Abstract: The present invention provides a lithium secondary battery manufacturing method comprising: a pretreatment step of forming a solid electrolyte interphase (SEI) membrane on an electrode by immersing the electrode in an SEI membrane formation composition containing a lithium salt a non aqueous organic solvent and an SEI membrane formation agent capable of forming the SEI membrane by means of an electrochemical oxidation reaction or an electrochemical reduction reaction and then applying voltage to the composition; and a step of using the electrode having the SEI membrane formed thereon so as to manufacture a battery assembly putting the battery assembly into a battery case and performing at least once a combined step of electrolyte injection and charging. According to the manufacturing method the SEI membrane is formed on the electrode in advance by the electrode pretreatment the electrode having the SEI membrane formed thereon is put into the battery case and the electrolyte is injected at least once into the case in steps and thus the output characteristics and lifetime characteristics of a lithium secondary battery can be further improved.
1. A method of preparing a lithium secondary battery, the method comprising: 5 performing a pretreatment in which an SEI (solid electrolyte interphase) film is formed on an electrode by impregnating the electrode in a composition for forming an SEI film and applying a voltage to the electrode; and preparing an electrode assembly using the electrode 10 having the SEI film formed thereon, putting the electrode assembly in a battery case, and performing a combination process of electrolyte injection and charging one or more times, wherein the composition for forming an SEI film 15 comprises a lithium salt, a non-aqueous organic solvent, and an SEI film-forming agent forming the SEI film by an electrochemical oxidation or reduction decomposition reaction.
2. The method of claim 1, wherein the SEI film-forming 20 agent comprises one selected from the group consisting of a cyclic carbonate-based compound containing an unsaturated bond; a cyclic or chain carbonate-based compound containing a halogen atom; a lithium salt containing an oxalato complex as an anion; an imide-based lithium salt; a fluorophosphate- 25 based lithium salt; a 6-membered aromatic heterocyclic 61 compound containing at least two nitrogen atoms in a molecule; and a sultone-based compound, or a mixture of two or more thereof. 5 3. The method of claim 1, wherein the SEI film-forming agent comprises one selected from the group consisting of vinylene carbonate, methyl vinylene carbonate, ethyl vinylene carbonate, propyl vinylene carbonate, dimethyl vinylene carbonate, and vinyl ethylene carbonate, or a mixture of two 10 or more thereof.
4. The method of claim 1, wherein the SEI film-forming agent is included in an amount of 0.1 wt% to 10 wt% based on a total weight of the composition for forming an SEI film.
5. The method of claim 1, wherein the lithium salt comprises one selected from the group consisting of LiPF6, LiAsF6, LiCF3SO3, LiBF4, LiBF6, LiSbF6, LiAlO4, LiAlCl4, LiSO3CF3, and LiClO4, or a mixture of two or more thereof.
6. The method of claim 1, wherein the forming of the SEI film is performed by applying a voltage of 0.005 V to 4.5 V at a constant current of 0.01 C to 5 C. 25 7. The method of claim 1, wherein, in a case in which the 62 15 20 electrode is a positive electrode, the forming of the SEI film is performed by applying a voltage of 1 V to 4.5 V for 1 hour to 24 hours at a constant current of 0.01 C to 5 C. 5 8. The method of claim 1, wherein, in a case in which the electrode is a negative electrode, the forming of the SEI film is performed by applying a voltage of 0.005 V to 4.5 V for 1 hour to 24 hours at a constant current of 0.01 C to 5 C. 10 9. The method of claim 1, wherein the combination process of electrolyte injection and charging is performed one to three times.
10. The method of claim 1, wherein the combination process 15 of electrolyte injection and charging comprises: a first injection step of preparing a battery cell by injecting a first electrolyte into the battery case; and a first charging step of charging the battery cell. 20 11. The method of claim 1, wherein the combination process of electrolyte injection and charging comprises: a first injection step of preparing a battery cell by injecting a first electrolyte into a battery case; a first charging step of charging the battery cell; 25 a second injection step of injecting a second 63 electrolyte into the charged battery cell; and a second charging step of charging the battery cell into which the second electrolyte is injected. 5 12. The method of claim 10 or 11, wherein the first electrolyte comprises at least one lithium salt selected from the group consisting of LiPF6, LiAsF6, LiCF3SO3, LiBF4, LiBF6, LiSbF6, and LiSO3CF3, the electrode comprises an aluminum current collector, 10 and an AlF3 film is formed on the current collector after the first charging step.
13. The method of claim 10 or 11, wherein the first 15 electrolyte further comprises a sulfonic acid ester-based additive.
