Abstract: LED based bay light and assembling of LED based bay light which comprises of minimal components mainly involving a specially designed LED light reflector cum heat sink, a multipurpose light cover and a LED driver base plate. The reflector of the bay light increases luminescence of the bay light and the primary and auxillary heat sink causes immediate dissipation of heat released from the LED chips, increasing the life of the LED chips. Most of the components of the bay light are assembled on 5 insert molded bolts which act as fulcrum to assemble all the components of the bay light which are finally tightened in the end with dome nuts, making the assembling of the bay light simple, easy and effortless. As minimal components are involved in the bay light, it is economical. Fig. 1
Claims:We claim,
1. LED based bay light and assembling of LED based bay light which involves minimal components and accomplishes highly efficient heat transfer, mainly comprises of primary heat sink cum reflector (22), LED chips filled printed circuit board (PCB) (23), multipurpose light cover with pre-mounted studs (25), a sleek auxillary heat sink (20), central shaft (21) with tightening mechanism and electrical connections, a multipurpose driver base plate (17), LED driver (15) and LED driver cover cum light suspension mechanism (10) wherein most of the components are mounted serially on the studs of the multi-purpose light cover and fitted together after the assembling, with dome nuts, without the requirement of fitting of individual components separately.
2. The LED based bay light and assembling of LED based bay light as claimed in claim 1 wherein the primary heat sink cum reflector (22) is made of high purity highly conductive 2.5 mm thick aluminum to dissipate the heat faster and keep the LED chips cooler wherein the reflector is burnished to increase its reflectivity;
wherein the primary heat sink cum reflector (22) is a receptacle to hold the Printed Circuit Board (PCB) filled with LED chips;
wherein the heat generated from the LED chips is immediately transferred from the back of the chips to the aluminum plated on the PCB and then to the aluminum heat sink cum reflector, thereby minimizing the damage caused by the heat to the LED chips;
wherein the heat from the primary heat sink cum reflector, is immediately transferred to the finned auxillary heat sink (20) to be dissipated into the environment; and
wherein the primary heat sink cum reflector directs the light in the beam at an angle of any among 30 degree, 60 degree, 90 degree, 120 degree or 150 degree or any other desired angle as per the requirement.
3. The LED based bay light and assembling of LED based bay light as claimed in claim 1 wherein the multipurpose light cover (25) has 5 precisely positioned insert molded bolts (24) which act as fulcrum to assemble together the components of the bay light namely PCB, reflector, secondary heat sink, driver base plate and driver cum hanging assembly all of which are sequentially mounted over each other (Fig. 1) and tightened with the help of dome nut (16);
wherein at the base of the insert molded bolts, monolithic plugs are present which when tightened, press the PCB to the reflector and the secondary heat sink, making the contacts strong, economical, rugged and ensuring effective heat conduction; and
wherein at the periphery of the light cover, a specially designed step of 1.5 mm depth is designed in which the LED filled PCB (23) fits snugly.
4. The LED based bay light and assembling of LED based bay light as claimed in claim 3 wherein the peripheral step, the monolithic plugs of the 5 molded bolts of the light cover and the central shaft synergistically work such that the PCB is well pressed and is in tight contact with the heat sink from all sides for immediate dissipation of heat.
