Abstract: The present invention addresses the problem of obtaining a layered product comprising a layer containing a fluoropolymer which can be melt-molded, and an ethylene-a-olefin-non-conjugated polyene copolymer composition layer, and having excellent adhesiveness. The present invention pertains to a layered product including a layer containing a fluoropolymer which can be melt-molded and a layer containing an ethylene-a-olefin-non-conjugated polyene copolymer composition characterized by containing an ethylene-a-olefin-non-conjugated polyene copolymer (A), and 1.0-6.0 parts by mass of at least one compound (C) selected from the group consisting of 1,8-diazabicyclo(5.4.0)undecene-hepta-salt, 1,5-diazabicyclo(4.3.0)-nonene-penta-salt, 1,8-diazabicyclo(5.4.0)undecene-7, and 1,5-diazabicyclo(4.3.0)-nonene-5, and 3-20 parts by mass of magnesium oxide, with respect to 100 parts by mass of the ethylene-a-olefin-non-conjugated polyene copolymer (A).
Title of the Invention: A laminate containing an ethylene / α-olefin / non-conjugated polyene copolymer composition layer and its use.
Technical field
[0001]
The present invention relates to a laminate having a layer containing a melt-moldable fluororesin and an ethylene / α-olefin / non-conjugated polyene copolymer composition layer.
Background technology
[0002]
For automobiles, industrial machinery, construction machinery, motorbikes, agricultural machinery, etc., radiator hoses for cooling engines, drain hoses for radiator overflow, heater hoses for room heating, air conditioner drain hoses, wiper water supply hoses, roof drain hoses, professionals Various hoses such as lacto hoses are installed. Ethylene propylene diene copolymer (EPDM) having good ozone resistance, weather resistance, and heat resistance is used for these hoses.
[0003]
The non-conjugated diene copolymer a vulcanized rubber to a rubber component, 30% of volume resistivity at the time of compression is 10 - For example, Patent Document 1, the ethylene · alpha-olefin 5 with Omega · cm or more A radiator hose using a certain vulcanized rubber as the outermost layer has been proposed.
[0004]
On the other hand, olefin polymers such as ethylene / α-olefin / non-conjugated polyene copolymers are inferior in permeation resistance to volatile substances such as gasoline. Therefore, for example, a thermoplastic elastomer layer such as TPO (thermoplastic olefin). And a fluororesin layer have been proposed to be laminated (Patent Document 2).
[0005]
Further, in Patent Document 3, in order to improve the adhesiveness between the rubber layer and the fluorine-based resin layer, 1,8-diazabicyclo (5.4.0) undecene-7 salt, 1,5 is added to the unsulfided rubber. -From diazabicyclo (4.3.0) -nonene-5 salt, 1,8-diazabicyclo (5.4.0) undecene-7, and 1,5-diazabicyclo (4.3.0) -nonene-5 It has been proposed to add at least one compound (a2) or the like selected from the above group as a more preferable amount in an amount of 2.0 parts by mass or less. In the examples of Patent Document 3, NBR is used as the unvulcanized rubber, and a mixture of the compound (a2) is blended in a maximum of 3.1 parts by mass and DBU formate in a maximum of 2.0 parts by mass. Is described.
[0006]
Patent Document 3 describes that an ethylene / propylene / termonomer copolymer rubber (ethylene / α-olefin / non-conjugated polyene copolymer) can also be used as an example of the unsulfided rubber. There is no description of an example when an ethylene / α-olefin / non-conjugated polyene copolymer is used instead of the NBR described in the example.
Prior art literature
Patent documents
[0007]
Patent Document 1: Japanese Patent Application Laid-Open No. 9-25374
Patent Document 2: Japanese Patent Application Laid-Open No. 2000-329266 Patent Document 3: Japanese Patent Application Laid-Open No.
5482790
Outline of the invention
Problems to be solved by the invention
[0008]
Therefore, the present inventors have conducted various studies for the purpose of obtaining a laminate having excellent adhesiveness, which is composed of a layer containing a fluororesin that can be melt-molded and an ethylene / α-olefin / non-conjugated polyene copolymer composition layer. bottom.
Means to solve problems
[0009]
As a result, it was found that by blending a specific diazabicycloundecene compound or the like with an ethylene / α-olefin / non-conjugated polyene copolymer, the adhesiveness with a melt-moldable fluororesin is improved. , The present invention has been reached.
[0010]
That is, in the present invention, ethylene / α-olefin / non-conjugated polyene copolymer (A), ethylene / α-olefin / non-conjugated polyene copolymer (A): 1,8-diazabicyclo with respect to 100 parts by mass. (5.4.0) Undecene-7 salt, 1,5-diazabicyclo (4.3.0) -nonen-5 salt, 1,8-diazabicyclo (5.4.0) undecene-7, and 1,5 It contains 1.0 to 6.0 parts by mass of at least one compound (C) selected from the group consisting of -diazabicyclo (4.3.0) -nonen-5, and 3 to 20 parts by mass of magnesium oxide. The present invention relates to a laminate containing a layer containing an ethylene / α-olefin / non-conjugated polyene copolymer composition and a layer containing a melt-moldable fluororesin.
The invention's effect
[0011]
The laminate of the present invention has excellent adhesive strength between a layer containing a melt-moldable fluororesin and a layer containing an ethylene / α-olefin / non-conjugated polyene copolymer composition.
Mode for carrying out the invention
[0012]
Hereinafter, modes for carrying out the present invention will be described.
The laminate of the present invention has excellent adhesive strength between a layer containing a melt-moldable fluororesin and a layer containing an ethylene / α-olefin / non-conjugated polyene copolymer composition.
[0013]
Since the laminate of the present invention also contains a layer containing a fluororesin that can be melt-molded, it is excellent in permeation resistance of fuels such as gasoline resistance.
Since the laminate of the present invention also contains a layer containing an ethylene / α-olefin / non-conjugated polyene copolymer composition, it is excellent in ozone resistance, weather resistance, and heat resistance.
[0014]
<< Ethylene / α-olefin / non-conjugated polyene copolymer (A) >>
Ethylene / α-olefin / non-conjugated polyene copolymer composition constituting one layer of the laminate of the present invention (hereinafter, "copolymer composition"). The ethylene / α-olefin / non-conjugated polyene copolymer (A) constituting the layer containing) [hereinafter, may be abbreviated as “copolymer (A)”. ] Is an ethylene / α-olefin / non-conjugated polyene copolymer obtained by randomly copolymerizing ethylene, an α-olefin having 3 or more carbon atoms, and a non-conjugated polyene.
[0015]
The α-olefin is usually an α-olefin having 3 to 20 carbon atoms, and among them, α having 3 to 10 carbon atoms such as propylene, 1-butene, 4-methyl-1-pentene, 1-hexene and 1-octene. -Olefins are preferable, and propylene and 1-butene are particularly preferable.
[0016]
As specific examples of the ethylene / α-olefin / non-conjugated polyene copolymer (A) according to the present invention, ethylene / propylene / non-conjugated polyene copolymer and ethylene / 1-butene / non-conjugated polyene copolymer are preferable. Used.
[0017]
The ethylene / α-olefin / non-conjugated polyene copolymer (A) according to the present invention usually has a molar ratio of ethylene to α-olefin (ethylene / α-olefin) of 40/60 to 90/10, preferably 40/60 to 90/10. Those in the range of 50/50 to 80/20, particularly preferably 55/45 to 70/30 are desirable.
[0018]
As the non-conjugated polyene, a cyclic or chain non-conjugated polyene is used. Examples of the cyclic non-conjugated polyene include 5-ethylidene-2-norbornene, dicyclopentadiene, 5-vinyl-2-norbornene, norbornadiene, and methyltetrahydroindene. Examples of chain-like non-conjugated polyenes include 1,4-hexadiene, 7-methyl-1,6-octadene, 8-methyl-4-ethylidene-1,7-nonadien, and 4-ethylidene-1,7-undecadien. And so on. These non-conjugated polyenes are used alone or in admixture of two or more, and the copolymerization amount thereof is preferably 1 to 40, preferably 2 to 35, and more preferably 3 to 30 in terms of iodine value.
[0019]
The ethylene / α-olefin / non-conjugated polyene copolymer (A) according to the present invention usually has an intrinsic viscosity [η] measured in decahydronaphthalene at 135 ° C. of 0.8 to 4 dl / g, preferably 1 to 1. It is in the range of 3.5 dl / g, more preferably 1.1 to 3 dl / g.
[0020]
The ethylene / α-olefin / non-conjugated polyene copolymer (A) according to the present invention may be a modified product obtained by graft-copolymerizing an unsaturated carboxylic acid or a derivative thereof, for example, an acid anhydride.
[0021]
As the ethylene / α-olefin / non-conjugated polyene copolymer (A) according to the present invention, an ethylene / propylene / non-conjugated diene copolymer is most preferable.
The ethylene / α-olefin / non-conjugated polyene copolymer (A) according to the present invention may be used alone or in combination of two or more. The ethylene / α-olefin / non-conjugated polyene copolymer (A) having the above-mentioned properties is described in "Polymer Production Process (Published by Kogyo Chosakai Co., Ltd., pp. 309-330)" and the like. It can be prepared by such a known method.
[0022]
<< Compound (C) >> The compound (C),
which is one of the components contained in the ethylene / α-olefin / non-conjugated polyene copolymer composition according to the present invention, is 1,8-diazabicyclo (5.4.0). ) Undecene-7 salt (DBU salt), 1,5-diazabicyclo (4.3.0) -Nonen-5 salt (DBN salt), 1,8-diazabicyclo (5.4.0) Undecene-7 (DBU) , And at least one compound selected from 1,5-diazabicyclo (4.3.0) -nonen-5 (DBN).
[0023]
The DBU salt and DBN salt include DBU or DBN carbonate, long-chain aliphatic carboxylate, aromatic carboxylate, orthophthalate, p-toluenesulfonate, phenol salt, phenol resin salt, and naphthoate. , Octylate, oleate, formate, phenol novolac resin salt, etc., 1,8-benzyl-1,8-diazabicyclo (5.4.0) -7-undecenium chloride (DBU-B) ), Naftophthalate, orthophthalate, phenol salt, and at least one compound selected from the group consisting of formate.
