Specification
Description
[Title of the Invention] Lubricating Oil Composition
[Technical Field]
[0001]
5 The present invention relates to a lubricating oil composition
and a gear for a wind power generator, which is filled with the
lubricating oil composition.
[Background Art]
[0002]
10 For grease lubricating oils, gear oils, hydraulic oils, etc.,
various properties are required, and in recent years, as the internal
combustion engines and industrial machines are made to have higher
performance and higher output power or as the operation conditions
become severer, higher properties of engine parts, such as higher
15 abrasion resistance, heat resistance, sludge resistance, lubricating
oil consumption properties and fuel saving, have been required. The
environment where the lubricating oils are used is becoming severer,
while life lengthening of lubricating oils tends to be required in
consideration of environmental problems, and on that account, decrease
20 in lowering of viscosity attributable to shear stress given by a gear
during the operation of engine, that is, improvement in shear stability
of lubricating oils has been desired. On the other hand, in order
to improve energy conversion efficiency of engine or ensure favorable
lubricating properties of engine in an extremely low temperature
SF-2368
2
environment, temperature viscosity properties such that oil films
of lubricating oils are maintained at high temperatures and fluidity
of lubricating oils is rather maintained at low temperatures are
regarded as important.
5 [0003]
Accordingly, as grease lubricating oils, gear oils, hydraulic
oils, etc., those having long life, namely, low-evaporation properties,
and having favorable temperature viscosity properties are desired.
[0004]
10 Particularly in wind power generators which have been paid
attention as generators of renewable energy in recent years, gear
boxes to convert wind force into electric power are installed at
elevated spots in order to receive more stable wind force. In addition,
from the viewpoint of stable supply of wind force and direction of
15 wind, they are often installed not only in the inland areas but also
on the sea. On this account, maintenance of gears, that is, exchange
of lubricating oils is very difficult, and as a result, higher shear
stability is required for the lubricating oils. Moreover, from the
viewpoint of efficiency of energy conversion from wind force into
20 electric power, favorable lubricating properties at extremely low
temperatures such as -40°C, that is, high fluidity of lubricating
oils in a low temperature environment is desired.
[0005]
Furthermore, high anti-micropitting performance is desired for
SF-2368
3
gear oils for wind power generators. Micropitting is a fatigue process
of gear brought about immediately before gear damage because of a
cycle of excess stress in the rolling elasto-hydrodynamic lubrication
(EHL) region under high load. Separation of small fragments from
5 gear tooth surface due to repeated compression stress in this high-load
state is referred to as "micropitting", and for lubricating oils used
for gear oils for wind power generators, high anti-micropitting
performance is desired.
[0006]
10 In view of the above background, developments of various
synthetic lubricating oils have been made (patent literatures 1 and
2, etc.).
[Prior Art Literature]
[Patent Literature]
15 [0007]
Patent literature 1: National Publication of International
Patent No. 542524/2008
Patent literature 2: National Publication of International
Patent No. 500489/2009
20 [Summary of the Invention]
[Problem to be Solved by the Invention]
[0008]
However, particularly in the fields where high shear stability
is desired, such as a field of gear oils for wind power generators,
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3
gear oils for wind power generators. Micropitting is a fatigue process
of gear brought about immediately before gear damage because of a
cycle of excess stress in the rolling elasto-hydrodynamic lubrication
(EHL) region under high load. Separation of small fragments from
5 gear tooth surface due to repeated compression stress in this high-load
state is referred to as "micropitting", and for lubricating oils used
for gear oils for wind power generators, high anti-micropitting
performance is desired.
[0006]
10 In view of the above background, developments of various
synthetic lubricating oils have been made (patent literatures 1 and
2, etc.).
[Prior Art Literature]
[Patent Literature]
15 [0007]
Patent literature 1: National Publication of International
Patent No. 542524/2008
Patent literature 2: National Publication of International
Patent No. 500489/2009
20 [Summary of the Invention]
[Problem to be Solved by the Invention]
[0008]
However, particularly in the fields where high shear stability
is desired, such as a field of gear oils for wind power generators,
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6
excellent low-temperature viscosity properties and anti-micropitting
performance is obtained. Inparticular, a lubricating oil composition
capable of maintaining the above properties even under high-load
conditions which are also referred to as "extreme pressure lubricating
5 conditions" is obtained.
[Brief Description of the Drawings]
[0013]
Fig. 1 is a view to explain an example of a wind power generating
apparatus of the present invention, and is a partially cutaway
10 sectional view of the wind power generating apparatus in the
longitudinal direction, and is a perspective view of the wind power
generating apparatus partially visually observed from the front side
of the apparatus.
Fig. 2 is an enlarged perspective view of X portion of the wind
15 power generating apparatus shown in Fig. 1, said X portion being
visually observed.
Fig. 3 is an enlarged perspective view of Y portion of the wind
power generating apparatus shown in Fig. 1, said Y portion being
visually observed.
20 Fig. 4 is a diagrammatical perspective view of a driving strung
module used for driving a wind power generating apparatus.
[Mode for Carrying out the Invention]
[0014]
Lubricating oil composition
SF-2368
6
excellent low-temperature viscosity properties andanti-micropitting
performance is obtained. Inparticular, a lubricating oil composition
capable of maintaining the above properties even under high-load
conditions which are also referred to as "extreme pressure lubricating
5 conditions" is obtained.
[Brief Description of the Drawings]
[0013]
Fig. 1 is a view to explain an example of a wind power generating
apparatus of the present invention, and is a partially cutaway
10 sectional view of the wind power generating apparatus in the
longitudinal direction, and is a perspective view of the wind power
generating apparatus partially visually observed from the front side
of the apparatus.
Fig. 2 is an enlarged perspective view of X portion of the wind
15 power generating apparatus shown in Fig. 1, said X portion being
visually observed.
Fig. 3 is an enlarged perspective view of Y portion of the wind
power generating apparatus shown in Fig. 1, said Y portion being
visually observed.
20 Fig. 4 is a diagrammatical perspective view of a driving strung
module used for driving a wind power generating apparatus.