5. The LED based bay light and assembling of LED based bay light as claimed in claim 1 wherein the LED driver base plate is a special white colored thermoplastic base plate which houses the LED driver and protects it from the heat sink below the plate wherein the LED driver base plate has pre designed monolithic plugs fitted at the bottom which raises the height of the base plate upto 5 mm from the heat sink wherein the area between the heat sink and the base plate acts as an insulator and rejects majority of heat from reaching the driver;
wherein the driver base plate has pre designed heat plug holes which get screwed easily to hold the driver; and
wherein the driver base plate has a wall around it which does not allow water or any other material from outside to get into the driver component
6. The LED based bay light and assembling of LED based bay light as claimed in claim 1 wherein the assembling of the LED based bay light involves the following steps:
(i) initially the transparent multipurpose light cover with insert molded bolts is taken and the LED PCB is inserted in the step in the cover (Fig. 3) and pressed with the LED PCB pressing plugs (26);
(ii) after the PCB plate is fitted with LED chips (27) in the step in the cover, the central shaft and the cable from the light board is mounted on the transparent light cover (Fig. 4);
(iii) the aluminum reflector cum heat sink is fitted on the assembly (Fig. 5) of the step (ii) on the insert molded bolts of the multipurpose light cover;
(iv) the auxillary heat sink, pre smeared with heat sink compound, is fitted on the assembly of the step (iii) on the insert molded bolts following which the central shaft is fitted and the DC current cables are passed through it and the assembly is tightened with primary nuts for additional security (Fig. 6);
(v) the driver base plate having the water protecting wall (28) and the constant current driver mounting plugs (29) with the spacer plug (30) with holes, is fitted on the assembly of step (iv) (Fig. 7); and
(vi) the driver is fitted with the driver base plate after the step (v) following which the electric connections are completed and the driver cum LED assembly is mounted along with the suspension hook and the dome nuts are tightened to complete the assembling of the bay light (Fig. 8).
7. The LED based bay light and assembling of LED based bay light substantially herein described with reference to the foregoing description and diagrams.
, Description:TITLE OF THE INVENTION:
LED based bay light and assembling of LED based bay light
FIELD OF THE INVENTION:
The present invention relates to a LED based bay light comprising of minimal components which provide greater efficiency bay light. The method of assembling the LED based bay light
BACKGROUND OF THE INVENTION:
Bay lights are light fixtures with high power wattage requirements. Heavy duty lighting projects like those done in large buildings such as warehouses, factories, processing plants etc. require high lumen output lights which are designed to provide well distributed and uniform light in large as well as open areas. Bay lights are of two types: High bay lights and Low bay lights which are chosen depending on the height of the ceiling of the area which is to be lighted. High bay lights are used in areas with a ceiling height greater than 20 ft. while low bay lights are used in large rooms or areas with ceiling height between 12 and 20 ft.
Conventionally used bay lights were metal halide bay lights, high pressure sodium lights, fluorescent lights etc. But with the invent of LED lighting technology, the benefits of LED surpassed all lighting technologies. The main benefits of LED lights apart from increased life span are decreased maintenance, improved lighting quality and increased energy efficiency. So LED lights are preferred nowadays in all lighting systems. Bay lights too are nowadays equipped with LED systems. LED bay lights are energy efficient lighting solutions for high ceilings in commercial spaces, warehouses, large indoor spaces and retail stores.UFO and round LED high bay lights are ideal replacements for 250, 400 and 1000 watts metal halide fixtures.
US Patent Application 2019041016 describes a lighting system which comprises a control unit (10), a solar panel (20) for plugging into the control unit, and at least one light (32) connected to the control unit. The control unit comprises a control circuit (12), a battery bay for receiving at least one battery (16) that supplies battery power to the control circuit, and a socket (14) for receiving a plug (24) of the solar panel for supplying solar power to the control circuit. The control circuit (12) detects whether the solar panel is plugged into the control unit, and in response switches from a battery power mode in which the control circuit powers the at least one light from the battery power, to a solar power mode in which the control circuit powers the at least one light from the solar power, wherein the solar power mode is an energy saving mode which uses less energy in comparison to the battery power mode.
US Patent Application 2019120459 discusses a high bay light with removable lens including a cover plate, an illumination module, a lens module and a mounting mechanism. The lens module is removably mounted to the high bay light, providing convenience and saving costs to users when the floor plans are updated or the purpose of the building is changed wherein the high bay light is installed.