[0024]
More specifically, the compound (C) is 1,8-diazabicyclo (5.4.0) undecene-7, 1,8-benzyl-1,8-diazabicyclo (5.4.0) -7-unde. Senium chloride, 1,8-diazabicyclo (5.4.0) undecene-7 naphthoate, 1,8-diazabicyclo (5.4.0) undecene-7 phenol salt, 1,8-diazabicyclo (5) .4.0) It is preferable that the compound is at least one selected from the group consisting of the orthophthalate salt of undecene-7 and the formate of 1,8-diazabicyclo (5.4.0) undecene-7. ..
Among these, formate of 1,8-diazabicyclo (5.4.0) undecene-7 is particularly preferable.
[0025]
<< Magnesium Oxide >> Magnesium oxide,
which is one of the components contained in the ethylene / α-olefin / non-conjugated polyene copolymer composition according to the present invention, is an oxide of magnesium generally used as a sulfide aid. be.
[0026]
<< Metal Salt >>
The metal salt to be blended in the ethylene / α-olefin / non-conjugated polyene copolymer composition according to the present invention is preferably a dialkylcarbamic acid metal salt, particularly a copper salt or dibutyl of dimethyldithiocarbamate. It is preferably a zinc salt of dithiocarbamate.
[0027]
<< Mineral oil-based softener (B) >>
Examples of the softening agent include process oils, lubricating oils, paraffins, liquid paraffins, petroleum asphalt, petroleum-based substances such as vaseline, coultars such as coultar and coultar pitch, and sunflower. Fat oils such as oils, linseed oils, rapeseed oils and palm oils, tall oils, subs, dense waxes, waxes such as carnauba wax and lanolin, fatty acids such as ricinols, palmitic acid, barium stearate and calcium stearate or metal salts thereof. , Petroleum resin, synthetic polymer substances such as atactic polypropylene and kumaron inden resin, ester-based plasticizers such as dioctylphthalate and dioctyl adipate, and other microchristan wax and sub (factis).
[0028]
The mineral oil-based softener to be blended in the ethylene / α-olefin / non-conjugated polyene copolymer composition according to the present invention is a mineral oil-based softening agent selected from paraffin-based process oils, naphthen-based process oils and aromatic process oils. It is a softener.
[0029]
Paraffin-based process oils include Diana process oils PW-32, PW-90, PW-150, PW-380, PS-32, PS-90, PS-430, PX-32, PX-90 (above, Idemitsu Kosan). (Product name manufactured by Esso Oil Co., Ltd.), Stanol 40, 43N, 52, 69, 149, LP40, LP69, Flexson 845 (Product name manufactured by Esso Oil Co., Ltd.), Sintac PA-95, PA-100, PA-140 (above) , Kobe Oil Chemical Industry Co., Ltd. product name), Cosmo Process 10,40,40C (above, Cosmo Oil Co., Ltd. product name), Lubflex 26,100,400 (above, Shell Japan Co., Ltd. product name), Kyoseki Process P-200, P-300, P-500 (above, trade name manufactured by Nikko Kyoseki Co., Ltd.), Sampler 110, 115, 120, 130, 150, 180, 2100, 2210, 2280 (above) , Nippon Sun Oil Co., Ltd. product name), Fuccole P-200, P-400, P-500 (above, Fuji Kosan Co., Ltd. product name), Mitsubishi 10, Mitsubishi 12 (above, Mitsubishi Oil Co., Ltd. product name) ) And so on.
[0030]
As naphthen-based process oils, Diana process oils NS-24, NS-100, NM-26, NM-68, NM-150, NM-280, NP-24, NU-80, NF-90 (above, Idemitsu Kosan) Product name manufactured by Esso Oil Co., Ltd.), Esso Process Oil 725,765 (Product name manufactured by Esso Oil Co., Ltd.), Sintac N-40, N-60, N-70, N-75, N-85 (above, Kobe Oil) Chemical Industry Co., Ltd. (trade name), Shelf Rex 371JY, 371N, 451N-40, 22, 22R, 32R, 100R, 100S, 100SA, 220RS, 220S, 260, 320R, 680 (all manufactured by Shell Japan Co., Ltd.) Product name), Kyoseki Process R-50, R-200, R-1000 (Product name manufactured by Nikko Kyoseki Co., Ltd.), Sunsene 310,380,410,415,420,430,450,480,3215 , 4130, 4240, CiroLightR. P. O. (The above is the product name of Nippon Sun Oil Co., Ltd.), Komorex No. 2, Komorex F22 (the product name of Nippon Oil Co., Ltd.), Fuccole 1150N, 1400N (the above is the product name of Fuji Kosan Co., Ltd.), Mitsubishi 20 (the above is the product name of Fuji Kosan Co., Ltd.) Mitsubishi Oil Co., Ltd. product name), Naplex 32,38 (above, Mobile Oil Co., Ltd. product name), Petrex PN-3 (Yamabun Yuka Co., Ltd. product name) and the like.
[0031]
As aromatic process oils, Diana process oils AC-12, AC-460, AE-24, AE-50, AE-200, AH-16, AH-58 (above, trade name manufactured by Idemitsu Kosan Co., Ltd.), Esso Process Oil 110, 120 (above, Esso Petroleum Co., Ltd. product name), Sintac HA-10, HA-15, HA-30, HA-35 (above, Kobe Oil Chemical Industry Co., Ltd. product name), Cosmo Process 40A (brand name manufactured by Cosmo Petroleum Co., Ltd.), Dutrex 729UK, 739 (brand name manufactured by Shell Japan Co., Ltd.), Kyoishi Process X100-A, X100 (brand name manufactured by Nikko Kyoseki Co., Ltd.), JSOAroma790 (Product name manufactured by Japan Sun Oil Co., Ltd.), Komorex 300,700 (Product name manufactured by Japan Oil Co., Ltd.), Aromax # 1, # 3, # 5 (Product name manufactured by Fuji Kosan Co., Ltd.), Heavy Process Oil Mitsubishi 34, Mitsubishi 38, Mitsubishi 44 (above, Mitsubishi Petroleum Co., Ltd. trade name), Mobilesol K, 22, 30, 130 (above, Mobile Petroleum Co., Ltd. trade name), Petrex LPO-R, LPO-V, PF-1, PF-2 (above, trade name manufactured by Yamabun Yuka Co., Ltd.) and the like can be mentioned.
Of these, naphthenic process oils or aromatic process oils are preferable.
[0032]
<< Basic Silica >>
The basic silica blended in the ethylene / α-olefin / non-conjugated polyene copolymer composition according to the present invention is preferably silica having a pH in the range of 8 to 14.
[0033]
The ethylene / α-olefin / non-conjugated polyene copolymer composition according to the present invention is based on 100 parts by mass of the copolymer (A). The compound (C) is 1.0 to 6.0 parts by mass, preferably 1.2 to 6.0 parts by mass, more preferably 1.5 to 6.0 parts by mass, and the magnesium oxide is 3 to 20 parts by mass. The composition is preferably contained in the range of 5 to 20 parts by mass, more preferably 7 to 15 parts by mass.
The ethylene / α-olefin / non-conjugated polyene copolymer composition containing the compound (C) and magnesium oxide in an amount in the above range is excellent in adhesive strength with a melt-moldable fluororesin.
[0034]
In the ethylene / α-olefin / non-conjugated polyene copolymer composition according to the present invention, in addition to the above compound (C) and magnesium oxide, the above dialkylcarbamic acid metal salt is preferably added in an amount of preferably 0.1 to 10 parts by mass, more preferably 0.1 part by mass. 0.2 to 5 parts by mass, preferably 0 to 200 parts by mass, more preferably 0 to 50 parts by mass, and preferably 0 to 100 parts by mass of the basic silica. It preferably contains 0 to 70 parts by mass.
[0035]
The ethylene / α-olefin / non-conjugated polyene copolymer composition containing the mineral oil-based softening agent (B) has excellent adhesive strength with the fuel barrier polymer layer.
Further, the ethylene / α-olefin / non-conjugated polyene copolymer composition containing a dialkylcarbamic acid metal salt, a mineral oil-based softening agent (B) and basic silica has further adhesive strength with a melt-moldable fluororesin. It will be improved.
[0036]
In the copolymer composition according to the present invention, in addition to the above components, other components can be blended according to a desired purpose within a range that does not impair the effects of the present invention. Other components include, for example, fillers, cross-linking agents, cross-linking aids, vulcanization accelerators, vulcanization aids, anti-aging agents, processing aids, activators, heat-resistant stabilizers, weather-resistant stabilizers, antistatic agents, etc. It may contain at least one selected from colorants, lubricants, thickeners, foaming agents and foaming aids. In addition, each additive may be used alone or in combination of two or more.
[0037]
The filler constituting the copolymer composition according to the present invention is a known rubber reinforcing agent blended in the rubber composition, and is an inorganic substance usually called carbon black or an inorganic reinforcing agent.
[0038]
Specifically, the fillers according to the present invention include Asahi # 55G, Asahi # 60G (all manufactured by Asahi Carbon Co., Ltd.), Seest (SRF, GPF, FEF, MAF, HAF, ISAF, SAF, FT, MT. Etc.) (manufactured by Tokai Carbon Co., Ltd.), these carbon blacks surface-treated with a silane coupling agent, etc., and activated calcium carbonate, fine powder talc, fine powder silicic acid, light calcium carbonate, heavy carbon dioxide Calcium, talc, clay and the like can be mentioned.
[0039]
Examples of the
cross-linking agent include organic peroxides, phenol resins, sulfur-based compounds, hydrosilicone-based compounds, amino resins, quinone or derivatives thereof, and amine-based cross-linking agents. Examples thereof include cross-linking agents generally used when cross-linking rubber, such as compounds, azo-based compounds, epoxy-based compounds, and isocyanate-based compounds. Of these, organic peroxides and sulfur compounds (hereinafter also referred to as "vulcanizing agents") are suitable.
[0040]
Examples of the organic peroxide include dicumyl peroxide (DCP), di-tert-butyl peroxide, 2,5-di- (tert-butylperoxy) hexane, and 2,5-dimethyl-2,5-di-(. tert-butylperoxy) hexane, 2,5-dimethyl-2,5-di- (tert-butylperoxy) hexin-3, 1,3-bis (tert-butylperoxyisopropyl) benzene, 1,1-bis (tert) -Butylperoxy) -3,3,5-trimethylcyclohexane, n-butyl-4,4-bis (tert-butylperoxy) valerate, benzoyl peroxide, p-chlorobenzoyl peroxide, 2,4-dichlorobenzoyl peroxide, tert- Examples thereof include butylperoxybenzoate, ert-butylperoxyisopropyl carbonate, diacetylperoxide, lauroyl peroxide and tert-butylcumyl peroxide.
