Abstract:
The lubricating oil composition of the invention comprises a lubricant
base oil, a 3,4,5-trihydroxybenzoic acid ester at 5-5000 ppm by mass,
and a phosphorus compound at 0.001-10.0% by mass, based on the total
mass of the lubricating oil composition. The lubricating oil
composition of the invention significantly lowers wear and exhibits a
stable low frictional coefficient, while having a high rust-preventing
effect for iron-based sliding sections. The lubricating oil composition
of the invention is therefore suitable for prolonged use, and exhibits a
notable effect for energy savings as well due to its stable low frictional
coefficient property.
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Notices, Deadlines & Correspondence
c/o JX Nippon Oil & Energy Corporation 6-3 Otemachi 2-chome Chiyoda-ku Tokyo 1008162
2. TOMONARI MATSUMOTO
c/o JX Nippon Oil & Energy Corporation 6-3 Otemachi 2-chome Chiyoda-ku Tokyo 1008162
3. FUMIYUKI NARA
c/o JX Nippon Oil & Energy Corporation 6-3 Otemachi 2-chome Chiyoda-ku Tokyo 1008162
4. FUMIYUKI NARA
c/o JX Nippon Oil & Energy Corporation 6-3 Otemachi 2-chome Chiyoda-ku Tokyo 1008162
5. TAKESHI OKIDO
c/o JX Nippon Oil & Energy Corporation 6-3 Otemachi 2-chome Chiyoda-ku Tokyo 1008162
6. TAKESHI OKIDO
c/o JX Nippon Oil & Energy Corporation 6-3 Otemachi 2-chome Chiyoda-ku Tokyo 1008162
7. KATSUYA TAKIGAWA
c/o JX Nippon Oil & Energy Corporation 6-3 Otemachi 2-chome Chiyoda-ku Tokyo 1008162
8. KATSUYA TAKIGAWA
c/o JX Nippon Oil & Energy Corporation 6-3 Otemachi 2-chome Chiyoda-ku Tokyo 1008162
Specification
Title of Invention
LUBRICATING OIL CONVOSITION
Technical Field
5 [0001 ] The present invention relates to a lubricating oil composition
with excellent lubricity, which is especially useful when using polar
oxygen-containing compounds such as animal or vegetable oils, esters
or ethers as base oils.
Background Art
10 [0002] Environmental considerations have become important in a
variety of fields in recent years . Reduction in carbon dioxide, in
particular, has become an urgent issue, and efforts are being made to
increase energy efficiency in domestic industrial fields and in
transportation fields, including automobiles , as well as in styles of
15 consumption in general.
[0003 ] For example, in systems of industrial machinery that require
large work energy, such as injection molding machines , machine tools
and press working machines , there are often employed hydraulic
systems capable of converting the pressure energy of hydraulic pumps
20 to kinetic energy. The need for energy savings is also high in such
hydraulic systems, and energy-efficiency countermeasures are being
sought for hydraulic oils used as hydraulic system pressure media, with
the aim of achieving lower viscosity and a higher viscosity index, but
reduced viscosity has led to problems such as reduced abrasion
25 resistance and seizing at sliding parts.
[0004] Recently, loads on sliding sections have been increasing due to
FPIO-0654-00
trends toward smaller sizes, higher speeds and greater fuel efficiency
and energy savings in mechanical systems, creating a demand for
lubricant oils with more excellent lubricity, including wear resistance.
The use of oxygen-containing synthetic oils such as esters and ethers
5 has been increasing to meet this demand.
[0005] From the viewpoint of environmental pollution, on the other
hand, biodegradable lubricant oils such as animal or vegetable oils or
esters with specific structures are being increasingly employed as
environmentally friendly base materials. It is therefore expected that
10 lubricant oils with oxygen-containing compounds as base oils,
exhibiting characteristics not found in hydrocarbon oils such as mineral
oils, will become even more prevalent in the future.
[0006] The ideal characteristics for a lubricant oil are low frictional loss
and low wear such as fretting wear, both at high speeds and at low
15 speeds. That is, a lubricant oil is desired to have low frictional loss
and reduced wear. It is therefore desirable to have low frictional loss
and minimal wear both during periods of high contact surface speeds
such as during high-speed rotation, and during periods of high torque at
low speeds.
20 [0007] In the case of polar oxygen-containing compound-based
lubricant oils, however, wear-resistance agents used in common
hydrocarbon-based lubricant oils such as mineral oils have affinity with
polar base oils, and therefore the concentration of the wear-resistance
agent at sliding sections is low resulting in a poor lubricity-improving
25 effect, such that further development of effective wear-resistance agents
in oxygen-containing compound-based lubricant oils such as esters is
2
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desired.
[0008] Polyol ester- and ether-based oxygen-containing compounds that
exhibit compatibility with hydrofluorocarbon refrigerants are used as
base oils in the field of refrigerating machine oils, and it has been
5 proposed to add 3,4,5-trihydroxybenzoic acid esters to such base oils, in
order to inhibit elution of lead in refrigerating air conditioners that
comprise lead-containing bearings (Patent document 1).
Citation List
Patent Literature
10 [0009] [Patent document 1] Japanese Unexamined Patent Application
Publication No. 2006-169402
Summary of Invention
Technical Problem
[0010] It is an object of the present invention to provide a lubricating
15 oil composition that solves the problems associated with sliding
sections, that are becoming more severe due to downsizing, increasing
speeds, fuel efficiency and energy savings, exhibiting vastly reduced
wear and a stable low frictional coefficient, and having high rust
resistance for lubrication of iron-based sliding sections.
20 Solution to Problem
[0011] The present inventors have pursued diligent research toward
development of an oxygen-containing compound-based lubricant oil
having low frictional loss and minimal wear including fretting wear,
both at high speeds and low speeds. As a result, it was surprisingly
25 found that when a combination of a 3,4,5-trihydroxybenzoic acid ester
and a phosphoric acid ester is used:
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(i) the frictional coefficient is lowered and a function is exhibited that
can inhibit wear,
(ii) hematite, which is iron red rust, is reduced to hard, strong black rust
(magnetite), thereby producing a high rust-preventing effect, and
5 (iii) the 3,4,5-trihydroxybenzoic acid ester sufficiently dissolves in
oxygen-containing compound-based oils such as animal or vegetable
oils and esters, so that its effect is adequately exhibited in combination
with the phosphoric acid ester,
and the invention was thereupon devised.
