FIELD OF INVENTION
[00011 The present invention is directed to a smart stabilizer system with a memorj unit
and a method tor preparing electronic plastie mould product, thereby achieving a higher
degree of accuracy prod net
BACKGROUND
|0()02| 1977 a need was sensed to monitor Low Voltage & Interruption. This was realized
by using "Diac" as a key component which turned out to be a unique application for detecting
Low Voltage and Interruption and providing delay timing function. NIX', manufacturer of
Diac, produced it at that time with very large tolerances ol^ 10%. But for the purpose o\'
concern the Diacs had to be selected with certain specifications; a measuring tool was
developed to identify the specification needed. The results were shared with NEC.
|0003| 1982 a further step was done, the monitoring of High Voltage along with Low
Voltage and Interruption. For that purpose a conventional Comparator circuits was used.
|0004J 1996 a break-through was achieved; when the monitoring of all the three types of
disturbances (Low/ High/ Interruption) was integrated into a micro-controller. The Microcontroller
brought a detection of quality power deviations through software analysis of the
power wave, which facilitates also adding the monitoring of the frequency and sensing of
sparks.
|0005J 2017 Considering the above. Indoplast has further devised a new micro-processor
based solution to measure and monitor Low Voltage and interruption with the motive o['
saving power which is being used by transformers in stabilizing the required range of voltage.
[0006J Microprocessor based solution dedicated to provide Comprehensive Monitoring o\'
Electricity before reaching Electronic Appliances and prevent disturbances reaching them.
The innovative software embedded in it. makes it capable of detecting 'Electrical Sparks"
resulting from Loose Connections which can seriously damage Electronic Appliances and
causes fire accidents and even detects unstable supply from standby generator. These unique
features give our solution uniqueness among other available power protection devices in the
market. When disturbance is detected our device automatically disconnects supply, keeps
monitoring and reconnects only after predetermined time to ensure continual supply o(
quality power.
Scanned by CamScanner
1110071 li 's enclosed hi plastic housing and comes ns normal oml verj compact
miniaturized model weighing I50gm. only, fliesc compact products can be used foi various
applications in hotnc and offices.
10008] Power protection devices at home and offices like circuit breakers and fuses arc
generally designed to protect against excess current but not excess voltage, Available voltage
protection devices in the market such ;is surge suppressors, stabilizers, provide onlj .1 tingle
type of protection hut our innovative solution provide comprehensive monitoring of electrical
supply and when the supply is within the specified parameters. It continues monitoring and
disconnects when there are any disturbances, thus it avoids expensive damage and breakdown
to connected equipment.
10009] Injection moulding BrE or Injection molding Ami-, is a manufacturing process lor
producing pans by injecting molten material into a mould. Injection moulding can be
performed with a host of materials mainly including metals, (for which the process is called
die-casting), glasses, elastomers, confections, and most commonly thermoplastic and
thermosetting polymers. Material for the part is fed into a heated barrel, mixed (Using a
helical shaped screw), and injected (Forced) into a mould cavity, where it cools and hardens
to the configuration of the cavity. After a product is designed, usually by an industrial
designer or an engineer, moulds arc made by a mould-maker (or toolmakcr) from metal.
usually either steel or aluminium, and precision-machined to form the features of the desired
part.
|0010| Injection moulding is widely used for manufacturing a variety of parts, from the
smallest components to entire body panels of cars. Advances in 3D printing technology.
using photopolymers which do not melt during the injection moulding of some lower
temperature thermoplastics, can be used for some simple injection moulds.
J0011J Power Stations are designed to operate according to certain specifications and
standards that provide continual power. From the point of generation to the point of
utilization by equipment, many problems can occur which can set power out of specification..
10012] Power disturbances can have many effects on equipment. But it is a common
misconception that most power disturbances are generated outside of the facility. In this
view, the electric utility is guilty of providing "dirty power" that the facility must cope with.
Case Studies conducted by the Electric Power Research Institute (EPRI) show that up to 80%
pf most small business* power quality problems are caused by disturbances created inside ol
a facility or business.
|0013| The primary cause of voltage changes is the time variability o\' the reactive power
component of fluctuating loads. Such loads include arc furnaces, rolling mill drives, and mam
Scanned by CamScanner
winders all of which arc loads with a high rate of change of power with respect to the short
circuit capacity ;it the point of common coupling.
|uiii4| Small power loads, such as starting ol' induction motors, welder*, boilers, power
regulators. electric saws and hammers, pumps and compressors, cranes, and elevators also
can be sources of flicker.
|0015| In order to safeguard equipment from damage, it is necessary to utilize voltage
monitoring devices for delecting a fault before damage occur on it.
|0016| In the conventional machines, there are no easing moulds made through precise
controlled injection moulding machine. The techniques used in the conventional machines are
not versatile and employ more metal and paint.
|00171 Despite the aforementioned disadvantages, there exists a need to provide a smart
stabilizer system with a memory unit and a method lor preparing electronic plastic mould
product, thereby achieving a higher degree of accuracy product.