[0041]
When an organic peroxide is used as the cross-linking agent, the amount thereof in the copolymer composition is generally 0.1 to 20 parts by mass, preferably 0.% by mass, based on 100 parts by mass of the copolymer (A). It is 2 to 15 parts by mass, more preferably 0.5 to 10 parts by mass. When the blending amount of the organic peroxide is within the above range, the copolymer composition exhibits excellent cross-linking properties without blooming on the surface of the obtained molded product, which is preferable.
[0042]
When an organic peroxide is used as the cross-linking agent, it is preferable to use a cross-linking aid in combination. Examples of the cross-linking aid include sulfur; a quinone-dioxym-based cross-linking aid such as p-quinone dioxime; an acrylic cross-linking aid such as ethylene glycol dimethacrylate and trimethylpropantrimethacrylate; diallyl phthalate and triallyl isocyanurate. Allyl-based cross-linking aids such as; Maleimide-based cross-linking aids; Divinylbenzene; Zinc oxide (for example, ZnO # 1 and zinc oxide 2 types (JIS standard (K-1410)), manufactured by Huxitec Co., Ltd.), magnesium oxide, etc. Examples thereof include zinc oxide [for example, zinc oxide such as “META-Z102” (trade name; manufactured by Inoue Lime Industry Co., Ltd.)] and metal oxides such as active zinc white.
[0043]
When a cross-linking aid is used, the blending amount of the cross-linking aid in the copolymer composition is usually 0.5 to 10 mol, preferably 0.5 to 7 mol, based on 1 mol of the organic peroxide. It is preferably 1 to 6 mol.
[0044]
Examples of the sulfur-based compound (sulfurizing agent) include sulfur, sulfur chloride, sulfur dichloride, morpholine disulfide, alkylphenol disulfide, tetramethylthiuram disulfide, and selenium dithiocarbamate.
[0045]
When a sulfur-based compound is used as the cross-linking agent, the blending amount thereof in the copolymer composition is usually 0.3 to 10 parts by mass, preferably 0.5 parts by mass with respect to 100 parts by mass of the copolymer (A). It is ~ 7.0 parts by mass, more preferably 0.7 to 5.0 parts by mass. When the blending amount of the sulfur-based compound is within the above range, there is no bloom on the surface of the obtained molded product, and the copolymer composition exhibits excellent cross-linking properties.
[0046]
When a sulfur-based compound is used as the cross-linking agent, it is preferable to use a vulcanization accelerator in combination.
Examples of the sulfide accelerator include N-cyclohexyl-2-benzothiazolesulfenamide, N-oxydiethylene-2-benzothiazolesulfenamide, N, N'-diisopropyl-2-benzothiazolesulfenamide, 2 -Mercaptobenzothiazole (for example, Sunseller M (trade name; manufactured by Sanshin Chemical Industry Co., Ltd.)), 2- (4-morpholinodithio) penzothiazole (for example, Noxeller MDB-P (trade name; manufactured by Ouchi Shinko Chemical Industry Co., Ltd.)) (Manufactured by)), 2- (2,4-dinitrophenyl) mercaptobenzothiazole, 2- (2,6-diethyl-4-morpholinothio) benzothiazole and dibenzothiazyldisulfide (for example, Sunseller DM (trade name; 3) Thiazole-based sulfide accelerator (manufactured by Shinkagaku Kogyo Co., Ltd.); Sulfenamide-based sulfide accelerator; imidazoline-based sulfide accelerator such as 2-mercaptoimidazoline; tetramethylthiuram monosulfide (for example, Sunseller TS (trade name; manufactured by Sanshin Chemical Industry Co., Ltd.)), tetramethylthiuram disulfide (for example) , Suncella TT (trade name; manufactured by Sanshin Chemical Industry Co., Ltd.), tetraethylthiuram disulfide (for example, Suncella TET (trade name; manufactured by Sanshin Chemical Industry Co., Ltd.)), tetrabutylthiuram disulfide (for example, Suncella TBT (trade name; manufactured by Sanshin Chemical Industry Co., Ltd.)). Thiuram-based sulfide accelerators such as (Sanshin Chemical Industry Co., Ltd.)) and dipentamethylene thiuram tetrasulfide (for example, Sunseller TRA (trade name; manufactured by Sanshin Chemical Industry Co., Ltd.)); and dithioic acids such as telluryl diethyldithiocarbamate. Salt-based sulfide accelerator; ethylenethiourea (for example, Sunseller BUR (trade name: manufactured by Sanshin Chemical Industry Co., Ltd.), Sunseller 22-C (trade name: manufactured by Sanshin Chemical Industry Co., Ltd.)), N, N'-diethylthiourea And N, N'-Thiourea-based vulcanization accelerators such as dibutylthiourea; zantate-based vulcanization accelerators such as zinc dibutylxatogenate can be mentioned.
[0047]
When a vulcanization accelerator is used, the blending amount of these vulcanization accelerators in the copolymer composition is generally 0.1 to 20 parts by mass, preferably 0.1 to 20 parts by mass, based on 100 parts by mass of the copolymer (A). It is 0.2 to 15 parts by mass, more preferably 0.5 to 10 parts by mass. When the blending amount of the vulcanization accelerator is within the above range, the copolymer composition exhibits excellent cross-linking properties without blooming on the surface of the obtained molded product. When a sulfur-based compound is used as the cross-linking agent, a vulcanization aid can be used in combination.
[0048]
Examples of the sulfide aid include zinc oxide (for example, ZnO # 1 and zinc oxide 2 types, manufactured by Huxitec Co., Ltd.), magnesium oxide, and zinc oxide (for example, "META-Z102" (trade name; Inoue Lime Industry Co., Ltd.). Zinc oxide) such as (manufactured by Co., Ltd.).
When a vulcanization aid is used, the blending amount of the vulcanization aid in the copolymer composition is usually 1 to 20 parts by mass with respect to 100 parts by mass of the copolymer (A).
[0049]
By blending an anti-aging agent (stabilizer) with the copolymer composition according to the present invention, the life of the seal packing to be formed can be extended. Examples of such an anti-aging agent include conventionally known anti-aging agents such as amine-based anti-aging agents, phenol-based anti-aging agents, and sulfur-based anti-aging agents.
[0050]
Examples of the anti-aging agent include aromatic secondary amine-based anti-aging agents such as phenylbutylamine, N, N-di-2-naphthyl-p-phenylenediamine; dibutylhydroxytoluene, tetrakis [methylene (3,5-di). -T-Butyl-4-hydroxy) hydrocinnamate] Phenolic anti-aging agents such as methane; Bis [2-methyl-4- (3-n-alkylthiopropionyloxy) -5-t-butylphenyl] sulfides, etc. Thioether-based anti-aging agent; dithiocarbamate-based anti-aging agent such as nickel dibutyldithiocarbamate; 2-mercaptobenzoylimidazole, 2-mercaptobenzoimidazole, zinc salt of 2-mercaptobenzoimidazole, dilaurylthiodipropionate, distearyl There are sulfur-based anti-aging agents such as thiodipropionate.
[0051]
When the copolymer composition contains an anti-aging agent, the blending amount of the anti-aging agent is usually 0.3 to 10 parts by mass, preferably 0 with respect to 100 parts by mass of the copolymer (A). It is .5 to 7.0 parts by mass. When the blending amount of the anti-aging agent is within the above range, there is no bloom on the surface of the obtained molded product, and the occurrence of vulcanization inhibition can be further suppressed.
[0052]
As the
processing aid, those generally blended with rubber as a processing aid can be widely used. Specific examples thereof include ricinol acid, stearic acid, palmitic acid, lauric acid, barium stearate, zinc stearate, calcium stearate, zinc laurate or esters. Of these, stearic acid is preferred.
[0053]
When the copolymer composition contains a processing aid, it can be appropriately blended in an amount of usually 1 to 3 parts by mass with respect to 100 parts by mass of the copolymer (A). When the blending amount of the processing aid is within the above range, it is preferable because it is excellent in processability such as kneading processability, extrusion processability, and injection moldability.
The processing aid may be used alone or in combination of two or more.
[0054]
Examples of the activator include amines such as di-n-butylamine, dicyclohexylamine and monoelanolamine; of diethylene glycol, polyethylene glycol, lecithin, trialilute melilate, aliphatic carboxylic acid or aromatic carboxylic acid. Activators such as zinc compounds; zinc peroxide modifiers; kutadecyltrimethylammonium bromide, synthetic hydrotalcites, special quaternary ammonium compounds.
[0055]
When the copolymer composition contains an activator, the amount of the activator blended is usually 0.2 to 10 parts by mass, preferably 0.3, based on 100 parts by mass of the copolymer (A). ~ 5 parts by mass.
As a method for producing the copolymer composition according to the present invention, for example, an internal mixer (sealed mixer) such as a Banbury mixer, a kneader, or an intermix is used to prepare the copolymer (A), the compound (C), and the like. Magnesium oxide, dialkylcarbamic acid metal salt, mineral oil-based softener (B), basic silica, and if necessary, fillers, processing aids, cross-linking aids, etc., at a temperature of 80 to 170 ° C. Knead for 2-20 minutes. Next, in the obtained blend, additives such as a cross-linking agent, a softener, and a cross-linking aid vulcanization accelerator are added to the obtained blend using rolls such as open rolls or a kneader, and if necessary, a vulcanization accelerator is used. , The cross-linking aid can be additionally mixed, kneaded at a roll temperature of 40 to 80 ° C. for 5 to 30 minutes, and then dispensed.
When the kneading temperature in the internal mixers is low, dicumyl peroxide may be kneaded at the same time together with the copolymer rubber (A) or the like.
[0056]
<< Fluororesin that can be melt-molded >>
“Melting-moldable” means that it exhibits melt fluidity.
“Indicating melt fluidity” means that there is a temperature in which the MFR (Melt Flow Rate) is in the range of 0.1 to 1,000 g / 10 minutes at a temperature equal to or higher than the melting point of the resin under the condition of a load of 5 kg. Means that.
"Melting point" means the temperature corresponding to the maximum value of the melting peak measured by the differential scanning calorimetry (DSC) method.