10 [0012] Specifically, the present invention provides the following.
(1) A lubricating oil composition comprising a lubricant base oil, a
3,4,5-trihydroxybenzoic acid ester at 5-5000 ppm by mass, and a
phosphorus compound at 0.001-10.0% by mass, based on the total mass
of the lubricating oil composition.
15 (2) A lubricating oil composition according to (1), wherein the
3,4,5-trihydroxybenzoic acid ester is ethyl 3,4,5-trihydroxybenzoate or
propyl 3 ,4, 5 -trihydroxybenzoate.
(3) A lubricating oil composition according to (1) or (2), wherein the
phosphorus compound is at least one compound selected from among
20 triphenyl phosphate and tricresyl phosphate.
(4) A lubricating oil composition according to any one of (1) to (3),
wherein the lubricant base oil is at least one compound selected from.
among animal or vegetable oils, esters and ethers, and the 40°C
kinematic viscosity of the lubricant base oil is 2-1000 mint/s.
25 (5)A lubricating oil composition according to any one of (1) to (4),
which is used for lubrication of an iron-based sliding section.
4
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(6) A lubricating oil composition according to any one of (1) to (5),
having a biodegradation of 60% or greater.
(7) A refrigerating machine oil comprising a lubricating oil composition
according to any one of ( 1) to (6).
5 Advantageous Effects of Invention
[0013] The lubricating oil composition of the invention significantly
lowers wear, exhibits a stable low frictional coefficient, while having a
high rust=preventing effect for iron-based sliding sections. The
lubricating oil composition of the invention is therefore suitable for
10 prolonged use, and exhibits a notable effect for energy savings as well,
due to its stable low frictional coefficient property.
Description of Embodiments
[0014] The lubricating oil composition of this embodiment comprises a
lubricant base oil, a 3,4,5-trihydroxybenzoic acid ester at 5-5000 ppm
15 by mass, and a phosphorus compound at 0.001-10.0% by mass, based
on the total mass of the lubricating oil composition.
[0015] Incidentally, 3,4,5-trihydroxybenzoic acid esters have low
solubility in hydrocarbon-based base oils such as mineral oilmba..sed base
oils, and therefore, by themselves, cannot be added at concentrations
20 that allow improved lubricity to be exhibited; however, using a polar
oxygen-containing compound as the base oil allows their use at
concentrations that improve lubricity. In particular, C2 and C3 alkyl
esters''of 3,4,5-trihydroxybenzoic acid , which have a suitable balance of
solubility and lubricity-improving effect, exhibit exceptional
25 lubricity-improving effects in combination with phosphoric acid esters,
[0016]
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[Lubricant base oil]
According to the invention it is possible to use an oxygen-containing
compound, such as an animal or vegetable oil or synthetic oil
compound, as the lubricant base oil. Two or more of such lubricant
5 base oils may also be used in admixture.
The physical properties of the lubricant base oil used for the invention
are not particularly restricted, but it has a 40°C kinematic viscosity of
preferably 2-1000 mm2/s, and for energy savings through viscosity
reduction, more preferably 5-500 mm2/s and even more preferably
10 5-100 mm2/s. However, a high-viscosity base oil is preferably used for
applications with high loads.
[0017] The viscosity index is preferably 50 or greater, and more
preferably 100250. The pour point, as a low-temperature
characteristic, is preferably no higher than =10°C and more preferably
15 no higher than -15°C. Also, from a safety viewpoint, the flash point is
preferably 70°C or higher and more preferably 150°C or higher.
[0018] Suitable animal or vegetable oil-based lubricant base oils to be
used include milk fat, beef tallow, lard, tallow, hoof oil, whale oil,
salmon oil, bonito oil, herring oil, codfish oil, soybean oil, rapeseed oil,
20 sunflower oil, safflower oil, peanut oil, corn oil, cottonseed oil, rice bran
oil, kapok oil, sesame oil, olive oil, linseed oil, castor oil, cocoa butter,
shea butter, palm oil, palm kernel oil, coconut oil, hempseed oil, rice oil
and tea seed oil, with no particular limitation to these.
[0019] Synthetic oil-based lubricant base oils include esters, ethers,
25 glycols and the like. Esters and ethers are more preferably used.
[0020] Compounds with various molecular structures are commercially
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available as esters, each having unique properties, and they have higher
flash points compared to hydrocarbon-based base oils with similar
viscosities. Although esters can be obtained by dehydrating
condensation polymerization reaction between alcohols and fatty acids,
5 according to the invention, a diester of a dibasic acid and a monohydric
alcohol or a polyol ester of a polyol and a monovalent fatty acid is
preferably used as the base oil component, from the standpoint of
chemical stability.
[0021] Preferred as ethers are compounds represented by the following
10 formula (I).
X[-0-(AO),,-R1]m (1)
Formula (I) represents a compound wherein X is a hydrocarbon in the
form of a hydroxyl group-removed mono-ol or polyol, A is a C2A
alkylene, R1 is hydrogen or a C1-10 alkyl, m is the valency of X, and n
15 is an integer of 2 or greater.
[0022] Preferred as glycols are polyoxyallcyleneglycol compounds
represented by the following formula (II).
R2-[(0R3)r0R4]g (II)
Formula (II) represents a compound wherein R2 represents hydrogen,
20 C1,.10 alkyl, C2-10 acyl, or a residue of a compound having 2-8
hydroxyl groups, R3 represents C24 alkylene, R4 represents hydrogen,
C1-10 alkyl or C2-10 acyl, f is an integer of 1-80, and g is an integer of
1-8.
[0023] Normally, these synthetic oil-based and animal or vegetable
25 oil-based lubricant base oils may be combined as appropriate, and in
suitable proportions to provide the performance required for different
7
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purposes. Multiple synthetic oil-based and animal or vegetable
oil-based lubricant base oils may also be used.
[0024] The base oil used for the invention may be a mineral oil or
synthetic oil, or it may be a mixed base oil comprising a mineral oil and
5 a synthetic oil. Examples of mineral oils include paraffinic mineral
oils or naphthenic mineral oils obtained by applying an appropriate
combination of one or more refining means such as solvent
deasphalting, solvent extraction, hydrotreatment, solvent dewaxing,
catalytic dewaxing, hydrorefining, sulfuric acid washing or white clay
10 treatment, on a tube-oil distillate obtained from atmospheric distillation
and vacuum distillation of paraffinic crude oil, intermediate base crude
oil or naphthenic crude oil.