WO 2018204485 discloses a high lumen high-bay luminaire which includes an upper housing having an outer wall defining an interior compartment. A plurality of first heat fins extend from the exterior of the outer wall. An angled wall extends from the outer wall at an oblique angle toward the center of the interior compartment. A base is connected to the upper housing. A light emitter is connected to the base. A lens is connected to the base and positioned below the light emitter. A driver is connected to the angled wall and operatively connected to the light emitter.
WO 2019037164 refers to a simple and compact high bay light comprising a light housing (1), a printed circuit board (PCB) light board (2) that is fixed onto the light housing (1), and a light shade (3) that covers the PCB light board (2); light beads are fixed onto the PCB light board (2), and a power source (4) is fixed onto the light housing (1); the power source (4) and the PCB light board (2) are located on a same side of the light housing (1), the power source (4) being fixed onto one end of the light housing (1), and the PCB light board (2) being electrically connected to the power source (4); a power source chamber (5) is further fixed onto the light housing (1), and the power source chamber (5) covers the power source (4). The simple and compact high bay light has the advantageous effects of a light-emitting effect being good, assembly and installation being convenient, and costs being low.
CA 3021670 relates to a bay luminaire with yoke assembly which includes a heat sink having a substantially disc-shaped configuration. A light emitter is connected to the heat sink. A reflector is connected to the heat sink. A yoke is connected to the heat sink. The yoke has a first arm, a second arm, and a top bar. A driver is connected to the yoke so that the driver extends between the first arm and the second arm.
MX 2018012935 provides a bay luminaire with interchangable housing components which includes a light emitter and a housing connected to a heat sink. The housing is made from two different types of panels and retains one or more control components. The luminaire can also include a heat sink which connects the housing and the light emitter.
CN 109539056 gives a high bay light adjustable in light-emitting angle and with a function of balancing the pressure difference in a light body. The protection grade of a high bay light adjustable in light-emitting angle on the market is IP44, the high bay light can only be used indoors, the deformation of a lens with relatively weak strength is easily caused by the pressure difference and concave or convex change is generated, so that the angle adjustment is difficult, and the light emitting requirement cannot be met. According to the high bay light adjustable in light-emitting angle and with the function of balancing the pressure difference in the light body, a light source screw is locked at the top in a heat dissipation shell, an adjusting rotary knob is locked at the bottom of amiddle shaft through a middle shaft screw, the top of the middle shaft is fixed to the bottom of the heat dissipation shell through the middle shaft screw, an expansion air chamber runs through an air chamber placement hole and is fixed to the middle of the top of the middle shaft, an outer ring screw fixes an outer pressure ring at the bottom of the heat dissipation shell, a circular lug on theouter pressure ring is matched with a circular groove in a rubber ring, and the bottom of the lens is provided with three clamping grooves of different depths. The sealing performance of the product reaches the protection grade of IP65, and the use performance and light emitting effect of the product cannot be affected by the pressure difference in the light adjusting process.
CN 109556036 quotes a ceiling type LED high-bay lamp with high impact resistance, and belongs to the technical field of high-bay lamps. The ceiling type LED high-bay lamp comprises a prearranged plate, a plurality of groups of screw holes are annularly arranged at the position, close to the outer edge, of the prearranged plate, a round groove is arranged in the middle of the bottom of the prearranged plate, a fire entrance hole is formed in the middle of the ground groove, the round groove is screwed to a fixing pipe through threads on the inner wall, a connecting base is arranged betweentwo groups of arc-shaped clamping plates, a square groove is arranged in the center of the bottom of the connecting base, two groups of connecting rods are connected through telescopic springs, a threaded sleeve is arranged at the inner sides of rotation shaft bases, the bottom of the threaded sleeve is in screwing connection with a light-condensing cup through a connecting post, and an LED lightsource assembly is arranged in the light-condensing cup. For the ceiling type LED high-bay lamp, arc-shaped clamping plates are in rotation clamping between arc-shaped baffle plates and arc-shaped bottom plates, then a ceiling structure is formed, the mounting and dismounting are convenient, through the match among damping spring plates, a damping pipe, the connecting rods and the threaded sleeve, the external impact force can be alleviated, so that the service life of the bay lamp is prolonged.
