The present invention relates to a laminated core and a rotary electric machine.
The present application claims priority based on Japanese Patent Application No. 2018-235860 filed in Japan on December 17, 2018, the contents of which are incorporated herein by reference.
Background technology
[0002]
Conventionally, laminated cores as described in Patent Documents 1 and 2 below have been known. In this laminated core, electromagnetic steel sheets adjacent to each other in the laminated direction are adhered by an adhesive layer.
Prior art literature
Patent documents
[0003]
Patent Document 1: Japanese Patent Application Laid-Open No. 2006-288114
Patent Document 2: Japanese Patent Application Laid-Open No. 2016-171652
Outline of the invention
Problems to be solved by the invention
[0004]
There is room for improvement in the conventional laminated core for improving the motor characteristic that vibration and noise are small when the laminated core constitutes a rotary electric machine.
[0005]
The present invention has been made in view of the above circumstances, and an object of the present invention is to improve motor characteristics.
Means to solve problems
[0006]
In order to solve the above problems, the present invention proposes the following means.
(1) The first aspect of the present invention is a laminate including a plurality of electromagnetic steel sheets laminated to each other and an adhesive portion arranged between electromagnetic steel sheets adjacent to each other in the lamination direction and adhering these electromagnetic steel sheets. In the core, the adhesive portions partially adhere electrical steel sheets adjacent to each other in the stacking direction, and the bonded portions adjacent to each other in the stacking direction have different arrangement regions in a plan view from the stacking direction. It is a laminated core.
Here, the adhesive portions adjacent to each other in the stacking direction are different from each other in the plan view seen from the stacking direction. It means that one of the bonded portions and the other bonded portion do not overlap with each other.
According to this configuration, as compared with the case where the adjacent bonding portions in the stacking direction overlap each other in the plan view from the stacking direction, the bonding portions adjacent to each other in the stacking direction with respect to the predetermined bonding direction The least common multiple with the adhesive portions adjacent to each other in the circumferential direction with respect to the predetermined adhesive portion becomes large. Therefore, the resonance frequency of the laminated core can be increased. As a result, it is possible to prevent the resonance frequencies of the rotary electric machine and the laminated core from matching. Therefore, the laminated core is less likely to vibrate, and the motor characteristics of the laminated core can be improved.
[0007]
(2) In the laminated core according to (1), the electrical steel sheet projects from the annular core back portion and the core back portion in the radial direction, and is spaced apart from the core back portion in the circumferential direction. A plurality of teeth portions arranged apart from each other may be provided, and the adhesive portion may be provided on at least one of a laminated surface in the core back portion and a laminated surface in the teeth portion.
Generally, the adhesive shrinks as it cures. Therefore, compressive stress is applied to the electrical steel sheet as the adhesive cures. When compressive stress is applied, the magnetic steel sheet is distorted.
According to this configuration, the area where the adhesive portion is provided is reduced as compared with the case where the adhesive portion is provided on the entire surface on which the electromagnetic steel sheets are laminated. Therefore, the amount of strain applied to the electrical steel sheet by the adhesive portion is reduced. Therefore, deterioration of the magnetic properties of the laminated core can be suppressed.
[0008]
(3) In the laminated core according to (1) or (2), the adhesive portions may overlap with each other in N layers (N is a natural number) in a plan view viewed from the laminated direction. ..
According to this configuration, for example, in a plan view seen from the stacking direction, the strain generated in the electrical steel sheet becomes uniform in the stacking direction as compared with the case where the arrangement regions of the adhesive portions overlap in the stacking direction at non-constant intervals. Therefore, it is possible to suppress the strain generated in the electrical steel sheet due to the curing of the adhesive as a whole of the laminated core.
[0009]
(4) In the laminated core according to the above (3), the N may be 1.
According to this configuration, N is 1, and the arrangement areas overlap every other layer. Therefore, it is possible to prevent the electromagnetic steel sheets joined by adhesion from being locally concentrated on a part of the laminated core in the laminated direction. Therefore, the electromagnetic steel sheets joined by adhesion can be dispersed in the stacking direction. Therefore, it is possible to prevent the resonance frequencies of the rotary electric machine and the laminated core from matching. Thereby, the motor characteristics of the laminated core can be further improved.
[0010]
(5) In the laminated core according to the above (3), the N may be a prime number.
According to this configuration, since the number of divisors of N, which is a prime number, is small, the adhesive portion adjacent to the predetermined adhesive portion in the stacking direction and the adhesive portion adjacent to the predetermined adhesive portion in the circumferential direction. The least common multiple of and becomes large. Therefore, the resonance frequency of the laminated core can be increased. As a result, it is possible to prevent the resonance frequencies of the rotary electric machine and the laminated core from matching. Therefore, the motor characteristics of the laminated core can be further improved.
[0011]
(6) In the laminated core according to any one of (1) to (5), among the plurality of electromagnetic steel sheets, the laminated surfaces of the electromagnetic steel sheets located at one end along the stacking direction are adjacent to each other in the stacking direction. The surface to be laminated on the laminated surface of the matching electromagnetic steel sheet is completely adhered, and the laminated surface of the electromagnetic steel sheet located at the other end along the stacking direction among the plurality of electromagnetic steel sheets is laminated on the electromagnetic steel sheets adjacent to each other in the stacking direction. It may be completely adhered to the surface.
According to this configuration, among the electromagnetic steel sheets, the laminated surface of the electromagnetic steel sheet located at one end along the laminating direction and the laminated surface of the electromagnetic steel sheet adjacent to this surface in the laminating direction are outside this surface. Separation in the stacking direction is suppressed at both the peripheral edge and the central portion. Therefore, it is possible to suppress the generation of vibration between the surfaces adjacent to each other in the stacking direction.
Similarly, among the electromagnetic steel sheets, the electromagnetic steel sheet located at the other end along the stacking direction can also suppress the generation of vibration between the surfaces adjacent to each other in the stacking direction.
[0012]
(7) In the laminated core according to any one of (1) to (6), the average thickness of the bonded portion may be 1.0 μm to 3.0 μm.
[0013]
(8) In the laminated core according to any one of (1) to (7), the average tensile elastic modulus E of the bonded portion may be 1500 MPa to 4500 MPa.
[0014]
(9) In the laminated core according to any one of (1) to (8), the adhesive portion may be a room temperature adhesive type acrylic adhesive containing SGA made of an elastomer-containing acrylic adhesive. ..
[0015]
(10) A second aspect of the present invention is a rotary electric machine provided with the laminated core according to any one of (1) to (9) above.
According to this configuration, the motor characteristics of the rotary electric machine can be improved.
The invention's effect
[0016]
According to the present invention, the motor characteristics can be improved.
A brief description of the drawing
[0017]
FIG. 1 is a cross-sectional view of a rotary electric machine according to an embodiment of the present invention.
FIG. 2 is a plan view of a stator included in the rotary electric machine shown in FIG.
FIG. 3 is a perspective view of a laminated core according to an embodiment of the present invention.
FIG. 4 is a plan view of an electromagnetic steel plate constituting a laminated core according to an embodiment of the present invention (in the case of N = 1).
FIG. 5 is a plan view of an electromagnetic steel plate constituting a laminated core according to an embodiment of the present invention (in the case of N = 1).
FIG. 6 is a plan view of an electromagnetic steel plate constituting a laminated core according to an embodiment of the present invention (in the case of N = 1).
FIG. 7 is a plan view of an electromagnetic steel plate constituting a laminated core according to an embodiment of the present invention (in the case of N = 1).
FIG. 8 is a perspective view of a laminated core according to an embodiment of the present invention.
FIG. 9 is a plan view of an electromagnetic steel plate constituting a laminated core according to an embodiment of the present invention (in the case of N = 2).
FIG. 10 is a plan view of an electromagnetic steel plate constituting a laminated core according to an embodiment of the present invention (in the case of N = 2).
FIG. 11 is a plan view of an electromagnetic steel plate constituting a laminated core according to an embodiment of the present invention (in the case of N = 2).
FIG. 12 is a plan view of an electromagnetic steel plate constituting a laminated core according to an embodiment of the present invention (in the case of N = 7).
FIG. 13 is a plan view of an electromagnetic steel plate constituting a laminated core according to an embodiment of the present invention (in the case of N = 7).
FIG. 14 is a plan view of an electromagnetic steel plate constituting a laminated core according to an embodiment of the present invention (in the case of N = 7).
FIG. 15 is a plan view of an electromagnetic steel plate constituting a laminated core according to an embodiment of the present invention (in the case of N = 7).
FIG. 16 is a plan view of an electromagnetic steel plate constituting a laminated core according to an embodiment of the present invention (in the case of N = 7).
FIG. 17 is a plan view of an electromagnetic steel plate constituting a laminated core according to an embodiment of the present invention (in the case of N = 7).
FIG. 18 is a plan view of an electromagnetic steel plate constituting a laminated core according to an embodiment of the present invention (in the case of N = 7).
FIG. 19 is a plan view of an electromagnetic steel plate constituting a laminated core according to an embodiment of the present invention (in the case of N = 7).
FIG. 20 is a plan view of an electromagnetic steel plate constituting a laminated core according to an embodiment of the present invention (in the case of N = 7).
FIG. 21 is a plan view of an electromagnetic steel plate constituting a laminated core according to an embodiment of the present invention (in the case of N = 7).
FIG. 22 is a plan view of a laminated core according to an embodiment of the present invention.
Mode for carrying out the invention
[0018]
Hereinafter, the laminated core and the rotary electric machine according to the embodiment of the present invention will be described with reference to the drawings.
In this embodiment, an electric motor as a rotary electric machine, specifically, an AC electric motor will be described as an example. The AC motor is more specifically a synchronous motor, and more specifically a permanent magnet field type motor. This type of motor is suitably adopted for, for example, an electric vehicle.
[0019]
As shown in FIGS. 1 and 2, the rotary electric machine 10 includes a stator 20, a rotor 30, a case 50, and a rotary shaft 60. The stator 20 and rotor 30 are housed in a case 50. The stator 20 is fixed to the case 50.