[0057]
Various known melt-moldable fluororesins that form a layer containing a melt-moldable fluororesin (hereinafter, may be referred to as "fluororesin") that forms one layer of the laminate of the present invention are known. Fluororesin, for example, tetrafluoroethylene / perfluoroalkyl vinyl ether copolymer (PFA), copolymer having chlorotrifluoroethylene (CTFE) unit (CTFE copolymer), tetrafluoroethylene / hexafluoropropylene copolymer Combined (FEP), Tetrafluoroethylene / Ethylene Copolymer (ETFE), Polychlorotrifluoroethylene (PCTFE), Chlorotrifluoroethylene / Ethylene Copolymer (ECTFE), Polyvinylidene Fluoride (PVDF), and PolyvinylFluoro Examples thereof include ride (PVF), tetrafluoroethylene / hexafluoropropylene / vinylidene fluorolide copolymer (THV), tetrafluoroethylene / vinylidene fluoride copolymer and the like.
[0058]
Among these melt-moldable fluororesins, a copolymer having a chlorotrifluoroethylene (CTFE) unit (CTFE copolymer), a tetrafluoroethylene / ethylene copolymer (ETFE), and a polychlorotrifluoroethylene (PCTFE). , Tetrafluoroethylene / hexafluoropropylene / vinylidene fluoride copolymer (THV), tetrafluoroethylene / vinylidene fluoride copolymer are preferable, and a copolymer having a chlorotrifluoroethylene (CTFE) unit (CTFE copolymer). ) And a tetrafluoroethylene / hexafluoropropylene / vinylidene fluoride copolymer (THV) are more preferable, and a copolymer having a chlorotrifluoroethylene (CTFE) unit (CTFE copolymer) is most preferable.
[0059]
The PCTFE is a homopolymer of chlorotrifluoroethylene.
The CTFE copolymer includes a copolymerization unit (CTFE unit) derived from CTFE, tetrafluoroethylene (TFE unit), hexafluoropropylene (HFP unit), perfluoro (alkyl vinyl ether) (PAVE unit), and fluoride. Vinylidene (VdF unit), vinyl fluoride, hexafluoroisobutene, formula: CH 2 = CX 1 (CF 2 ) nX 2 (in the formula, X 1 is H or F, X 2 is H, F or Cl, n is Derived from at least one monomer selected from the group consisting of monomers (which are integers from 1 to 10), ethylene, propylene, 1-butene, 2-butene, vinyl chloride, and vinylidene chloride. It is preferable to include the copolymerization unit to be used.
[0060]
The CTFE copolymer more preferably contains CTFE units and copolymerization units derived from at least one monomer selected from the group consisting of TFE, HFP and PAVE, substantially these. It is more preferable that it consists of only copolymerization units. Further, from the viewpoint of low fuel permeation, it is preferable not to contain a monomer having a CH bond such as ethylene, vinylidene fluoride, and vinyl fluoride. Adhesion of perhalopolymer to rubber is usually difficult, but according to the configuration of the present invention, even if the fluororesin is a perhalopolymer, the layer containing the fluororesin and ethylene / α-olefin / non-conjugated polyene are both. Adhesion between layers with the layer containing the polymer composition is strong.
[0061]
The CTFE copolymer preferably has 10 to 90 mol% of CTFE units of all monomeric units.
As the CTFE copolymer, those containing a CTFE unit, a TFE unit and a monomer (α) unit derived from a monomer (α) copolymerizable with these are particularly preferable.
[0062]
The "CTFE unit" and "TFE unit", the molecular structure of the CTFE copolymer, respectively, portions derived from CTFE (-CFCl-CF 2 -), moieties derived from TFE (-CF 2 -CF 2 - ), And the "monomer (α) unit" is similarly a portion to which the monomer (α) is added due to the molecular structure of the CTFE-based copolymer.
[0063]
The monomer (α) is not particularly limited as long as it is a monomer copolymerizable with CTFE and TFE, and ethylene (Et), vinylidene fluoride (VdF), CF 2 = CF-ORf 1 (formula). Among them, Rf 1 is perfluoro (alkyl vinyl ether) (PAVE) represented by (perfluoroalkyl group having 1 to 8 carbon atoms), CX 3 X 4 = CX 5 (CF 2 ) nX 6 (in the formula, X 3). , X 4 and X 5 are the same or different, hydrogen atom or fluorine atom; X 6 is hydrogen atom, fluorine atom or chlorine atom; n is a vinyl monomer represented by an integer of 1 to 10), CF 2 = CF-OCH 2 -Rf 2 (wherein, Rf 2Is an alkyl perfluorovinyl ether derivative represented by (perfluoroalkyl group having 1 to 5 carbon atoms), and is selected from the group consisting of PAVE, the above vinyl monomer, and an alkyl perfluorovinyl ether derivative. It is preferable that it is at least one kind, and it is more preferable that it is at least one kind selected from the group consisting of PAVE and HFP.
[0064]
Examples of the alkyl perfluorovinyl ether derivative is preferably one Rf2 is a perfluoroalkyl group containing 1 to 3 carbon atoms, CF 2 = CF-OCH 2 -CF 2 CF 3 are more preferred.
[0065]
The ratio of CTFE units to TFE units in the CTFE copolymer is 15 to 90 mol% for CTFE units and 85 to 10 mol% for TFE units, more preferably 20 to 90 mol% for CTFE units. The TFE unit is 80 to 10 mol%. Further, it is more preferable that the CTFE unit is 15 to 25 mol% and the TFE unit is 85 to 75 mol%.
[0066]
The total amount of the CTFE unit and the TFE unit of the CTFE copolymer is 90 to 99.9 mol%, and the monomer (α) unit is preferably 0.1 to 10 mol%. If the monomer (α) unit is less than 0.1 mol%, the moldability, environmental stress cracking resistance and fuel cracking resistance are likely to be inferior, and if it exceeds 10 mol%, fuel low permeability and heat resistance, It tends to be inferior in mechanical properties.
[0067]
The fluororesin according to the present invention is preferably a PCTFE or CTFE-TFE-PAVE copolymer, and most preferably a CTFE-TFE-PAVE copolymer.
The CTFE-TFE-PAVE copolymer is a copolymer substantially composed of only CTFE, TFE and PAVE. In the PCTFE and CTFE-TFE-PAVE copolymers, the hydrogen atom directly bonded to the carbon atom constituting the main chain does not exist, and the defluorination hydrogenation reaction does not proceed.
[0068]
Examples of the PAVE include perfluoro (methyl vinyl ether) (PMVE), perfluoro (ethyl vinyl ether) (PEVE), perfluoro (propyl vinyl ether) (PPVE), perfluoro (butyl vinyl ether), and the like. It is preferably at least one selected from the group consisting of PEVE and PPVE.
[0069]
The PAVE unit is preferably 0.5 mol% or more and preferably 5 mol% or less of the total monomer unit.
Constituent units such as CTFE units are values obtained by performing 19 F-NMR analysis.
[0070]
As a tetrafluoroethylene / hexafluoropropylene / vinylidene fluoride copolymer (THV), when the VdF content is low, the fuel low permeability is excellent, so that the copolymerization ratio (mol% ratio) of TFE, HFP and VdF is high. , TFE / HFP / VdF = 50 to 95 / 0.1 to 10 / 0.1 to 40, and TFE / HFP / VdF = 70 to 90 / 0.1 to 10 / 0.1 to 25. More preferably. Further, the TFE / HFP / VdF copolymer may contain 0 to 20 mol% of other monomers. Other monomers include tetrafluoroethylene, hexafluoropropylene, perfluoro (methyl vinyl ether), perfluoro (ethyl vinyl ether), perfluoro (propyl vinyl ether), chlorotrifluoroethylene, 2-chloropentafluoropropene, and perfluorination. Vinyl ether (for example, CF 3 -O-CF 2 CF 2 CF 2 -O-CF = CF 2Perfluoroalkoxyvinyl ether) and other fluorine-containing monomers, perfluoroalkyl vinyl ether, perfluoro-1,3, -butadiene, trifluoroethylene, hexafluoroisobutene, vinyl fluoride, ethylene, propylene, and alkyl vinyl ethers. Examples thereof include at least one type of monomer, which is preferably perfluoro (methyl vinyl ether), perfluoro (ethyl vinyl ether), and perfluoro (propyl vinyl ether). The melting point of the tetrafluoroethylene / hexafluoropropylene / vinylidene fluoride copolymer is preferably 110 ° C. to 300 ° C., more preferably 160 ° C. to 300 ° C. because of its excellent fuel low permeability. , 200 ° C to 280 ° C, more preferably.
[0071]
As the tetrafluoroethylene / ethylene copolymer (ETFE), the TFE unit is preferably 62 mol% or more, more preferably 63 mol% or more, based on the total polymerization unit. Further, it is preferably 67 mol% or less, and more preferably 66 mol% or less. It is also preferable that the product has a polymerization unit derived from a monomer copolymerizable with ethylene and TFE. Examples of the monomer copolymerizable with ethylene and TFE include a monomer represented by the following formula (1):
CH 2 = CX 1 Rf 1 (1)
, and the following
formula (2):
CF 2 = CFRf. 1
Monomer represented by (2) , the following
formula (3):
CF 2 = CFORf 1 The
monomer represented by (3) , and the following
formula (4):
CH 2 = C (Rf 1 ) 2 At
least one fluorine-containing vinyl monomer (d) selected from the group consisting of the monomers represented by (4 ) is preferable. In formulas (1) to (4), X 1 represents a hydrogen atom or a fluorine atom, and Rf 1 represents a fluoroalkyl group which may contain an ether-bonding oxygen atom. Rf 1 is preferably a fluoroalkyl group which may contain an ether-bonding oxygen atom having 1 to 8 carbon atoms. Rf 1 is more preferably a fluoroalkyl group having 1 to 6 carbon atoms, and particularly preferably a fluoroalkyl group having 1 to 4 carbon atoms.
[0072]
Specific examples of the fluorine-containing vinyl monomer (d) represented by the above formulas (1) to (4) include 1,1-dihydroperfluoropropene-1, 1,1-dihydroperfluorobutene-1, and perfluoro (). 1,1,5-trihydro-1-pentene), 1,1,7-trihydroperfluoroheptene-1,1,1,2-trihydroperfluorohexene-1,1,1,2-trihydro Perfluorooctene-1,2,2,3,3,4,5,5-octafluoropentyl vinyl ether, perfluoro (methyl vinyl ether), perfluoro (propyl vinyl ether), hexafluoropropene, perfluorobutene-1 , 3,3,3-trifluoro-2- (trifluoromethyl) propene-1 and the like.