[0025 ] Of these mineral oils, it is preferred to use mineral oils that have
been highly refined (hereunder referred to as "highly-refined mineral
15 oils"), from the viewpoint of excellent thermostability. Specific
examples of highly-refined mineral oils include refined oils obtained by
common refining of distilled oils obtained by atmospheric distillation of
paraffinic crude oils, intermediate base crude oils or naphthenic crude
oils, or by vacuum distillation of the residue oils of atmospheric
20 distillation; deep dewaxing oils obtained by further deep dewaxing
treatment following refining; and hydrotreated oils obtained by
hydrotreatment.
[0026] There are no particular restrictions on the refining method in the
refining step, and a conventionally known method may be employed,
25 such as (a) hydrotreatment, (b) dewaxing treatment (solvent dewaxing
or hydrodewaxing), (c) solvent extraction , (d) alkaline cleaning or
8
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sulfuric acid cleaning or (e) white clay treatment, either alone, or 2 or
more thereof in combination in an appropriate order. It is also
effective to carry out any of the treatments (a) to (e) in a repetitive
manner, divided into multiple stages. More specifically, this may be (i)
5 a method of hydrotreatment of distilled oil, or hydrotreatment followed
by alkaline cleaning or sulfuric acid cleaning; (ii) a method of
hydrotreatment of a distilled oil, followed by dewaxing treatment; (iii) a
method of solvent extraction of a distilled oil, followed by
hydrotreatment; (iv) a method of two or three stages of hydrotreatment
10 of a distilled oil, optionally followed by alkaline cleaning or sulfuric
acid cleaning; or (v) a method of any of the above-mentioned treatments
(i) to (iv), followed by further dewaxing treatment to obtain a deep
dewaxing oil.
[0027] Of the highly-refined mineral oils obtained by such refining
15 processes, naphthenic mineral oils and mineral oils obtained by deep
dewaxing treatment are preferred from the viewpoint of
low-temperature flow properties and avoiding wax deposition at ; low
temperature. The deep dewaxing treatment may usually be carried out
by solvent dewaxing treatment under harsh conditions, or by catalytic
20 dewaxing treatment using a zeolite catalyst.
[0028] The non-aromatic unsaturated portion (degree of unsaturation)
of the highly-refined mineral oil is preferably no greater than 10% by
mass,' more preferably no greater than 5% by mass, even more
preferably no greater than 1% by mass and most preferably no greater
25 than 0.1% by mass. If the non-aromatic unsaturated portion is greater
than 10% by mass, sludge will tend to be generated, often resulting in
9
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more obstruction of the expansion mechanisms such as capillaries
composing the refrigerant circulation system.
[0029] On the other hand, a synthetic oil used for the invention may be
a hydrocarbon-based oil such as an olefin polymer, naphthalene
5 compound or alkylbenzene9 or an oxygen-containing synthetic oil such
as an ester, polyalkylene glycol, polyvinyl ether, ketone, polyphenyl
ether, silicone, polysiloxane or perfluoroether.
[0030] Olefin polymers as hydrocarbon-based oils include those
obtained by polymerization of 02-12 olefins, and hydrotreated forms of
10 those compounds obtained by polymerization, and there are preferably
used polybutene, polyisobutene, C5-12 a-olefin oligomers (poly
a-olefins), ethylene-propylene copolymers and their hydrotreated forms.
[0031] There are no particular restrictions on the method for producing
an olefin polymer, and it may be produced by any of various methods.
15 For example, a poly a-olefin is produced using an a-olefin produced
from ethylene as starting material, and treating it by a known
polymerization method such as a Ziegler catalyst method, radical
polymerization method, aluminum chloride method or boron fluoride
method.
20 [0032] There are no particular restrictions on naphthalene compounds
as hydrocarbon-based oils, so long as they have a naphthalene skeleton,
but from the viewpoint of excellent compatibility with refrigerants, they
preferably have 1-4 C1-10 alkyl groups, with a total of 1-10 carbon
atoms in the alkyl groups, and more preferably they have 1-3 C1-8 alkyl
25 groups, with a total of 3-8 carbon atoms in the alkyl groups.
[0033] The C1-10 alkyl groups of a naphthalene compound may be,
10
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specifically, methyl, ethyl, n-propyl, isopropyl, straight-chain or
branched butyl, straight-chain or branched pentyl, straight-chain or
branched hexyl, straight-chain or branched heptyl, straight-chain or
branched octyl, straight-chain or branched nonyl, straight-chain or
5 branched decyl, and the like.
[0034] When a naphthalene compound is used, it may be used alone as
a compound with a single structure, or 2 or more compounds with
different structures may be used in combination.
[0035] Also, there are no particular restrictions on the method for
10 producing the naphthalene compound, and it may be produced by any of
various known methods. Examples thereof include methods of adding
halogenated 01-10 hydrocarbons, C2®10 olefins or C8-10 styrenes to
naphthalene in the presence of acid catalysts including mineral acids
such as sulfuric acid, phosphoric acid, silicotungstic acid or
15 hydrofluoric acid, solid acidic substances such as acidic white clay or
active white clay, or Friedel-Crafts catalysts which are metal halides
such as aluminum chloride or zinc chloride.
[0036] There are no particular restrictions on alkylbenzenes as
hydrocarbon-based oils, but from the viewpoint of excellent
20 compatibility with refrigerants, they preferably have 1-4 C1-40 alkyl
groups, with a total of 1-40 carbon atoms in the alkyl groups, and more
preferably they have 1-4 C1-30 alkyl groups, with a total of 3-30 carbon
atoms 'in the alkyl groups.