14. The method of claim 13, wherein the sulfonic acid ester-based additive comprises one selected from the group 20 consisting of 1,3-propane sultone, 1,4-butane sultone, 2,4- butane sultone, and a cyclic disulfonic acid ester, or a mixture of two or more thereof.
15. The method of claim 11, wherein the second electrolyte 25 comprises an imide-based lithium salt. 64
16. The method of claim 15, wherein the imide-based lithium salt comprises one selected from the group consisting of lithium bisfluorosulfonyl imide, lithium 5 bistrifluoromethanesulfonyl imide, and lithium bis(perfluoroethylsulfonyl)imide, or a mixture of two or more thereof.
17. The method of claim 11, wherein the second electrolyte 10 further comprises one selected from the group consisting of a nitrile-based compound and a phosphate-based compound, or a mixture thereof.
18. The method of claim 10 or 11, wherein the first 15 charging step is performed by applying a voltage of 1.0 V to 4.5 V at a constant current of 0.01 C to 5 C.
19. The method of claim 11, wherein the first charging step is performed in a state in which the battery case is not 20 sealed after the injection of the first electrolyte.
20. The method of claim 11, wherein the second charging step is performed by applying a voltage of 2.0 V to 4.5 V at a constant current of 0.01 C to 5 C. 25 65
21. The method of claim 11, wherein the second charging step is performed in a state in which the battery case is sealed after the injection of the second electrolyte. 5 22. The method of claim 10 or 11, wherein the SEI filmforming agent comprises a cyclic carbonate-based compound containing an unsaturated bond, and the first electrolyte comprises at least one lithium salt selected from the group consisting of LiPF6, LiAsF6, 10 LiCF3SO3, LiBF4, LiBF6, LiSbF6, and LiSO3CF3.
23. The method of claim 22, wherein the first electrolyte further comprises a sulfonic acid ester-based additive. 15 24. The method of claim 11, wherein the SEI film-forming agent comprises a cyclic carbonate-based compound containing an unsaturated bond, the first electrolyte comprises at least one lithium salt selected from the group consisting of LiPF6, LiAsF6, 20 LiCF3SO3, LiBF4, LiBF6, LiSbF6, and LiSO3CF3; and a sulfonic acid ester-based additive, and the second electrolyte comprises an imide-based lithium salt. 25 25. The method of claim 1, wherein the electrode assembly 66 is any one selected from the group consisting of a jelly-roll type, a stacked type, and a stack and folding type.
26. The method of claim 1, wherein the lithium secondary 5 battery is a cylindrical type, a prismatic type, or a pouch type.
27. A lithium secondary battery prepared by the method of claim 1. 10
28. The lithium secondary battery of claim 27, comprising an electrode in which an SEI film-forming agent derived SEI film on a surface of the electrode and at least one layer of film formed by an electrochemical oxidation or reduction 15 reaction of an electrolyte on the SEI film are formed, wherein the SEI film-forming agent comprises one selected from the group consisting of a cyclic carbonatebased compound containing an unsaturated bond; a cyclic or chain carbonate-based compound containing a halogen atom; a 20 lithium salt containing an oxalato complex as an anion; an imide-based lithium salt; a fluorophosphate-based lithium salt; a 6-membered aromatic heterocyclic compound containing at least two nitrogen atoms in a molecule; and a sultonebased compound, or a mixture of two or more thereof. 25 67
29. The lithium secondary battery of claim 27, comprising an electrode in which an SEI film derived from a cyclic carbonate-based compound containing an unsaturated bond on a surface of the electrode and a sulfonic acid ester-based 5 additive derived film on the SEI film are formed.
30. The lithium secondary battery of claim 27, comprising an electrode in which an SEI film derived from a cyclic carbonate-based compound containing an unsaturated bond on a 10 surface of the electrode, a sulfonic acid ester-based additive derived film on the SEI film, and an imide-based lithium salt derived film on the sulfonic acid ester-based additive derived film are formed. 15 31. A battery module comprising the lithium secondary battery of claim 27 as a unit cell.