[0073]
Examples of the monomer copolymerizable with ethylene and TFE include the following formula (5):
CH 2 = CF- (CF 2 ) n-X 2 (5)
(In the formula, X 2 is H or F. There is
preferably a fluorovinyl monomer (e) represented by an integer of 1 to 10 ). The above n is more preferably an integer of 1 to 3. The monomer copolymerizable with ethylene and TFE is selected from the group consisting of perfluoro (1,1,5-trihydro-1-pentene) and 1,1-dihydroperfluoropropene-1. At least one type of fluorovinyl monomer is more preferable.
[0074]
As the tetrafluoroethylene / ethylene copolymer (ETFE), at least one polymer selected from the group consisting of an ethylene / TFE copolymer and an ethylene / TFE / fluorovinyl monomer (d) copolymer is used. preferable.
[0075]
The tetrafluoroethylene / ethylene copolymer (ETFE) is preferably an ethylene / tetrafluoroethylene / (fluorine-containing vinyl monomer represented by the formula (1)) copolymer, and contains ethylene / tetrafluoroethylene /. It is more preferably a fluorovinyl monomer (e) copolymer. In the present specification, the ethylene / tetrafluoroethylene / fluorovinyl monomer (e) copolymer is derived from the polymerization unit derived from ethylene, the polymerization unit derived from TFE, and the fluorovinyl monomer (e). It means a copolymer composed of a polymerization unit to be polymerized.
[0076]
In the tetrafluoroethylene-ethylene copolymer (ETFE), the total amount of polymerization units derived from ethylene and TFE is preferably 90 to 99.9 mol%, preferably 95 to 99.9 mol%, based on the total polymerization units. Is more preferable, and 96 to 99.8 mol% is further preferable.
[0077]
In the tetrafluoroethylene / ethylene copolymer (ETFE), the polymerization unit derived from the above ethylene and the monomer copolymerizable with TFE is preferably 0.1 to 10 mol% with respect to the total polymerization units, and is 0. .1 to 5 mol% is more preferable, and 0.2 to 4 mol% is particularly preferable.
[0078]
When the tetrafluoroethylene-ethylene copolymer (ETFE) has a polymerization unit derived from ethylene and a monomer copolymerizable with TFE, the ethylene unit is 30 to 39. With respect to the total polymerization unit. It is preferably 9 mol%, more preferably 36 to 39.8 mol% or more.
[0079]
Tetrafluoroethylene-ethylene copolymer (ETFE) is a reaction of at least one selected from the group consisting of a carbonyl group, a hydroxyl group, a heterocyclic group, and an amino group at the main chain terminal and / or side chain of the polymer. It may be one in which a sex functional group is introduced.
[0080]
A copolymer having a molar ratio of TFE units to ethylene units (TFE units / ethylene units) of 20 to 90/80 to 10 is preferable. A more preferable molar ratio is 37 to 85/63 to 15, and a more preferable molar ratio is 38 to 80/62 to 20.
[0081]
The tetrafluoroethylene / vinylidene fluoride copolymer contains a vinylidene fluoride unit, and the vinylidene fluoride unit is 10.0 to 100 mol% of all the monomer units constituting the fluororesin. The vinylidene fluoride unit is preferably 10.0 to 70.0 mol% of all the monomer units constituting the fluororesin.
[0082]
The tetrafluoroethylene / vinylidene fluoride copolymer preferably further contains a tetrafluoroethylene unit. In this case, the vinylidene fluoride unit is 10.0 to 70.0 mol% of all the monomer units constituting the fluororesin, and the tetrafluoroethylene unit is 30.0 to 85 of all the monomer units constituting the fluororesin. It is preferably 0.0 mol%. More preferably, the vinylidene fluoride unit is 15.0 to 60.0 mol% of all the monomer units constituting the fluororesin, and the tetrafluoroethylene unit is 40.0 to 60.0 mol% of all the monomer units constituting the fluororesin. It is 85.0 mol%.
[0083]
The tetrafluoroethylene / vinylidene fluoride copolymer is at least one selected from the group consisting of tetrafluoroethylene units and ethylenically unsaturated monomers represented by the formulas (1) and (2). It preferably contains an ethylenically unsaturated monomer unit.
[0084]
Equation (1): CX 11 X 12 = CX 13 (CX 14 X 15 ) n 11 X 16
(In the equation, X 11 to X 16 represent H, F or Cl differently, and n 11 is 0 to 8). (However, tetrafluoroethylene and vinylidene fluoride are excluded.)
Equation (2): CX 21 X 22 = CX 23- O (CX 24 X 25 ) n 21 X 26
(in the equation, X 21 to X) 26 represents the same or different H, F or Cl, n 21Represents an integer from 0 to 8. ) As the
ethylenically unsaturated monomer represented by the formula (1), CF 2 = CFCl, CF 2 = CFCF 3 , and the following formula (3): CH 2 = CF- (CF 2 ) n 11 X 16 ( 3)
(In the formula, X 16 and n 11 are the same as above.) And the following formula (4):
CH 2 = CH- (CF 2 ) n 11 X 16 (4)
(In the formula, X 16 and n 11 is preferably at least one selected from the group consisting of the above), CF 2 = CFCl, CH 2 = CFCF. 3 , CH 2 = CH-C 4 F 9 , CH 2 = CH-C 6 F 13 , CH 2 = CF-C 3 F 6 H and CF 2 = CFCF 3 is at least one selected from the group. It is more preferable that it is at least one selected from CF 2 = CFCl, CH 2 = CH-C 6 F 13 , CH 2 = CF-C 3 F 6 H and CH 2 = CFCF 3 .
[0085]
The ethylenically unsaturated monomer represented by the formula (2) is a group consisting of CF 2 = CF-OCF 3 , CF 2 = CF-OCF 2 CF 3, and CF 2 = CF-OCF 2 CF 2 CF 3. It is preferably at least one selected from the above.
[0086]
When the fluororesin further has a tetrafluoroethylene unit and the ethylenically unsaturated monomer, the vinylidene fluoride unit is 10.0 to 49.9 mol% of all the monomer units constituting the fluororesin, and tetrafluoroethylene. The unit is 50.0 to 85.0 mol% of all the monomer units constituting the fluororesin, and the ethylenically unsaturated monomer unit is 0.1 to 5.0 mol% of all the monomer units constituting the fluororesin. Is preferable. More preferably, the vinylidene fluoride unit is 25.0 to 49.9 mol% of all the monomer units constituting the fluororesin, and the tetrafluoroethylene unit is 50.0 to 50.0 to 50.0 to 49.9 mol% of all the monomer units constituting the fluororesin. It is 70.0 mol%, and the ethylenically unsaturated monomer unit is 0.1 to 5.0 mol% of all the monomer units constituting the fluororesin.
[0087]
As the tetrafluoroethylene / vinylidene fluoride copolymer, 55.0 to 90.0 mol% of tetrafluoroethylene, 5.0 to 44.9 mol% of vinylidene fluoride, and 0.1 to 10 It is preferably a copolymer containing a copolymerization unit of 0.0 mol% of the ethylenically unsaturated monomer represented by the formula (1). More preferably, it is represented by 55.0 to 85.0 mol% of tetrafluoroethylene, 10.0 to 44.9 mol% of vinylidene fluoride, and 0.1 to 5.0 mol% of the formula (1). It is a copolymer containing a copolymerization unit of the ethylenically unsaturated monomer. More preferably, it is represented by 55.0 to 85.0 mol% of tetrafluoroethylene, 13.0 to 44.9 mol% of vinylidene fluoride, and 0.1 to 2.0 mol% of the formula (1). It is a copolymer containing a copolymerization unit of the ethylenically unsaturated monomer.
[0088]
Since the low permeability of the fluororesin is particularly excellent, the ethylenically unsaturated monomers represented by the formula (1) are CH 2 = CH-C 4 F 9 , CH 2 = CH-C 6 F 13 and CH 2 = At least one monomer selected from the group consisting of CF-C 3 F 6 H is preferable. More preferably, the ethylenically unsaturated monomer represented by the formula (1) is CH 2 = CH-C 4 F 9 , CH 2 = CH-C 6 F 13 and CH 2 = CF-C 3 F 6At least one monomer selected from the group consisting of H, and the fluororesin is 55.0 to 80.0 mol% of tetrafluoroethylene and 19.5 to 44.9 mol% of vinylidene fluor. It is a copolymer containing a copolymerization unit of a ride and an ethylenically unsaturated monomer represented by the formula (1) of 0.1 to 0.6 mol%.
[0089]
Examples of the tetrafluoroethylene / vinylidene fluoride copolymer include 58.0 to 85.0 mol% of tetrafluoroethylene, 10.0 to 41.9 mol% of vinylidene fluoride, and 0.1 to 5.0. It may be a copolymer containing a copolymerization unit of an ethylenically unsaturated monomer represented by the formula (1) in mol%.
[0090]
As the tetrafluoroethylene / vinylidene fluoride copolymer, 55.0 to 90.0 mol% of tetrafluoroethylene, 9.2 to 44.2 mol% of vinylidene fluoride, and 0.1 to 0.8. It is also preferable that the copolymer contains a copolymerization unit of the ethylenically unsaturated monomer represented by the formula (2) in mol%. More preferably, it is represented by 58.0 to 85.0 mol% of tetrafluoroethylene, 14.5 to 39.9 mol% of vinylidene fluoride, and 0.1 to 0.5 mol% of the formula (2). It is a copolymer containing a copolymerization unit of the ethylenically unsaturated monomer.
[0091]
As the tetrafluoroethylene / vinylidene fluoride copolymer, 55.0 to 90.0 mol% of tetrafluoroethylene, 5.0 to 44.8 mol% of vinylidene fluoride, 0.1 to 10.0 mol%. The copolymerization unit of the ethylenically unsaturated monomer represented by the formula (1) and the ethylenically unsaturated monomer represented by the formula (2) of 0.1 to 0.8 mol%. It is also preferable that it is a copolymer containing. More preferably, it is represented by the formula (1) of 55.0 to 85.0 mol% tetrafluoroethylene, 9.5 to 44.8 mol% vinylidene fluoride, and 0.1 to 5.0 mol%. It is a copolymer containing a copolymerization unit of an ethylenically unsaturated monomer and an ethylenically unsaturated monomer represented by the formula (2) of 0.1 to 0.5 mol%. More preferably, 55.0 to 80.0 mol% of tetrafluoroethylene, 19.8 to 44.8 mol% of vinylidene fluoride, and 0.1 to 2.0 mol% of ethylene represented by the formula (1). It is a copolymer containing a copolymerization unit of a sex-unsaturated monomer and an ethylenically unsaturated monomer represented by the formula (2) of 0.1 to 0.3 mol%. When the fluororesin of the present invention has this composition, it is particularly excellent in low permeability.