In the present embodiment, as the rotary electric machine 10, an inner rotor type rotary electric machine in which the rotor 30 is located inside the stator 20 is used. However, as the rotary electric machine 10, an outer rotor type rotary electric machine in which the rotor 30 is located outside the stator 20 may be used. Further, in the present embodiment, the rotary electric machine 10 is a 12-pole 18-slot three-phase AC motor. However, for example, the number of poles, the number of slots, the number of phases, and the like can be changed as appropriate.
[0020]
The stator 20 includes a stator core 21 and a winding (not shown).
The stator core 21 includes an annular core back portion 22 and a plurality of teeth portions 23. Hereinafter, the axial direction of the stator core 21 (core back portion 22) (the central axis O direction of the stator core 21) is referred to as an axial direction. The radial direction of the stator core 21 (core back portion 22) (the direction orthogonal to the central axis O of the stator core 21) is referred to as the radial direction. The circumferential direction of the stator core 21 (core back portion 22) (direction that orbits around the central axis O of the stator core 21) is referred to as a circumferential direction.
[0021]
The core back portion 22 is formed in an annular shape in a plan view of the stator 20 when viewed from the axial direction.
The plurality of tooth portions 23 project from the core back portion 22 in the radial direction (toward the central axis O of the core back portion 22 along the radial direction). The plurality of tooth portions 23 are arranged at equal intervals in the circumferential direction. In the present embodiment, 18 tooth portions 23 are provided at every 20 degrees of the central angle centered on the central axis O. The plurality of tooth portions 23 are formed to have the same shape and the same size as each other.
The winding is wound around the teeth portion 23. The winding may be a centralized winding or a distributed winding.
[0022]
The rotor 30 is arranged inside the stator 20 (stator core 21) in the radial direction. The rotor 30 includes a rotor core 31 and a plurality of permanent magnets 32.
The rotor core 31 is formed in an annular shape (annular ring) arranged coaxially with the stator 20. The rotating shaft 60 is arranged in the rotor core 31. The rotating shaft 60 is fixed to the rotor core 31.
The plurality of permanent magnets 32 are fixed to the rotor core 31. In this embodiment, a set of two permanent magnets 32 form one magnetic pole. The plurality of sets of permanent magnets 32 are arranged at equal intervals in the circumferential direction. In the present embodiment, 12 sets (24 in total) of permanent magnets 32 are provided at a central angle of 30 degrees about the central axis O.
[0023]
In this embodiment, an embedded magnet type motor is adopted as a permanent magnet field type motor.
The rotor core 31 is formed with a plurality of through holes 33 that penetrate the rotor core 31 in the axial direction. The plurality of through holes 33 are provided corresponding to the plurality of permanent magnets 32. Each permanent magnet 32 ​​is fixed to the rotor core 31 in a state of being arranged in the corresponding through hole 33. For example, each permanent magnet 32 ​​is fixed to the rotor core 31 by adhering the outer surface of the permanent magnet 32 ​​and the inner surface of the through hole 33 with an adhesive or the like. As the permanent magnet field type motor, a surface magnet type motor may be used instead of the embedded magnet type motor.
[0024]
Both the stator core 21 and the rotor core 31 are laminated cores. The laminated core is formed by laminating a plurality of electromagnetic steel sheets 40.
The product thickness of each of the stator core 21 and the rotor core 31 is, for example, 50.0 mm. The outer diameter of the stator core 21 is, for example, 250.0 mm. The inner diameter of the stator core 21 is, for example, 165.0 mm. The outer diameter of the rotor core 31 is, for example, 163.0 mm. The inner diameter of the rotor core 31 is, for example, 30.0 mm. However, these values ​​are examples, and the product thickness, outer diameter and inner diameter of the stator core 21, and the product thickness, outer diameter and inner diameter of the rotor core 31 are not limited to these values. Here, the inner diameter of the stator core 21 is based on the tip of the teeth portion 23 of the stator core 21. The inner diameter of the stator core 21 is the diameter of a virtual circle inscribed in the tips of all the teeth portions 23.
[0025]
Each of the electromagnetic steel sheets 40 forming the stator core 21 and the rotor core 31 is formed, for example, by punching an electromagnetic steel sheet as a base material. As the electromagnetic steel sheet 40, a known electrical steel sheet can be used. The chemical composition of the electrical steel sheet 40 is not particularly limited. In this embodiment, a non-oriented electrical steel sheet is used as the electrical steel sheet 40. As the non-oriented electrical steel sheet, for example, a non-oriented electrical steel strip of JIS (Japanese Industrial Standards) C2552: 2014 can be adopted.
However, as the electromagnetic steel sheet 40, it is also possible to use a grain-oriented electrical steel sheet instead of the non-oriented electrical steel sheet. For the grain-oriented electrical steel sheet, a JIS C 2553: 2012 grain-oriented electrical steel strip can be adopted.
[0026]
Insulating coatings are provided on both sides of the electrical steel sheet 40 in order to improve the workability of the electrical steel sheet and the iron loss of the laminated core. As the substance constituting the insulating film, for example, (1) an inorganic compound, (2) an organic resin, (3) a mixture of an inorganic compound and an organic resin, and the like can be applied. Examples of the inorganic compound include (1) a complex of dichromate and boric acid, and (2) a complex of phosphate and silica. Examples of the organic resin include epoxy-based resin, acrylic-based resin, acrylic-styrene-based resin, polyester-based resin, silicon-based resin, and fluorine-based resin.
[0027]
In order to ensure the insulating performance between the electromagnetic steel sheets 40 laminated with each other, the thickness of the insulating film (thickness per one side of the electromagnetic steel sheets 40) is preferably 0.1 μm or more.
On the other hand, as the insulating film becomes thicker, the insulating effect saturates. Further, as the insulating film becomes thicker, the space factor decreases, and the performance as a laminated core deteriorates. Therefore, the insulating coating should be as thin as possible to ensure the insulating performance. The thickness of the insulating film (thickness per one side of the electromagnetic steel sheet 40) is preferably 0.1 μm or more and 5 μm or less. The thickness of the insulating film is more preferably 0.1 μm or more and 2 μm or less.
[0028]
As the electromagnetic steel sheet 40 becomes thinner, the effect of improving iron loss gradually saturates. Further, as the electromagnetic steel sheet 40 becomes thinner, the manufacturing cost of the electrical steel sheet 40 increases. Therefore, the thickness of the electrical steel sheet 40 is preferably 0.10 mm or more in consideration of the effect of improving iron loss and the manufacturing cost.
On the other hand, if the electromagnetic steel sheet 40 is too thick, the press punching operation of the electrical steel sheet 40 becomes difficult.
Therefore, considering the press punching work of the electrical steel sheet 40, the thickness of the electrical steel sheet 40 is preferably 0.65 mm or less.
Further, as the electromagnetic steel sheet 40 becomes thicker, the iron loss increases. Therefore, considering the iron loss characteristics of the electrical steel sheet 40, the thickness of the electrical steel sheet 40 is preferably 0.35 mm or less. The thickness of the electromagnetic steel sheet 40 is more preferably 0.20 mm or 0.25 mm.
In consideration of the above points, the thickness of each electrical steel sheet 40 is, for example, 0.10 mm or more and 0.65 mm or less. The thickness of each electrical steel sheet 40 is preferably 0.10 mm or more and 0.35 mm or less, and more preferably 0.20 mm or 0.25 mm. The thickness of the electrical steel sheet 40 includes the thickness of the insulating coating.
[0029]
As shown in FIG. 3, the plurality of electromagnetic steel sheets 40 forming the stator core 21 are laminated in the thickness direction. The thickness direction is the thickness direction of the electromagnetic steel sheet 40. The thickness direction corresponds to the stacking direction of the electromagnetic steel sheets 40. In FIG. 3, the tooth portion 23 is not shown for convenience. The plurality of electromagnetic steel sheets 40 are arranged coaxially with respect to the central axis O. The electromagnetic steel sheet 40 includes a core back portion 22 and a plurality of teeth portions 23.
In the stator core 21, as shown in FIGS. 4 and 5, an adhesive portion 41 for adhering these electromagnetic steel sheets 40 is arranged between the electromagnetic steel sheets 40 adjacent to each other in the stacking direction.
The adhesive portion 41 partially adheres the electromagnetic steel sheets 40 adjacent to each other in the laminating direction. Adhesive portions 41 adjacent to each other in the stacking direction have different arrangement regions in a plan view from the stacking direction. The range in which the adhesive portions 41 adjacent to each other in the stacking direction are arranged so that the arrangement areas are different from each other in the plan view seen from the stacking direction (hereinafter, referred to as the arrangement ranges in which the arrangement areas are different) is the entire stator core 21. However, it may be a part of the stator core 21. Specifically, the arrangement range in which the arrangement areas are different may be one of the plurality of teeth portions 23 arranged in the circumferential direction. The arrangement range in which the arrangement areas are different may be one of the layers formed by the plurality of adhesive portions 41 described later arranged in the stacking direction.
[0030]
Here, the arrangement region is an region on the surface (first surface) 40a of the electromagnetic steel sheet 40 where the adhesive portion 41 is arranged. That is, the arrangement region is an adhesive region where the adhesive portion 41 is provided on the surface 40a of the electromagnetic steel sheet 40. The surface 40a of the electrical steel sheet 40 is formed with an adhesive region provided with the adhesive portion 41 and a non-adhesive region without the adhesive portion 41.
The adhesive region of the electrical steel sheet 40 provided with the adhesive portion 41 means an region of the first surface 40a of the electrical steel sheet 40 where the adhesive cured without being divided is provided.
Further, the non-adhesive region of the electrical steel sheet 40 in which the adhesive portion 41 is not provided means a region of the first surface 40a of the electrical steel sheet 40 in which the adhesive cured without being divided is not provided.
Here, an adhesive that is cured without being divided between electromagnetic steel sheets 40 that are adjacent to each other in the stacking direction is called one adhesive portion 41.
[0031]
Here, as shown in FIGS. 2, 4 and 5, the laminated surface of the core back portion 22 is referred to as a surface 22a. The laminated surface of the teeth portion 23 is referred to as a surface 23a. At this time, it is preferable that the adhesive portion 41 is provided on at least one of the surface 22a of the core back portion 22 and the surface 23a of the teeth portion 23 in the electrical steel sheet 40. That is, the adhesive portion 41 may be provided only on the surface 22a of the core back portion 22 in the electromagnetic steel plate 40. The adhesive portion 41 may be provided only on the surface 23a of the teeth portion 23 in the electromagnetic steel plate 40. The adhesive portion 41 may be provided on both the surface 22a of the core back portion 22 and the surface 23a of the teeth portion 23 in the electrical steel sheet 40.