32. A battery pack comprising the battery module of claim
31. 20
33. The battery pack of claim 32, wherein the battery pack is used as a power source of a medium and large sized device.
34. The battery pack of claim 33, wherein the medium and 25 large sized device is selected from the group consisting of 68 an electric vehicle, a hybrid electric vehicle, a plug-in hybrid electric vehicle, and a power storage system.
| # | Name | Date |
|---|---|---|
| 1 | Form 5 [14-04-2016(online)].pdf | 2016-04-14 |
| 2 | Form 3 [14-04-2016(online)].pdf | 2016-04-14 |
| 3 | Form 18 [14-04-2016(online)].pdf | 2016-04-14 |
| 4 | Form 1 [14-04-2016(online)].pdf | 2016-04-14 |
| 5 | Drawing [14-04-2016(online)].pdf | 2016-04-14 |
| 6 | Description(Complete) [14-04-2016(online)].pdf | 2016-04-14 |
| 7 | Other Patent Document [23-05-2016(online)].pdf_226.pdf | 2016-05-23 |
| 8 | Other Patent Document [23-05-2016(online)].pdf | 2016-05-23 |
| 9 | Form 26 [23-05-2016(online)].pdf | 2016-05-23 |
| 10 | 201617013168-Others-(25-05-2016).pdf | 2016-05-25 |
| 11 | 201617013168-GPA-(25-05-2016).pdf | 2016-05-25 |
| 12 | 201617013168-Form-1-(25-05-2016).pdf | 2016-05-25 |
| 13 | 201617013168-Correspondence Others-(25-05-2016).pdf | 2016-05-25 |
| 14 | 201617013168.pdf | 2016-06-07 |
| 15 | abstract.jpg | 2016-07-19 |
| 16 | Form 3 [26-09-2016(online)].pdf | 2016-09-26 |
| 17 | 201617013168-RELEVANT DOCUMENTS [16-07-2018(online)].pdf | 2018-07-16 |
| 18 | 201617013168-Changing Name-Nationality-Address For Service [16-07-2018(online)].pdf | 2018-07-16 |
| 19 | 201617013168-FER.pdf | 2019-01-01 |
| 20 | 201617013168-Information under section 8(2) (MANDATORY) [02-01-2019(online)].pdf | 2019-01-02 |
| 21 | 201617013168-FORM 3 [02-01-2019(online)].pdf | 2019-01-02 |
| 22 | 201617013168-Verified English translation (MANDATORY) [28-03-2019(online)].pdf | 2019-03-28 |
| 23 | 201617013168-OTHERS-040419.pdf | 2019-04-10 |
| 24 | 201617013168-Correspondence-040419.pdf | 2019-04-10 |
| 25 | 201617013168-FORM 3 [20-06-2019(online)].pdf | 2019-06-20 |
| 26 | 201617013168-Information under section 8(2) (MANDATORY) [24-06-2019(online)].pdf | 2019-06-24 |
| 27 | 201617013168-OTHERS [28-06-2019(online)].pdf | 2019-06-28 |
| 28 | 201617013168-FER_SER_REPLY [28-06-2019(online)].pdf | 2019-06-28 |
| 29 | 201617013168-CLAIMS [28-06-2019(online)].pdf | 2019-06-28 |
| 30 | 201617013168-Annexure [28-06-2019(online)].pdf | 2019-06-28 |
| 31 | 201617013168-ABSTRACT [28-06-2019(online)].pdf | 2019-06-28 |
| 32 | 201617013168-Response to office action [23-09-2021(online)].pdf | 2021-09-23 |
| 33 | 201617013168-Response to office action [22-03-2022(online)].pdf | 2022-03-22 |
| 34 | 201617013168-Response to office action [17-10-2022(online)].pdf | 2022-10-17 |
| 35 | 201617013168-PA [11-11-2022(online)].pdf | 2022-11-11 |
| 36 | 201617013168-ASSIGNMENT DOCUMENTS [11-11-2022(online)].pdf | 2022-11-11 |
| 37 | 201617013168-8(i)-Substitution-Change Of Applicant - Form 6 [11-11-2022(online)].pdf | 2022-11-11 |
| 38 | 201617013168-Response to office action [18-11-2022(online)].pdf | 2022-11-18 |
| 39 | 201617013168-Response to office action [13-04-2023(online)].pdf | 2023-04-13 |
| 40 | 201617013168-Response to office action [17-10-2023(online)].pdf | 2023-10-17 |
| 41 | 201617013168-US(14)-HearingNotice-(HearingDate-06-12-2023).pdf | 2023-11-01 |
| 42 | 201617013168-FORM-26 [01-12-2023(online)].pdf | 2023-12-01 |
| 43 | 201617013168-Correspondence to notify the Controller [01-12-2023(online)].pdf | 2023-12-01 |
| 44 | 201617013168-Written submissions and relevant documents [21-12-2023(online)].pdf | 2023-12-21 |
| 45 | 201617013168-PatentCertificate01-01-2024.pdf | 2024-01-01 |
| 46 | 201617013168-IntimationOfGrant01-01-2024.pdf | 2024-01-01 |
| 1 | Searchreport201617013168_20-12-2018.pdf |