LEDs are light sources which generate light in proportion to the amount of direct current passing through them. Along with the production of light, these diodes produce heat when they are switched on. Here light is produced from one side of the LED chips while heat is generated from its opposite side. The heat generated from the LED light permanently damage the LED chips due to which they lose their luminous efficiency and start decaying which shortens the life of the LED light. Bay lights being expensive, cannot afford a short life span. So although a number of bay lights are available in the prior art, a bay light which has minimal components, provides high efficiency heat transfer using reflector, gives high performance is simple and easy to assemble and is economical, is the need of the day.
OBJECT OF THE INVENTION:
The main object of the invention is to provide for a LED based bay light and assembling of LED based bay light which has a specially designed LED light reflector cum heat sink which increases the luminescence of the LED light for increased illumination as well as works as a heat sink for fast dissipation of the heat generated by the diodes during illumination.
Another object of the invention is to provide for a LED based bay light and assembling of LED based bay light which has a multipurpose light cover which contains inserted molded bolts on which all the components of the bay light are assembled.
Still another object of the invention is to provide for a LED based bay light and assembling of LED based bay light which has a thermo plastic LED driver base plate which houses the LED driver and protects it from heat.
Yet another object of the invention is to provide for a LED based bay light and assembling of LED based bay light which involves minimal components which can be easily and simply assembled minimizing the assembling time for each bay light.
A further object of the invention is to provide for a LED based bay light and assembling of LED based bay light which is economical.
SUMMARY OF THE INVENTION:
The present invention is a LED based bay light and assembling of LED based bay light comprising of a reflector cum primary heat sink, LED filled printed circuit board, light cover with pre mounted studs, sleek heat sink, central shaft with tightening mechanism, multipurpose driver base plate, LED driver and LED driver cover cum light suspension mechanism. The reflector cum heat sink is made of aluminum which is highly reflective and a very good conductor of heat due to which heat gets quickly transferred away from the LED printed circuit board, without harming the LED chips. At the back of the reflector is an additional sleek finned heat sink which has enhanced surface area for dissipation of heat. The multipurpose light cover has 5 precisely positioned insert molded bolts which act as fulcrum to assemble all the components namely PCB, reflector, secondary heat sink, driver base plate and driver cover cum hanging assembly, all of which get fitted in their exact position. The LED driver base plate is made of thermoplastic and has monolithic plugs fitted at its bottom which raise the height of the base plate such that it doesn’t come in contact with the heat sink. The assembly of the bay light involves the positioning of all the components one by one, over the multipurpose light cover through the molded bolts and tightening the nuts to complete the assembling.
BRIEF DESCRIPTION OF THE DRAWINGS
Fig. 1 gives the diagram of the exploded view of the LED based bay light.
Fig. 2 gives the diagram of the cross section view of the LED based bay light.
Fig. 3 gives the diagram of the step 1 of the assembling of the LED based bay light.
Fig. 4 gives the diagram of the step 2 of the assembling of the LED based bay light.
Fig. 5 gives the diagram of the step 3 of the assembling of the LED based bay light.
Fig. 6 gives the diagram of the step 4 of the assembling of the LED based bay light.
Fig. 7 gives the diagram of the step 5 of the assembling of the LED based bay light.
Fig. 8 gives the diagram of the step 6 of the assembling of the LED based bay light.
DETAILED DESCRIPTION:
The nature of the invention and the manner in which it is performed is clearly described in the specification. The invention has various components and they are clearly described in the following pages of the complete specification.