In the present embodiment, one or more adhesive portions 41 form a layer (hereinafter, also referred to as a layer formed by the adhesive portions 41) between the two electromagnetic steel sheets 40. In other words, the layer formed by the adhesive portion 41 includes one or more adhesive portions 41. A plurality of layers formed by the adhesive portion 41 are provided in the stacking direction.
[0032]
It is preferable that the adhesive portion 41 is provided so that the arrangement regions overlap every N layer (N is a natural number) in a plan view seen from the stacking direction. Every N layer means every N layers of the layer formed by the adhesive portion 41. In other words, it is preferable that the adhesive portion 41 is arranged at the same position on the electromagnetic steel sheet 40 at every N layer (N is a natural number) of the layer formed by the adhesive portion 41. In a plan view from the stacking direction, it is preferable that the arrangement regions of the adhesive portions 41 overlap every N layers over the entire length of the stator core 21 in the stacking direction.
When the adhesive portions 41 are viewed in a plan view from the stacking direction, the arrangement regions overlap every N layer, that is, in one of the plurality of teeth portions 23 arranged in the circumferential direction, a plurality of teeth portions 23 arranged in the stacking direction. It means that in at least a part of the layers formed by the adhesive portion 41, the arrangement regions of the adhesive portion 41 overlap every N layers in a plan view seen from the stacking direction.
Further, N is preferably 1 or a prime number. In this embodiment, N = 1.
[0033]
In the present embodiment, the case where the adhesive portion 41 is provided only on the surface 23a of the teeth portion 23 is shown. Hereinafter, the plurality of tooth portions 23 included in each electrical steel sheet 40 are also referred to as tooth portions 23A to 23R in the clockwise order as shown in FIGS. 4 and 5. The plurality of electromagnetic steel sheets 40 included in the stator core 21 are also referred to as electromagnetic steel sheets 400, 40A, 40B, etc. in the order from the first side in the stacking direction to the second side in the stacking direction opposite to the first side. (See FIG. 8). Adhesive portions 41 are arranged at positions adjacent to the first side in the stacking direction with respect to the electromagnetic steel sheets 40A, 40B, .... The adhesive portion 41 is not arranged at a position adjacent to the first side in the stacking direction with respect to the electromagnetic steel sheet 400. The adhesive portion 41 is arranged at a position adjacent to the second side in the stacking direction with respect to the electromagnetic steel sheet 400.
In the following, the adhesive portion 41 arranged (provided) on the electromagnetic steel plate 40 means the adhesive portion 41 arranged at a position adjacent to the first side in the stacking direction with respect to the electromagnetic steel plate 40.
The teeth portions 23A of the electrical steel sheets 40 overlap each other in a plan view seen from the stacking direction. The same applies to the teeth portions 23B to 23R of each electromagnetic steel sheet 40.
[0034]
When N = 1, as shown in FIG. 4, in the electromagnetic steel sheet 40A, the adhesive portion 41 is provided on the surface 23a of the teeth portions 23A, 23C, 23E, 23G, 23I, 23K, 23M, 23O, 23Q. Further, as shown in FIG. 5, in the electromagnetic steel sheet 40B adjacent to the electromagnetic steel sheet 40A in the stacking direction, the adhesive portion 41 is provided on the surface 23a of the tooth portions 23B, 23D, 23F, 23H, 23J, 23L, 23N, 23P, 23R. It is provided. Each adhesive portion 41 is formed in a strip shape in a plan view, and is arranged along the outer shape of the tooth portion 23.
[0035]
An arrangement pattern of another adhesive portion 41 in the stator core 21 is illustrated.
As shown in FIGS. 6 and 7, in this example, 18 tooth portions 23 (23A to 23R) are provided at every 20 degrees of the central angle centered on the central axis O.
In the electrical steel sheet 40A, each adhesive portion 41 is formed in the radial direction of the core back portion 22 along the teeth portions 23 from the surface 23a of the teeth portions 23A, 23C, 23E, 23G, 23I, 23K, 23M, 23O, 23Q. It extends to the outer outer perimeter. In the electrical steel sheet 40B, each adhesive portion 41 is formed in the radial direction of the core back portion 22 from the surface 23a of the teeth portions 23B, 23D, 23F, 23H, 23J, 23L, 23N, 23P, 23R along the teeth portions 23. It extends to the outer outer perimeter.
[0036]
Further, as shown in FIG. 8, in the stator core 21 of this example, 11 electrical steel sheets 40 (400 to 40J) are laminated. In the following, for ease of explanation, an electromagnetic steel sheet 40 having 11 stator cores 21 will be described as an example. However, the stator core 21 may include 12 or more electromagnetic steel sheets 40.
[0037]
The case of the stator core 21 in which N = 1 is shown in FIGS. 6, 7 and 1. In this case, the adhesive portion 41 is provided so that the arrangement regions overlap every other layer in a plan view viewed from the stacking direction. In Table 1, the parts marked with ◯ (columns marked with ◯) are (1) the teeth portion 23 where the adhesive portion 41 is arranged, and (2) the core back where the adhesive portion 41 is arranged. A portion of the portion 22 that is radially outer of the teeth portion 23 (hereinafter, referred to as a core back outer portion of the teeth portion 23) is shown. In the following, the teeth portion 23 and the core back outer portion of the teeth portion 23 will also be referred to as the teeth portion 23 and the like.
It should be noted that the adhesive portion 41 may be arranged only on one of the teeth portion 23 and the outer core back portion of the teeth portion 23 corresponding to the column in which ◯ is described.
The stator core 21 of this example includes an electromagnetic steel sheet 400. However, as will be described later, since the adhesive portion 41 is not arranged on the electromagnetic steel sheet 400, the electrical steel sheet 400 is not shown in Table 1. Also in Tables 2 to 5 described later, the electromagnetic steel sheet 400 is not shown in the table.
[0038]
For example, in Table 1, ◯ is described in the column of the teeth portion 23A of the electrical steel sheet 40A. This description means that the adhesive portion 41 is arranged at a position adjacent to the first side in the stacking direction with respect to the tooth portion 23A of the electromagnetic steel sheet 40A. This description further means that the adhesive portion 41 is arranged at a position adjacent to the first side in the stacking direction with respect to the core back outer portion of the tooth portion 23A of the electrical steel sheet 40A. Hereinafter, the layer formed by the adhesive portion 41 arranged on the first side in the stacking direction with respect to the electromagnetic steel sheet 40A is referred to as a layer formed by the adhesive portion 41 corresponding to the electromagnetic steel sheet 40A. The same applies to the electromagnetic steel sheets 40B to 40J.
On the other hand, ◯ is not described in the column of the teeth portion 23A of the electromagnetic steel sheet 40B. This description means that the adhesive portion 41 is not arranged at a position adjacent to the first side in the stacking direction with respect to the tooth portion 23A of the electromagnetic steel sheet 40B. This description further means that the adhesive portion 41 is not arranged at a position adjacent to the first side in the stacking direction with respect to the core back outer portion of the tooth portion 23A of the electromagnetic steel sheet 40B.
[0039]
In the case of the stator core 21 in which N = 1, as shown in FIG. 6 and Table 1, in the electromagnetic steel sheets 40A, 40C, 40E, 40G, 40I, the surface 23a of the teeth portion 23 of the first group and the core back portion described later are described. Adhesive portions 41 are provided on the surface 22a of the radially outer portion of the teeth portion 23 of the first group in 22 respectively. The teeth portion 23 of the first group referred to here means the teeth portions 23A, 23C, 23E, 23G, 23I, 23K, 23M, 23O, 23Q.
Further, as shown in FIGS. 7 and 1, in the electromagnetic steel sheets 40B, 40D, 40F, 40H, 40J, the surface 23a of the second group teeth portion 23 and the second group teeth portion in the core back portion 22 described later will be described. Adhesive portions 41 are provided on the surface 22a of the radial outer portion of the 23. The teeth portion 23 of the second group referred to here means the teeth portions 23B, 23D, 23F, 23H, 23J, 23L, 23N, 23P, 23R.
[0040]
In this example, the stator core 21 is provided with two types of layers formed by adhesive portions 41 having different planar shapes. The layer formed by the two types of adhesive portions 41 corresponds to the teeth portion 23 of the first group and the teeth portion 23 of the second group. Here, of the layers formed by the two types of bonded portions 41, the layers formed by the bonded portions 41 having different planar shapes are referred to as a layer formed by the first type of bonded portion 41 and a layer formed by the second type of bonded portion 41. To tell.
In each of the layers formed by the two types of adhesive portions 41, the adhesive portions 41 are arranged on the teeth portions 23 and the like, which are every other tooth portion 23 in the circumferential direction.
However, for example, when the adhesive portion 41 is arranged on the teeth portion 23A or the like in the layer formed by the first type of adhesive portion 41, the adhesive portion 41 is placed on the teeth portion 23A or the like of the layer formed by the second type adhesive portion 41. Is not placed. On the other hand, when the adhesive portion 41 is not arranged on the teeth portion 23A or the like in the layer formed by the first type of adhesive portion 41, the adhesive portion 41 is arranged on the teeth portion 23A or the like of the layer formed by the second type adhesive portion 41. Will be done. The same applies to the teeth portions 23B to 23R.
Then, the layers formed by these two types of adhesive portions 41 are alternately arranged in the stacking direction. In other words, the plan-view shape of the layers formed by the adhesive portion 41 is the same for every other layer.
[0041]
When 12 or more electromagnetic steel sheets 40 are laminated (provided) on the stator core 21, the stator core 21 is configured as follows. That is, another electrical steel sheet 40A is laminated next to the electrical steel sheet 40J (position adjacent to the second side in the lamination direction with respect to the electrical steel sheet 40J). Hereinafter, the other electrical steel sheets 40B to 40J are laminated in this order at positions adjacent to the second side in the stacking direction with respect to the other electrical steel sheets 40A.
