Abstract: [Problem] To provide a lubricating oil composition for internal combustion engines, which is capable of maintaining a high HTHS viscosity with low viscosity, while exhibiting excellent stability of thermal oxidation resistance. [Solution] A lubricating oil composition for internal combustion engines, which contains a lubricant base oil and 3% by mass or more but less than 40% by mass of a liquid random copolymer of ethylene and an a-olefin, said random copolymer being produced using a specific catalyst, and which is configured such that: the kinematic viscosity at 100°C is 6.9 mm2/s or more but less than 12.5 mm2/s; and the lubricant base oil is composed of a mineral oil that has a kinematic viscosity at 100°C of 2-7 mm2/s, a viscosity index of 105 or more and a pour point of -10°C or less and/or a synthetic oil that has a kinematic viscosity at 100°C of 1-7 mm2/s, a viscosity index of 120 or more and a pour point of -30°C or less.
[0001]The present invention relates to a lubricating oil 10 composition for internal combustion engines and a method for producing the same.
Background Art [0002]
15 Petroleum products generally have the so-called
viscosity temperature dependency, in which viscosity varies greatly with temperature change. For example, in lubricating oil and the like, which is used in automobiles etc., a small viscosity temperature dependency is preferred. Thus, in
20 lubricating oil, certain types of polymers soluble in lubricating oil bases have been utilized as viscosity modifying agents (also called viscosity index improving agents), with the objective of reducing the viscosity temperature dependency. In recent years, OCPs (olefin
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copolymers) have been widely utilized as such viscosity modifying agents, and there have been a variety of improvements to OCP in order to further improve the performance of lubricating oil, as exemplified in Patent 5 Literature 1. [0003]
Meanwhile, amidst the increased demands in recent years for the environmental burden to be reduced in automobiles, there is strong demand for improvements in the fuel
10 consumption of automobiles. Fuel consumption improvement technology of engine oil is one of such countermeasures, where the lowering of the viscosity of engine oil has been in progress, with the objective of reducing torque by the lowered viscosity. However, an increased risk of metal
15 contact has been indicated under the reduced lubricity in
conjunction with the lowered viscosity of engine oil; namely under the high shear conditions of the engine oil. Therefore, the lower limit of the high shear viscosity at 150°C (High Temperature High Shear viscosity; HTHS viscosity) as measured
20 by the method described in ASTM D4683, has been established
in the engine oil viscosity standards by the SAE (Society of
Automotive Engineers) as shown in Table 1.
[0004]
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Viscosity modifying agents are utilized in engine oil so that the lubricating oil maintains an optimal viscosity at high temperatures. However, the molecular weight of general viscosity index improving agents is comparatively high, and 5 the molecular orientation of the viscosity modifying agent occurs due to shear stress, which tends to cause viscosity reduction of the lubricating oil. Therefore, there was a problem in that the kinematic viscosity at 100°C of the engine oil per se needed to be raised when utilizing high
10 molecular weight viscosity modifying agents, because of the rise in HTHS viscosity. [0005]
Meanwhile, even though viscosity reduction due to shearing can be suppressed in low molecular weight viscosity
15 modifying agents, the viscosity index improvement performance worsens, and thus, low-temperature viscosity properties are poor compared to the case of utilizing high molecular weight viscosity modifying agents, and hence it was difficult to realize a multi-grade viscosity modifying agent.