[Mode for Carrying out the Invention]
[0014]
Lubricating oil composition
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9
and 1-octene and/or 1-dodecene, not less than 60% by mol of its
constituent units are formed from 1-decene. If the (co)polymer is
a copolymer of 1-decene and 1-octene, low-temperature viscosity
properties are sometimes lowered, and if it is a copolymer of 1-decene
5 and 1-dodecene, shear stability is sometimes lowered. Therefore,
a homopolymer of 1-decene is preferably used.
[0019]
The acid value of the (co) polymer (i) comprising 1-decene, as
measured by JIS K2501, is preferably less than 0.1 mgKOH/g, and is
10 more preferably less than 0.05 mgKOH/g. When the acid value is in
this range, the resulting lubricating oil composition is excellent
in oxidation stability and heat resistance.
[0020]
The kinematic viscosity of the (co)polymer (i) comprising
15 1-decene at 100°C is not more than 45 nun2/s, and is preferably not
more than 11 mm2/s. When the kinematic viscosity is not more than
11 mm2/s, the lubricating oil composition exhibits more excellent
low-temperature viscosity properties.
[0021]
20 The (co) polymer (i) comprising 1-decene may be used singly or
may be used as a mixture of two or more kinds.
[0022]
The 1-decene (co) polymer can be prepared by a hitherto publicly
known process. For example, by using a catalyst such as BF3 or AiC13
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10
and controlling polymerization temperature, polymerization time,
etc., a (co) polymer having a desired molecular weight can be obtained.
Through this control of molecular weight (that is, high-molecular
weight gives high viscosity, and low-molecular weight gives low
5 viscosity), the kinematic viscosity at 100°C can be adjusted. In
order to adjust the acid value to less than 0.1 mgKOH/g, the resulting
(co)polymer is generally subjected to hydrogenation process in a
publicly known way. The processes for preparing the 1-decene
(co) polymer are disclosed in U. S. Patent No. 3,149,178, No. 3, 382, 291,
10 No. 3,742,082, No. 3,780,128, No. 4,172,855, No. 4,956,122, etc.
[0023]
The (co)polymer (ii) having a kinematic viscosity at 100°C of
not less than 35 mm2/s but not more than 1,500 mm2/s is a (co) polymer
obtained by polymerizing a monomer having 8 carbon atoms, namely,
15 1-octene, and the content of the constituent units of the monomer
is in the range of 90 to 100% by mot, preferably 95 to 100% by mol.
In other words, this (co)polymer is a homopolymer of 1-octene or a
copolymer of 1-octene and another monomer. When the content is in
this range, the lubricating oil composition of the present invention
20 has properties substantially equal to those of a lubricating oil
composition containing a polymer obtained by homopolymerizing
1-octene. By combining the decene (co) polymer (i) with such an octene
(co) polymer (ii) in the lubricating oil composition, shear stability
and low-temperature viscosity properties of the lubricating oil
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and controlling polymerization temperature, polymerization time,
etc., a (co) polymer having a desired molecular weight can be obtained.
Through this control of molecular weight (that is, high-molecular
weight gives high viscosity, and low-molecular weight gives low
5 viscosity), the kinematic viscosity at 100°C can be adjusted. In
order to adjust the acid value to less than 0. 1 mgKOH/g, the resulting
(co)polymer is generally subjected to hydrogenation process in a
publicly known way. The processes for preparing the 1-decene
(co) polymer are disclosed in U.S.PPaatteennttNo. 3,149,178, No. 3,38
10 No. 3,742,082, No. 3,780,128, No. 4,172,855, No. 4,956,122, etc.
[0023]
The (co)polymer (ii) having a kinematic viscosity at 100°C of
not less than 35 mm2/s but not more than 1, 500 mm2/s is a (co) polymer
obtained by polymerizing a monomer having 8 carbon atoms, namely,
15 1-octene, and the content of the constituent units of the monomer
is in the range of 90 to 100% by mol, preferably 95 to 100% by mol.
In other words, this (co)polymer is a homopolymer of 1-octene or a
copolymer of 1-octene and another monomer. When the content is in
this range, the lubricating oil composition of the present invention
20 has properties substantially equal to those of a lubricating oil
composition containing a polymer obtained by homopolymerizing
1-octene. By combining the decene (co) polymer (i) with such an octene
(co) polymer (ii) in the lubricating oil composition, shear stability
and low-temperature viscosity properties of the lubricating oil
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gear oil, industrial lubricating oil, gear oil for a wind power
generator or lubricating oil for bearing, and therefore, the
lubricating oil composition exhibits excellent low-temperature
viscosity properties. When the kinematic viscosity is not more than
5 1,200 mm 2/s, the lubricating oil composition exhibits more excellent
shear stability.
[0029]
A number-average molecular weight can be measured by gel
permeation chromatography (GPC) calibrated by the use of a standard
10 substance (monodisperse polystyrene (PSt)) whose molecular weight
is already known, and the number-average molecular weight (Mn) of
the (co) polymer using 1-octene as a monomer in the present invention
is in the range of preferably 500 to 15,000, more preferably 3,000
to12,000. When the number-average molecular weight is in this range,
15 the resulting lubricating oil composition is excellent in a balance
between low-temperature viscosity properties and shear stability.
[0030]
The molecular weight distribution (Mw/Mn) of the (co)polymer
comprising 1-octene in the present invention is in the range of 1.8,
20 preferably in the range of 1.1 to 1.8, more preferably in the range
of 1.2 to 1.7. When the molecular weight distribution is in this
range, shear stability of the resulting lubricating oil composition
is excellent.
[0031]
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14
The (co)polymer (ii) comprising octene may be used singly or
may be used as a mixture of two or more kinds.
