce the ambient temperature around the critical parts (electronic component) fixed on the MCPCB board of said device by around 20%.
[0014] It is still another object of the present disclosure to provide a unique configuration of said device wherein all the electronic components mounted on the MCPCB, wherein said all the electronics components of MCPCB are hidden inside the reflector, due to which the temperature of the critical parts of MCPCB may be reduced about 20%.
[0015] It is yet another object of the present disclosure to provide a unique light pattern generated with the combined effect of said difluser and reflector, wherein said difluser and reflector combinedly acts as a light guide of said device.
[0016] It is still yet another object of the present disclosure to be used in house hold application, general lighting application and poultry house.
[0017] These and other objects and advantages of the present invention will be apparent to those skilled in the art after a consideration of the following detailed description taken in conjunction with the accompanying drawings in which a preferred form of the present invention is illustrated.
SUMMARY
[0018] This summary is provided to introduce concepts related to an illuminating device with reflector. The concepts are further described below in the detailed description. This summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used to limit the scope of the claimed subject matter.
[0019] In an embodiment, the present disclosure relates to an illuminating device with reflector. Said device includes a heat sink insert moulded cylindrical plastic housing. The proposed device further includes a circular metal core printed circuit board, MCPCB, mounted on a circular slot provided on a top inner end of the housing, the circular MCPCB having light emitting diodes (LEDs), LEDs, mounted in a circular manner near peripheral region of a top surface of the MCPCB and having electronic components mounted in a central region of the top surface of the MCPCB. In addition to this, said device includes a cylindrical reflector fixed on the top surface of the MCPCB with its cylindrical wall lying between the LEDs and the electronic components. Moreover, the proposed device includes a uniquely designed diffuser connecting a top surface of the cylindrical reflector with the top inner end of the housing, wherein lower end of said plastic housing connected with a holder.
[0020] In an aspect, the heat sink having a cylindrical profile matching with the internal profile of the plastic housing.
[0021] In another aspect, the heat sink is made from a material that radiates heat generated from the LEDs outwardly. Further said heat sink is used here made of aluminium which can be over moulded with engineering plastic.
[0022] In another aspect, said reflector is fixed at the centre of the MCPCB, wherein one and more holes are provided at the top surface of the MCPCB to fix the reflector at defined position.
[0023] In another aspect, said reflector is made of plastic and may be made of in any colour and shape to help provide useful light in required area which is to be illuminated.
[0024] In another aspect, said reflector diverts the light sideways, which facilitates the uniform light distribution in required area where illumination is required.
[0025] In another aspect, said electronic components comprises a metal oxide varistor (MOV) and a wire wound resistor (WWR), wherein said electronic component are fixed onboard of MCPCB, toward the Optics/diffuser side.
[0026] In another aspect said diffuser and reflector combinedly acts as a light guide of said device.
[0027] In another aspect, a holder connected at a lower end of the housing, wherein the holder comprises electrical connection points.
[0028] In another aspect, the diameter of the diffuser increases towards the housing.
[0029] Various objects, features, aspects, and advantages of the inventive subject matter will become more apparent from the following detailed description of preferred embodiments, along with the accompanying drawing figures in which like numerals represent like components.
[0030] It is to be understood that the aspects and embodiments of the disclosure described above may be used in any combination with each other. Several of the aspects and embodiments may be combined to form a further embodiment of the disclosure.
[0031] The foregoing summary is illustrative only and is not intended to be in any way limiting. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features will become apparent by reference to the drawings and the following detailed description.