20 [0006]
Patent Literature 2 discloses a lubricating oil composition containing a specific lubricant base oil and a specific ethylene-α-olefin copolymer, which is capable of
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maintaining a high HTHS viscosity with low viscosity, and which is suitably applicable to internal combustion engines. [0007]
Moreover, Patent Literature 3 describes a method for 5 producing a liquid random copolymer of ethylene and α-olefin, wherein further described is that this copolymer is useful as a lubricating oil. [0008] Table 1
Viscosity standard *1 CCS Viscosity *2 MR viscosity *3 Kinematic viscosity at 100°C *4 HTHS viscosity *5
Measured temperature Upper limit viscosity Measured temperature Upper limit viscosity Lower limit viscosity Upper limit viscosity Lower limit viscosity
°C mPa∙s °C mPa∙s mm2/s mm2/s mPa∙s
0 W -35 6,200 -40 60,000 3.8
5 W -30 6,600 -35 60,000 3.8
10 W -25 7,000 -30 60,000 4.1
20 6.9 < 9.3 2.6
30
Not pre scribed
9.3 < 12.5 2.9
10 *1: Gear oils which satisfy the viscosity standards in the Table are described as multi-grade gear oil with both viscosity standards. For example, the description 0W-20 is indicated when the standards 0 W and 20 in the table are satisfied. *2: Cold Cranking Simulator viscosity, measured in accordance with ASTM D5293 *3: Mini Rotary viscosity, measured in accordance with ASTM D4684
15 *4: Measured in accordance with ASTM D445
*5: Measured in accordance with ASTM D4683
Citation List
Patent Literature
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[0009]
Patent Literature 1: WO 00/034420 A1
Patent Literature 2: JP 2016-098341 A
Patent Literature 3: EP 2921509 A1 5
Summary of Invention
Technical Problem
[0010]
However, there was further room for improvement in 10 conventional lubricating oil compositions, from the
perspective of providing a lubricating oil composition for
internal combustion engines, which is capable of maintaining
a high HTHS viscosity with low viscosity, and further has
excellent thermal and oxidation stability. 15
Solution to Problem
[0011]
The present inventors keenly investigated the
development of a lubricating oil composition having excellent 20 performance, and as a result, discovered that the
aforementioned problem can be solved with a lubricating oil
composition which contains, with a specific lubricant base
oil, an ethylene-α-olefin copolymer prepared by means of a
specific catalyst, and satisfies specific conditions, thus
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arriving at the perfection of the present invention. The present invention specifically mentions the below aspect. [0012]
[1] 5 A lubricating oil composition for internal combustion
engines, comprising a lubricant base oil, and 3% by mass or
more, but less than 40% by mass of a liquid random copolymer
(C) of ethylene and α-olefin, the liquid random copolymer (C)
being prepared by the below method (α), the lubricating oil 10 composition having a kinematic viscosity at 100°C of 6.9
mm2/s or more, but less than 12.5 mm2/s,
wherein the lubricant base oil consists of a mineral
oil (A) having the properties of the below (A1) to (A3),
and/or a synthetic oil (B) having the properties of the below 15 (B1) to (B3).
(A1) The mineral oil has a kinematic viscosity at 100°C of 2
to 7 mm2/s.
(A2) The mineral oil has a viscosity index of 105 or more.
(A3) The mineral oil has a pour point of -10°C or lower. 20 (B1) The synthetic oil has a kinematic viscosity at 100°C of
1 to 7 mm2/s.
(B2) The synthetic oil has a viscosity index of 120 or more.
(B3) The synthetic oil has a pour point of -30°C or lower.
(Method (α))
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A method (α) for preparing a liquid random copolymer of ethylene and α-olefin, comprising a step of carrying out solution polymerization of ethylene and α-olefin having 3 to 20 carbon atoms, under a catalyst system comprising 5 (a) a bridged metallocene compound represented by the following Formula 1, and
(b) at least one compound selected from a group consisting of (i) an organoaluminum oxy-compound, and (ii) a compound which reacts with the bridged 10 metallocene compound to form an ion pair.
[0013]
Ry R5 ■■• (Formula 1)
[In Formula 1, R1, R2, R3, R4, R5, R8, R9 and R12 are respectively and independently hydrogen atom, hydrocarbon
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group or silicon-containing hydrocarbon group, and adjoining groups are optionally connected to each other to form a ring structure,
R6 and R11, being the same, are hydrogen atom, 5 hydrocarbon group or silicon-containing hydrocarbon group,
R7 and R10, being the same, are hydrogen atom, hydrocarbon group or silicon-containing hydrocarbon group,
R6 and R7 are optionally connected to hydrocarbon having
2 to 3 carbon atoms to form a ring structure,
10 R11 and R10 are optionally connected to hydrocarbon
having 2 to 3 carbon atoms to form a ring structure,
R6, R7, R10 and R11 are not hydrogen atom at the same time;
Y is a carbon atom or silicon atom;
15 R13 and R14 are independently aryl group;
M is Ti, Zr or Hf;
Q is independently halogen, hydrocarbon group, an
anionic ligand or a neutral ligand which can be coordinated
to a lone pair of electrons; and
20 j is an integer of 1 to 4.]
[2]
The lubricating oil composition for internal combustion engines of the aforementioned [1], wherein in the metallocene compound represented by the above Formula 1, at least one
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among substituents (R1, R2, R3 and R4) bonded to a
cyclopentadienyl group is a hydrocarbon group having 4 or
more carbon atoms.