LED lights are being used in all kinds of lighting systems throughout the world as they provide increased luminescence, are highly efficient, have increased life-span and are economical. They are semi-conductor devices which generate light through light emitting diodes, in proportion to the quantity of direct current passing through them. Along with the emission of light, these diodes also generate heat from the opposite side of light. Most of the LED lights are provided with heat dissipating systems which remove the heat from the system so that the LED chips are minimally damaged due to the heat generated. LED’s when exposed to heat, lose their luminescence, shortens their life and can become non-functional.
The present invention is a LED based bay light and assembling of LED based bay light which in spite of minimal components, accomplish highly efficient heat transfer using its specially designed reflector and other multi-functioning components. The assembling of this bay light is simple and easy involving minimal time.
The main components of the bay light are shown in Fig. 1 which gives the exploded view of the bay light such that all its components are distinguishable. The various components of the bay light as displayed in all the figures, are listed below:
1 – wire rope gland brass
2 – SS wire rope
3 – wire rope loop adjusting bolt
4 – adjustable loop in wire rope SS
5 – 3 core cable
6 - light suspension hook SS
7 – M-12 curling nut brass
8 – cable gland nut
9 – cable gland gasket
10 – constant current driver cover Aluminum
11 – brass cable gland body
12 – hollow bolt for suspension hook brass
13 – earthing spring in copper
14 – M12 curling nut brass
15 – CCD PCB plate
16 – End cap dome nut
17 – multipurpose polymer tray
18 – M-12 Knurling nut brass
19 – M-4 nut SS
20 – Aluminum auxillary heat sink
21 – central shaft brass
22 – aluminum primary heat sink cum reflector
23 – LED PCB plate
24 – fastening bolts for entire assembly
25 – polycarbonate diffuse cover
26 – LED PCB pressing plugs
27 – LED (Light emitting diode)
28 – Water protecting wall
29 – Constant current driver mounting plugs
30 – Spacer plug with holes
As shown in Fig. 1, a stainless steel rope (2) hangs from the wire rope gland which is made of brass (1). Bolts (3) are provided to adjust the wire rope loop through the adjustable loop (4) made of stainless steel. The 3 core cable (5), cable gland nut (8), cable gland gasket (9) and the cable gland body made of brass (11), all of which are used for connecting the light to 220-240V A/C line for activation. The constant current driver cover (10) is made of aluminum and is supported on the light suspension hook (6) made of stainless steel with the help of a M-12 knurling nut (7) made of brass. With the driver cover is attached the polycarbonate plate (15) with the help of a M-12 knurling nut (14) made of brass and the hollow bolt for suspension hook (12) made of brass with a copper earthing spring (13) in between. The multipurpose polymer tray (17) is fitted over the polycarbonate plate with the help of the end cap dome nut (16) while the auxillary heat sink (20) made of aluminum, is fitted using the brass M-12 knurling nut (18) on the central shaft (21) made of brass and on the multipurpose tray at the sides with the M4 nut (19) made of stainless steel. The central shaft connects the auxillary heat sink to the primary heat sink cum reflector (22), made of aluminum, under which lies the LED chips covered PCB plate (23) which covered with a polycarbonate diffuse cover (25). This polycarbonate diffuse cover has fastening bolts (24) which pass through all the parts of the assembly to fasten them and fit the complete assembly perfectly such that all the parts are assembled as one without different fittings required to attach each part. This makes the assembling of the whole bay light fast and easy as all the parts assemble one over the other in series, through the fastening bolts.
Fig. 2 gives the cross section view of the bay light assembly of the present invention wherein the attached parts over the constant current driver cover (10) are the 3 core cable (5), the light suspension hook (6) and the cable gland nut (8). The earthing spring (13) is shown in the driver cover as the central shaft (21) passes through all the components of the bay light through their centre. The auxillary heat sink (20) lies just above the LED PCB plate (23) which is covered with the polycarbonate diffuser cover (25) with a little gap in between the plate and the cover. The primary heat sink cum reflector (22) holds the LED plate with the cover within it.