BRIEF DESCRIPTION OF THE DRAWINGS
[0032] The illustrated embodiments of the subject matter will be best understood by reference to the drawings, wherein like parts are designated by like numerals throughout. The following description is intended only by way of example, and simply illustrates certain selected embodiments of devices, systems,
[0033] FIG. 1 illustrates an schematically exploded view of assembling parts of an illuminating device, in accordance with an exemplary embodiment of the present disclosure;
[0034] FIG. 2 illustrates an perspective view of the illuminating device with reflector, in accordance of the present disclosure;
[0035] FIG. 3 illustrates a perspective view of a metal core printed circuit board of the illuminating device, in accordance with an exemplary embodiment of the present disclosure;
[0036] FIG. 4 illustrates an orthogonal view of the metal core printed circuit board of the illuminating device, in accordance with an exemplary embodiment of the present disclosure;
[0037] FIG. 5 illustrates a perspective and side view of a reflector of the illuminating device, in accordance of the present disclosure;
[0038] FIG. 6 illustrates an orthogonal view of the reflector of the illuminating device, in accordance with an exemplary embodiment of the present disclosure;
[0039] FIG. 7 illustrates an orthogonal view of a plastic difluser of the illuminating device, in accordance with an exemplary embodiment of the present disclosure;
[0040] FIG. 8 illustrates an orthogonal view of a heat sink insert moulded cylindrical plastic housing of the illuminating device, in accordance with an exemplary embodiment of the present disclosure;
[0041] FIG. 9 illustrates an orthogonal view of a connection holder of the illuminating device, in accordance with an exemplary embodiment of the present disclosure;
[0042] FIG. 10 illustrates an perspective view of an assembly process, in accordance with an exemplary embodiment of the present disclosure;;
[0043] FIG. 11 illustrates an assembling of the holder with the housing 104, in accordance with an exemplary embodiment of the present disclosure;
[0044] FIG. 12 illustrates assembling of the reflector in the housing, in accordance with an exemplary embodiment of the present disclosure;
[0045] FIG. 13 illustrates an illuminating device and its projection towards uniform light distribution in accordance with an exemplary embodiment of the present disclosure; and
[0046] FIG. 14 illustrates a light distribution pattern generated by the illuminating device in accordance with an exemplary embodiment of the present disclosure.
[0047] The figures depict embodiments of the present subject matter for the purposes of illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the princip le s of the disclosure described herein.
DETAILED DESCRIPTION
[0048] The following is a detailed description of embodiments of the disclosure depicted in the accompanying drawings. The embodiments are in such detail as to clearly communicate the disclosure. However, the amount of detail offered is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the present disclosure as defined by the appended claims.
[0049] As used in the description herein and throughout the claims that follow, the meaning of "a," "an," and "the" includes plural reference unless the context clearly dictates otherwise. Also, as used in the description herein, the meaning of "in" includes "in" and "on" unless the context clearly dictates otherwise.
[0050] The present disclosure aims to solve a technical problem of higher
operating temperature generated by the electronic components, which are mounted
on a metal core printed board (MCPCB) in a conventional LED bulb, in such a way
that it increases the operating efficiency of the illuminating device (example as LED
bulb) in a cost-effective manner.
[0051] To address this, the present disclosure provides an illumination devic e
100 as shown in FIG.1 and FIG.2. Said device 100 includes a heat sink insert moulded cylindrical plastic housing 104. The proposed device 100 further includes a circular metal core printed circuit board, MCPCB, 101 mounted on a circular slot
provided on a top inner end of the housing 104, the circular MCPCB 101 having
light emitting diodes (LEDs), wherein LEDs are mounted in a circular manner near peripheral region of a top surface of the MCPCB 101 and having electronic components mounted in a central region of the top surface of the MCPCB 101. Adding to this, said device 100 includes a cylindrical reflector 102 fixed on the top
surface of the MCPCB 101 with its cylindrical wall lying between the LEDs and
the electronic components. Moreover, the proposed device 100 includes a diffuser 103 connecting a top surface of the cylindrical reflector 102 with the top inner end of the housing 104, wherein lower end of said plastic housing 104 is connected with a connection holder 105.
WE CLAIM
1. An illuminating device (100) comprising:
a heat sink insert moulded cylindrical plastic housing (104);
a circular metal core printed circuit board, MCPCB, (101) mounted on a circular slot provided on a top inner end of the housing, the circular MCPCB having light emitting diodes (LEDs), LEDs, mounted in a circular manner near peripheral region of a top surface of the MCPCB (101) and having electronic components mounted in a central region of the top surface of the MCPCB (101);
a cylindrical reflector (102) fixed on the top surface of the MCPCB with its cylindrical wall lying between the LEDs and the electronic components;
adiffuser (103) connecting atop surface of the cylindrical reflector with the top inner end of the housing (104); and
a connection holder (105) connected to alower end of said plastic housing (104).
2. The device (100) as claimed in claim 1, wherein the heat sink having a cylindrical profile matching with the internal profile of the plastic housing (104).
3. The device (100) as claimed in claim 1, wherein the heat sink is made from a material that radiates heat generated from the LEDs outwardly.
4. The device (100) as claimed in claim 3, wherein said heat sink is used here made of aluminium over moulded with engineering grade plastic.