[0042]
[table 1]

[0043]
The case of the stator core 21 in which N = 2 (prime number) is shown in FIGS. 9 to 11 and Table 2. In this case, the adhesive portion 41 is provided so that the arrangement regions overlap every two layers in a plan view viewed from the stacking direction. In Table 2, the portion marked with ◯ indicates a portion (teeth portion 23, etc.) on the radial outer side of the teeth portion 23 in the teeth portion 23 and the core back portion 22 in which the adhesive portion 41 is arranged.
[0044]
In the case of the stator core 21 in which N = 2 (prime number), as shown in FIGS. 9 and 2, in the electromagnetic steel sheets 40A, 40D, 40G, 40J, the surface 23a of the tooth portion 23 of the sixth group and the core back, which will be described later, are used. Adhesive portions 41 are provided on the surface 22a of the radially outer portion of the teeth portion 23 of the sixth group in the portion 22. The teeth unit 23 of the sixth group referred to here means the teeth units 23A, 23D, 23G, 23J, 23M, 23P.
Further, as shown in FIGS. 10 and 2, in the electromagnetic steel sheets 40B, 40E, 40H, the surface 23a of the teeth portion 23 of the seventh group and the radial direction of the teeth portion 23 of the seventh group in the core back portion 22 described later. Adhesive portions 41 are provided on the surface 22a of the outer portion, respectively. The teeth portion 23 of the seventh group referred to here means the teeth portions 23B, 23E, 23H, 23K, 23N, 23Q.
Further, as shown in FIGS. 11 and 2, in the electromagnetic steel sheets 40C, 40F, 40I, the surface 23a of the tooth portion 23 of the eighth group and the radial outside of the tooth portion 23 of the eighth group in the core back portion 22 described later. Adhesive portions 41 are provided on the surface 22a of each of the portions. The teeth portion 23 of the eighth group referred to here means the teeth portions 23C, 23F, 23I, 23L, 23O, 23R.
[0045]
In this example, the stator core 21 is provided with three types of layers formed by adhesive portions 41 having different planar shapes. The layer formed by the three types of adhesive portions 41 corresponds to the teeth portion 23 of the sixth group, the teeth portion 23 of the seventh group, and the teeth portion 23 of the eighth group.
In each of the layers formed by the three types of adhesive portions 41, the adhesive portions 41 are arranged on the teeth portions 23 and the like, which are every two tooth portions 23 in the circumferential direction. Here, among the layers formed by the three types of bonded portions 41, the layers formed by the bonded portions 41 having different planar shapes are the layer formed by the first type of bonded portion 41, the layer formed by the second type of adhesive portion 41, and the layer formed by the second type of adhesive portion 41. It is called a layer formed by the second type of adhesive portion 41.
[0046]
There is one tooth portion 23 or the like in which the adhesive portion 41 is arranged in the layer formed by the second type of adhesive portion 41 with respect to the tooth portion 23 or the like in which the adhesive portion 41 is arranged in the layer formed by the first type of adhesive portion 41. It is shifted to the first side in the circumferential direction. There is one tooth portion 23 or the like in which the adhesive portion 41 is arranged in the layer formed by the third type of adhesive portion 41 with respect to the tooth portion 23 or the like in which the adhesive portion 41 is arranged in the layer formed by the second type of adhesive portion 41. It is shifted to the first side in the circumferential direction.
Then, the layer formed by the first type of adhesive portion 41, the layer formed by the second type of adhesive portion 41, and the layer formed by the third type of adhesive portion 41 are directed from the first side to the second side in the stacking direction. Are arranged in order. In other words, the plan-view shape of the layers formed by the adhesive portion 41 is the same every two layers.
[0047]
When 12 or more electromagnetic steel sheets 40 are laminated on the stator core 21, the stator core 21 is configured as follows. That is, another electromagnetic steel sheet 40A is laminated next to the electrical steel sheet 40J. Hereinafter, the other electrical steel sheets 40B to 40J are laminated in this order at positions adjacent to the second side in the stacking direction with respect to the other electrical steel sheets 40A.
However, when another electromagnetic steel sheet 40A is laminated next to the electrical steel sheet 40J, another electromagnetic steel is applied to the electrical steel sheet 40J so that the tooth portion 23C of the other electrical steel sheet 40A overlaps the tooth portion 23A of the electrical steel sheet 40J. The steel sheet 40A is arranged by rotating it around the central axis O.
[0048]
[Table 2]

[0049]
The case of the stator core 21 in which N = 7 (prime number) is shown in FIGS. 12 to 21 and Table 3. In this case, in some of the teeth portions 23 among the plurality of teeth portions 23 arranged in the circumferential direction, the adhesive portions 41 are provided so that the arrangement regions overlap every seven layers in the plan view seen from the stacking direction. There is. In Table 3, the portion marked with ◯ is the portion (teeth portion) on the radial outer side of the teeth portion 23 in the tooth portion 23 in which the adhesive portion 41 is arranged and the core back portion 22 in which the adhesive portion 41 is arranged. 23 etc.) is shown.
[0050]
When N = 7 (prime number), as shown in FIGS. 12 and 3, in the electromagnetic steel sheets 40A and 40I, the surface 23a of the 11th group teeth portion 23 and the 11th group teeth in the core back portion 22 described later Adhesive portions 41 are provided on the surface 22a of the radially outer portion of the portion 23, respectively. The teeth portion 23 of the eleventh group referred to here means the teeth portions 23A, 23I, 23Q.
Further, as shown in FIGS. 13 and 3, in the electromagnetic steel sheets 40B and 40J, the surface 23a of the teeth portion 23 of the 12th group and the radial outer portion of the teeth portion 23 of the 12th group in the core back portion 22 will be described later. Adhesive portions 41 are provided on the surface 22a of the above surface. The teeth unit 23 of the twelfth group referred to here means the teeth units 23B, 23J, 23R.
Further, as shown in FIGS. 14 and 3, in the electrical steel sheet 40C, the surface 23a of the teeth portion 23 of the 13th group and the radial outer portion of the teeth portion 23 of the 13th group in the core back portion 22 will be described later. Adhesive portions 41 are provided on the surface 22a, respectively. The teeth portion 23 of the thirteenth group referred to here means the teeth portions 23C and 23K.
[0051]
Further, as shown in FIGS. 15 and 3, in the electrical steel sheet 40D, the surface 23a of the teeth portion 23 of the 14th group and the radial outer portion of the teeth portion 23 of the 14th group in the core back portion 22 will be described later. Adhesive portions 41 are provided on the surface 22a, respectively. The teeth portion 23 of the 14th group referred to here means the teeth portions 23D and 23L.
Further, as shown in FIGS. 16 and 3, in the electrical steel sheet 40E, the surface 23a of the teeth portion 23 of the 15th group and the radial outer portion of the teeth portion 23 of the 15th group in the core back portion 22 will be described later. Adhesive portions 41 are provided on the surface 22a, respectively. The teeth unit 23 of the 15th group referred to here means the teeth units 23E and 23M.
[0052]
Further, as shown in FIGS. 17 and 3, in the electrical steel sheet 40F, the surface 23a of the teeth portion 23 of the 16th group and the radial outer portion of the teeth portion 23 of the 16th group in the core back portion 22 will be described later. Adhesive portions 41 are provided on the surface 22a, respectively. The teeth unit 23 of the 16th group referred to here means the teeth units 23F and 23N.
Further, as shown in FIGS. 18 and 3, in the electrical steel sheet 40G, the surface 23a of the teeth portion 23 of the 17th group and the radial outer portion of the teeth portion 23 of the 17th group in the core back portion 22 will be described later. Adhesive portions 41 are provided on the surface 22a, respectively. The teeth unit 23 of the 17th group referred to here means the teeth units 23G and 23O.
[0053]
Further, as shown in FIGS. 19 and 3, in the electrical steel sheet 40H, the surface 23a of the teeth portion 23 of the 18th group and the radial outer portion of the teeth portion 23 of the 18th group in the core back portion 22 will be described later. Adhesive portions 41 are provided on the surface 22a, respectively. The teeth unit 23 of the 18th group referred to here means the teeth units 23H and 23P.
Further, as shown in FIGS. 20 and 3, in the electrical steel sheet 40I, the surface 23a of the teeth portion 23 of the 19th group and the radial outer portion of the teeth portion 23 of the 19th group in the core back portion 22 will be described later. Adhesive portions 41 are provided on the surface 22a, respectively. The teeth unit 23 of the 19th group referred to here means the teeth units 23I and 23Q.
Further, as shown in FIGS. 21 and 3, in the electrical steel sheet 40G, the surface 23a of the teeth portion 23 of the 20th group and the radial outer portion of the teeth portion 23 of the 20th group in the core back portion 22 will be described later. Adhesive portions 41 are provided on the surface 22a, respectively. The teeth unit 23 of the 20th group referred to here means the teeth units 23J and 23R.
[0054]
In this example, the stator core 21 is provided with 10 types of layers formed by adhesive portions 41 having different planar shapes. The layer formed by the 10 types of adhesive portions 41 corresponds to the teeth portions 23 of the 11th group to the teeth portions 23 of the 20th group. In each of the layers formed by the 10 types of adhesive portions 41, the adhesive portions 41 are arranged in the tooth portions 23 and the like at intervals of one, seven, or nine tooth portions 23 in the circumferential direction.
The difference between the teeth portions 23 in which the adhesive portions 41 are provided between the layers by the 10 types of adhesive portions 41 is the same as in the case of N = 1 and 2, and the description thereof will be omitted.
[0055]
When 12 or more electromagnetic steel sheets 40 are laminated on the stator core 21, the stator core 21 is configured as follows. That is, another electromagnetic steel sheet 40A is laminated next to the electrical steel sheet 40J. Hereinafter, the other electrical steel sheets 40B to 40J are laminated in this order at positions adjacent to the second side in the stacking direction with respect to the other electrical steel sheets 40A.
However, when another electromagnetic steel sheet 40A is laminated next to the electrical steel sheet 40J, another electromagnetic steel is applied to the electrical steel sheet 40J so that the tooth portion 23K of the other electrical steel sheet 40A overlaps the tooth portion 23K of the other electrical steel sheet 40A. The steel sheet 40A is arranged by rotating it around the central axis O.
[0056]
[Table 3]

[0057]
Here, a modified example in the case of the stator core 21 in which N = 7 will be described with reference to Table 4.