[0092]
As the tetrafluoroethylene / vinylidene fluoride copolymer, 58.0 to 85.0 mol% of tetrafluoroethylene, 9.5 to 39.8 mol% of vinylidene fluoride, and 0.1 to 5.0 mol%. The copolymerization unit of the ethylenically unsaturated monomer represented by the formula (1) and the ethylenically unsaturated monomer represented by the formula (2) of 0.1 to 0.5 mol%. It may be a copolymer containing. The fluororesin according to the present invention introduces at least one reactive functional group selected from the group consisting of a carbonyl group, a hydroxyl group, a heterocyclic group, and an amino group into the main chain terminal and / or side chain of the polymer. It may be the one that has been used.
[0093]
In the present specification, the "carbonyl group" is a carbon divalent group composed of a carbon-oxygen double bond, and is represented by a group represented by -C (= O)-. The reactive functional group containing the carbonyl group is not particularly limited, and for example, a carbonate group, a carboxylic acid halide group (halogenoformyl group), a formyl group, a carboxyl group, an ester bond (-C (= O) O-), an acid. Anhydrous bond (-C (= O) OC (= O)-), isocyanate group, amide group, imide group (-C (= O) -NH-C (= O)-), urethane bond (-) NH-C (= O) O- ), a carbamoyl group (NH 2 -C (= O) -), a carbamoyloxy group (NH 2 -C (= O) O-), a ureido group (NH 2 -C (= O) -NH-), oxamoyl group (NH 2 -C (= O) -C (= O) -) and the like, include those containing a carbonyl group as part of the chemical structure.
[0094]
In the amide group, imide group, urethane bond, carbamoyl group, carbamoyloxy group, ureido group, oxamoyl group and the like, the hydrogen atom bonded to the nitrogen atom may be substituted with a hydrocarbon group such as an alkyl group. ..
[0095]
Reactive functional groups are amide groups, carbamoyl groups, hydroxyl groups, carboxyl groups, and carbonate groups because they are easy to introduce and the fluororesin has appropriate heat resistance and good adhesion at relatively low temperatures. , Acarboxylic acid halide group and an acid anhydride bond are preferable, and further, an amide group, a carbamoyl group, a hydroxyl group, a carbonate group, a carboxylic acid halide group and an acid anhydride bond are preferable.
[0096]
The melting point of the melt-moldable fluororesin is preferably 150 ° C. to 320 ° C., more preferably 160 ° C. to 270 ° C., further preferably 200 ° C. to 260 ° C., and most preferably 230 ° C. to 260 ° C.
[0097]
In the present invention, the melting point of the fluororesin that can be melt-molded is a value obtained as a temperature corresponding to the maximum value by recording the melting peak when the temperature is raised at a rate of 10 ° C./min using a Seiko type DSC device. be.
[0098]
The MFR of the fluororesin that can be melt-molded has a measurement temperature determined by the type of fluororesin under the condition of a load of 5 kg (for example, 265 ° C for THV, 297 ° C for a polymer having ETFE or CTFE units). It is preferably 1 g / 10 minutes to 100 g / 10 minutes, more preferably 5 g / 10 minutes to 60 g / 10 minutes, still more preferably 11 g / 10 minutes to 40 g / 10 minutes, and most preferably 20 g. / 10 minutes to 35 g / 10 minutes.
[0099]
In the present invention, MFR is a value obtained as the mass (g / 10 minutes) of the polymer flowing out from a nozzle having an inner diameter of 2 mm and a length of 8 mm per 10 minutes using a melt indexer according to ASTM D1238.
[0100]
Further, the fluororesin can be obtained by a conventionally known polymerization method such as suspension polymerization, solution polymerization, emulsion polymerization and bulk polymerization. In the polymerization, each condition such as temperature and pressure, the polymerization initiator and other additives can be appropriately set according to the composition and amount of the fluorine-based polymer.
[0101]
The fluororesin may further contain various fillers such as inorganic powder, glass fiber, carbon powder, carbon fiber, and metal oxide, depending on the purpose and application, as long as the performance is not impaired. ..
[0102]
For example, in order to further reduce fuel permeability, smectite-based layered viscosity minerals such as montmorillonite, biderite, saponite, nontronite, hectorite, saponite, and stibunsite, and microlayer minerals with a high aspect ratio such as mica are used. It may be added.
[0103]
Further, a conductive filler may be added in order to impart conductivity. The conductive filler is not particularly limited, and examples thereof include a conductive simple substance powder such as metal and carbon, a conductive simple substance fiber; a powder of a conductive compound such as zinc oxide; and a surface conductive treated powder. When a conductive filler is blended, it is preferable to melt-knead to prepare pellets in advance.
[0104]
The conductive single powder or the conductive single fiber is not particularly limited, and is described in, for example, a metal powder such as copper and nickel; a metal fiber such as iron and stainless steel; carbon black, carbon fiber, JP-A-3-174018 and the like. Carbon fibrils and the like.
[0105]
The surface conductive treatment powder is a powder obtained by subjecting the surface of a non-conductive powder such as glass beads or titanium oxide to a conductive treatment.
The method of surface conductivity treatment is not particularly limited, and examples thereof include metal sputtering and electroless plating.
[0106]
Among the conductive fillers, carbon black is preferably used because it is advantageous from the viewpoint of economy and prevention of static charge accumulation.
The volume resistivity of the fluororesin composition was formed by blending a conductive filler, 1 × 10 0 ~ 1 × 10 9 is preferably Omega · cm. A more preferable lower limit is 1 × 10 2 Ω · cm, and a more preferable upper limit is 1 × 10 8 Ω · cm.
In addition to the filler, a heat stabilizer, a reinforcing agent, an ultraviolet absorber, a pigment, or any other additive may be blended.
[0107]
The laminated body of the present invention is a laminated body in which a layer containing the above-mentioned copolymer composition and a layer containing the above-mentioned melt-moldable fluororesin are laminated.
The laminate of the present invention can be produced by laminating a layer containing a copolymer composition and a layer containing a fluororesin. In the laminate of the present invention, layers containing the copolymer composition may be laminated on both sides of the layer containing the fluororesin, or layers containing the fluororesin may be laminated on both sides of the layer containing the copolymer composition. It may have been done.
[0108]
Lamination of the layer containing the copolymer composition and the layer containing the fluororesin is a method of separately molding the layer containing the copolymer composition and the layer containing the fluororesin and then laminating by means such as pressure bonding, the copolymer. Either a method of simultaneously molding and laminating a layer containing a composition and a layer containing a fluororesin, or a method of applying a layer containing a fluororesin to a layer containing a copolymer composition may be used.
[0109]
In the method of separately molding the layer containing the copolymer composition and the layer containing the fluororesin and then laminating them by means such as pressure bonding, a method of molding the fluororesin and a method of molding the copolymer composition independently can be adopted. ..
[0110]
For the molding of the layer containing the copolymer composition, the copolymer composition may be in the form of a sheet, a tube, etc. by a heat compression molding method, a transfer molding method, an extrusion molding method, an injection molding method, a calendar molding method, a coating method, etc. It can be a molded product having various shapes.
[0111]
The layer containing the fluororesin can be molded by a method such as heat compression molding, melt extrusion molding, injection molding, or coating (including powder coating). Fluororesin molding machines that are usually used for molding, such as injection molding machines, blow molding machines, extrusion molding machines, and various coating devices, can be used, and laminates of various shapes such as sheet-shaped and tube-shaped can be manufactured. It is possible. Of these, the melt extrusion molding method is preferable from the viewpoint of excellent productivity.
[0112]
Further, as described later, when another polymer layer is laminated on the layer containing fluororesin, molding methods such as multi-layer extrusion molding, multi-layer blow molding, and multi-layer injection molding can be applied, and multi-layer tubes, multi-layer hoses, and multi-layer tanks can be applied. It can be a multi-layer molded product such as.
[0113]
As a method of simultaneously molding and laminating a layer containing a copolymer composition and a layer containing a fluororesin, a multilayer compression molding method using a copolymer composition and a fluororesin forming a layer containing a fluororesin is used. Examples thereof include a method of laminating at the same time as molding by a method such as a multi-layer transfer molding method, a multi-layer extrusion molding method, a multi-layer injection molding method, and a doubling method. In this method, since the layer containing the copolymer composition which is an unvulcanized molded product and the layer containing the fluororesin can be laminated at the same time, the layer containing the copolymer composition and the layer containing the fluororesin are brought into close contact with each other. No particular step is required, and it is suitable for obtaining strong adhesion in a subsequent vulcanization step.
[0114]
The laminate of the present invention may be a laminate of a layer containing an unvulcanized copolymer composition and a layer containing a fluororesin, but by further vulcanizing this unvulcanized laminate, Strong interlayer adhesion can be obtained.
[0115]
That is, the present invention also relates to a vulcanized laminate in which a layer containing a copolymer composition obtained by vulcanizing the unvulcanized laminate of the present invention and a layer containing a fluororesin are vulcanized and bonded.
The laminate of the present invention includes various known products such as an engine body of an automobile engine, a main motion system, a valve train, a lubrication / cooling system, a fuel system, an intake / exhaust system, a drive system transmission system, and the like. For gaskets that require heat resistance, oil resistance, fuel oil resistance, LLC resistance, and steam resistance, such as chassis steering system, brake system, basic electrical components of electrical components, control system electrical components, equipment electrical components, etc. It has characteristics suitable for seals such as non-contact type and contact type packings (self-seal packing, piston ring, split ring type packing, mechanical seal, oil seal, etc.), bellows, diaphragm, hose, tube, electric wire, etc. There is.
[0116]
Specifically, it can be used for the purposes listed below.