100181 All publications herein are incorporated by reference lo the same extent as if each
individual publication or patent application were specifically and individually indicated to be
incorporated by reference. Where a definition or use of a term in an incorporated reference is
inconsistent or contrary to definition of that term provided herein, the definition of that term
provided herein applies and definition of that term in reference docs not apply.
|0019| In some embodiments, the numbers expressing quantities of ingredients.
properties such as concentration, reaction conditions, and so forth, used lo describe and claim
certain embodiments of the invention are to be understood as being modified in some
instances by the term "'about." Accordingly, in some embodiments, the numerical parameters
set forth in the written description and attached claims arc approximations that can vary
depending upon the desired properties sought to be obtained by a particular embodiment. In
some embodiments, the numerical parameters should be construed in light of the number of
reported significant digits and by applying ordinary rounding techniques. Notwithstanding
that the numerical ranges and parameters setting forth the broad scope of some embodiments
of the invention are approximations, the numerical values set forth in the specific examples
are reported as precisely as praetieablc. The numerical values presented in some
embodiments of the invention may contain certain errors necessarily resulting from the
standard deviation found in their respective testing measurements.
[0020] As used in the description herein and throughout the claims thai follow, the
meaning of "a." "an," and '•the" includes plural reference unless the context clearly dictates
otherwise. Also, as used in the description herein, the meaning of "in" includes "in" and
"on" unless the context clearly dictates otherwise.
Scanned by CamScanner
|()02i| The recitation of ranges of values herein is merely intended to serve EM n
Shorthand method of referring individually to each separate value railing within the range.
Unless otherwise indicated herein, each individual value is incorporated into the specification
as if it were individually recited herein. All methods described herein can he performed in
am suitable order unless otherwise indicated herein or otherwise clearly contradicted h>
context. The use of any and all examples, or exemplary language (e.g. "such as") provided
with respect to certain embodiments herein is intended merely to belter illuminate the
jnvemion and does not pose a limitation on the scope of the invention otherwise claimed. No
language in the specification should be construed as indicating any non-claimed element
essential to the practice of the invention.
(00221 Groupings of alternative elements or embodiments of the invention disclosed
herein are not to be construed as limitations. Ivach group member can be referred to and
claimed individually or in any combination with other members of the group or other
elements found herein. One or more members of a group can be included in. or deleted from.
a group for reasons of convenience and/or patentability. When any such inclusion or deletion
occurs, the specification is herein deemed to contain the group as modified thus fulfilling the
written description of all Markush groups used in the appended claims.
I
i
I
OBJECTIVE OF THE INVENTION
|0023] The principal objective of the present invention is to overcome the disadvantages
of the prior art
0024] An objective of the present invention is to provide a smart stabilizer system with a
memory unit that is an Erasable and re-programmable memory used for analytical purpose
and stores the current consumption of connected appliance's load on
hourly/daily/weekly/monthly basis.
|0025] Another objective of the present invention is to provide a system, wherein the
smart memory unit stores the current consumption of connected appliance's load on
hourly/daily/weekly/monthly basis.
0026] Another objective of the present invention is to provide a system that accepts the
wrong password and misguides unwanted users.
100271 Another objective of the present invention is to provide a system that is very well
connected between appliance and the wall mount power socket (source).
|00281 Yet another objective of the present invention is to provide a system thai is
efficient, simple in design and easy to use.
Scanned by CamScanner
|0()29| The foregoing and other objects, features and advantages of the present invention
will become readily apparent upon further review ofllic following detailed description of the
preferred embodiment as illustrated in the accompanying drawings.
SUMMARY OF THE INVENTION
|0030| The present invention is directed to a smart stabilizer system with a memory unit
and a method for preparing electronic plastic mould product, thereby achieving a higher
degree of accuracy product.