In the stator core 21 of this modified example, in addition to the configuration of the stator core 21 shown in the example of Table 3, the adhesive portions 41 are arranged at the following two places. Specifically, the adhesive portion 41 is arranged on the tooth portion 23A or the like of the electromagnetic steel sheet 40I and the tooth portion 23B or the like of the electromagnetic steel sheet 40J, respectively.
[0058]
When 12 or more electromagnetic steel sheets 40 are laminated on the stator core 21 of the modified example, they are basically laminated in the same manner as the stator core 21 shown in the example of Table 3. However, when another electromagnetic steel sheet 40A is laminated next to the electrical steel sheet 40J, another electromagnetic steel is applied to the electrical steel sheet 40J so that the tooth portion 23G of the other electrical steel sheet 40A overlaps the tooth portion 23G of the other electrical steel sheet 40A. The steel sheet 40A is arranged by rotating it around the central axis O.
[0059]
[Table 4]

[0060]
Here, it can be said that the stator core 21 shown in the above examples of Tables 1 and 2 has the following first and second configurations relating to the adhesive portion 41.
First configuration: In one of the plurality of tooth portions 23 arranged in the circumferential direction, the adhesive portions 41 are equidistantly spaced in the stacking direction (the number equal to the stacking direction) over the entire length of the stator core 21 in the stacking direction. The configuration that is arranged (with layers).
Second configuration: In one of the layers of the plurality of adhesive portions 41 arranged in the stacking direction, the adhesive portions 41 are equidistantly spaced in the circumferential direction (the number of tooth portions 23 equal to the circumferential direction) over the entire circumference of the stator core 21. (Aside from) the configuration that is arranged.
For example, in the stator core 21 shown in the example of Table 3, when the number of electromagnetic steel sheets 40 included in the stator core 21 is larger (for example, when 21 electromagnetic steel sheets 40 are provided), the stator core 21 has the first configuration. In some cases. In this case, the 12th and subsequent electrical steel sheets 40 are laminated as described above.
[0061]
In order to examine these first configuration and second configuration in detail, the first interval and the second interval are newly defined. The first interval is an interval set for each of the teeth portions 23A to 23R of the electromagnetic steel sheet 40. The second interval is an interval set for each layer by each adhesive portion 41.
The first interval is an interval indicating how many layers of the target tooth portions 23 are separated from each other by the adhesive portions 41 whose arrangement regions overlap when viewed from the stacking direction. For example, in Table 1, attention is paid to the teeth portion 23A. In the teeth portion 23A, the adhesive portions 41 whose arrangement regions overlap with the adhesive portion 41 when viewed from the stacking direction are arranged every other layer over the entire length of the stator core 21 in the stacking direction. Therefore, in the teeth portion 23A, the first interval is 1 over the entire length of the stator core 21 in the stacking direction.
[0062]
The second interval means that in the layer formed by one of the target adhesive portions 41, a number of tooth portions 23 in which the adhesive portions 41 are not arranged are arranged between the circumferential directions of the other adhesive portions 41 adjacent to each other in the circumferential direction. It is an interval indicating whether or not it is. For example, in Table 1, attention is paid to the layer formed by the adhesive portion 41 corresponding to the electrical steel sheet 40A. In the layer formed by the adhesive portion 41 corresponding to the electromagnetic steel sheet 40A, one tooth portion 23 is arranged between the circumferential directions of the other adhesive portions 41 adjacent to each other in the circumferential direction over the entire circumference of the stator core 21. Therefore, in the layer formed by the adhesive portion 41 corresponding to the electromagnetic steel sheet 40A, the second interval is 1 over the entire circumference of the stator core 21.
[0063]
The first configuration and the second configuration can be expressed using these first and second intervals as follows.
First configuration: In one of the plurality of tooth portions 23 arranged in the circumferential direction, the first spacing is equal to each other over the entire length of the stator core 21 in the stacking direction.
Second configuration: In one of the layers formed by the plurality of adhesive portions 41 arranged in the stacking direction, the second intervals are equal to each other over the entire circumference of the stator core 21.
[0064]
In the stator core 21 of the example shown in Table 1, the first interval is 1 in all the teeth portions 23 over the entire length of the stator core 21 in the stacking direction. In the layer formed by all the adhesive portions 41, the second interval is 1 over the entire circumference of the stator core 21. The stator core 21 includes a first configuration and a second configuration, respectively.
In the stator core 21 of the example shown in Table 2, the first interval is 2 in all the teeth portions 23 over the entire length of the stator core 21 in the stacking direction. In the layer formed by all the adhesive portions 41, the second interval is 2 over the entire circumference of the stator core 21. The stator core 21 includes a first configuration and a second configuration, respectively.
[0065]
In the stator core 21 of the example shown in Table 3, the first interval is 7 in the teeth portions 23I, 23J, 23Q, and 23R. These teeth portions 23 do not have the first configuration because there is only one first interval. The first spacing for the teeth portions 23A to 23H and 23K to 23P is not specified because there is no other adhesive portion 41 in which the arrangement regions overlap when viewed from the stacking direction. Since the first interval is not defined for these teeth portions 23, the first configuration is not provided.
The second intervals in the layer by the adhesive portion 41 corresponding to the electromagnetic steel sheets 40A and 40B are 7, 7, and 1, respectively. The second intervals in the layer by the adhesive portion 41 corresponding to the electromagnetic steel sheets 40C to 40J are 7 and 9, respectively. In the stator core 21 of this example, none of the layers formed by the plurality of adhesive portions 41 has a second configuration.
As described above, in the stator core 21 shown in the example of Table 3, when the number of electromagnetic steel sheets 40 included in the stator core 21 is larger, the stator core 21 may have the first configuration.
[0066]
Similar to the stator core 21 of the example shown in Table 3, the stator core 21 of the example shown in Table 4 does not have the first configuration and the second configuration, respectively.
[0067]
However, the stator core 21 does not have to have these first and second configurations as in the example stator cores 21 shown in Tables 3 and 4. The stator core 21 may or may not include one of the first configuration and the second configuration.
In the following, the stator core 21 which does not have the first configuration and the second configuration will be described with reference to Tables 5 and 6.
[0068]
In the stator core 21 of the examples shown in Tables 5 and 6, 11 electrical steel sheets 40 (400, 40A to 40J) are laminated. The electromagnetic steel sheet 400 is not shown in the table.
In Tables 5 and 6, the portion marked with ◯ indicates the teeth portion 23B or the like on which the adhesive portion 41 is arranged.
[0069]
Instead of the stator core 21 having the first configuration, for example, the following third configuration or fifth configuration may be provided.
Third configuration: In one of the plurality of tooth portions 23 arranged in the circumferential direction, in a part of the region in the stacking direction of the stator core 21, the adhesive portions 41 are viewed in a plan view from the stacking direction. A configuration in which placement areas overlap every different prime layer.
In other words, in the third configuration, in one of the plurality of tooth portions 23 arranged in the circumferential direction, the first intervals adjacent to each other in the stacking direction are different from each other in a part of the region of the stator core 21 in the stacking direction. It is a composition that is a prime number.
Fifth configuration: In the teeth portion 23 of one of the plurality of teeth portions 23 arranged in the circumferential direction, the adhesive portions 41 are prime layers different from each other in the plan view from the stacking direction over the entire length of the stator core 21 in the stacking direction. A configuration in which the placement areas overlap every other time.
In other words, in the fifth configuration, in one of the plurality of tooth portions 23 arranged in the circumferential direction, the first intervals adjacent to each other in the stacking direction are prime numbers that differ from each other over the entire length of the stator core 21 in the stacking direction. The composition.
[0070]
Further, instead of the stator core 21 having the second configuration, for example, the following fourth configuration or sixth configuration may be provided.
Fourth configuration: In one layer of the layers of the plurality of adhesive portions 41 arranged in the stacking direction, the number of tooth portions 23 between the adhesive portions 41 adjacent to each other in the circumferential direction is increased in a part of the circumferential direction of the stator core 21. A configuration that is a prime number different from each other.
In other words, the fourth configuration is a prime number in which the second intervals adjacent to each other in the circumferential direction are different from each other in a part of the circumferential direction of the stator core 21 in one layer of the layers formed by the plurality of adhesive portions 41 arranged in the stacking direction. The configuration, which is.
Sixth configuration: In one of the layers of the plurality of adhesive portions 41 arranged in the stacking direction, the number of tooth portions 23 between the adhesive portions 41 adjacent to each other in the circumferential direction is a prime number that is different from each other over the entire circumference of the stator core 21. composition.
In other words, the sixth configuration is a configuration in which one of the layers of the plurality of adhesive portions 41 arranged in the stacking direction has a prime number in which the second intervals adjacent to each other in the circumferential direction are different from each other over the entire circumference of the stator core 21. be.
Hereinafter, the stator core 21 of each case will be described while paying attention to the above configuration.
[0071]
(Case 1) The
stator core 21 shown in the example of Table 5 will be described.
In the stator core 21 of the case 1, four adhesive portions 41 are arranged in the layer formed by the adhesive portions 41 corresponding to the electromagnetic steel sheet 40A. In this layer, four adhesive portions 41 are arranged on the teeth portions 23A, 23E, 23K, 23O. Then, in the layer formed by the adhesive portions 41 corresponding to the electromagnetic steel sheets 40B to 40D, the tooth portions 23 in which the adhesive portions 41 are arranged are provided one by one in the circumferential direction with respect to the layers adjacent to the first side in the stacking direction. It is shifted to the first side of.
In each layer formed by the adhesive portions 41 corresponding to the electromagnetic steel sheets 40E and 40F, the tooth portions 23 in which the adhesive portions 41 are arranged are the first in the circumferential direction one by one with respect to the layers adjacent to the first side in the stacking direction. It is shifted to the side. Further, in each layer of the adhesive portions 41 corresponding to the electromagnetic steel sheets 40E and 40F, the number of the adhesive portions 41 arranged is reduced to three. Specifically, in the layer formed by the adhesive portion 41 corresponding to the electromagnetic steel sheet 40E, when the adhesive portion 41 tries to shift from the teeth portion 23R to the first side in the circumferential direction, the adhesive portion 41 does not shift to the teeth portion 23A. Is gone.