[0032]
Preparation of (co)polymer (ii) comprising octene in the present
5 invention
Such a (co) polymer comprising 1-octene as above can be prepared
referring to such catalysts used in the preparation of a-olefin
(co) polymers as described in Japanese Patent Laid-Open Publication
No. 41303/1990, Japanese Patent Laid-Open Publication No. 41305/1990,
10 Japanese Patent Laid-Open Publication No. 274703/1990, Japanese
Patent Laid-Open Publication No. 274704/1990, Japanese Patent
Laid-Open Publication No. 179005/1991, Japanese Patent Laid-Open
Publication No. 179006/1991, Japanese Patent Laid-Open Publication
No. 193796/1991, Japanese Patent Laid-Open Publication No. 69394/1992,
15 Japanese Patent Laid-Open Publication No. 17589/1993, Japanese Patent
Laid-Open Publication No. 122718/1994, Japanese Patent Laid-Open
Publication No. 120127/1996, Japanese Patent Laid-Open Publication
No. 239414/1996, Japanese Patent Laid-Open Publication No.
08.7716/1998, Japanese Patent Laid-Open Publication No. 212194/2000,
20 WO 01/27124, WO 02/074855, WO 04/029062, EP 0881236 and EP 1416000.
[0033]
More specifically, in the preparation of the (co) polymer using
1-octene as a monomer, a homopolymer or a copolymer can be obtained
by homopolymerizing 1-octene or copolymerizing 1-octene and the
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15
above-mentioned another a-olefin in the presence of, for example,
an olefin polymerization catalyst comprising:
(A) a transition metal compound (transition metal compound of
a Group 4 transition metal of the periodic table, or the like), and
5 (B) at least one compound selected from:
(B-1) an organometallic compound,
(B-2) an organoaluminum compound,
(B-3) an organoaluminum oxy-compound, and
(B-4) a compound which reacts with the Group 4 transition metal
10 compound (A) to form an ion pair.
[0034]
The transition metal compound (A) and the compound (B) are
described below in more detail.
(A) Transition metal compound
15 As the transition metal compound (A) for use in the present
invention, publicly known periodic table Group IV to Group VI
transition metal compounds having olefin polymerizability are
employable without any restriction. For example, halogenation
products of transition metals of Group IV to Group VI of the periodic
20 table, alkylation products thereof, alkoxylation products thereof,
and non-bridged or bridged metallocene compounds are employable. Of
these, preferable are halogenation products of periodic table Group
IV transition metals (more preferable are halogenations products of
Group IVB transition metals), alkylation products thereof,
SF-2368
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alkoxylation products thereof, and non-bridged or bridgedmetallocene
compounds. Preferred embodiments of the transition metal compound
(A) are described below.
[0035]
Examples of the transition metal halogenation products, the
transition metal alkylation products and the transition metal
alkoxylation products include titanium tetrachloride,
dimethyltitanium dichloride, tetrabenzyltitani.um,
tetrabenzylzirconium and tetrabutoxytitanium.
[0036]
The non-bridgedorbridgedmetallocene compound is, for example,
a compound represented by the following formula (1) which is a periodic
table Group 4 transition metal compound having cyclopentadienyl
skeleton.
[0037]
ML, (1)
In the above formula, M is a transition metal atom selected
from Group IV of the periodic table, preferably zirconium, titanium
or. hafnium of a Group IVB transition metal. x is a valence of the
transition metal and is a number of L. L is a ligand or a group
coordinated to the transition metal; at least one L is a ligand having
cyclopentadienyl skeleton; and L other than the ligand having
cyclopentadienyl skeleton is a group or an atom selected from a halogen,
a hydrogen atom, a hydrocarbon group of 1 to 10 carbon atoms, a neutral,
SF-2368
17
conjugated or non-conjugated diene of 10 or less carbon atoms, an
anionic ligand and a neutral ligand capable of coordination with a
lone pair, two or more of said L being the same or different.
[0038]
5 Examples of the ligands having cyclopentadienyl skeleton
include a cyclopentadienyl group, an alkyl substituted
cyclopentadienyl group, an indenyl group, an alkyl substituted indenyl
group, a 4, 5, 6, 7-tetrahydroindenyl group, a fluorenyl group and an
alkyl substituted fluorenyl group. These groups may be substituted
10 with halogen atoms, trialkylsilyl groups or the like.
[0039]
When the compound represented by the formula (1) contains two
or more ligands having cyclopentadienyl skeleton, two ligands having
cyclopentadienyl skeleton among them may be bonded to each other
15 through an alkylene group, a substituted alkylene group, a silylene
group, a substituted silylene group or the like. (Such a compound
is sometimes referred to as a "bridged metallocene compound"
hereinafter, and a compound other than such a compound is sometimes
referred to as a "non-bridged metallocene compound" hereinafter.)
20 Of the above compounds, preferable is, for example, a compound
represented by the following formula (2).
[0040]
MLaXb (2)
SF-2368
18
In the above formula, M is a transition metal atom selected
from Group IV of the periodic table, preferably zirconium, titanium
or hafnium of a Group IVB transition metal, L is a ligand coordinated
to the transition metal, a is an integer of 1 or greater and is a
5 number of L, X is a group or an atom bonded to the transition metal
and selected from a halogen, a hydrogen atom, a hydrocarbon group
of 1 to 10 carbon atoms, a neutral, conjugated or non-conjugated diene
of 10 or less carbon atoms, an anionic ligand and a neutral ligand
capable of coordination with a lone pair, each X being the same or
10 different, and b is an integer of 1 or greater and is a number of
X.
In the formula (2) , L is a ligand coordinated to the transition
metal, and at least one Lisa ligand having cyclopentadienyl skeleton.
Examples of the ligands having cyclopentadienyl skeleton include a
15 cyclopentadienyl group; alkyl substituted cyclopentadienyl groups,
such as methylcyclopentadienylgroup,dimethylcyclopentadionyl group,
trimethylcyclopentadienyl group, tetramethylcyclopentadienyl group,
pentamethylcyclopentadienyl group, ethylcyclopentadienyl group,
methylethylcyclopentadienyl group, propylcyclopentadienyl group,
20 methylpropylcyclopentadienyl group, butylcyclopentadienyl group,
methylbutylcyclopentadienyl group and hexylcyclopentadienyl group;
an indenyl group; a 4, 5, 6, 7-tetrahydroindenyl group; and a fluorenyl
group. These groups may be substituted with halogen atoms,
trialkylsilyl groups or the like.
