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“Improved Process For The Preparation Of Valbenazine Tosylate (1) And Solid Forms”

Abstract: ABSTRACT The present invention relates to an improved process for the preparation of Valbenazine tosylate (1) with purity greater than 99.0% and process for the preparation of novel solid forms of Valbenazine tosylate (1).

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Patent Information

Application #
Filing Date
01 February 2019
Publication Number
32/2020
Publication Type
INA
Invention Field
CHEMICAL
Status
Email
radha@biophore.com
Parent Application

Applicants

Biophore India pharmaceuticals Pvt. Ltd
Plot#92; 1-98/2/92, Kavuri Hills – Phase II, Jubilee Hills, Hyderabad, Telangana India500033.

Inventors

1. Manik Reddy Pullagurla
Plot#92; 1-98/2/92, Kavuri Hills – Phase II, Jubilee Hills, Hyderabad, Telangana India500033
2. Bhaskar Reddy Pitta
Plot#92; 1-98/2/92, Kavuri Hills – Phase II, Jubilee Hills, Hyderabad, Telangana India500033.
3. Rajesham Boge
Plot#92; 1-98/2/92, Kavuri Hills – Phase II, Jubilee Hills, Hyderabad, Telangana India500033.
4. Jagadeesh Babu Rangisetty
Plot#92; 1-98/2/92, Kavuri Hills – Phase II, Jubilee Hills, Hyderabad, Telangana India500033

Specification

We Claim:
1. A process for the preparation of Valbenazine tosylate (1) having purity greater than 99.0% by HPLC comprising:
a) reacting 6,7-dimethoxy-3,4-dihydroisoquinoline (10) with 2-acetyl-N,N,N,4-tetramethylpentan-l-aminium iodide (9) to obtain 3-isobutyl-9,10-dimethoxy-3,4,6,7-tetrahydro-lH-pyrido [2,1-a]isoquinoIin-2(llbH)-one (8);
b) reducing 3-isobutyl-9,10-dimethoxy-3,4,6,7-tetrahydro-lH-pyrido [2,l-a]iso quinolin-2(llbH)-one (8) in the presence of a reducing agent to form 3-isobutyl-9,10-dimethoxy-2,3,4,6,7,1 lb-hexahydro-lH-pyrido[2, l-a]isoquinolin-2-ol (7);
c) reacting 3-isobutyl-9,10-dimethoxy-2,3,4,6,7,l lb-hexahydro-lH-pyrido[2,l-a]isoquinolin-2-ol (7) with a chiral resolving agent to form (2R3R1 lbS)-34sobutyl-9,10-dimethoxy-2,3,4,6,7,l lb-hexahydro-1 H-pyrido[2,1 -a] isoquinolin-2-ol S-(+)-camphor sulfonate (6);
d) converting (2R,3R,llbS)-3-isobutyl-9,10-dimethoxy-2,3,4,6,7,llb-hexahydro -lH-pyrido[2,l-a]isoquinolin-2-ol S-(+)-camphor sulfonate (6) to form (2R,3R,llbS)-3-isobutyl-9,10-dimethoxy-2,3,4,6,7,1 lb-hexahydro -lH-pyrido[2,l-a]isoquinolin-2-ol (5) in the presence of a base;

e) reacting (2R3R,llbS)-3-isobutyl-9,10-dimethoxy-2,3,4,6,7,llb-hexahydro-lH-pyrido[2,l-a]isoquinolin-2-ol (5) with (S)-2-(tert-butoxycarbonylamino)-3-methylbutanoic acid (4) in the presence of a coupling agent and an aprotic solvent to form (S)-((2R,3R,1 lbS)-3-isobutyl-9,10-dimethoxy-2,3,4,6,7,llb-hexahydro-lH-pyrido[2,l-a]isoquinolin-2-yl) 2-(tert-butoxy carbonylamino)-3-methylbutanoate (3);
f) deprotecting (S)-((2R,3R,llbS)-3-isobutyl-9,10-dimethoxy-2,3,4,6,7,1 lb-hexahydro-lH-pyrido[2,l-a]isoquinolin-2-yl) 2-(tert-butoxycarbonylamino)-3-methylbutanoate (3) in an aprotic solvent