[0072]
In each layer formed by the adhesive portion 41 corresponding to the electromagnetic steel sheets 40G and 40H, the tooth portion 23 in which the adhesive portion 41 is arranged is the first layer in the circumferential direction one by one with respect to the layer adjacent to the first side in the stacking direction. It is shifted to the side. Further, in each layer of the adhesive portions 41 corresponding to the electromagnetic steel sheets 40G and 40H, the number of the adhesive portions 41 is increased to four. Specifically, in the layer formed by the adhesive portion 41 corresponding to the electromagnetic steel sheet 40G, the adhesive portion 41 is arranged on the teeth portion 23A.
In each layer formed by the adhesive portions 41 corresponding to the electromagnetic steel sheets 40I and 40J, the tooth portions 23 in which the adhesive portions 41 are arranged are the first in the circumferential direction one by one with respect to the layers adjacent to the first side in the stacking direction. It is shifted to the side. Further, in each layer of the adhesive portions 41 corresponding to the electromagnetic steel sheets 40I and 40J, the number of the arranged adhesive portions 41 is reduced to three again. Specifically, in the layer formed by the adhesive portion 41 corresponding to the electromagnetic steel sheet 40I, when the adhesive portion 41 tries to shift from the teeth portion 23R to the first side in the circumferential direction, the adhesive portion 41 does not shift to the teeth portion 23A. Is gone.
[0073]
[Table 5]

[0074]
In such a stator core 21, it can be said that among the layers formed by the plurality of adhesive portions 41, some layers have a fourth configuration and the remaining layers have a sixth configuration.
That is, among the layers formed by the adhesive portions 41, in the layer having the four adhesive portions 41, for example, the layer corresponding to the electromagnetic steel sheet 40A, the second spacing is 3, 5, 3, 3 toward the first side in the circumferential direction. They are arranged in the order of. These layers have a fourth configuration.
Further, among the layers formed by the adhesive portions 41, in the layer having the three adhesive portions 41, for example, the layer corresponding to the electromagnetic steel sheet 40E, the second intervals are 3, 5 and 7 toward the first side in the circumferential direction. They are lined up. These layers have a sixth configuration.
The stator core 21 of the case 1 does not have the third configuration and the fifth configuration.
[0075]
(Case 2)
Next, the stator core of the example shown in Table 6 will be described.
In the stator core 21 of the case 2, six adhesive portions 41 are arranged in the layer formed by the adhesive portions 41 corresponding to the electromagnetic steel sheet 40A. In this layer, a total of six adhesive portions 41 are arranged on the teeth portions 23A, 23D, 23G, 23J, 23M, and 23P. Then, in the layer formed by the adhesive portions 41 corresponding to the electromagnetic steel sheets 40B and 40C, the tooth portions 23 in which the adhesive portions 41 are arranged are provided one by one in the circumferential direction with respect to the layers adjacent to the first side in the stacking direction. It is shifted to the first side of.
In each layer formed by the adhesive portions 41 corresponding to the electromagnetic steel sheets 40D to 40I, the tooth portions 23 in which the adhesive portions 41 are arranged are the first in the circumferential direction one by one with respect to the layers adjacent to the first side in the stacking direction. It is shifted to the side. Further, in each layer of the adhesive portions 41 corresponding to the electromagnetic steel sheets 40D to 40I, the number of the adhesive portions 41 arranged is reduced to three. Specifically, in the layer formed by the adhesive portion 41 corresponding to the electromagnetic steel sheet 40D, when the adhesive portion 41 tries to shift from the teeth portions 23F, 23L, 23R to the first side in the circumferential direction, the adhesive portion 41 moves to the teeth portion. It has disappeared without shifting to 23G, 23M, and 23A.
[0076]
In each layer formed by the adhesive portion 41 corresponding to the electromagnetic steel sheet 40J, the teeth portion 23 on which the adhesive portion 41 is arranged is placed on the first side in the circumferential direction one by one with respect to the layers adjacent to the first side in the stacking direction. It is staggered. Further, in each layer formed by the adhesive portion 41 corresponding to the electromagnetic steel sheet 40J, the number of the adhesive portions 41 has increased to six. Specifically, in the layer formed by the adhesive portion 41 corresponding to the electromagnetic steel sheet 40J, the adhesive portion 41 is arranged on the teeth portions 23A, 23G, and 23M.
[0077]
[Table 6]

[0078]
It can be said that such a stator core 21 has a fifth configuration in some of the teeth portions 23 among the plurality of teeth portions 23 arranged in the circumferential direction.
That is, the teeth portions 23A, 23D, 23G, 23J, 23M, and 23P, in which the three arrangement regions overlap in a plan view viewed from the stacking direction, will be described. For example, in the teeth portion 23A, the first intervals adjacent to each other in the stacking direction are arranged in the order of 5 and 2 from the first side to the second side in the stacking direction over the entire length of the stator core 21 in the stacking direction. For example, in the teeth portion 23D, the first intervals adjacent to each other in the stacking direction are arranged in the order of 2, 5 from the first side to the second side in the stacking direction over the entire length of the stator core 21 in the stacking direction.
These teeth portions 23A, 23D, 23G, 23J, 23M, 23P have a fifth configuration.
The stator core 21 of the case 2 does not have the third configuration, the fourth configuration, and the sixth configuration.
[0079]
In the teeth portion 23A, the first interval is 5 or 2 from the first side to the second side in the stacking direction. However, for example, in the teeth portion 23A, the first interval may be 5, 2, 5, 2, ... From the first side to the second side in the stacking direction. Then, in the teeth portion 23B, the first interval may be 5, 2, 2, 5, ... From the first side to the second side in the stacking direction. In this way, the first interval may be changed for each tooth portion 23.
[0080]
(Case 3)
Next, the stator core of the example shown in Table 7 will be described.
In the stator core 21 of the example shown in Table 7, 16 electrical steel sheets 40 (400, 40A to 40O) are laminated. The electromagnetic steel sheet 400 is not shown in the table.
In the stator core 21 of the case 3, four adhesive portions 41 are arranged in the layer formed by the adhesive portions 41 corresponding to the electromagnetic steel sheet 40A. In this layer, four adhesive portions 41 are arranged on the teeth portions 23A, 23D, 23J, and 23M. Then, in the layer formed by the adhesive portions 41 corresponding to the electromagnetic steel sheets 40B to 40O, the tooth portions 23 in which the adhesive portions 41 are arranged are provided one by one in the circumferential direction with respect to the layers adjacent to the first side in the stacking direction. It is shifted to the first side of.
[0081]
[Table 7]

[0082]
It can be said that such a stator core 21 has a fifth configuration in all the teeth portions 23 arranged in the circumferential direction.
That is, the tooth portions 23A to 23C and 23J to 23L in which the three arrangement regions overlap in a plan view viewed from the stacking direction will be described. In these teeth portions 23, the first intervals adjacent to each other in the stacking direction are arranged in the order of 5 and 2 from the first side to the second side in the stacking direction over the entire length of the stator core 21 in the stacking direction. Next, the teeth portions 23G to 23I and 23P to 23R, in which the three arrangement regions overlap in a plan view viewed from the stacking direction, will be described. In these teeth portions 23, the first intervals adjacent to each other in the stacking direction are arranged in the order of 2, 5 from the first side to the second side in the stacking direction over the entire length of the stator core 21 in the stacking direction. Next, the teeth portions 23D to 23F and 23M to 23O, in which the four arrangement regions overlap in a plan view viewed from the stacking direction, will be described. In these teeth portions 23, the first intervals adjacent to each other in the stacking direction are arranged in the order of 2, 5 and 2 from the first side to the second side in the stacking direction over the entire length of the stator core 21 in the stacking direction. ..
[0083]
Further, it can be said that such a stator core 21 has a sixth configuration in all layers of the layer formed by the plurality of adhesive portions 41.
That is, in all the layers formed by the adhesive portions 41, the second intervals are arranged in the order of 2, 5, 2, 5 toward the first side in the circumferential direction.
The stator core 21 of the case 3 does not have the third configuration and the fourth configuration.
[0084]
Here, the configuration of the stator core 21 in which the adhesive portion 41 is arranged so as to include at least one of the third configuration and the fourth configuration is hereinafter referred to as the first non-equidistant configuration. The configuration of the stator core 21 in which the adhesive portion 41 is arranged so as to include one of the fifth configuration and the sixth configuration is hereinafter referred to as a second non-equidistant configuration. The configuration of the stator core 21 in which the adhesive portion 41 is arranged so as to include both the fifth configuration and the sixth configuration is hereinafter referred to as a third non-equidistant configuration.
The stator core 21 having the first unequal interval configuration, the second unequal interval configuration, or the third unequal interval configuration can further prevent the resonance frequencies of the rotary electric machine and the laminated core from matching.
[0085]
In the stator core 21 of the case 1, since some of the layers formed by the plurality of adhesive portions 41 have the fourth configuration, the stator core 21 of this example has the fourth configuration. Since the remaining layer of the layers formed by the plurality of adhesive portions 41 has a sixth configuration, the stator core of this example has a sixth configuration. The stator core 21 of the case 1 does not have the third configuration and the fifth configuration.
Therefore, the stator core 21 of the case 1 includes the first non-equidistant configuration because it includes the fourth configuration of the third configuration and the fourth configuration.
The stator core 21 of the case 1 includes only the sixth configuration of the fifth configuration and the sixth configuration. Therefore, the stator core 21 of this example has a second unequal spacing configuration, but does not have a third unequal spacing configuration.
[0086]
The stator core 21 of the case 2 has a fifth configuration. The stator core 21 of the case 2 does not have a third configuration, a fourth configuration, and a sixth configuration.
Therefore, the stator core 21 of this example does not have the first non-equidistant configuration because it does not have either the third configuration or the fourth configuration.
The stator core 21 of this example includes only the fifth configuration of the fifth configuration and the sixth configuration. Therefore, the stator core 21 of this example has a second unequal spacing configuration, but does not have a third unequal spacing configuration.
[0087]
The stator core 21 of the case 3 does not have the third configuration and the fourth configuration, but includes the fifth configuration and the sixth configuration.
Therefore, the stator core 21 of this example does not have the first unequal interval configuration and the second unequal interval configuration, but has a third unequal interval configuration.