[0037] Specific C1-40 alkyl groups in alkylbenzenes include methyl,
25 ethyl, n-propyl, isopropyl, straight-chain or branched butyl,
straight-chain or branched pentyl, straight-chain or branched hexyl,
11
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straight-chain or branched heptyl, straight-chain or branched octyl,
straight-chain or branched nonyl, straight-chain or branched decyl,
straight-chain or branched undecyl, straight-chain or branched dodecyl,
straight-chain or branched tridecyl, straight-chain or branched
5 tetradecyl, straight-chain or branched pentadecyl, straight-chain or
branched hexadecyl, straight-chain or branched heptadecyl,
straight-chain or branched octadecyl, straight-chain or branched
nonadecyl, straight-chain or branched eicosyl, straight-chain or
branched heneicosyl, straight-chain or branched docosyl, straight-chain
10 or branched tricosyl, straight-chain or branched tetracosyl,
straight-chain or branched pentacosyl, straight-chain or branched
hexacosyl, straight-chain or branched heptacosyl, straight-chain or
branched octacosyl, straight-chain or branched nonacosyl, straight-chain
or branched triacontyl, straight-chain or branched hentriacontyl,
15 straight-chain or branched dotriacontyl, straight-chain or branched
tritriacontyl, straight-chain or branched tetratriacontyl, straight-chain or
branched pentatriacontyl, straight-chain or branched hexatriacontyl,
straight-chain or branched heptatriacontyl, straight-chain or branched
octatriacontyl, straight-chain or branched nonatriacontyl and
20 straight-chain or branched tetracontyl (including all isomers).
[0038] These alkyl groups may be straight-chain or branched, but are
preferably straight-chain alkyl groups from the viewpoint of
compatibility with organic materials to be used in refrigerant circulation
systems. From the viewpoint of refrigerant compatibility,
25 thermostability and lubricity, on the other hand, they are preferably
branched alkyl groups, and from the viewpoint of availability, they are
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more preferably branched alkyl groups derived from olefin oligomers
such as propylene , butene and isobutylene.
[0039] When an alkylbenzene compound is used , it may be used alone
as a compound with a single structure, or 2 or more compounds with
5 different structures may be used in combination.
[0040] The method for producing the alkylbenzene may be any desired
one without any restrictions, and it may be produced by the following
synthesis method, for example.
[0041] Specifically, benzene, toluene, xylene, ethylbenzene,
10 methylethylbenzene, diethylbenzene and mixtures thereof may be used
as aromatic compounds for the starting material. As alkylating agents
there may be used C6-40 straight-chain or branched olefins obtained by
polymerization of lower monoolefins such as ethylene, propylene,
butene or isobutylene (preferably propylene); C6-40 straight-chain or
15 branched olefins obtained by thermal decomposition of waxes, heavy
oils, petroleum fractions, polyethylene, polypropylene or the like; and
0940 straight-chain olefins obtained by separating n-paraffins from
petroleum fractions such as kerosene or light oil, and subjecting them to
olefination with a catalyst, as well as mixtures of the foregoing.
20 [0042] When such an aromatic compound and an alkylating agent are to
be reacted, there may be used a conventionally known alkylating
catalyst, for example, a Friedel-Crafts catalyst such as aluminum
chloride or zinc chloride or an acidic catalyst such as sulfuric acid,
phosphoric acid, silicotungstic acid, hydrofluoric acid or active white
25 clay.
[0043] Examples of esters as oxygen-containing synthetic oils include
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aromatic esters, dibasic acid esters, polyol esters, complex esters and
carbonic acid esters, as well as mixtures of the foregoing.
[0044] Such aromatic esters include esters of monovalent to hexavalent,
preferably monovalent to tetravalent and more preferably monovalent to
5 trivalent aromatic carboxylic acids with C1-18 and preferably C1-12
aliphatic alcohols. Specific examples of monovalent to hexavalent
aromatic carboxylic acids include benzoic acid, phthalic acid,
isophthalic acid, terephthalic acid, trimellitic acid and pyromellitic acid,
as well as mixtures of the foregoing. The C1-18 aliphatic alcohols
10 may be straight-chain or branched, and specifically they include
methanol, ethanol, straight-chain or branched propanol, straight-chain or
branched butanol, straight-chain or branched pentanol, straight-chain or
branched hexanol, straight-chain or branched heptanol, straight-chain or
branched octanol, straight-chain or branched nonanol, straight-chain or
15 branched decanol, straight-chain or branched undecanol, straight-chain
or branched dodecanol, straight-chain or branched tridecanol,
straight-chain or branched tetradecanol, straight-chain or branched
pentadecanol, straight-chain or branched hexadecanol, straight, chain or
branched heptadecanol and straight-chain or branched octadecanol, as
20 well as mixtures of the foregoing.
[0045] Specific examples of aromatic esters obtained using aromatic
compounds and aliphatic alcohols include dibutyl phthalate,
di(2-ethylhexyl) phthalate, dinonyl phthalate, didecyl phthalate,
didodecyl phthalate, ditridecyl phthalate, tributyl trimellitate,
25 tri(2-ethylhexyl) trimellitate, trinonyl trimellitate, tridecyl trimellitate,
tridodecyl trimellitate and tritridecyl trimellitate. Naturally, when a
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dibasic or greater aromatic carboxylic acid has been used, the ester may
be a simple ester comprising a single aliphatic alcohol, or a complex
ester comprising 2 or more different aliphatic alcohols.
Dibasic acid esters preferred for use include esters of C5-10
5 straight-chain or cyclic aliphatic dibasic acids such as glutaric acid,
adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid,
1,2-cyclohexanedicarboxylic acid and 4-cyclohexene-1,2-dicarboxylic
acid, and straight-chain or branched C1-15 monohydric alcohols such as
methanol, ethanol, propanol, butanol, pentanol, hexanol, heptanol,
10 octanol, nonanol, decanol, undecanol, dodecanol, tridecanol,
tetradecanol and pentadecanol, as well as mixtures of the foregoing.
More specifically, they include diesters of ditridecyl glutarate,
di-2-ethylhexyl adipate, diisodecyl adipate, ditridecyl adipate,
di-2-ethylhexyl sebacate and 1,2-cyclohexanedicarboxylic acid with
15 C4-9 monohydric alcohols, and diesters of
4-cyclohexene-1,2-dicarboxylic acid with C4-9 monohydric alcohols, as
well as mixtures of the foregoing.