SF-2368
18
In the above formula, M is a transition metal atom selected
from Group IV of the periodic table, preferably zirconium, titanium
or hafnium of a Group IVB transition metal, L is a ligand coordinated
to the transition metal, a is an integer of 1 or greater and is a
5 number of L, X is a group or an atom bonded to the transition metal
and selected from a halogen, a hydrogen atom, a hydrocarbon group
of 1 to 10 carbon atoms, a neutral, conjugated or non-conjugated diene
of 10 or less carbon atoms, an anionic ligand and a neutral ligand
capable of coordination with a lone pair, each X being the same or
10 different, and b is an integer of 1 or greater and is a number of
X.
In the formula (2) , L is a ligand coordinated to the transition
metal, and at least one Lisa ligand having cyclopentadienyl skeleton.
Examples of the ligands having cyclopentadienyl skeleton include a
15 cyclopentadienyl group; alkyl substituted cyclopentadienyl groups,
such as methylcyclopentadienylgroup, dimethylcyclopentadienylgroup,
trimethylcyclopentadienyl group, tetramethylcyclopentadienyl group,
pentamethylcyclopentadienyl group, ethylcyclopentadienyl group,
methylethylcyclopentadienyl group, propylcyclopentadienyl group,
20 methylpropylcyclopentadienyl group, butylcyclopentadienyl group,
methylbutylcyclopentadienyl group and hexylcyclopentadienyl group;
an indenyl group; a 4, 5, 6, 7 -tetrahydroindenyl group; and a fluorenyl
group. These groups may be substituted with halogen atoms,
trialkylsilyl groups or the like.
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21
When the compound represented by the formula (2) contains two
ligands having cyclopentadienyl group, this compound is more
specifically represented by the following formula (3) or (4).
[0047]
RZ
[0048]
In the above formula, M is a transition metal atom selected
from Group IV of the periodic table, preferably zirconium, titanium
or hafnium of a Group IVB transition metal, R1, R2, R3, R4, R5, R6,
10 R7, R°, R9 and R10 are each selected from hydrogen, a hydrocarbon group
and a silicon-containing hydrocarbon group and may be the same or
different, neighboring substituents among R1 to R10 may be bonded to
each other to form a ring, X is a group or an atom selected from a
halogen, a hydrogen atom, a hydrocarbon group of 1 to 10 carbon atoms,
15 a neutral, conjugated or non-conjugated diene of 10 or less carbon
atoms, an anionic ligand and a neutral ligand capable of coordination
with a lone pair, each X being the same or different, and n is 1 or
2 and is a number of X.
[0049]
SF-2368
22
(4)
[0050]
In the above formula, M is a transition metal atom selected
from Group IV of the periodic table, preferably zirconium, titanium
5 or hafnium of a Group IVB transition metal, R1, R2, R3, R4, R5, R6,
R7 and R8 are each selected from hydrogen, a hydrocarbon group and
a silicon-containing hydrocarbon group and maybe the same or different,
neighboring substituents among R1 to R8 may be bonded to each other
to form a ring, X is a group or an atom selected from a halogen, a
10 hydrogen atom, a hydrocarbon group of 1 to 10 carbon atoms, a neutral,
conjugated or non-conjugated diene of 10 or less carbon atoms, an
anionic ligand and a neutral ligand capable of coordination with a
lone pair, each X being the same or different, n is 1 or 2 and is
a number of X, Q is selected from carbon, silicon and germanium, and
15 Y1 and Y2 are each selected from hydrogen, a hydrocarbon group and
a silicon-containing group, may be the same or different and may be
bonded to each other to form a ring.
In the formulas (3) and (4) , the hydrocarbon group is preferably
an alkyl group of 1 to 20 carbon atoms, an arylalkyl group of 7 to
20 20 carbon atoms, an aryl group of 6 to 20 carbon atoms or an alkylaryl
23
.om selected
ml, titanium
R4, R5, R6,
n group and
Jr different,
each other
halogen, a
a neutral,
n atoms, an
tion with a
or 2 and is
manium, and
n group and
and may be
preferably
cup of 7 to
n alkylaryl
0 carbon atoms, andmay contain one or more ring structures.
;uch groups include methyl, ethyl, n-propyl, isopropyl,
y1, 1,1-dimethylpropyl, 2,2-dimethylpropyl,
ropyl, 1-ethyl-l-methylpropyl,
amethylpropyl, sec-butyl, tert-butyl,
butyl, 1,1,3-trimethylbutyl, neopentyl,
thyl, cyclohexyl, 1-methyl-l-cyclohexyl, 1-adamantyl,
2-methyl-2-adamantyl, menthyl, norbornyl, benzyl,
rl, 1-tetrahydronaphthyl,
.etrahydronaphthyl, phenyl, naphthyl and tolyl.
formulas (3) and (4), the silicon-containing hydrocarbon
ferably an alkylsilyl or arylsilyl group having 1 to 4
3 and 3 to 20 carbon atoms. Examples of such groups include
_y1, tert-butyldimethylsilyl and triphenylsilyl.