Engine body, cylinder head gasket, cylinder head cover gasket, oil pan packing, general gasket and other gaskets, O-ring, packing, timing belt cover gasket and other seals, control hose and other hoses, engine mount anti-vibration rubber, hydrogen Sealing material for high-pressure valves in the storage system. Shaft seals such as crankshaft seals and camshaft seals for the main movement system. Valve stem seals for engine valves, etc. for valve trains. Lubrication / cooling system, engine oil cooler hose, oil return hose, seal gasket, etc. of engine oil cooler, water hose around radiator, vacuum pump oil hose of vacuum pump, etc.
[0117]
Fuel system, fuel pump oil seals, diaphragms, valves, etc., filler (neck) hoses, fuel supply hoses, fuel return hoses, vapor hoses, etc. fuel hoses, fuel tank in-tank hoses, filler seals, tanks Packing, in-tank fuel pump mount, etc., fuel piping tube tube body, connector O-ring, etc., fuel injection device injector cushion ring, injector seal ring, injector O-ring, pressure regulator diaphragm, check valves, etc. Needle valve petals, acceleration pump pistons, flange gaskets, control hoses, etc., valve seats for compound air control devices (CAC), diaphragms, etc. Above all, it is suitable as an in-tank hose for a fuel hose and a fuel tank.
[0118]
Intake / exhaust system, manifold intake manifold packing, exhaust manifold packing, etc., EGR (exhaust gas recirculation) diaphragm, control hose, emission control hose, BPT diaphragm, etc., AB valve afterburn prevention valve seat, etc., throttle Throttle body packing, turbocharger turbo oil hose (supply), turbo oil hose (return), turbo air hose, intercooler hose, turbine shaft seal, etc.
[0119]
Transmission-related bearing seals, oil seals, O-rings, packings, torque converter hoses, etc., AT mission oil hoses, ATF hoses, O-rings, packings, etc.
[0120]
Steering system, power steering oil hose, etc.
Brake system oil seals, O-rings, packings, brake oil hoses, etc., master back air valves, vacuum valves, diaphragms, etc., master cylinder piston cups (rubber cups), caliper seals, boots, etc.
[0121]
Insulators and sheaths for electric wires (harnesses) of basic electrical components, tubes for harness exterior parts, etc.
Coating materials for various sensor wires of control system electrical components.
Equipment electrical components such as car air conditioner O-rings, packing, cooler hoses, and exterior wiper blades.
[0122]
In addition to automobiles, for example, oil-resistant, chemical-resistant, heat-resistant, steam-resistant, or weather-resistant packings, O-rings, hoses, other sealing materials, diaphragms, valves, and chemicals in transportation such as ships and aircraft. For similar packings, O-rings, sealants, diaphragms, valves, hoses, rolls, tubes, chemical resistant coatings and linings in plants, for hoses or gaskets in the chemical processing field, food plant equipment and food equipment (household products) For similar packings, O-rings, hoses, sealants, belts, diaphragms, valves, rolls, tubes in), for similar packings, O-rings, hoses, sealants, diaphragms, valves, tubes in nuclear plant equipment. , OA equipment, similar packing in general industrial parts, O-rings, hoses, sealing materials, diaphragms, valves, rolls, tubes, linings, mandrel, electric wires, flexible joints, belts, rubber plates, weather strips, PPC copying machines. Suitable for use in roll blades and the like. For example, since the backup rubber material of the PTFE diaphragm has poor slipperiness, there is a problem that it is worn or torn during use. However, by using the laminate of the present invention, this problem can be improved, which is preferable. Can be used for.
[0123]
Further, in the application of a food rubber sealing material, there is a problem that flavoring property and rubber fragments are mixed in the food in the conventional rubber sealing material, but by using the laminate of the present invention, this problem can be improved, which is preferable. Can be used. Rubber sealing material for pharmaceuticals and chemicals The rubber material has a problem of swelling in the solvent as a sealing material for pipes that use a solvent, but it can be improved by coating with a resin by using the laminate of the present invention. In the general industrial field, it can be suitably used for, for example, rubber rolls, O-rings, packings, sealing materials, etc. for the purpose of improving the strength, slipperiness, chemical resistance, and permeability of rubber materials. In particular, it can be suitably used for packing applications of lithium ion batteries because both chemical resistance and sealing can be maintained at the same time. In addition, it can be suitably used in applications that require slidability due to low friction.
[0124]
For medical applications, drug stoppers, bottle cap seals, can seals, medicated tapes, medicated pads, syringe syringe packing, percutaneous absorption medicated base materials, mouthpieces for baby bottles, medical bags, catheters, infusions Set, mixed injection tube, cap liner, vacuum blood collection tube cap, syringe gasket, infusion tube, medical device gasket cap, syringe tip, grommet, blood collection tube cap, cap seal, backing, O-ring, sheath introducer, Dilator, guiding sheath, blood circuit, artificial cardiopulmonary circuit, rotor tube, indwelling needle, infusion set, infusion tube, closed infusion system, infusion bag, blood bag, blood component separation bag, blood component separation Bag tube, artificial blood vessel, arterial cannula, stent, endoscopic treatment tool protection tube, endoscopic scope tube, endoscopic topover tube, pharyngeal passage guide tube, coronary artery bypass tube, ireus tube, trans Examples include a tube for transdermal hepatobiliary drainage, an electric scalpel outer tube, an ultrasonic scalpel outer tube, a peeling forceps outer tube, and a cell culture bag.
[0125]
Examples of offshore molded products to which the laminate of the present invention can be applied include tubes or hoses for offshore oil fields (including injection tubes and crude oil transfer tubes). Among these, the above-mentioned laminate is particularly preferably used as a tube or hose. That is, it is preferable that the laminated body is also a tube or a hose. Among the tubes, it can be suitably used as a fuel piping tube or hose for automobiles in terms of heat resistance and low fuel permeability.
[0126]
The fuel pipe made of the laminated body in the present invention can be manufactured by a usual method, and is not particularly limited.
The laminate of the present invention is composed of a layer containing the copolymer composition and a layer containing the fluororesin, but depending on the application, in addition to the above layer, another layer, for example, acrylonitrile-butadiene rubber (NBR) ) Or its hydride (HNBR), styrene-butadiene rubber (SBR), chloroprene rubber (CR), butadiene rubber (BR), natural rubber (NR), isoprene rubber (IR) and other diene rubbers, silicone rubber, butyl rubber. , Epichlorohydrin rubber (ECO), polyacrylic ester (ACM), fluororubber (FKM) and the like.
[0127]
Among these rubbers, NBR, HNBR, ECO, ACM and FKM having excellent oil resistance are particularly preferable.
In order to improve the adhesive strength with the fuel barrier polymer layer, it is preferable to add the compound (C), magnesium oxide, a dialkylcarbamic acid metal salt, or the like to these rubbers.
Example
[0128]
Hereinafter, the present invention will be described in more detail with reference to Examples, but the present invention is not limited to these Examples.
The ethylene / α-olefin / non-conjugated polyene copolymers used in Examples and Comparative Examples are shown below.
[0129]
As the
ethylene / α-olefin / non-conjugated polyene copolymer (A), the following commercially available ethylene / α-olefin / non-conjugated polyene copolymer (EPDM) It was used.
(1) Mitsui EPT 9090M: ML (1 + 4) 125 ° C (ASTM D 1646) 58, ethylene content (ASTM D 3900) 41 wt%, ENB content (ASTM D 6047) 14.0 wt%, Mitsui Chemicals, Inc. Ltd.
(2) Mitsui EPT 3092M: ML (1 + 4 ) 125 ℃ (ASTM D 1646) 61, ethylene content (ASTM D 3900) is 65 wt%, ENB content (ASTM D 6047) is 4.6 wt%, Mitsui Chemicals (Co. ) made
of fluorine resin used in examples and Comparative examples are shown in Table 1.
[0130]
[0131]
[Table 1]
The physical properties of the fluororesins and the like shown in Table 1 were measured by the following measuring methods.
[0132]
(1) Composition of fluororesin
19 Measured by F-NMR analysis.
(2) Melting point Using a
Seiko type DSC device, the melting peak when the temperature was raised at a rate of 10 ° C./min was recorded, and the temperature corresponding to the maximum value was taken as the melting point.
(3) Using an MFR (Melt Flow Rate)
melt indexer (manufactured by Toyo Seiki Seisakusho Co., Ltd.), a polymer that flows out in a unit time (10 minutes) from a nozzle with a diameter of 2 mm and a length of 8 mm under a weight of 5 kg at various temperatures. Weight (g) was measured.
(4) Measurement of fuel permeability coefficient of a single layer
Each resin pellet is placed in a mold having a diameter of 120 mm, set in a press machine heated to 300 ° C., and melt-pressed at a pressure of about 2.9 MPa to obtain a thickness. A 0.12 mm sheet was obtained. Put the obtained sheet in a SUS316 transmission coefficient measurement cup with an inner diameter of 40 mmφ and a height of 20 mm containing 18 mL of CE10 (a fuel in which 10% by volume of ethanol is mixed with a mixture of isooctane and toluene in a volume ratio of 50:50). , The mass change at 60 ° C. was measured up to 1000 hours. The fuel permeability coefficient (g · mm / m2 / day) was calculated from the change in mass per hour, the surface area of the sheet in the wetted part, and the thickness of the sheet.
[0133]
[Example 1]
(Preparation of copolymer composition containing EPDM) As a
first step, 100 parts by mass of Mitsui EPT9909M is kneaded for 30 seconds using a BB-2 type Banbury mixer (manufactured by Kobe Steel). Then, 50 parts by mass of SRF carbon black (Asahi # 50G, manufactured by Asahi Carbon Co., Ltd.), 20 parts by mass of basic silica (Carplex (registered trademark) 1120, manufactured by EVONIK), 5 parts by mass. Zinchua (manufactured by Hakusui Tech), 1 part by mass of stearic acid, 10 parts by mass of magnesium oxide (Kyowa Mag 150, Kyowa Chemical Industry Co., Ltd.) and 25 parts by mass of naphthenic process oil (Samper 4240, Nippon Sun Oil Co., Ltd.) ) Was added and kneaded at 140 ° C. for 2 minutes. Then, the ram was raised and cleaned, and further kneaded for 1 minute and discharged at about 150 ° C. to obtain the first-stage formulation.