As seen in Figs. 1 and 2, the main components of this LED based bay light are reflector cum primary heat sink (22), LED filled printed circuit board (PCB) (23), multipurpose light cover with pre-mounted studs (25), a sleek auxillary heat sink (20), central shaft (21) with tightening mechanism, a multipurpose driver base plate (17), LED driver (15) and the LED driver cover cum light suspension mechanism (10). The unique features of this LED based bay light lie in its 3 specially designed components which make the assembly simple, quick to assemble, aesthetic and rugged. These 3 components are the specially designed LED light reflector cum heat sink, the multipurpose light cover and the LED driver base plate, all of which are discussed in detail below:
1. Specially designed LED light reflector cum heat sink: This component of the LED bay light is made of high purity highly conductive 2.5 mm thick aluminum. The thicker gauge of aluminum (2.5 mm) ensures much faster dissipation of heat (as compared to thin gauge aluminum) keeping the LED chips cooler. This reflector is burnished to make it highly reflective. As aluminum is one of the highly reflective metal, it has been chosen for making the reflector. Moreover, aluminum is also one of the best conductors of heat due to which the reflector also acts as a heat sink thereby serving dual purpose of increasing luminescence through reflection and dissipating heat through the heat sink.
This reflector cum heat sink also acts as a receptacle to hold the Printed Circuit Board (PCB) which is filled with LED chips. The heat generated from these LED chips, is immediately transferred from the back of the chips to the aluminum plated on the PCB and then to the aluminum heat sink cum reflector, thereby minimizing the damage caused by the heat to the LED chips. The aluminum surface of the heat sink exports the heat from all the sides, to the environment. The highly enhanced reflective area of the reflector works in tandem with the secondary heat sink provided on the top of the reflector, both of which transport the heat to the environment at the earliest, keeping the LED chips cool. The secondary (auxillary) heat sink has fins on its surface to provide enhanced surface area for heat dissipation. It is barely 5 mm away from the bottom of the LED chips and is connected through highly conductive aluminum to ensure short travel distance and time for the heat generated by the LED.
The pre-burnished and anodized reflector directs the light in a beam at an angle of 30 degree / 60 degree / 90 degree / 120 degree / 150 degree or any other desired angle as per the requirement.
2. Multipurpose light cover: This multipurpose light cover is specially designed with following functional and critical elements all of which are explained below:
(i) 5 precisely positioned insert molded bolts which act as fulcrum to assemble together all the components of the bay light. All the components of the bay light namely PCB, reflector, secondary heat sink, driver base plate and driver cover cum hanging assembly get arranged at their exact positions as the bolts pass through all of them. This makes the assembling of light very prompt and easy as all the above mentioned components just have to be mounted over each other in the pre-designed manner and finally tightened with the help of the dome nut. This unique feature increases productivity, decreases the cost as well as efforts to be applied by the worker to assemble the light.
(ii) Another unique feature of the light cover is that at the base of these bolts, monolithic plugs are created in such a calculated manner that when it is tightened, it presses the PCB to the reflector and the secondary heat sink, making the contacts strong, ensuring effective heat conduction.
(iii) Due to this specially designed plug, the need to screw tight the PCB against the heat sink has been eliminated. This saves significant cost, time, material and efforts.
(iv) In addition to pressing the PCB, these plugs also acts as strengthening anchor for the five bolts making the assembly rugged and functional for long.
(v) At the periphery of the light cover, there is a specially designed step of 1.5 mm depth. The LED filled PCB fits snugly in this slot. This peripheral step, along with the monolithic plugs of the 5 molded bolts of the light cover and the central shaft, ensure that the PCB is well pressed and is in tight contact with the heat sink from all sides for immediate dissipation of heat.
3. LED driver base plate: The LED driver base plate is made of special thermo plastic and has multiple functions. Its main function is to house the LED driver as well as protect it from heat originating from the heat sink below the plate. The special components of this base plate are:
(i) It has pre designed monolithic plugs fitted at the bottom which raises the height of the base plate upto 5 mm from the heat sink. The area in between the heat sink and the base plate acts as an insulator and rejects majority of heat from reaching the driver.