[0014] 5 [3]
The lubricating oil composition for internal combustion
engines of the aforementioned [1] or [2], wherein R6 and R11,
being the same, are hydrocarbon groups having 1 to 20 carbon
atoms. 10 [0015]
[4]
The lubricating oil composition for internal combustion
engines of any of the aforementioned [1] to [3], wherein in
the metallocene compound represented by the above Formula 1, 15 substituent (R2 or R3) bonded to the 3-position of the
cyclopentadienyl group is a hydrocarbon group.
[0016]
[5]
The lubricating oil composition for internal combustion 20 engines of the aforementioned [4], wherein in the metallocene
compound represented by the above Formula 1, the hydrocarbon
group (R2 or R3) bonded to the 3-position of the
cyclopentadienyl group is an n-butyl group.
[0017]
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[6]
The lubricating oil composition for internal combustion engines of any of the aforementioned [1] to [5], wherein in the metallocene compound represented by the above Formula 1, 5 substituents (R6 and R11) bonded to the 2-position and 7-position of the fluorenyl group are all tert-butyl groups. [0018] [7]
The lubricating oil composition for internal combustion 10 engines of any of the aforementioned [1] to [6], wherein the compound which reacts with the bridged metallocene compound to form an ion pair is a compound represented by the following Formula 6. [0019]
*e Rf—B—Rh
R ■■■ (Formula 6) 15
[In Formula 6, Re+ is H+, a carbenium cation, an oxonium cation, an ammonium cation, a phosphonium cation, a cycloheptyltrienyl cation, or a ferrocenium cation having a transition metal, and Rf to Ri each is independently a 20 hydrocarbon group having 1 to 20 carbon atoms.] [8]
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The lubricating oil composition for internal combustion engines of the aforementioned [7], wherein the ammonium cation is a dimethylanilinium cation. [0020] 5 [9]
The lubricating oil composition for internal combustion engines of the aforementioned [7] or [8], wherein the catalyst system further comprises an organoaluminum compound selected from a group consisting of trimethyl aluminum and 10 triisobutyl aluminum. [0021] [10]
The lubricating oil composition for internal combustion engines of any of the aforementioned [1] to [9], wherein the 15 α-olefin of the liquid random copolymer (C) is propylene. [0022]
[11]
A lubricating oil composition for internal combustion engines, comprising a lubricant base oil, and 3% by mass or 20 more, but less than 40% by mass of a liquid random copolymer of ethylene and α-olefin, the liquid random copolymer having the properties of the below (C1) to (C5), the lubricating oil composition having a kinematic viscosity at 100°C of 6.9 mm2/s or more, but less than 12.5 mm2/s,
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wherein the lubricant base oil consists of a mineral
oil (A) having the properties of the below (A1) to (A3),
and/or a synthetic oil (B) having the properties of the below
(B1) to (B3). 5 (A1) The mineral oil has a kinematic viscosity at 100°C of 2
to 7 mm2/s.
(A2) The mineral oil has a viscosity index of 105 or more.
(A3) The mineral oil has a pour point of -10°C or lower.
(B1) The synthetic oil has a kinematic viscosity at 100°C of 10 1 to 7 mm2/s.
(B2) The synthetic oil has a viscosity index of 120 or more.
(B3) The synthetic oil has a pour point of -30°C or lower.
(C1) The liquid random copolymer comprises 40 to 60 mol% of
ethylene units and 60 to 40 mol% of α-olefin units having 3 15 to 20 carbon atoms.
(C2) The liquid random copolymer has a number average
molecular weight (Mn) of 500 to 10,000 and a molecular weight
distribution (Mw/Mn, Mw is the weight average molecular
weight) of 3 or less, as measured by Gel Permeation 20 Chromatography (GPC).
(C3) The liquid random copolymer has a kinematic viscosity at
100°C of 30 to 5,000 mm2/s.
(C4) The liquid random copolymer has a pour point of 30
to -45°C.
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(C5) The liquid random copolymer has a Bromine Number of 0.1
g / 100 g or less.
[12]
The lubricating oil composition for internal combustion 5 engines of any of the aforementioned [1] to [11], wherein the
synthetic oil (B) contains an ester, and a synthetic oil
other than esters.
[0023]
[13]
10 A method for producing a lubricating oil composition
for internal combustion engines, comprising the steps of:
preparing a liquid random copolymer (C) of ethylene and
α-olefin by the following method (α); and
preparing a lubricating oil composition for internal 15 combustion engines by mixing a lubricant base oil and the
liquid random copolymer (C) of an amount of 3% by mass or
more, but less than 40% by mass in the lubricating oil
composition, the composition having a kinematic viscosity at
100°C of 6.9 mm2/s or more, but less than 12.5 mm2/s,
20 wherein the lubricant base oil consists of a mineral
oil (A) having the properties of the below (A1) to (A3),
and/or a synthetic oil (B) having the properties of the below
(B1) to (B3).