I
present invention, R1, R2, R3, R4, R5, R6, R7, Re, R9 and
rmula (3) are each selected from hydrogen, a hydrocarbon
silicon-containing hydrocarbon group, and they may be
[ifferent. Preferred examples of the hydrocarbon groups
icon-containing hydrocarbon groups include those
[ascribed. Ri, R2, R3, R4, R5, R6, R7 and RB in the formula
z selected from hydrogen, a hydrocarbon group and a
raining hydrocarbon group, and they may be the same or
SF-2368
25
X is a group or an atom selected from a halogen, a hydrogen
atom, a hydrocarbon group of 1 to 10 carbon atoms, a neutral, conjugated
or non-conjugated diene of 10 or less carbon atoms, an anionic ligand
and a neutral ligand capable of coordination with a lone pair, and
5 each X is the same or different . Examples of the halogens are fluorine,
chlorine, bromine and iodine. Examples of the hydrocarbon groups
include methyl, ethyl, n-propyl, isopropyl, 2-methylpropyl,
1,1-dimethylpropyl, 2,2-dimethylpropyl, 1,1-di.ethylpropyl,
1-ethyl-l-methylpropyl, 1,1,2,2-tetramethylpropyl, sec-butyl,
10 tert-butyl, l,l-dimethylbutyl, 1,1,3-trimethylbutyl, neopentyl,
cyclohexylmethyl, cyclohexyl and 1-methyl-l-cyclohexyl. Examples
of the neutral, conjugated or non-conjugated dienes of 10 or less
carbon atoms include s-cis- or s-trans-r4-1,3-butadiene, s-cis- or
s-trans-q4-1,4-diphenyl-l,3-butadiene, s-cis- or
15 s-trans-r14-3-methyl-1,3-pentadiene, s-cis- or
s-trans-r,4-1,4-dibenzyl-l,3-butadiene, s-cis- or
s -trans -rI4-2, 4 -hexadiene, s-cis- or s-trans-04-1,3-pentadiene,
s-cis- or s-trans-r,4-1,4-ditolyl-1,3-butadiene, and s-cis- or
s-trans-q 4-1,4-bis(trimethylsilyl)-1,3-butadiene. Examples of the
20 anionic ligands include alkoxy groups, such as methoxy, tert-butoxy
and phenoxy; carboxylate groups, such as acetate and benzoate; and
sulfonate groups, such as mesylate and tosylate. Examples of the
neutral ligands capable of coordination with a lone pair include
organic phosphorus compounds, such as trimethylphosphine,
SF-2368
26
triethylphosphine, triphenylphosphine and diphenylmethylphosphine;
and ethers, such as tetrahydrofuran, diethyl ether, dioxane and
1,2-dimethoxyethane. Each X may be the same or different.
[0056]
5 n is 1 or 2 and is a number of X.
[0057]
Examples of the compounds represented by the formula (3) include
cyclopentadienyl trichloride, cyclopentadienylzirconium
trichloride, bis(cyclopentadienyl)titanium dichloride,
10 bis(cyclopentadienyl)zirconium dichloride,
bis(pentamethylcyclopentadienyl)zirconium dichloride,
(cyclopentadienyl)(pentamethylcyclopentadienyl)zirconium
dichloride, bis(methylcyclopentadienyl)zirconium dichloride,
bis(ethylcyclopentadienyl)zirconium dichloride,
15 bis(propylcyclopentadienyl)zirconium dichloride,
bis(butylcyclopentadienyl)zirconium dichloride such as
bis(n-butylcyclopentadienyl)zirconium dichloride,
bis(dimethlcyclopentadienyl)zirconium dichloride such as
bis(1,3-dimethlcyclopentadienyl)zirconium dichloride,
20 bis(diethylcyclopentadienyl)zirconium dichloride such as
bis(1,3-diethylcyclopentadienyl)zirconium dichloride,
bis(methylethylcyclopentadienyl)zirconium dichloride,
bis(methylpropylcyclopentadienyl)zirconium dichloride such as
bis (1-methyl-3-n-propylcyclopentadienyl) zirconium dichloride, and
SF-2368
27
bis(methylbutylcyclopentadienyl)zirconium dichloride such as
bis(1-methyl-3-n-butylcyclopentadienyl)zirconium dichloride.
Examples of the compounds represented by the formula (4) include
ethylenebis(indenyl)zirconium d.ichloride,
5 ethylenebis(1-indenyl)titanium dichloride,
ethylenebis(4,5,6,7-tetrahydroindenyl)zirconium dichloride,
dimethylsilylenebis(methylcyclopentadienyl)zirconium dichloride,
dimethylsilylenebis (dimethylcyclopentadienyl) zirconium dichloride,
dimethylsilylenebis(di-tert-butylcyclopentadienyl)zirconium
10 dichloride, dimethylsilylenebis(indenyl)zirconium dichloride,
dimethylsilylenebis(2-methylindenyl)zirconium dichloride,
dimethylsilylenebis (2-methyl-4, 5-benzindenyl) zirconium dichloride,
dimethylsilylenebis (2-methyl-4-phenylindenyl) zirconiumdichloride,
dimethylsilylenebis(2-methyl-4-naphthylindenyl)zirconium
15 dichloride, dimethylethylenebis(2-methylindenyl)zirconium
dichloride,
dimethylethylenebis (2-methyl-4, 5-benzindenyl) zirconium dichloride,
dimethyl ethyl enebi s (2-methyl-4-phenylindenyl) zirconium dichloride,
dimethylethylenebis(2-methyl-4-naphthylindenyl)zirconium
20 dichloride, isopropylidene(cyclopentadienyl)(fluorenyl)zirconium
dichloride,
isopropylidene(cyclopentadienyl)(3,6-di-t-butylfluorenyl)zirconi
um dichloride,
isopropylidene(methylcyclopentadienyl)(fluorenyl)zirconium
SF-2368
27
bis(methylbutylcyclopentadienyl)zirconium dichloride such as
bis(1-methyl-3-n-butylcyclopentadienyl)zirconium dichloride.