[0134]
Next, as the second step, the compound obtained in the first step is subjected to 8-inch roll (manufactured by Nippon Roll Co., Ltd., front roll surface temperature 50 ° C., rear roll surface temperature 50 ° C., front roll). (16 rpm, rear roll rotation speed 18 rpm), 2.0 parts by mass of DBU formate (U-CAT SA (registered trademark) 603, manufactured by Sun Appro Co., Ltd.), 2.0 Parts by mass of N-oxydiethylene-2-benzothiazolyl sulfenamide (Noxeller MSA-G, manufactured by Ouchi Shinko Kagaku Kogyo Co., Ltd.), 0.2 parts by mass of thiazole-based cross-linking accelerator (Noxeller MZ, Ouchi) Shinko Kagaku Kogyo Co., Ltd.), 1.0 parts by mass of copper dimethyldithiocarbamate (Noxeller TTCU, Ouchi Shinko Kagaku Kogyo Co., Ltd.), 1.5 parts by mass of sulfur (sulfur, Genuine Chemical Co., Ltd.) Further, the mixture was kneaded for 10 minutes to obtain an unsulfurized copolymer composition (copolymer mixture).
[0135]
Next, a sheet having a thickness of about 1 mm was prepared using the above-mentioned unvulcanized copolymer composition, and the sheet and the sheet of the fluororesin (1) having the thickness shown in Table 1 were superposed on one end. After sandwiching a fluoropolymer (trade name: polyester sheet, manufactured by Toray Industries, Inc.) sheet (thickness: 10 μm) with a width of about 10 to 15 mm between both sheets, insert a metal spacer so that the obtained sheet has a thickness of 1 mm. It was inserted into a mold and pressed at 160 ° C. for 45 minutes to obtain a laminate.
[0136]
The obtained laminate was cut into strips of width 10 mm × length 40 mm × 3 sets, and the sheet of fluororesin (1) was peeled off to prepare a test piece to be gripped. This test piece was subjected to a peeling test at a tensile speed of 200 mm / min at 25 ° C. in accordance with the method described in JIS K 6854-3 (T-type peeling test), and the adhesive strength (peeling strength) (N / cm). Was measured, and the average value of the obtained N = 3 data was calculated and used as the adhesive strength. In addition, the peeling mode was observed and evaluated according to the following criteria. The obtained measurement results are shown in Table 2-1.
[0137]
[Examples 2 to 15]
After obtaining the copolymer composition by the method described in Example 1 using the compounding agent shown in Table 2 instead of the copolymer composition used in Example 1, the copolymer composition is obtained. A laminate with the fluororesin (1) was prepared, and the adhesive strength was determined.
[0138]
The obtained measurement results are shown in Table 2-1 and Table 2-2.
The aroma-based process oils used in Examples 2 to 4 are Diana Process AH-16 (trade name), manufactured by Idemitsu Kosan Co., Ltd. The noxeller BZ-P (BZ) (trade name) used in Example 2 is zinc dibutyldithiocarbamate, Ouchi Shinko Kagaku Kogyo Co., Ltd.
[0139]
[Comparative Examples 1 to 3]
After obtaining the copolymer composition by the method described in Example 1 using the compounding agent shown in Table 2 instead of the copolymer composition used in Example 1, the copolymer composition is obtained. A laminate with the fluororesin (1) was prepared, and the adhesive strength was determined.
The obtained measurement results are shown in Table 2-2.
[0140]
[Table 2-1]
[0141]
[Table 2-2]
[0142]
[Example 16] Using the
copolymer composition obtained in Example 4 and the fluororesins (2) to (6) shown in Table 1, respectively, a sheet of the copolymer composition having a thickness of about 3 mm and a sheet of the copolymer composition have a thickness of about 3 mm. Fluororesin sheets of the thickness shown in Table 1 are overlapped, a PTFE film (thickness: 10 μm) having a width of about 10 to 15 mm is sandwiched between both sheets at one end, and then pressed at 160 ° C. for 45 minutes. To obtain a sheet-like laminate.
[0143]
The obtained laminate was cut into strips of width 10 mm × length 40 mm × 3 sets, and the fluororesin sheet was peeled off to prepare a test piece to be gripped. For this test piece, using Autograph (AGS-J 5kN manufactured by Shimadzu Corporation), in accordance with the method described in JIS-K-6256 (adhesion test method for crosslinked rubber), 50 mm / at 25 ° C. A peeling test was performed at a tensile speed of min, the adhesive strength was measured, and the average value of the obtained N = 3 data was calculated and used as the adhesive strength.
The obtained measurement results are shown in Table 3.
[0144]
[Table 3]
The scope of the claims
[Claim 1]
Ethylene / α-olefin / non-conjugated polyene copolymer (A), ethylene / α-olefin / non-conjugated polyene copolymer (A): 1,8-diazabicyclo (5.4.0) with respect to 100 parts by mass. ) Undecene-7 salt, 1,5-diazabicyclo (4.3.0) -nonen-5 salt, 1,8-diazabicyclo (5.4.0) undecene-7, and 1,5-diazabicyclo (4.3) Ethylene, which comprises 1.0 to 6.0 parts by mass of at least one compound (C) selected from the group consisting of 0.0) -nonene-5, and 3 to 20 parts by mass of magnesium oxide. A laminate containing a layer containing an α-olefin / non-conjugated polyene copolymer composition and a layer containing a melt-moldable fluororesin.
[Claim 2]
The compound (C) is 1,8-diazabicyclo (5.4.0) undecene-7 salt and / or 1,5-diazabicyclo (4.3.0) -nonen-5 salt, and ethylene / α-olefin. -Non-conjugated polyene copolymer (A): Claimed to contain 1.5 to 6.0 parts by mass and 0.1 to 10 parts by mass of a dialkylcarbamic acid metal salt with respect to 100 parts by mass. Item 1. The laminate according to Item 1.
[Claim 3]
The laminate according to claim 1 or 2, wherein the dialkylcarbamic acid metal salt is a copper salt of dimethyldithiocarbamate or a zinc salt of dibutyldithiocarbamate.
[Claim 4]
The above ethylene / α-olefin / non-conjugated polyene copolymer composition further contains a naphthenic process oil and an aromatic type with respect to 100 parts by mass of the ethylene / α-olefin / non-conjugated polyene copolymer (A). The laminate according to any one of claims 1 to 3, which contains 0 to 200 parts by mass of a mineral oil-based softening agent (B) selected from the process oil and 0 to 100 parts by mass of basic silica. ..
[Claim 5]
The melt-moldable fluororesin is at least one selected from the group consisting of polychlorotrifluoroethylene, chlorotrifluoroethylene-based copolymers, and tetrafluoroethylene / hexafluoropropylene / vinylidene fluoride copolymers. The laminate according to any one of claims 1 to 4.
[Claim 6]
The laminate according to any one of claims 1 to 5, wherein a layer containing an ethylene / α-olefin / non-conjugated polyene copolymer composition is laminated on both sides of a layer containing a melt-moldable fluororesin.
[Claim 7]
The laminate according to any one of claims 1 to 5, wherein a layer containing a melt-moldable fluororesin is laminated on both sides of a layer containing an ethylene / α-olefin / non-conjugated polyene copolymer composition.
[Claim 8]
A laminate obtained by vulcanizing the laminate according to any one of claims 1 to 7, wherein both layers are vulcanized and bonded.
[Claim 9]
A fuel piping tube or hose containing the laminate according to any one of claims 1 to 8.
[Claim 10]
A product containing the laminate according to any one of claims 1 to 8.
| # | Name | Date |
|---|---|---|
| 1 | 202117023247-TRANSLATIOIN OF PRIOIRTY DOCUMENTS ETC. [25-05-2021(online)].pdf | 2021-05-25 |
| 2 | 202117023247-STATEMENT OF UNDERTAKING (FORM 3) [25-05-2021(online)].pdf | 2021-05-25 |
| 3 | 202117023247-REQUEST FOR EXAMINATION (FORM-18) [25-05-2021(online)].pdf | 2021-05-25 |
| 4 | 202117023247-PROOF OF RIGHT [25-05-2021(online)].pdf | 2021-05-25 |
| 5 | 202117023247-PRIORITY DOCUMENTS [25-05-2021(online)].pdf | 2021-05-25 |
| 6 | 202117023247-POWER OF AUTHORITY [25-05-2021(online)].pdf | 2021-05-25 |
| 7 | 202117023247-FORM 18 [25-05-2021(online)].pdf | 2021-05-25 |
| 8 | 202117023247-FORM 1 [25-05-2021(online)].pdf | 2021-05-25 |
| 9 | 202117023247-DECLARATION OF INVENTORSHIP (FORM 5) [25-05-2021(online)].pdf | 2021-05-25 |
| 10 | 202117023247-COMPLETE SPECIFICATION [25-05-2021(online)].pdf | 2021-05-25 |
| 11 | 202117023247-MARKED COPIES OF AMENDEMENTS [27-05-2021(online)].pdf | 2021-05-27 |
| 12 | 202117023247-FORM 13 [27-05-2021(online)].pdf | 2021-05-27 |
| 13 | 202117023247-AMMENDED DOCUMENTS [27-05-2021(online)].pdf | 2021-05-27 |
| 14 | 202117023247-FORM 3 [30-06-2021(online)].pdf | 2021-06-30 |
| 15 | 202117023247.pdf | 2021-10-19 |
| 16 | 202117023247-FER.pdf | 2022-01-05 |
| 17 | 202117023247-Verified English translation [21-03-2022(online)].pdf | 2022-03-21 |
| 18 | 202117023247-OTHERS [04-07-2022(online)].pdf | 2022-07-04 |
| 19 | 202117023247-FER_SER_REPLY [04-07-2022(online)].pdf | 2022-07-04 |
| 20 | 202117023247-CLAIMS [04-07-2022(online)].pdf | 2022-07-04 |
| 21 | 202117023247-ABSTRACT [04-07-2022(online)].pdf | 2022-07-04 |
| 22 | 202117023247-FORM 3 [24-08-2022(online)].pdf | 2022-08-24 |
| 23 | 202117023247-PatentCertificate23-02-2023.pdf | 2023-02-23 |
| 24 | 202117023247-IntimationOfGrant23-02-2023.pdf | 2023-02-23 |
| 25 | 202117023247-RELEVANT DOCUMENTS [11-09-2023(online)].pdf | 2023-09-11 |
| 26 | 202117023247-RELEVANT DOCUMENTS [22-09-2023(online)].pdf | 2023-09-22 |
| 27 | 202117023247-PROOF OF ALTERATION [03-11-2023(online)].pdf | 2023-11-03 |
| 1 | 202117023247E_03-01-2022.pdf |