[00311 According to an embodiment of the present invention, the system, comprises of:
• at least one micro controller;
• an LCD Display;
• plurality of relays:
• plurality of electronic components;
• brass terminals;
• plastic casing; and
• plurality of switches
While the invention has been described and shown with particular reference to the preferred
embodiment, it will be apparent that variations might be possible that would fall within the
scope of the present invention.
|0032| Other embodiments of the invention are disclosed herein. The foregoing and other
features, utilities and advantages of various embodiments of the invention will be apparent
from the following more particular description of the various embodiments of the invention
as illustrated in the accompanying drawings and claims.
BRIEF DESCRIPTION OF DRAWINGS
|0033| These and other features, aspects, and advantages of the present invention will
become belter understood with regard to the following description, appended claims, and
accompanying drawings where.
|0034] Figure 1 illustrates a schematic view of the stabilizer system according to an
embodiment of the present invention.
• -
6
Scanned by CamScanner
DETAILED DESCRIPTION OF INVENTION
100351 The following description includes the preferred best mode of one embodiment ol
(he present invention. It will be clear from this description of the invention thai the invention
is not limited to these illustrated embodiments but that Ihc invention also includes a variety of
Modifications and embodiments thereto. Therefore the present description should he seen as
illustrative and not limiting. While the invention is susceptible to various modifications and
alternative constructions, it should be understood, that there is no intention to limit the
invention to the specific form disclosed, but. on the contrary, the invention is to cover all
modifications, alternative constructions, and equivalents falling within the spirit and scope of
the invention as defined in the claims.
|00361 In any embodiment described herein, the open-ended terms "comprising."
"comprises." and the like (which arc synonymous with "including." "having, "and
"characterized by") may be replaced by the respective partially closed phrases "consisting
essentially of." consists essentially of," and the like or the respective closed phrases
"consistinu of." "consists of. the like.
l
|0037] As used herein, the singular forms "a," "an," and "the" designate both the singular
and the plural, unless expressly stated to designate the singular only.
]0038| The present invention relates to a smart stabilizer system with a memory unit and
a method for preparing electronic plastic mould product, thereby achieving a higher degree of
accuracy product.
|00391 Figure ] illustrates the system, comprising o\' at least one micro controller: an
LCD Display; plurality of relays; plurality of electronic components; brass terminals; plastic
casing: and plurality of switches. All the above components are connected to the Main board
PCB. which runs as per the defined parameters.
|0040j The current version of smart stabilizer is of about 400gms, and consists of below
components; 30% Electronic Components; 20% PCB and supporting fixture: 40% Plastic
i
Parts and 10% miscellaneous items.
[00411 Smart memory is an Erasable and re-programmable memory, e.g. EPROM. This is
(ised for analytical purpose. It stores the current consumption of connected appliance's load
on hourly/daily/weekly/monthly basis. And the same can be re-set via provided re-set switch
selection. With this innovative solution, user will be aware about actual consumption o(
connected appliances and will know the power monger appliances and lead the user to own
energy saving Star rated products. Hence, the user will smartly take the decision on its usage
knd ultimately in future selection of similar appliances.
i
! 7
Scanned by CamScanner
0042] The method of operation of the system, comprises the steps of. designing and
Validating the system components using latest software tools: preparing mould using. CMC
controlled precise machines with in-proeess digital measurements system.
0043] Power disturbances can have many effects on equipment. Rut it is a common
misconception that most power disturbances arc generated outside of the facility. In this
view, the electric utility is guilty of providing "dirty power" that the facility must cope with.
Case Studies conducted by the Electric Power Research Institute (EPRJ) show that up to 80%
)f most small business' power quality problems are caused by disturbances created inside ol"
a facility or business.
|0044] The primary cause of voltage changes is the time variability of the reactive power
component of fluctuating loads. Such loads include arc furnaces, rolling mill drives, and main
winders all of which arc loads with a high rate of change of power with respect to the shortcircuit
capacity at the point of common coupling.
10045] Small power loads, such as starting of induction motors, welders, boilers, power
regulators, electric saws and hammers, pumps and compressors, cranes, and elevators also
can be sources of flicker.
(0046) In order to safeguard equipment from damage, it is necessary to utilize voltage
nionitoring devices for detecting a fault before damage occur on it.
[0047] Microprocessor based solution dedicated to provide Comprehensive Monitoring o(
Electricity before reaching Electronic Appliances and prevent disturbances reaching them.