Examples of the compounds represented by the formula (4) include
ethylenebis(indenyl)zirconium dichloride,
5 ethylenebis(1-indenyl)titanium dichloride,
ethylenebis(4,5,6,7-tetrahydroindenyl)zirconium dichloride,
dimethylsilylenebis(methylcyclopentadienyl)zirconium dichloride,
dimethylsilylenebis (dimethylcyclopentadienyl) zirconium dichloride,
dimethylsilylenebis(di-tert-butylcyclopentadienyl)zirconium
10 dichloride, dimethylsilylenebis(indenyl)zirconium dichloride,
dimethylsilylenebis(2-methylindenyl)zirconium dichloride,
dimethylsilylenebis (2-methyl-4, 5-benzindenyl) zirconiumdichloride,
dimethylsilylenebis (2-methyl-4-phenylindenyl) zirconiumdichloride,
dimethylsilylenebis(2-methyl-4-naphthylindenyl)zirconium
15 dichloride, dimethylethylenebis(2-methylindenyl)zirconium
dichloride,
dimethyl ethyl eneb is (2-methyl-4, 5-benzindenyl) zirconium dichloride,
dime thylethylenebis(2-methyl-4-phenylindenyl)zircon.ium dichloride,
dimethylethylenebis(2-methyl-4-naphthylindenyl)zirconium
20 dichloride, isopropylidene(cyclopentadienyl)(fluorenyl)zirconium
dichloride,
isopropylidene(cyclopentadienyl)(3,6-di-t-butylfluorenyl)zirconi
um dichloride,
isopropylidene(methylcyclopentadienyl)(fluorenyl)zirconium
SF-2368
30
tylfluorenyl)zirconium dichloride,
di(p-tert-butylphenyl)methylene(cyclopentadienyl)(2,7-dimethylfl
uorenyl)zirconium dichloride,
di(p-tert-butylphenyl)methylene(cyclopentadienyl)(3,6-di-tert-bu
5 tylfluorenyl)zirconium dichloride,
di(p-n-butylphenyl)methylene(cyclopentadienyl)(fluorenyl)zirconi
um dichloride,
di(p-n-butylphenyl)methylene(cyclopentadienyl)(2,7-di-tert-butyl
fluorenyl)zirconium dichloride,
10 di(p-n-butylphenyl)methylene(cyclopentadienyl)(2,7-dimethylfluor
enyl)zirconium dichloride,
di(p-n-butylphenyl)methylene(cyclopentadienyl)(3,6-di-tert-butyl
fluorenyl)zirconium dichloride,
di(m-tolyl)methylene(cyclopentadienyl)(fluorenyl)zirconium
15 dichloride,
di(m-tolyl)methylene(cyclopentadienyl)(2,7-di-tert-butylfluoreny
1)zirconium dichloride,
di(m-tolyl)methylene(cyclopentadienyl)(2,7-dimethylfluorenyl)zir
conium dichloride,
20 di(m-tolyl)methylene(cyclopentadienyl)(3,6-di-tert-butylfluoreny
1)zirconium dichloride,
di(p-tolyl)methylene(cyclopentadienyl)(fluorenyl)zirconium
dimethyl,
di(p-tolyl)methylene(cyclopentadienyl)(octamethyloctahydrodibenz
SF-2368
31
ofluorenyl)zirconium dichloride,
di(p-tert-butylpheny.l)methylene(cyclopentadienyl)(cyclopentadien
yl)(octamethyloctahydrodibenzofluorenyl)zirconium dichloride,
di(p-tolyl)methylene(cyclopentadienyl)(octamethyloctahydrodibenz
5 ofluorenyl)zirconium dimethyl,
di(p-tert-butylphenyl)methylene(cyclopentadienyl)(2,7-di-tert-bu
tylfluorenyl)zirconium dichloride,
di(p-tolyl)methylene(cyclopentadienyl)(2,7-di-tert-butylfluoreny
1)zirconium dimethyl,
10 di(p-isopropylphenyl)methylene(cyclopentadienyl)(3,6-di-tert-but
ylfluorenyl)zirconium dichloride,
di(p-tert-butylpheyl)methylene(cyclopentadienyl)(3,6-di-tert-but
ylfluorenyl)zirconium dichloride,
di(4-biphenyl)methylene(cyclopentadienyl)(fluorenyl)zirconium
15 dichloride,
di(4-biphenyl)methylene(cyclopentadienyl)(2,7-di-tert-bt'utylfluor
enyl)zirconium dichloride,
di(4-biphenyl)methylene(cyclopentadienyl)(2,7-dimethylfluorenyl)
zirconium dichloride,
20 di(4-biphenyl)methylene(cyclopentadienyl)(3,6-di-tert-butylfluor
enyl)zirconium dichloride,
cyclopentylidene(cyclopentadienyl)(2,7-di-tent-butylfluorenyl)zi
rconium dichloride,
cyclohexylidene(cyclopentadienyl)(2,7-di-tert-butylfluorenyl)zir
SF-2368
32
conium dichloride,
adamantylidene(cyclopentadienyl)(2,7-di-tert-butylfluorenyl)zirc
onium dichloride,
monophenylmonomethylmethylene(cyclopentadienyl)(2,7-di-tert-buty
lfluorenyl)zirconium dichloride,
dimethylmethylene(cyclopentadienyl)(2,7-di-tert-butylfluorenyl)z
irconium dichloride,
diphenylmethylene(cyclopentadienyl)(2,7-di-tert-butylfluorenyl)z
irconium dichloride,
di(p-tolyl)methylene(cyclopentadienyl)(2,7-di-tert-butylfluoreny
1)zirconium dichloride,
diethylmethylene(cyclopentadienyl)(2,7-di-tert-butylfluorenyl)zi
rconium dichloride,
cyclopentylidene(cyclopentadienyl)(3,6-di-tert-butylfluorenyl)zi
rconium dichloride,
cyclohexylidene(cyclopentadienyl)(3,6-di-tert-butylfluos:enyl)zir
conium dichloride,
adamantylidene(cyclopentadienyl)(3,6-di-tert-butylfluorenyl)zirc
onium dichloride,
monophenylmonomethylmethylene(cyclopentadienyl)(3,6-di-tert-buty
lfluorenyl)zirconium dichloride,
dimethylmethylene(cyclopentadienyl)(3,6-di-tert-butylfluorenyl)z
irconium dichloride,
diphenylmethylene(cyclopentadienyl)(3,6-di-tert-butylfluorenyl)z
SF-2368
33
irconium dichloride,
di(p-tolyl)methylene.(cyclopentadienyl)(3,6-di-tert-butylfluoreny
1)zirconium dichloride,