[0088]
In the first unequal interval configuration to the third unequal interval configuration, the effect of preventing the resonance frequencies of the rotary electric machine and the laminated core (stator core) from matching is second to that of the first unequal interval configuration. The non-equidistant configuration is larger. The reason for this is that in the second non-equidistant configuration, the adhesive portions 41 overlap each other in different prime number layers over the entire length in the stacking direction, or the adhesive portions 41 are located between the adhesive portions 41 adjacent to each other in the circumferential direction over the entire circumference. The numbers of the teeth portions 23 are prime numbers different from each other. Therefore, the second unequal interval configuration improves the non-uniformity of the adhesive portion of the laminated core as compared with the first unequal interval configuration.
This effect is greater in the third unequal interval configuration than in the second unequal interval configuration. The reason for this is that in the third non-equidistant configuration, the adhesive portions 41 overlap each other in different prime number layers over the entire length in the stacking direction, and the adhesive portions 41 are located between the adhesive portions 41 adjacent to each other in the circumferential direction over the entire circumference. The number of the teeth portions 23 of the above is a prime number different from each other. Therefore, this is because the third unequal interval configuration further improves the non-uniformity of the adhesive portion of the laminated core as compared with the second unequal interval configuration.
[0089]
For the adhesive portion 41, for example, a thermosetting adhesive by polymerization bonding or the like is used. As the composition of the adhesive, (1) an acrylic resin, (2) an epoxy resin, (3) a composition containing an acrylic resin and an epoxy resin, and the like can be applied.
As the adhesive, in addition to a thermosetting type adhesive, a radical polymerization type adhesive or the like can also be used. From the viewpoint of productivity, a room temperature curing type (normal temperature adhesive type) adhesive is desirable. The room temperature curable adhesive cures at 20 ° C to 30 ° C. In the present specification, the numerical range represented by using "-" means a range including the numerical values ​​before and after "-" as the lower limit value and the upper limit value.
As the room temperature curing type adhesive, an acrylic adhesive is preferable. Typical acrylic adhesives include SGA (Second Generation Acrylic Adhesives. Second Generation Acrylic Adhesive) and the like. An anaerobic adhesive, an instant adhesive, and an elastomer-containing acrylic adhesive can be used as long as the effects of the present invention are not impaired.
The adhesive referred to here refers to the state before curing. When the adhesive is cured, it becomes an adhesive portion 41.
[0090]
The average tensile elastic modulus E of the bonded portion 41 at room temperature (20 ° C. to 30 ° C.) is in the range of 1500 MPa to 4500 MPa. If the average tensile elastic modulus E of the bonded portion 41 is less than 1500 MPa, there will be a problem that the rigidity of the laminated core is lowered. Therefore, the lower limit of the average tensile elastic modulus E of the adhesive portion 41 is 1500 MPa, more preferably 1800 MPa. On the contrary, if the average tensile elastic modulus E of the adhesive portion 41 exceeds 4500 MPa, a problem occurs in which the insulating film formed on the surface of the electromagnetic steel sheet 40 is peeled off. Therefore, the upper limit of the average tensile elastic modulus E of the adhesive portion 41 is 4500 MPa, more preferably 3650 MPa.
[0091]
The average tensile elastic modulus E is measured by the resonance method. Specifically, the tensile elastic modulus is measured in accordance with JIS R 1602: 1995.
More specifically, first, a sample for measurement (not shown) is produced. This sample is obtained by adhering two electromagnetic steel sheets 40 together with an adhesive to be measured and curing them to form an adhesive portion 41. When the adhesive is a thermosetting type, this curing is performed by heating and pressurizing under the heating and pressurizing conditions in actual operation. On the other hand, when the adhesive is a room temperature curing type, it is performed by pressurizing at room temperature.
Then, the tensile elastic modulus of this sample is measured by the resonance method. As described above, the method for measuring the tensile elastic modulus by the resonance method is performed in accordance with JIS R 1602: 1995. After that, the tensile elastic modulus of the bonded portion 41 alone can be obtained by removing the influence of the electromagnetic steel sheet 40 itself from the tensile elastic modulus (measured value) of the sample by calculation.
The tensile elastic modulus thus obtained from the sample is equal to the average value of the stator core 21 as a whole, which is a laminated core. Therefore, this value is regarded as the average tensile elastic modulus E. The composition of the average tensile elastic modulus E is set so that it hardly changes at the stacking position along the stacking direction or at the circumferential position around the central axis of the stator core 21. Therefore, the average tensile elastic modulus E can be set to a value obtained by measuring the cured bonded portion 41 at the upper end position of the stator core 21.
[0092]
As a bonding method using a thermosetting adhesive, for example, a method of applying an adhesive to the electromagnetic steel plate 40 and then bonding by heating and / or pressure bonding can be adopted. As the heating means, for example, heating in a high-temperature tank or an electric furnace, or a method of directly energizing is used. The heating means may be any means.
[0093]
In order to obtain stable and sufficient adhesive strength, the thickness of the adhesive portion 41 is preferably 1 μm or more.
On the other hand, when the thickness of the adhesive portion 41 exceeds 100 μm, the adhesive force is saturated. Further, as the adhesive portion 41 becomes thicker, the space factor decreases, and the magnetic properties such as iron loss of the laminated core decrease. Therefore, the thickness of the adhesive portion 41 is 1 μm or more and 100 μm or less. The thickness of the adhesive portion 41 is more preferably 1 μm or more and 10 μm or less.
In the above, the thickness of the adhesive portion 41 means the average thickness of the adhesive portion 41.
[0094]
The average thickness of the bonded portion 41 is more preferably 1.0 μm or more and 3.0 μm or less. If the average thickness of the adhesive portion 41 is less than 1.0 μm, sufficient adhesive strength cannot be secured as described above. Therefore, the lower limit of the average thickness of the adhesive portion 41 is 1.0 μm, more preferably 1.2 μm. On the other hand, if the average thickness of the bonded portion 41 exceeds 3.0 μm, problems such as a large increase in the amount of strain of the electromagnetic steel sheet 40 due to shrinkage during thermosetting occur. Therefore, the upper limit of the average thickness of the adhesive portion 41 is 3.0 μm, more preferably 2.6 μm.
The average thickness of the bonded portion 41 is an average value of the laminated core as a whole. The average thickness of the adhesive portion 41 is almost the same at the stacking position along the stacking direction and the circumferential position around the central axis of the stator core 21. Therefore, the average thickness of the adhesive portion 41 can be set as the average value of the numerical values ​​measured at 10 or more points in the circumferential direction at the upper end position of the stator core 21.
[0095]
The average thickness of the adhesive portion 41 can be adjusted by changing, for example, the amount of the adhesive applied. Further, the average tensile elastic modulus E of the adhesive portion 41 should be adjusted, for example, in the case of a thermosetting type adhesive by changing one or both of the heating and pressurizing conditions applied at the time of adhesion and the type of curing agent. Can be done.
[0096]
In this embodiment, the plurality of electrical steel sheets 40 forming the rotor core 31 are fixed to each other by caulking 42 (dowels) (see FIG. 1). However, a plurality of electrical steel sheets 40 forming the rotor core 31 may be laminated via the adhesive portion 41.
The laminated cores such as the stator core 21 and the rotor core 31 may be formed by so-called rotating stacking.
[0097]
The rotary electric machine 10 can rotate at a rotation speed of 1000 rpm, for example, by applying an exciting current having an effective value of 10 A and a frequency of 100 Hz to each phase.
[0098]
As described above, in the stator core 21 (laminated core) according to the present embodiment, an adhesive portion 41 for adhering these electromagnetic steel sheets 40 is arranged between the electromagnetic steel sheets 40 adjacent to each other in the stacking direction. The adhesive portion 41 partially adheres the electromagnetic steel sheets 40 adjacent to each other in the laminating direction. Adhesive portions 41 adjacent to each other in the stacking direction have different arrangement regions in a plan view from the stacking direction.
With this configuration, as compared with the case where the adjacent bonding portions in the stacking direction overlap each other in the plan view from the stacking direction, the bonding portions adjacent to the predetermined bonding portion in the stacking direction and the predetermined bonding portions The least common multiple with the adhesive part adjacent to the adhesive part in the circumferential direction becomes large. Therefore, the resonance frequency of the stator core 21 can be increased. As a result, it is possible to prevent the resonance frequencies of the rotary electric machine 10 and the stator core 21 from matching. Therefore, the stator core 21 is less likely to vibrate, and the motor characteristics of the stator core 21 can be improved.
[0099]
Generally, the adhesive shrinks as it cures. Therefore, compressive stress is applied to the electrical steel sheet as the adhesive cures. When compressive stress is applied, the magnetic steel sheet is distorted.
In the stator core 21 (laminated core) according to the present embodiment, the adhesive portion 41 is provided on at least one of the surface 22a of the core back portion 22 and the surface 23a of the teeth portion 23 in the electrical steel sheet 40.
As a result, the area where the adhesive portion 41 is provided is reduced as compared with the case where the adhesive portion 41 is provided on the entire surface of the laminated surface of the electromagnetic steel sheet 40. Therefore, the amount of strain applied to the electrical steel sheet 40 by the adhesive portion 41 is reduced. Therefore, deterioration of the magnetic characteristics of the stator core 21 can be suppressed.
[0100]
In the stator core 21 (laminated core) according to the present embodiment, the adhesive portions 41 are provided every N layers (N is a natural number) so that the arrangement regions overlap in a plan view from the stacking direction.
Therefore, since the adhesive portions adjacent to each other in the stacking direction have different arrangement regions in the plan view from the stacking direction, it is possible to prevent the resonance frequencies of the rotary electric machine 10 and the stator core 21 from matching. For example, in a plan view seen from the stacking direction, the strain generated in the electrical steel sheet 40 becomes uniform in the stacking direction as compared with the case where the arrangement regions of the adhesive portions overlap in the stacking direction at non-constant intervals. Therefore, it is possible to suppress the strain generated in the electrical steel sheet 40 due to the curing of the adhesive as a whole of the stator core 21.
Specifically, the adhesive portions 41 are provided every other layer so that the arrangement regions overlap in a plan view viewed from the stacking direction. As a result, it is possible to prevent the electromagnetic steel sheets 40 joined by adhesion from being locally concentrated on a part of the stator core 21 in the stacking direction. Therefore, the electromagnetic steel sheets 40 joined by adhesion can be dispersed in the stacking direction. Therefore, it is possible to prevent the resonance frequencies of the rotary electric machine 10 and the stator core 21 from matching. Thereby, the motor characteristics of the stator core 21 can be further improved.