[0046] As polyol esters there may be used esters of diols or polyols
with 3-20 hydroxyl groups, with C6-20 fatty acids. Specific examples
20 of diols include ethylene glycol, 1,3-propanediol, propylene glycol,
1,4-butanediol, 1,2-butanediol, 2-methyl-1,3-propanediol,
1,5-pentanediol, neopentyl glycol, 1,6-hexanediol,
2-ethyl-2-methyl-1,3-propanediol, 1,7-heptanediol,
2-methyl-2-propyl-1,3-propanediol, 2,2-diethyl-1,3-propanediol,
25 1,8=octanediol, 1,9-nonanediol, 1,10-decanediol, 1,11-undecanediol and
1,12-dodecanediol. Specific examples of polyols include polyhydric
15
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alcohols such as trimethylolethane, trimethylolpropane,
trimethylolbutane, di-(trimethylolpropane), tri-(trimethylolpropane),
pentaerythritol, di-(pentaerythritol), tri-(pentaerythritol), glycerin,
polyglycerins (2-20mers of glycerin), 1,3,5-pentanetriol, sorbitol,
5 sorbitan, sorbitol-glycerin condensate, adonitol, arabitol, xylitol and
mannitol, saccharides such as xylose, arabinose, ribose, rhamnose,
glucose, fructose, galactose, mannose, sorbose, cellobiose, maltose,
isomaltose, trehalose, sucrose, raffinose, gentianose and melezitose, and
their partial etherified forms, and methylglucosides (glucosides).
10 Preferred among these as polyols are hindered alcohol such as neopentyl
glycol, trimethylolethane, trimethylolpropane, trimethylolbutane,
di-(trimethylolpropane), tri-(trimethylolpropane), pentaerythritol,
di-(pentaerythritol) and tri-(pentaerythritol).
[0047] There are no particular restrictions on the number of carbon
15 atoms in the fatty acid used for the polyol ester, but it will usually be
C1-24. Among 01-24 fatty acids there are preferred those with 3 or
more carbon atoms, more preferably 4 or more carbon atoms, even more
preferably 5 or more carbon atoms and most preferably 10 or more
carbon atoms, from the viewpoint of lubricity. From the viewpoint of
20 compatibility with refrigerants, the number of carbon atoms is
preferably no greater than 18, more preferably no greater than 12 and
even more preferably no greater than 9.
[0048] The fatty acids may be straight-chain fatty acids or branched
fatty acids, but from the viewpoint of lubricity they are preferably
25 straight-chain fatty acids, while from the viewpoint of hydrolytic
stability they are preferably branched fatty acids. The fatty acids may
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be either saturated fatty acids or unsaturated fatty acids.
[0049] Specific fatty acids include pentanoic acid, hexanoic acid,
heptanoic acid, octanoic acid, nonanoic acid, decanoic acid, undecanoic
acid, dodecanoic acid, tridecanoic acid, tetradecanoic acid,
5 pentadecanoic acid, hexadecanoic acid, heptadecanoic acid,
octadecanoic acid, nonadecanoic acid, eicosanoic acid and oleic acid,
and these fatty acids may be straight-chain fatty acids or branched fatty
acids, and they may be fatty acids in which the a-carbon atom is a
quaternary carbon atom (neo acids). Preferred for use among these are
10 valeric acid (n-pentanoic acid), caproic acid (n-hexanoic acid), enanthic
acid (n-heptanoic acid), caprylic acid (n-octanoic acid), pelargonic acid
(n-nonanoic acid), capric acid (n-decanoic acid), oleic acid
(cis-9-octadecenoic acid), isopentanoic acid (3-methylbutanoic acid),
2-methylhexanoic acid, 2-ethylpentanoic acid, 2-ethylhexanoic acid and
15 3,5,5-trimethylhexanoic acid.
[0050] The polyol ester used for the invention may be a partial ester
with a portion of the hydroxyl groups of the polyol remaining without
esterification, a complete ester with all of the hydroxyl groups
esterified, or a mixture of a partial ester and a complete ester, so long as
20 it has 2 or more ester groups, but it is preferably a complete ester.
[0051] A complex ester is an ester of a fatty acid and a dibasic acid with
a monohydric alcohol and a polyol, and the fatty acids, dibasic acids,
monohydric alcohols and polyols used may be the fatty acids, dibasic
acids, monohydric alcohols and polyols mentioned above for
25 explanation of dibasic acid esters and polyol esters.
[0052] A carbonic acid ester is a compound having a carbonic acid ester
17
FF10-0654-00
bond represented by the following formula (III-1):
-®-CO-®- (I1I-1)
in the molecule. The number of carbonic acid ester bonds represented
by formula (111-1) may be 1 or more per molecule.
5 [0053] As alcohols composing carbonic acid esters there may be used
the monohydric alcohols and polyols mentioned above for explanation
of dibasic acid esters and polyol esters, as well as polyglycols and
polyglycol-added polyols. Compounds obtained from carbonic acid
and fatty acids and/or dibasic acids may also be used.
10 [0054] When an ester is to be used, it may of course be used alone as a
compound with a single structure, or 2 or more compounds with
different structures may be used in combination.
[0055] Preferred among these esters are dibasic acid esters, polyol
esters and carbonic acid esters, from the viewpoint of compatibility with
15 refrigerants.
[0056] Among dibasic acid esters there are more preferred alicyclic
dicarboxylic acid esters such as 1,2-cyclohexanedicarboxylic acid; and
4-cyclohexene-1,2-dicarboxylic acid, from the viewpoint of
compatibility with refrigerants and thermal and hydrolytic stability.
20 [0057] Specific examples of dibasic acid esters that may be preferably
used for the invention include dibasic acid esters obtained from at least
one monohydric alcohol selected from the group consisting of butanol,
pentariol, hexanol, heptanol, octanol and nonanol, with at least one
dibasic acid selected from the group consisting of
25 1,2-cyclohexanedicarboxylic acid and 4-cyclohexene-1,2-dicarboxylic
acid, as well as mixtures of the foregoing.
18
FP10-0654-00
[0058] It is preferred for the dibasic acid ester of the invention to have 2
or more monohydric alcohols composing the dibasic acid ester, since
this will improve the low-temperature characteristics of the refrigerating
machine oil composition and its compatibility with refrigerants. A
5 dibasic acid ester composed of 2 or more monohydric alcohols is a
mixture of 2 or more esters of dibasic acids and a single type of alcohol,
or an ester of a dibasic acid and a mixture of 2 or more alcohols.