diethylmethylene(cyclopentadienyl)(3,6-di-tert-butylfluorenyl)zi
5 rconium dichloride,
cyclopentylidene(cyclopentadienyl)(octamethyloctahydrodibenzoflu
orenyl)zirconium dichloride,
cyclohexylidene(cyclopentadienyl)(octamethyloctahydrodibenzofluo
renyl)zirconium dichloride,
10 adamantylidene(cyclopentadienyl)(octamethyloctahydrodibenzofluor
enyl)zirconium dichloride,
monophenylmonomethylmethylene(cyclopentadienyl)(octamethyloctahy
drodibenzofluorenyl)zirconium dichloride,
dimethylmethylene(cyclopentadienyl)(octamethyloctahydrodibenzofl
15 uorenyl)zirconium dichloride,
diphenylmethylene(cyclopentadienyl)(octamethyloctahydrodibenzofl
uorenyl)zirconium dichloride,
di(p-tolyl)methylene(cyclopentadienyl)(octamethyloctahydrodibenz
ofluorenyl)zirconium dichloride,
20 diethylmethylene(cyclopentadienyl)(octamethyloctahydrodibenzoflu
orenyl)zirconium dichloride,
cyclopentylidene(cyclopentadienyl)(octamethyltetrahydrodicyclope
ntafluorenyl)zirconium dichloride,
cyclohexylidene(cyclopentadienyl)(octamethyltetrahydrodicyclopen
SF-2368
34
tafluorenyl)zirconium dichloride,
adamantylidene(cyclopentadienyl)(octamethyltetrahydrodicyclopent
afluorenyl)zirconium dichloride,
5 monophenylmonomethylmethylene(cyclopentadienyl.)(octamethyltetrah
ydrodicyclopentafluorenyl)zirconium dichloride,
dimethylmethylene(cyclopentadienyl)(octamethyltetrahydrodicyclop
entafluorenyl)zirconium dichloride,
diphehylmethylene(cyclopentadienyl)(octamethyltetrahydrodicyclop
10 entafluorenyl)zirconium dichloride,
di(p-tolyl)methylene(cyclopentadienyl)(octamethyltetrahydrodicyc
lopentafluorenyl)zirconium dichloride,
diethylmethylene(cyclopentadienyl)(octamethyltetrahydrodicyclope
ntafluorenyl)zirconium dichloride,
15 cyclopentylidene(cyclopentadienyl)(dibenzofluorenyl)zirconium
dichloride,
cyclohexylidene(cyclopentadienyl)(dibenzofluorenyl)zirconium
dichloride,
adamantylidene(cyclopentadienyl)(dibenzofluorenyl)zirconium
20 dichloride,
monophenylmonomethylmethylene(cyclopentadienyl)(dibenzofluorenyl
)zirconium dichloride,
dimethylmethylene(cyclopentadienyl)(dibenzofluorenyl)zirconium
dichloride,
SF-2368
35
diphenylmethylene(cyclopentadienyl)(dibenzofluorenyl)zirconium
dichloride,
di(p-tolyl)methylene(cyclopentadienyl)(dibenzofluorenyl)zirconiu
m dichloride,
5 diethylmethylene(cyclopentadienyl)(dibenzofluorenyl)zirconium
dichloride, ethylene(cyclopentadienyl)(fluorenyl)zirconium
dichloride,
ethylene(cyclopen.tadienyl)(2,7-di-tert-butylfl.uorenyl)zirconium
dichloride,
10 ethylene(cyclopentadienyl)(3,6-di-tert-butylfluorenyl)zirconium
dichloride,
ethylene(cyclopentadienyl)(octamethyltetrahydrodicyclopentafluor
enyl)zirconium dichloride,
ethylene(cyclopentadienyl)(octamethyloctahydrodibenzofluorenyl)z
15 irconium dichloride,
propylene(cyclopentadienyl)(fluorenyl)zirconium dichloride,
propylene(cyclopentadienyl)(2,7-di-tert-butylfluorenyl)zirconium
dichloride,
propylene(cyclopentadienyl)(3,6-di-tert-butylfluorenyl)zirconium
20 dichloride,
propylene(cyclopentadienyl)(octamethyltetrahydrodicyclopentafluo
renyl)zirconium dichloride,
propylene(cyclopentadienyl)(octamethyloctahydrodibenzofluorenyl)
zirconium dichloride,
'-2368
36
ethyl)(p-tolyl)methylene(cyclopentadienyl)(octamethyloctahydro
benzofluorenyl)zirconium dichloride,
Methyl)(phenyl)methylene(cyclopentadienyl)(octamethyloctahydrod
eenzofluorenyl)zirconium dichloride,
Lethyl)(p-tolyl)methylene(cyclopentadienyl)(2,7-di-tert-butylfl
renyl)zirconium dichloride,
iethyl)(phenyl)methylene(cyclopentadienyl)(2,7-di-tert-butylflu
'enyl)zirconium dichloride,
iethyl)(p-tolyl)methylene(cyclopentadienyl)(3,6-di-tert-butylf1
)renyl)zirconium dichloride,
eethyl)(phenyl)methylene(cyclopentadienyl)(3,6-di-tert-butylflu
;enyl)zirconium dichloride,
aethyl)(benzyl)methylene(cyclopentadienyl)(3,6-di-tert-butylflu
;enyl)zirconium dichloride,
aethyl)(benzyl)methylene(cyclopentadienyl)(3,6-di-tert-butylflu
°enyl)zirconium dichloride,
nethyl)(benzyl)methylene(cyclopentadienyl)(2,7-di-tert-butylflu
=enyl)zirconium dichloride,
nethyl)(benzyl)methylene(cyclopentadienyl)(2,7-di-tert-butylflu
^enyl)zirconium dichloride,
nethyl)(benzyl)methylene(cyclopentadienyl)(octamethyloctahydrod
Denzofluorenyl)zirconium dichloride, and
nethyl)(benzyl)methylene(cyclopentadienyl)(octamethyloctahydrod
Denzofluorenyl)zirconium dichloride.
SF-2368
[0062]
[0063]
(5)
(6)
(7)
38
SF-2368
(8)
[0065]
[0066]
39
5 In the polymerization examples of the present invention, the
compound (6) is described as
(methyl)(p-tolyl)methylene(cyclopentadienyl)(octamethyloctahydro
dibenzofluorenyl)zirconium dichloride.
[0067]
10 The structure of the transition metal compound obtained is
determined by 270 MHz 1H-NMR (GSH-270 of JEOL Ltd.) and FD-mass
spectrometry (SX-102A of JEOL Ltd.).