The innovative software embedded in it. makes it capable of detecting 'Electrical Sparks'
resulting from Loose Connections which can seriously damage Electronic Appliances and
causes fire accidents and even detects unstable supply from standby generator. These unique
features give our solution uniqueness among other available power protection devices in the
piarkct. When disturbance is detected our device automatically disconnects supply, keeps
monitoring and reconnects only after predetermined time to ensure continual supply of
quality power.
I
0048] It is enclosed in plastic housing and comes as normal and very compact
miniaturized model weighing 150gm. only. These compact products can he used for various
applications in home and office.
|0049] Power protection devices at home and offices like circuit breakers and fuses are
kenerally designed to protect against excess current but not excess voltage. Available voltage
protection devices in the market such as surge suppressors, stabilizers, provide only a single
jype of protection but our innovative solution provide comprehensive monitoring of electrical
jiupply and when the supply is within the specified parameters. It continues monitoring and
! 1 8
i
Scanned by CamScanner
disconnects v\hcn there are anj disturbances, ihus it avoids expensive damage and breakdown
jo connected equipment,
[0050] Safe Power On is an Interface for youi I nd equipment to protect against unsafe
conditions of the Input Power Supply, Phc device is based tin Microprocessm fm precise
measurement of Powsr Parameters and protect the RIcctrical Iquipmcut IIVAC Consumer
[electronics against the unsafe power conditions. The device is based on user interface with
fine buttons and LCD Display, There are LKD indicators as well to denote the good or alarm
conditions. Separate Relays for Neutral and Line are provided to make sure the l.nd
equipment is turned off safely. The device is capable to handle following conditions of Power
and protect the Ind Equipment; Over Voltage Protection: Under Voltage Protection :
Overload Protection for Current consumption of greater than 8/V10A/16A (As per Model):
Under Frequency or Upper Input frequencies. Safe Limit is set to 47 53 11/: Power 1 arth
Status detection - Configurable: Surge Protection of up to 3K.V; Protection from High
Voltage Fluctuations; and Loose connection detection - Flickering in the load/ fast rale of
change of Current in load.
The device is capable to monitor the Energy Consumption of the End Equipment. The user
can log the Energy consumption of Equipment over the period and it will help user.
|005I| Advantage:
• Microprocessor based precise measurement to provide Safe Power
• Initial 5 minutes monitoring of the Power Quality and Safe Power On after
making sure that Power quality is good
• Apparent Power Monitoring: Energy Monitoring and Logging
• Buttons to set the Under and Over Voltage Limits
• LCD Display to monitor the Power Parameters like Real time Voltage; Current:
Power and Energy Monitoring.
• Two separate I6A Relays to safely turn off your device in ease of Faulty
conditions.
• Flashing Display and Indicator LEDs in ease of Faulty condition,
• The Device automatically switches on the Power to Load after Stabilization of
Input Power. It validates for continuous 5 seconds of Stability and then turn on End
Equipment accordingly.
[0052] Having thus described preferred embodiments of the invention in sufficient detail to
enable those skilled in the art to make and use the invention, it will nevertheless be
appreciated that numerous variations and modifications of the illustrated embodiment mav be
i
Scanned by CamScanner
nade without departing from the spirit of the invention, and it is intended that the invention
t be limited by the above description or accompanying drawings.
FOR, INDOIM.AST
Kumari l.ipi
Rc«d. Patent Agent |IN/PA-2542|
Dated: 21s' May, 2018
10
Scanned by CamScanner
We (Maim:
1. A smart stabilizer system with a memory unit for preparing electronic plastic mould
product, comprising of at least one micro controller; an LCD Display: plurality of relays:
plurality of electronic components; brass terminals; plastic casing; and plurality of switches.
2. The system as claimed in Claim 1. wherein said memory unit is an Erasable and reprogrammable
memory, e.g. EPROM used for analytical purpose.
3. The system as claimed in Claim 1 or 2. wherein said memory unit stores the current
consumption of connected appliance's load on hourly/daily/weekly/monthly basis,
4. The system as claimed in Claim 1, said system is more versatile and employs less metal
and paint for preparing a electronic plastic mould product.
!
5. The system as claimed in Claim 1, wherein said LCD Display monitors power parameters
like real time voltage; current; power and energy monitoring.
*
4
•
6. The system as claimed in Claim 1, wherein said system is capable to monitor the energy
consumption of the end equipment.
|
7. The system as claimed in Claim 1, wherein said relays safely turn off the system in case of
faulty conditions.
8. The method of operation of the system, comprises the steps of;
- designing and validating the system components using latest software tools; and preparing mould using CNC controlled precise machines with in-process digital
measurements system.