5. The device (100) as claimed in claim 1, wherein said reflector (102) is fixed at the centre of the MCPCB (101), wherein one and more holes are provided
at the top surface of the MCPCB (101) to fix the reflector at defined position.
6. The device (100) as claimed in claim 5, wherein said reflector (102) is made of plastic and may be made of in any colour.
7. The device (100) as claimed in claim 1, wherein said reflector (102) diverts the light sideways.
8. The device (100) as claimed in claim 1, wherein said electronic components comprises a metal oxide varistor (MOV) and a wire wound resistor (WWR).
9. The device (100) as claimed in claim 1, wherein the diSuser (103) and the reflector (102) combinedly acts as alight guide of said device (100).
10. The device (100) as claimed in claim 1, wherein the holder (105) comprises electrical connection points.
11. The device (100) as claimed in claim 1, wherein said holder (105) is any one type either E26 base cap or E27 base cap fitted at the end of said device (100).
12. The device (100) as claimed in claim 1, wherein the diameter of the diSuser (103) increases towards the housing (104).
| # | Name | Date |
|---|---|---|
| 1 | 202111039175-STATEMENT OF UNDERTAKING (FORM 3) [30-08-2021(online)].pdf | 2021-08-30 |
| 2 | 202111039175-FORM FOR SMALL ENTITY(FORM-28) [30-08-2021(online)].pdf | 2021-08-30 |
| 3 | 202111039175-FORM FOR SMALL ENTITY [30-08-2021(online)].pdf | 2021-08-30 |
| 4 | 202111039175-FORM 18 [30-08-2021(online)].pdf | 2021-08-30 |
| 5 | 202111039175-FORM 1 [30-08-2021(online)].pdf | 2021-08-30 |
| 6 | 202111039175-FIGURE OF ABSTRACT [30-08-2021(online)].jpg | 2021-08-30 |
| 7 | 202111039175-EVIDENCE FOR REGISTRATION UNDER SSI(FORM-28) [30-08-2021(online)].pdf | 2021-08-30 |
| 8 | 202111039175-EVIDENCE FOR REGISTRATION UNDER SSI [30-08-2021(online)].pdf | 2021-08-30 |
| 9 | 202111039175-DRAWINGS [30-08-2021(online)].pdf | 2021-08-30 |
| 10 | 202111039175-DECLARATION OF INVENTORSHIP (FORM 5) [30-08-2021(online)].pdf | 2021-08-30 |
| 11 | 202111039175-COMPLETE SPECIFICATION [30-08-2021(online)].pdf | 2021-08-30 |
| 12 | 202111039175-REQUEST FOR CERTIFIED COPY [02-09-2021(online)].pdf | 2021-09-02 |
| 13 | 202111039175-FORM28 [02-09-2021(online)].pdf | 2021-09-02 |
| 14 | 202111039175-FORM FOR SMALL ENTITY [02-09-2021(online)].pdf | 2021-09-02 |
| 15 | 202111039175-EVIDENCE FOR REGISTRATION UNDER SSI [02-09-2021(online)].pdf | 2021-09-02 |
| 16 | 202111039175-Proof of Right [07-09-2021(online)].pdf | 2021-09-07 |
| 17 | 202111039175-FORM-26 [07-09-2021(online)].pdf | 2021-09-07 |
| 18 | 202111039175-Power of Attorney-100921.pdf | 2021-10-19 |
| 19 | 202111039175-OTHERS-100921.pdf | 2021-10-19 |
| 20 | 202111039175-Correspondence-100921.pdf | 2021-10-19 |
| 21 | 202111039175-RELEVANT DOCUMENTS [03-08-2022(online)].pdf | 2022-08-03 |
| 22 | 202111039175-POA [03-08-2022(online)].pdf | 2022-08-03 |
| 23 | 202111039175-FORM 13 [03-08-2022(online)].pdf | 2022-08-03 |
| 24 | 202111039175-RELEVANT DOCUMENTS [08-11-2022(online)].pdf | 2022-11-08 |
| 25 | 202111039175-POA [08-11-2022(online)].pdf | 2022-11-08 |
| 26 | 202111039175-MARKED COPIES OF AMENDEMENTS [08-11-2022(online)].pdf | 2022-11-08 |
| 27 | 202111039175-FORM 13 [08-11-2022(online)].pdf | 2022-11-08 |
| 28 | 202111039175-AMENDED DOCUMENTS [08-11-2022(online)].pdf | 2022-11-08 |