[0068]
SF-2368
(8)
[0065]
(9)
[0066]
39
5 In the polymerization examples of the present invention, the
compound (6) is described as
(methyl)(p-tolyl)methylene(cyclopentadienyl)(octamethyloctahydro
dibenzofluorenyl)zirconium dichloride.
[0067]
10 The structure of the transition metal compound obtained is
determined by 270 MHz 1H-NMR (GSH-270 of JEOL Ltd.) and FD-mass
spectrometry (SX-102A of JEOL Ltd.).
[0068]
SF-2368
42
wherein Ra and Rb may be the same as or different from each other and
are each a hydrocarbon group of 1 to 15 carbon atoms, preferably 1
to 4 carbon atoms, and m is preferably a number of 1.5<-m<_3.
RamAlX23-m (14)
5 wherein Ra is a hydrocarbon group of 1 to 15 carbon atoms, preferably
1 to 4 carbon atoms, X2 is a halogen atom, and m is preferably a number
of 010
101
Ex. 2
45.
44. 2
10. 3
33
326
low
>10
Ex. 3
49. 7
40. 0
10. 3
2. 7
33
329
low
9. 8
>10
Ex. 4
45. 4
44. 2
10. 4
44
328
medium
>10
SF-2368
[0227]
Table 2
102
I
Comp. Ex. 1 Comp. Ex. 2 Comp. Ex. 3 Comp Ex. 4 Comp. Ex. 5
Content of PAO (i) (% by mass) 32. 3 23. 6 34. 0 51. 2 33. 2
Content of polymer (i) (% by mass) 57. 1 66. 1 55. 7 38. 5 56. 5
Content of ester (% by mass) 10. 6 10. 3 10. 3 10. 3 10. 3
Content of extreme pressure agent (% by mass) 6. 0 2. 7 2. 7 2. 7 2. 7
Content of boron (ppm) 76 33 33 33 < 1
40°C Dynamic viscosity (mm2/s) 326 315 320 31 9 325
-30°C Viscosity (mPa-s) high medium low low medium
Shear stability (dynamic viscosity decrease ratio, %) 2, 3 1 0. 4 17. 9 51 2. 3
Micropitting failure load stage > 10 > 1 0 > 1 0 > 1 0 8
SF-2368
103
[Q228]
Polymerization Examples 1 to 3 are excellent in viscosity index,
namely, temperature viscosity properties, as comparedwith the polymer
using a monomer of 6 carbon atoms, i.e., 1-hexene, said polymer being
5 shown in Polymerization Example 4. Accordingly, it is apparent that
the low-temperature viscosity properties of the lubricating oil
composition of the present invention are superior to those of the
lubricating oil composition containing a polymer using 1-hexene as
a monomer.
10 [0229]
Examples 1 to 4 (Table 1) are excellent in -30°C viscosity as
compared with Comparative Example 1 (Table 2) having a boron content
of more than 75 ppm.
[0230]
15 Further, Examples 1 to 4 (Table 1) are excellent in shear
stability as compared with Comparative Examples 2 to 4 (Table 2) in
each of which a polymer using 1-decene as a monomer is contained in
the lubricating oil composition.
[0231]
20 Furthermore, Examples 1 to 4 (Table 1) are excellent in
anti-micropitting performance as compared with Comparative Example
5 (Table 2) having a low boron content.
[Description of Reference Signs]
[0232]
5
10
15
SF-2368
104
1:, rotor nose
2: encasing opening
3: roller bearing
4: rotor carrier
5: azimuth bearing
8: tow bin
9: driving stage
10: driven stage
11: generator
12: sun gear
13: hollow gear
14: hollow gear
15: power transmission device casing
16: planetary gear carrier
17: vibration damping device
18: fixed rail
SF-2368
105
Claims
[Claim 1]
A lubricating oil composition comprising the following (i) to
(iii) , having a kinematic viscosity at 40°C of not less than 30 mm2/s
5 but not more than 750 mmZ/s and containing boron atoms in an amount
of not less than 5 ppm but not more than 75 ppm,
(i) 90to10%bymassofa (co)polymerhavingakinematicviscosity
at 100°C of not more than 45 mm2/s and having an acid value of less
than 0.1 mgKOH/g, not less than 60% by mol of its constituent units
10 being derived from 1-decene,
(ii) 5to85%bymassofa (co)polymerhavingakinematicviscosity
at 100°C of not less than 35 mm2/s but not more than 1,500 mm2/s and
having a molecular weight distribution, as measured by gel permeation
chromatography, of not more than 1.8, not less than 90% by mol of
15 its constituent units being derived from 1-octene, and
(iii) 5 to 15% by mass of a fatty acid ester having a kinematic
viscosity at 100°C of not more than 20 mm 2/s,
with the proviso that the total amount of (i) to (iii) is 100%
by,mass.
20 [Claim 2]
The lubricating oil composition as claimed in claim 1, which
further comprises one or more kinds of extreme pressure agents.
[Claim 3]
The lubricating oil composition as claimed in claim 1 or 2,
SF-2368
106
wherein the kinematic viscosity of the lubricating oil composition
at 40°C is not less than 190 mm2/s but not more than 750 mm2/s.
[Claim 4]
The lubricating oil composition as claimed in any one of claims
5 1 to 3, wherein the kinematic viscosity of the lubricating oil
composition at 40°C is not less than 288 mm2/s but not more than 352
mm2/s, and a kinematic viscosity decrease ratio of the lubricating
oil composition at 40°C after a KRL shear stability test, as measured
in accordance with DIN 52350-6, is less than 10%.
10 [Claim 5]
The lubricating oil composition as claimed in any one of claims
1 to 4, wherein the kinematic viscosity of the (co)polymer (ii) at
100°C is not less than 150 mm2/s but not more than 1,200 mmZ/s.
[Claim 6]
15 The lubricating oil composition as claimed in any one of claims
1 to 5, wherein the kinematic viscosity of the (co)polymer
comprising 1-decene at 100°C is not more than 11 mm2/s.
e
[Claim 7]
(i)
A gear for a wind power generator, which is filled with the
20 lubricating oil composition as claimed in any one of claims 1 to 6.