[0059] More preferred among these polyol esters, for more excellent
hydrolytic stability, are esters of hindered alcohols such as neopentyl
10 glycol, trimethylolethane, trimethylolpropane, trimethylolbutane,
di-(trimethylolpropane), tri-(trimethylolpropane), pentaerythritol,
di-(pentaerythritol) and tri-(pentaerythritol), more preferred are esters of
neopentyl glycol, trimethylolethane, trimethylolpropane,
trimethylolbutane and pentaerythritol, and most preferred are esters of
15 pentaerythritol for particularly excellent compatibility with refrigerants
and hydrolytic stability.
[0060] Specific examples of polyol esters preferred for use according to
the invention are diesters, triesters and tetraesters obtained from at least
one fatty acid selected from the group consisting of valeric acid, caproic
20 acid, enanthic acid, caprylic acid, pelargonic acid, capric acid, oleic
acid, isopentanoic acid, 2-methylhexanoic acid, 2-ethylpentanoic acid,
2-ethylhexaroic acid and 3,5,5-trimethylhexanoic acid, and at least one
alcohol selected from the group consisting of neopentyl glycol,
trimethylolethane, trimethylolpropane, trimethylolbutane and
25 pentaerythritol, and mixtures of such esters.
[0061] It is preferred for a polyol ester of the invention to have 2 or
19
FPI0-0654-00
more fatty acids composing the polyol ester, since this will improve the
low-temperature characteristics of the refrigerating machine oil
composition and its compatibility with refrigerants. Polyol esters
composed of 2 or more different fatty acids include mixtures of 2 or
5 more esters of a polyol and one type of fatty acid, and esters of a polyol
and mixtures of 2 or more different fatty acids.
[0062] Preferred carbonic acid esters are those having a structure
represented by the following formula (III-2):
(X110)b-B-[0-(A"O)e-CO-0-(A 12®)d
-Y111a (111-2)
10 [in formula (II1-2), X" represents hydrogen, alkyl, cycloalkyl or a group
represented by the following formula (1I1-3):
Y12-(OA13)e (1I1-3)
(in formula (III-3), Y'2 represents hydrogen, alkyl or a cycloalkyl group,
A13 represents a C2-4 alkylene group, and e represents an integer of
15 1-50),
A" and A12 may be the same or different and each represents a C2=4
alkylene group, Y1' represents hydrogen, alkyl or cycloalkyl, B
represents a residue of a compound with 3-20 hydroxyl groups, a
represents an integer of 1-20 and b represents an integer of 0-19, such
20 that, a+b is 3-20, c represents an integer of 0-50 and d represents an
integer of 1-50].
[0063] In formula (I11-2), X" represents hydrogen, alkyl, cycloalkyl or
a group represented by formula (1II-3) above. There are no particular
restrictions on the number of carbon atoms in the aforementioned alkyl
25 group, but it will usually be 1-24, preferably 1-18 and more preferably
1-12. The alkyl group maybe either straight-chain or branched.
20
FP10-0654-00
[0064] Specific C1-24 alkyl groups include methyl, ethyl, n-propyl,
isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl, straight-chain or
branched pentyl, straight-chain or branched hexyl, straight-chain or
branched heptyl, straight-chain or branched octyl, straight-chain or
5 branched nonyl, straight-chain or branched decyl, straight-chain or
branched undecyl, straight-chain or branched dodecyl, straight-chain or
branched tridecyl, straight-chain or branched tetradecyl, straight-chain
or branched pentadecyl, straight-chain or branched hexadecyl,
straight-chain or branched heptadecyl, straight-chain or branched
10 octadecyl, straight-chain or branched nonadecyl , straight-chain or
branched eicosyl, straight-chain or branched heneicosyl, straight-chain
or branched docosyl, straight-chain or branched tricosyl and
straight-chain or branched tetracosyl.
[0065] Specific cycloalkyl groups include cyclopentyl, cyclohexyl and
15 cycloheptyl groups.
[0066] Specific C2-4 alkylene groups represented by A13 in formula
(111-2) include ethylene, propylene, trimethylene, butylene,
tetramethylene, 1-methyltrimethylene, 2-methyltrimethylene,
1,1-dimethylethylene and 1,2-dimethylethylene.
20 [0067] In formula (111-2). Y12 represents hydrogen, alkyl or cycloalkyl.
There are no particular restrictions on the number of carbon atoms in the
aforementioned alkyl group, but it will usually be 1-24, preferably 1-1g
and more preferably 1-12. The alkyl group may be either
straight-chain or branched. The C1-24 alkyl groups include the alkyl
25 groups mentioned above in the explanation for X.
[0068] Specific cycloalkyl groups include cyclopentyl, cyclohexyl and
21
FP10-0654-00
cycloheptyl groups.
[0069] Among groups represented by Y12 there are preferred hydrogen
or CI-12 alkyl groups, and more preferably groups from among
hydrogen, methyl, ethyl, n-propyl, iso-propyl, n-butyl, iso-butyl,
5 sec-butyl, tent-butyl, n-pentyl, iso-pentyl, neo-pentyl, n-hexyl, iso-hexyl,
n-heptyl, iso-heptyl, n-octyl, iso-octyl, n-nonyl, iso-nonyl, n-decyl,
iso-decyl, n-undecyl, iso-undecyl, n-dodecyl andiso-dodecyl groups.
Also, e represents an integer of 1-50.
[0070] The group represented by X11 is preferably hydrogen, C1-12
10 alkyl or a group represented by formula (III-3) above, and more
preferably one from among hydrogen, methyl, ethyl, n-propyl,
iso-propyl, n-butyl, iso-butyl, sec-butyl, tert-butyl, n-pentyl, iso-pentyl,
neo-pentyl, n-hexyl, iso-hexyl, n-heptyl, iso-heptyl, n-octyl, iso-octyl,
n-nonyl, iso-nonyl, n-decyl, iso-decyl, n-undecyl, iso-undecyl,
15 n-dodecyl, iso-dodecyl and groups represented by formula (I1I-3).
[0071] Compounds with B as a residue and having 3-20 hydroxyl
groups include, specifically, the polyols mentioned above.
i
[0072] Also, All and A12 may be the same or different .tnd each
represents a C2-4 alkylene group. Specific alkylene groups include
20 ethylene, propylene, trimethylene, butylene, tetramethylene,
1-methyltrimethylene, 2-methyltrimethylene, 1,1-dimethylethylene and
1,2-dimethylethylene.