(ii) The white colour of the nylon used for making this base plate also reflects back the heat.
(iii) This driver base plate has pre designed heat plug holes which get screwed easily to hold the driver. Moreover it has a wall around it which does not allow water (rainfall) or any other material from outside to get into the driver component. This driver base plate also acts as a receptacle for driver cover which completes the assembly of the bay light.
The assembling of the LED based bay light is very simple, easy and effortless and can be done by any ordinary worker without technical knowledge. The steps of assembling the LED based bay light of the present invention are as follows:
Step 1: As shown in Fig. 3, the transparent light cover with insert molded bolts is taken. The detail of A shown in the Fig. 3, shows the step in the cover where the PCB is inserted. The LED PCB pressing plugs (26) are also displayed in the figure.
Step 2: As shown in Fig. 4, the polycarbonate plate fitted with LED chips (27) along with the central shaft and the cable from the light board, is mounted on the transparent light cover within the step and is pressed with the LED PCB pressing plugs.
Step 3: As shown in Fig. 5, the aluminum reflector cum heat sink is fitted on the assembly obtained in step 2, on the same 5 insert molded bolts.
Step 4: As shown in Fig. 6, the auxillary (secondary) heat sink, pre smeared with heat sink compound, is fitted on the assembly of step 3, on the same 5 bolts. Now fit the central shaft and move DC current cables through it. At this level, the assembly is tightened with primary nuts for additional security.
Step 5: As shown in Fig. 7, the driver base plate is fitted on the assembly of step 4 on the same 5 insert molded bolts. This figure shows the water protecting wall (28) of the driver base plate as well as the constant current driver mounting plugs (29) on this base plate along with the spacer plug (30) with holes, of this driver base plate.
Step 6: As shown in Fig. 8, the driver is fitted over the driver base plate and the electric connections are completed. The driver cover cum LED assembly is then mounted along with the suspension hook. Finally the dome nuts (displayed clearly in the Detail A in the figure) are tightened to complete the assembling of the bay light.
The LED based bay light of the present invention as well as its assembling method are quiet advantageous. This bay light has minimal components which are installed together to make the bay light due to which it is economical. The primary heat sink as well as the auxillary heat sink in the bay light work synergistically to immediately dissipate the heat generated from the LED chips, thereby keeping the LED chips cool and increasing their life span. The primary heat sink, being made of pure aluminum, also works as a highly efficient reflector, thereby increasing the luminescence of the bay light. This bay light involves the use of specially designed components which perform multiple functions. The primary heat sink also works as the LED reflector. The multipurpose light cover has 5 precisely positioned insert molded bolts which act as a fulcrum to assemble all the components of this light due to which most of the components of this bay light just need to be mounted one above the other in series on these bolts which need to be tightened only in the end with the dome nut thereby reducing the components, the time, the cost as well as the efforts involved. The multipurpose light cover has monolithic plugs at the base of the bolts which assist in making the contacts strong ensuring effective heat conduction. The light cover also has a step at its periphery for fitting the LED filled PCB snugly in the bay light. The LED driver base plate houses the LED driver and with the help of its monolithic plugs separates it from the heat sink which doesn’t allow the heat to reach the driver, thereby protecting it. This driver base plate also reflects back the heat and has screws to hold and fit the driver. Moreover the bay light assembly can be used for different light sizes as well as beam angles. The steps of assembling the LED based bay light are also very simple, easy and effortless and can be done by any ordinary worker without technical knowledge. Thus the bay light of the present invention is highly advantageous.