and in the presence of an acid to form (S)-((2R,3R,1 lbS)-3-isobutyl-9,10-dimethoxy-2,3,4,6,7,llb-hexahydro-lH-pyrido[2,l-a]isoquinolin-2-yl) 2-amino-3-methylbutanoate (2); and g) converting (S)-((2R,3R,llbS)-3-isobutyI-9,10-dimethoxy-2,3,4,6 ,7,1 lb-hexahydro-lH-pyrido[2,l-a]isoquinolin-2-yl) 2-amino-3-meth ylbutanoate (2) to (S)-((2R,3R,llbS)-3-isobutyl-9,10-dimethoxy-2,3,4,6,7,llb-hexahydro-lH-pyrido[2,l-a]isoquinolin-2-yl) 2-amino-3-methylbutanoate di(4-methylbenzenesulfonate) (Valbenazine tosylate) (1) in an aprotic solvent.
2. The process according to claim 1, wherein the reducing agent used in step b) is selected from lithium aluminium hydride, sodium borohydride, lithium borohydride.
3. The process according to claim 1, wherein the chiral resolving agent used in step c) is S- (+)-camphor sulfonic acid.
4. The process according to claim 1, wherein the coupling agent used in step e) is selected from the group comprising of N,N'-Dicyclohexylcarbodiimide (DCC), Diisopropyl carbodiimide (DIC), N-(3-Dimethylaminopropyl)-N'-ethylcarbodiimide hydrochloride (EDC.HC1), l,l'-Carbonyldiimidazole (CDI).
5. The process according to claim 1, wherein the acid used in step f) is selected from para-toluene sulfonic acid, trifluoroacetic acid, hydrochloric acid.
6. A process for the purification of Valbenazine tosylate (1), which comprises of:

a) providing a solution of Valbenazine tosylate (1) in a solvent;
b) heating to a suitable temperature; and
c) isolating pure Valbenazine tosylate (1).

7. The process according to claim 7, wherein the solvent used in step a) is selected from the group comprising of methanol, ethanol, water, isopropanol and mixtures thereof.
8. A process for the preparation of crystalline form 1 and form 2 of Valbenazine tosylate (1), which comprises of;

a) providing Valbenazine tosylate (1) in a suitable aprotic solvent or mixtures;
b) filtering the reaction mass;
c) cooling the filtrate to a suitable temperature; and
d) isolating and drying crystalline forms of Valbenazine tosylate (1) using a suitable technique.
9. A process for the preparation of crystalline form 3 and form 4 of
Valbenazine tosylate (1), which comprises of;
i. providing Valbenazine tosylate (1) in a suitable aprotic solvent or
mixtures; ii. optionally, providing a solution of Valbenazine tosylate (1) in a
suitable organic acid 25-30 °C; iii. stirring and filtering the reaction mass; iv. adding the filtrate to a suitable pre-cooled aprotic solvent; v. stirring the reaction mass at -60 to -20 °C; vi. optionally, heating the reaction mass to 25-35°C; and vii. isolating and drying crystalline forms of Valbenazine tosylate (1)
using a suitable technique.
10. A process for the preparation of solid dispersions of Valbenazine tosylate
(1) with a suitable excipient, which comprises of;
1. providing Valbenazine tosylate (1) in a suitable protic solvent;
2. adding a suitable pharmaceutically acceptable excipient;
3. optionally, heating the reaction mixture to a suitable temperature;
4. stirring and filtering the reaction mixture; and
5. isolating and drying amorphous solid dispersion of Valbenazine tosylate (1) using a suitable technique

Documents

Application Documents

# Name Date
1 201941004013-Correspondence_18-02-2020.pdf 2020-02-18
1 201941004013-PROVISIONAL SPECIFICATION [01-02-2019(online)].pdf 2019-02-01
2 201941004013-Form3_After Filing_18-02-2020.pdf 2020-02-18
2 201941004013-FORM 1 [01-02-2019(online)].pdf 2019-02-01
3 201941004013-Form5_After Filing_18-02-2020.pdf 2020-02-18
3 201941004013-DRAWINGS [01-02-2019(online)].pdf 2019-02-01
4 201941004013-Specification_After Filing_18-02-2020.pdf 2020-02-18
4 Form1_After Filing_18-02-2019.pdf 2019-02-18
5 Correspondence by Applicant_Form1_18-02-2019.pdf 2019-02-18
5 201941004013-COMPLETE SPECIFICATION [31-01-2020(online)].pdf 2020-01-31
6 201941004013-FORM 3 [31-01-2020(online)].pdf 2020-01-31
6 201941004013-DRAWING [31-01-2020(online)].pdf 2020-01-31
7 201941004013-ENDORSEMENT BY INVENTORS [31-01-2020(online)].pdf 2020-01-31
8 201941004013-FORM 3 [31-01-2020(online)].pdf 2020-01-31
8 201941004013-DRAWING [31-01-2020(online)].pdf 2020-01-31
9 Correspondence by Applicant_Form1_18-02-2019.pdf 2019-02-18
9 201941004013-COMPLETE SPECIFICATION [31-01-2020(online)].pdf 2020-01-31
10 201941004013-Specification_After Filing_18-02-2020.pdf 2020-02-18
10 Form1_After Filing_18-02-2019.pdf 2019-02-18
11 201941004013-DRAWINGS [01-02-2019(online)].pdf 2019-02-01
11 201941004013-Form5_After Filing_18-02-2020.pdf 2020-02-18
12 201941004013-Form3_After Filing_18-02-2020.pdf 2020-02-18
12 201941004013-FORM 1 [01-02-2019(online)].pdf 2019-02-01
13 201941004013-PROVISIONAL SPECIFICATION [01-02-2019(online)].pdf 2019-02-01
13 201941004013-Correspondence_18-02-2020.pdf 2020-02-18