[0073] Aso, Y" represents hydrogen, alkyl or cycloalkyl. There are
no particular restrictions on the number of carbon atoms in the
25 aforementioned alkyl group, but it will usually be 1-24, preferably 1-18
and more preferably 1-12. The alkyl group may be either
22
FPIO-0654-00
straight-chain or branched. The CI-24 alkyl groups include,
specifically, the alkyl groups mentioned above in the explanation for X1 .
[0074] Specific cycloalkyl groups include cyclopentyl, cyclohexyl and
cycloheptyl groups.
5 [0075] Among these, the group represented by Y11 is preferably
hydrogen or a CI-12 alkyl group, and more preferably a group from
among hydrogen, methyl, ethyl, n-propyl, iso-propyl, n-butyl, iso-butyl,
sec-butyl, tert-butyl, n-pentyl, iso-pentyl, neo-pentyl, n-hexyl, iso-hexyl,
n-heptyl, iso-heptyl, n-octyl, iso-octyl, n-nonyl, iso-nonyl, ti-decyl,
10 iso-decyl, n-undecyl, iso-undecyl, n-dodecyl and iso-dodecyl groups.
[0076] In formulas (111-2) and (111-3), c, d and e represent the
polymerization degree of the polyoxyalkylene chains, and the
polyoxyalkylene chains in the molecule may be the same or different.
When a carbonic acid ester represented by formula (111-2) has a plurality
15 of different polyoxyalkylene chains, there are no particular restrictions
on the polymerization form of the oxyalkylene groups, and it may be
random copolymerization or block copolymerization. j
[0077] The method of producing a carbonic acid ester to be used for the
invention may be any desired one, and for example, it may be obtained
20 by adding an alkylene oxide to a polyol compound to produce a
polyalkyleneglycol polyol ether, and reacting this with chloroformate at
0-30°C, in the presence of an alkali metal hydroxide such as sodium
hydroxide or potassium hydroxide, an alkali metal alkoxide such as
sodium methoxide or sodium ethoxide, or an alkali such as metallic
25 sodium. Alternatively, it may be obtained by reacting a carbonic acid
source such as a carbonic acid diester or phosgene with a
23
polyalkyleneglycol polyol ether at 80-150°C in the presence of an alkali
metal hydroxide such as sodium hydroxide or potassium hydroxide, an
alkali metal alkoxide such as sodium methoxide or sodium ethoxide, or
an alkali such as metallic sodium. The free hydroxyl groups may then
5 be etherified if necessary.
[0078] The product obtained from the starting materials may be purified
to remove the by-products and unreacted substances, but there is no
problem if small amounts of by-products or unreacted substances
remain, so long as they do not interfere with the excellent performance
10 of the lubricant oil according to this embodiment.
[0079] When a carbonic acid ester is used for the invention, it may be
used alone as a compound with a single structure, or 2 or more
compounds with different structures may be used in combination.
There are no particular restrictions on the molecular weight of a
15 carbonic acid ester according to the invention, but from the viewpoint of
further improving compressor sealability, the number-average molecular
weight is preferably 200-4000 and more preferably 300-3000. The
kinematic viscosity of the carbonic acid ester of the invention is
preferably 2-150 mm2/s and more preferably 4-100 mine/s at 100°C.
20 [0080] Examples of polyoxyalkylene glycols to be used in a base oil for
this embodiment include compounds represented by the following
formula (111-4):
R11-[(OR 12)rOR"]g (III-4)
[in formula (111-4), R11 represents hydrogen, 01-10 alkyl, C2-10 acyl oY
25 a residue of a compound with 2-9 hydroxyl groups, R12 represents a
C2-4 alkylene group, R'3 represents hydrogen, 01-10 alkyl or C2-1'
24
FPIO-0654-00
acyl, f represents an integer of 1-80 and g represents an integer of 1-8].
[0081] In formula (1II-4), alkyl groups represented by R11 and R13 may
be straight-chain, branched or cyclic. Specific examples of alkyl
groups include methyl, ethyl, n-propyl, isopropyl, straight-chain or
5 branched butyl, straight-chain or branched pentyl, straight-chain or
branched hexyl, :straight-chain or branched heptyl, straight-chain or
branched octyl, straight-chain or branched nonyl, straight-chain or
branched decyl, cyclopentyl and cyclohexyl. If the alkyl group is
greater than CIO, the compatibility with refrigerants will tend to be
10 reduced, and phase separation will tend to occur" more easily. The
preferred number of carbon atoms of the alkyl group is 1-6.
[0082] The alkyl group portions of acyl groups represented by R11 and
R13 may also be straight-chain, branched or cyclic. Specific examples
for the alkyl group portions of acyl groups include the alkyl groups
15 mentioned as examples of alkyl groups above, which have 1-9 carbon
atoms. If the acyl group is greater than CIO, compatibility with
refrigerants may be reduced and phase separation may occur. The
preferred number of carbon atoms of the acyl group is 2-6.
[0083] When the groups represented by R11 and R13 are both alkyl
20 groups, or when they are both acyl groups, the groups represented by
R11 and R13 may be the same or different. When g is 2 or greater, the
groups represented by Ru and R13 in the same molecule may be the
same or different.
[0084] When the group represented by Ru is a residue of a compound
25 having 2-8 hydroxyl groups, the compound may be either linear or
cyclic. Specific examples of compounds with 2 hydroxyl groups
25
F'P10-0654-00
include ethylene glycol, 1,3-propanediol, propylene glycol,
1,4-butanediol, 1,2-butanediol, 2-methyl- 1,3 -propanediol,
1,5-peptanediol, neopentyl glycol, 1,6-hextnediol,
2-ethyl-2=methyl-1,3-propanediol, 1,7-heptanediol,
5 2-methyl-2-propyl-1,3-propanediol, 2,2-diethyl- 1,3 -propanediol,
1,8-octanediol, 1,9-nonanediol, 1,10-decanediol, 1,11-undecanediol and
1,12-dndecanediol.