[0101]
Further, the adhesive portions 41 are provided every prime number layer so that the arrangement regions overlap in a plan view viewed from the stacking direction.
Since the number of divisors of N, which is a prime number, is small, the least common multiple of the adhesive portion adjacent to the predetermined adhesive portion in the stacking direction and the adhesive portion adjacent to the predetermined adhesive portion in the circumferential direction is large. Become. Therefore, the resonance frequency of the stator core 21 can be increased. As a result, it is possible to prevent the resonance frequencies of the rotary electric machine 10 and the stator core 21 from matching. Therefore, the motor characteristics of the stator core 21 can be further improved.
[0102]
Of the plurality of electromagnetic steel sheets 40, the laminated surface of the electromagnetic steel sheet 40 located at one end along the stacking direction is entirely adhered to the laminated surface of the electromagnetic steel sheets 40 adjacent to each other in the stacking direction. Further, among the plurality of electromagnetic steel sheets 40, the laminated surface of the electromagnetic steel sheet 40 located at the other end along the stacking direction is entirely adhered to the laminated surface of the electromagnetic steel sheets 40 adjacent to each other in the stacking direction.
Therefore, among the electromagnetic steel sheets 40, the laminated surface of the electromagnetic steel sheet 40 located at one end along the stacking direction and the laminated surface of the electromagnetic steel sheet 40 adjacent to this surface in the stacking direction are outside this surface. Separation in the stacking direction is suppressed at both the peripheral edge and the central portion. Therefore, it is possible to suppress the generation of vibration between the surfaces adjacent to each other in the stacking direction.
Similarly, among the electromagnetic steel sheets 40, the electromagnetic steel sheets 40 located at the other end along the stacking direction can also suppress the generation of vibration between the surfaces adjacent to each other in the stacking direction.
[0103]
The rotary electric machine 10 according to the present embodiment includes a stator core 21 (laminated core) according to the present embodiment. Therefore, the motor characteristics of the rotary electric machine 10 can be improved.
[0104]
The technical scope of the present invention is not limited to the above-described embodiment, and various modifications can be made without departing from the spirit of the present invention.
[0105]
Here, as shown in FIG. 3, in the stator core 21, one of the plurality of electromagnetic steel sheets 40 on the outer side along the stacking direction is referred to as an upper end portion (first end portion) 71. In the stator core 21, the other outer side of the plurality of electromagnetic steel sheets 40 along the stacking direction is referred to as a lower end portion (second end portion) 72.
As shown in FIG. 22, in the stator core 21, the adhesive portion 41 may be provided on the entire surface of the laminated surface (surface 22a of the core back portion 22) of the electromagnetic steel sheet 40 located at the upper end portion 71. Further, the surface 22a of the core back portion 22 of the electromagnetic steel sheet 40 may be completely adhered to the surface 22a of the core back portion 22 of the electromagnetic steel sheets 40 adjacent to each other in the stacking direction.
Further, as shown in FIG. 22, in the stator core 21, the adhesive portion 41 may be provided on the entire surface of the laminated surface (surface 23a of the teeth portion 23) of the electromagnetic steel sheet 40 located at the upper end portion 71. Further, the surface 23a of the teeth portion 23 of the electromagnetic steel sheet 40 may be entirely adhered to the surface 23a of the teeth portion 23 of the electromagnetic steel sheets 40 adjacent to each other in the stacking direction.
[0106]
Similarly, as shown in FIG. 22, in the stator core 21, the adhesive portion 41 may be provided on the entire surface of the laminated surface (surface 22a of the core back portion 22) of the electromagnetic steel sheet 40 located at the lower end portion 72. Further, the surface 22a of the core back portion 22 of the electromagnetic steel sheet 40 may be completely adhered to the surface 22a of the core back portion 22 of the electromagnetic steel sheets 40 adjacent to each other in the stacking direction.
Further, as shown in FIG. 22, in the stator core 21, the adhesive portion 41 may be provided on the entire surface of the laminated surface (surface 23a of the teeth portion 23) of the electromagnetic steel sheet 40 located at the lower end portion 72. Further, the surface 23a of the teeth portion 23 of the electromagnetic steel sheet 40 may be entirely adhered to the surface 23a of the teeth portion 23 of the electromagnetic steel sheets 40 adjacent to each other in the stacking direction.
[0107]
According to the above configuration, among the plurality of electromagnetic steel sheets 40 in the stator core 21, the laminated surfaces of the electromagnetic steel sheets 40 located at the upper end 71 of the stacking direction of the stator cores 21 are the electromagnetic steel sheets 40 adjacent to each other in the stacking direction. The entire surface is adhered to the surface to be laminated. Further, among the plurality of electromagnetic steel sheets 40, the laminated surfaces of the electrical steel sheets 40 located at the lower end (second end) 72 of the stator core 21 in the stacking direction are laminated on the electrical steel sheets 40 adjacent to each other in the stacking direction. It is completely adhered to the surface. As a result, it is possible to suppress the bias of the strain generated in the electromagnetic steel sheet 40 by the adhesive portion 41. Therefore, it is possible to suppress the bias of the strain generated in the entire stator core 21.
In other words, in all the sets of the electromagnetic steel sheets 40 laminated in the stacking direction, the arrangement regions do not have to overlap in a plan view. At least in some sets of the electrical steel sheets 40, it is sufficient that the arrangement regions do not overlap in a plan view.
[0108]
The shape of the stator core is not limited to the form shown in the above embodiment. Specifically, the dimensions of the outer diameter and inner diameter of the stator core, the product thickness, the number of slots, the dimensional ratio in the circumferential direction and the radial direction of the teeth portion, the dimensional ratio in the radial direction between the teeth portion and the core back portion, etc. are desired. It can be arbitrarily designed according to the characteristics of the rotating electric machine.
[0109]
In the rotor of the above embodiment, a set of two permanent magnets 32 form one magnetic pole, but the present invention is not limited to this. For example, one permanent magnet 32 ​​may form one magnetic pole, or three or more permanent magnets 32 may form one magnetic pole.
[0110]
In the above-described embodiment, the permanent magnet field electric machine has been described as an example of the rotary electric machine, but the structure of the rotary electric machine is not limited to this as illustrated below. As the structure of the rotary electric machine, various known structures not illustrated below can also be adopted.
In the above-described embodiment, the permanent magnet field type motor has been described as an example as the synchronous motor. However, the present invention is not limited to this. For example, the rotary electric machine may be a reluctance type electric machine or an electromagnet field type electric machine (winding field type electric machine).
In the above-described embodiment, the synchronous motor has been described as an example of the AC motor, but the present invention is not limited to this. For example, the rotary electric machine may be an induction motor.
In the above-described embodiment, an AC motor has been described as an example of the motor. However, the present invention is not limited to this. For example, the rotary electric machine may be a DC motor.
In the above-described embodiment, the electric machine has been described as an example of the rotary electric machine. However, the present invention is not limited to this. For example, the rotary electric machine may be a generator.
[0111]
In the above embodiment, the case where the laminated core according to the present invention is applied to the stator core is illustrated. The laminated core according to the present invention can also be applied to a rotor core.
[0112]
In addition, it is possible to replace the components in the above embodiment with well-known components as appropriate without departing from the spirit of the present invention. Moreover, you may combine the said modification example as appropriate.
Industrial applicability
[0113]
According to the present invention, it is possible to provide a laminated core having improved motor characteristics and a rotary electric machine provided with the laminated core. Therefore, the industrial applicability is great.
Code description
[0114]
10 Rotating electric machine
20 Stator
21 Stator core (laminated core)
22 Core back part
23 Teeth part
30 Rotor
31 Rotor core (laminated core)
32 Permanent magnet
33 Through hole
40 Electromagnetic steel plate
41 Adhesive part
50 Case
60 Rotating shaft
The scope of the claims
[Claim 1]
It is a
laminated core including a plurality of electromagnetic steel sheets laminated to each other and an adhesive portion arranged between electromagnetic steel sheets adjacent to each other in the lamination direction and adhering these electromagnetic steel sheets, and the
adhesive portion is in the lamination direction. A
laminated core in which electromagnetic steel sheets adjacent to each other are partially bonded to each other, and the bonding portions adjacent to each other in the stacking direction have different arrangement areas from each other in a plan view from the stacking direction.
[Claim 2]
The electrical steel sheet includes an annular core back portion and a plurality of teeth portions that protrude in the radial direction from the core back portion and are arranged at intervals in the circumferential direction of the core back portion.
The laminated core according to claim 1, wherein the adhesive portion is provided on at least one of a laminated surface in the core back portion and a laminated surface in the teeth portion.
[Claim 3]
The laminated core according to claim 1 or 2, wherein the bonded portion overlaps the arrangement regions in a plan view seen from the stacking direction every N layers (N is a natural number).
[Claim 4]
The laminated core according to claim 3, wherein N is 1.
[Claim 5]
The laminated core according to claim 3, wherein N is a prime number.
[Claim 6]
Of the plurality of electromagnetic steel sheets, the laminated surface of the electromagnetic steel sheet located at one end along the stacking direction is entirely adhered to the laminated surface of the electromagnetic steel sheets adjacent to each other in the stacking direction, and
among the plurality of electromagnetic steel sheets, The lamination according to any one of claims 1 to 5, wherein the laminated surface of the electromagnetic steel sheet located at the other end along the lamination direction is completely adhered to the laminated surface of the electromagnetic steel sheets adjacent to each other in the lamination direction. core.
[Claim 7]
The laminated core according to any one of claims 1 to 6, wherein the average thickness of the bonded portion is 1.0 μm to 3.0 μm.
[Claim 8]
The laminated core according to any one of claims 1 to 7, wherein the average tensile elastic modulus E of the bonded portion is 1500 MPa to 4500 MPa.
[Claim 9]
The laminated core according to any one of claims 1 to 8, wherein the adhesive portion is a room temperature adhesive type acrylic adhesive containing SGA made of an elastomer-containing acrylic adhesive.
[Claim 10]
A rotary electric machine comprising the laminated core according to any one of claims 1 to 9.