Although the preferred embodiment as well as the construction and use have been specifically described, it should be understood that variations in the preferred embodiment could be achieved by a person skilled in the art without departing from the spirit of the invention. The invention has been described with reference to specific embodiment which is merely illustrative and not intended to limit the scope of the invention as defined in the claims.
| Section | Controller | Decision Date |
|---|---|---|
| Section-15 | Subhadeep Paul | 2020-03-17 |
| Section-15 | Subhadeep Paul | 2020-03-17 |
| Section-15 | Subhadeep Paul | 2020-07-10 |
| # | Name | Date |
|---|---|---|
| 1 | 201921035754-POWER OF AUTHORITY [05-09-2019(online)].pdf | 2019-09-05 |
| 2 | 201921035754-FORM-9 [05-09-2019(online)].pdf | 2019-09-05 |
| 3 | 201921035754-FORM FOR STARTUP [05-09-2019(online)].pdf | 2019-09-05 |
| 4 | 201921035754-FORM FOR SMALL ENTITY(FORM-28) [05-09-2019(online)].pdf | 2019-09-05 |
| 5 | 201921035754-FORM 3 [05-09-2019(online)].pdf | 2019-09-05 |
| 6 | 201921035754-FORM 18A [05-09-2019(online)].pdf | 2019-09-05 |
| 7 | 201921035754-FORM 1 [05-09-2019(online)].pdf | 2019-09-05 |
| 8 | 201921035754-FIGURE OF ABSTRACT [05-09-2019(online)].pdf | 2019-09-05 |
| 9 | 201921035754-FIGURE OF ABSTRACT [05-09-2019(online)]-1.pdf | 2019-09-05 |
| 10 | 201921035754-EVIDENCE FOR REGISTRATION UNDER SSI(FORM-28) [05-09-2019(online)].pdf | 2019-09-05 |
| 11 | 201921035754-EVIDENCE FOR REGISTRATION UNDER SSI [05-09-2019(online)].pdf | 2019-09-05 |
| 12 | 201921035754-ENDORSEMENT BY INVENTORS [05-09-2019(online)].pdf | 2019-09-05 |
| 13 | 201921035754-DRAWINGS [05-09-2019(online)].pdf | 2019-09-05 |
| 14 | 201921035754-COMPLETE SPECIFICATION [05-09-2019(online)].pdf | 2019-09-05 |
| 15 | Abstract1.jpg | 2019-09-16 |
| 16 | 201921035754-FER.pdf | 2019-11-18 |
| 17 | 201921035754-ORIGINAL UR 6(1A) FORM 1, FORM 3, FORM 5, FORM 26, FORM 28 & CERTIFICATE-110919.pdf | 2019-11-19 |
| 18 | 201921035754-OTHERS [30-01-2020(online)].pdf | 2020-01-30 |
| 19 | 201921035754-FER_SER_REPLY [30-01-2020(online)].pdf | 2020-01-30 |
| 20 | 201921035754-DRAWING [30-01-2020(online)].pdf | 2020-01-30 |
| 21 | 201921035754-CLAIMS [30-01-2020(online)].pdf | 2020-01-30 |
| 22 | 201921035754-ABSTRACT [30-01-2020(online)].pdf | 2020-01-30 |
| 23 | 201921035754-HearingNoticeLetter-(DateOfHearing-02-03-2020).pdf | 2020-02-11 |
| 24 | 201921035754-Written submissions and relevant documents [12-03-2020(online)].pdf | 2020-03-12 |
| 25 | 201921035754-Annexure [12-03-2020(online)].pdf | 2020-03-12 |
| 26 | 201921035754-PatentCertificate10-07-2020.pdf | 2020-07-10 |
| 27 | 201921035754-IntimationOfGrant10-07-2020.pdf | 2020-07-10 |
| 28 | 201921035754-RELEVANT DOCUMENTS [17-08-2021(online)].pdf | 2021-08-17 |
| 29 | 201921035754-RELEVANT DOCUMENTS [13-09-2023(online)].pdf | 2023-09-13 |
| 1 | 2019-11-1815-35-12_18-11-2019.pdf |