[0085] Specific examples of compounds with 3-8 hydroxyl groups
include polyhydric alcohols such as trimethyloleuhane,
10 trimethylolpropane, trimethylolbutane, di-(trimethylolpropane),
tri-(trimethylolpropane), pentaerythritol, di-(pentaerythritol),
tri-(pentaerythritol), glycerin, polyglycerins (2-6mers of glycerin),
1,3,5-pentanetriol, sorbitol, sorbitan, sorbitol-glycerin condensate,
adonitol, arabitol, xylitol and mannitol, saccharides such as xylose,
15 arabinose, ribose, rhamnose, glucose, fructose, galactose, mannose,
sorbose, cellobiose, maltose, isomaltose, trehalose, sucrose, raffinose,
gentianose and melezitose, and their partial etherified forms, and
methylglucosides (glucosides).
[0086] Of the polyoxyalkylene glycols represented by formula (1I1-4),
20 at least one of R11 and R13 is preferably an alkyl group (more preferably
a C1-4 alkyl group), with methyl being especially preferred from the
viewpoint of compatibility with refrigerants. From the viewpoint of
thermal and chemical stability, both R11 and R13 are preferably alkyl
groups (more preferably C1-4 alkyl groups), and most preferably both
25 are methyl groups. From the viewpoint of facilitating production and
lowering cost, preferably one of R11 and R13 is an alkyl group (more
26
FPIO-0654-00
preferably a CI-4 alkyl group) while the other is hydrogen , and most
preferably one is methyl and the other is hydrogen.
[0087] In formula (I1I-4), R2 represents a C2-4 alkylene group, specific
examples of alkylene groups including ethylene, propylene and
5 butylene. Oxyalkylene groups as repeating units represented by OR2
include oxyethylene, oxypropylene and oxybutylene groups. Multiple
oxyalkylene groups in the same molecule may be the same, or they may
include two different oxyalkylene groups.
[0088] Among polyoxyallcylene glycols represented by formula (111-4)
10 there are preferred copolymers containing an oxyethylene group (EO)
and an oxypropylene group (P®), from the viewpoint of refrigerant
compatibility and the viscosity-temperature characteristic, in which
case, from the viewpoint of the seizure load and the
viscosity-temperature characteristic, the proportion of oxyethylene
15 groups of the total oxyethylene and oxypropylene groups
(EO/(PO+E®)) is preferably in the range of 0.1-0.8 and more preferably
in the range of 0.3-0.6.
i
[0089] From the viewpoint of hygroscopicity and heat and oxidation
stability, the value of E®/(P0+BO) is preferably in the range of 0-0.5,
20 more preferably in the range of 0-0.2, and most preferably 0 (i.e. a
propylene oxide homopolymer).
[0090] In formula (III-4), f is an integer of 1-80 and g is an integer of
1-8. For example, when R11 is an alkyl group or acyl group, g is 1.
When R11 is a residue of a compound having 2-8 hydroxyl groups, g is
25 the number of hydroxyl groups in the compound.
[00911 There are no particular restrictions on the product off and g (f x
27
110-0654-00
g), but the average value of f x g is preferably 6-80, to provide a
satisfactory balance for the required performance as a lubricant oil for a
refrigerating machine.
[0092] Preferred among polyoxyalkylene glycols having such a
5 structure, from the viewpoint of economy and the effect described
above, are polyoxypropyleneglycol dimethyl ethers represented by the
following formula (III-5):
CH30-(C3H60)h-CH3 (111-5)
(wherein h represents an integer of 6-80),
10 polyoxyethylene-polyoxypropyleneglycol dimethyl ethers represented
by the following formula (I1I-6):
CH3O-(C214O)1-(C3H6®)l CH3 (111-6)
(wherein i and j are both 1 or greater, the total of i and j being an integer
of 6-80),
15 and preferred from the viewpoint of economy are
polyoxypropyleneglycol monobutyl ethers represented by the following
formula (111-7):
C4H90-(C3H6O)k-H (111-7)
(wherein k represents an integer of 6-80),
20 as well as polyoxypropyleneglycol monomethyl ethers represented by
the following formula (111-8):
CH3O-(C3H O)1-H (111-8)
(wherein 1 represents an integer of 6-80),
polyoxyethylene®polyoxypropyleneglycol monomethyl ethers
25 represented by the following formula (11I-9):
CH30-(C2H40)m (C3H60)nH (111-9)
28
FP10-0654-00
(wherein m and n are both 1 or greater, the total of m and n being an
integer of 6-80),
polyoxyethylene-polyoxypropyleneglycol monobutyl ethers represented
by the following formula (III-10):
5 C4H9O-(C2H.4®)m-(C3H6®)n-H (III-10)
(wherein m and n are both 1 or greater, the total of m and n being an
integer of 640),
and polyoxypropyleneglycol diacetates represented by the following
formula (III-11):
10 CH3000-(C3II6®)1-COCH3 (III-11)
(wherein 1 represents an integer of 6-80).
Also, the polyoxyalkylene glycol used for the invention may be a
polyoxyalkyleneglycol derivative having at least one structural unit
represented by formula (111- 12):
15 [Chemical Formula 1]
R14 R16
(111-12)
I R15 R17
[in formula (I1I-12), R14-R17 may be the same or different and each
represents hydrogen, a C1-10 monovalent hydrocarbon or a group
represented by the following formula (111- 13):
20 [Chemical Formula 2]
29
FPIO-0654-00
18
®.(R20O)r
R21 (if913)
R19
[in formula (III-13), R18 and R19 may be the same or different and each
represents hydrogen, a C1-10 monovalent hydrocarbon or a C2-20
5 alkoxyalkyl group, R20 represents a C2-5 alkylene group, a total C2-5
substituted alkylene group having an alkyl group as a substituent or a
total C4-10 substituted alkylene group having an alkoxyalkyl group as a
substituent, r represents an integer of 0-20, and R21 represents a C1-10
monovalent hydrocarbon group],
10 at least one of R18-R21 being a group represented by formula (111-13)].
[0093] In formula (1I1-12), R14-R17 each represents hydrogen, a Cl-10
monovalent hydrocarbon group or a group represented by formula
(III-13), and specific CI-10 monovalent hydrocarbon groups include
Cl-10 straight-chain or branched alkyl, C2-10 straight-chain I or
15 branched alkenyl, C5-10 cycloalkyl or alkylcycloalkyl, C6-10 aryl or
alkylaryl and C7-10 arylalkyl groups. Preferred among these
monovalent hydrocarbon groups are