(A1) The mineral oil has a kinematic viscosity at 100°C of 2
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to 7 mm2/s.
(A2) The mineral oil has a viscosity index of 105 or more. (A3) The mineral oil has a pour point of -10°C or lower. (B1) The synthetic oil has a kinematic viscosity at 100°C of 5 1 to 7 mm2/s.
(B2) The synthetic oil has a viscosity index of 120 or more. (B3) The synthetic oil has a pour point of -30°C or lower. (Method (α))
A method (α) for preparing a liquid random copolymer of 10 ethylene and α-olefin, comprising a step of carrying out
solution polymerization of ethylene and α-olefin having 3 to 20 carbon atoms, under a catalyst system comprising (a) a bridged metallocene compound represented by the following Formula 1, and 15 (b) at least one compound selected from a group consisting of (i) an organoaluminum oxy-compound, and (ii) a compound which reacts with the bridged metallocene compound to form an ion pair. [0024]
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(Formula 1)
[In Formula 1, R1, R2, R3, R4, R5, R8, R9 and R12 are respectively and independently hydrogen atom, hydrocarbon group or silicon-containing hydrocarbon group, and adjoining 5 groups are optionally connected to each other to form a ring structure,
R6 and R11, being the same, are hydrogen atom, hydrocarbon group or silicon-containing hydrocarbon group,
R7 and R10, being the same, are hydrogen atom, 10 hydrocarbon group or silicon-containing hydrocarbon group,
R6 and R7 are optionally connected to hydrocarbon having 2 to 3 carbon atoms to form a ring structure,
R11 and R10 are optionally connected to hydrocarbon having 2 to 3 carbon atoms to form a ring structure,
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R6, R7, R10 and R11 are not hydrogen atom at the same time;
Y is a carbon atom or silicon atom;
R13 and R14 are independently aryl group;
5 M is Ti, Zr or Hf;
Q is independently halogen, hydrocarbon group, an anionic ligand or a neutral ligand which can be coordinated to a lone pair of electrons; and
j is an integer of 1 to 4.] 10
Advantageous Effects of Invention [0025]
The lubricating oil composition of the present invention is capable of maintaining a high HTHS viscosity, 15 contributes to better fuel efficiency of internal combustion engine oil due to low kinematic viscosity at 100°C, and further has excellent thermal and oxidation stability.
Description of Embodiments 20 [0026]
The lubricating oil composition for internal combustion engines according to the present invention (hereinafter, also referred to merely as “lubricating oil composition”) will be explained in detail below.
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[0027]
The lubricating oil composition for internal combustion engines according to the present invention comprises a lubricant base oil, and 3% by mass or more, but less than 40% 5 by mass of a liquid random copolymer (C) of ethylene and α-olefin prepared by method (α) (may also be described in the present specification as “ethylene-α-olefin copolymer (C)”), the lubricating oil composition having a kinematic viscosity at 100°C of 6.9 mm2/s or more, but less than 12.5 mm2/s, where
10 the lubricant base oil consists of a mineral oil (A) and/or synthetic oil (B). [0028] < Lubricant base oil >
In the lubricant base oil used in the present
15 invention, performance and quality such as viscosity
properties, heat resistance and oxidation stability, will differ depending on the producing and refining processes etc. of the lubricant base oil. The API (American Petroleum Institute) categorizes lubricant base oil into five types:
20 Group I, II, III, IV and V. These API categories are defined in the API Publication 1509, 15th Edition, Appendix E, April 2002, and are as shown in Table 2.
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[0029] Table 2
Group Type Viscosity index *1 Saturated
hydrocarbon
portion *2 (vol%) Sulfur portion *3 (% by weight)
I Mineral oil 80 to 120 < 90 > 0.03
II Mineral oil 80 to 120 ≥ 90 ≤ 0.03
III Mineral oil ≥ 120 ≥ 90 ≤ 0.03
IV poly-a-olefin
V Lubricant base material other than the aforementioned
*1: Measured in accordance with ASTM D445 (JIS K2283) *2: Measured in accordance with ASTM D3238
5 *3: Measured in accordance with ASTM D4294 (JIS K2541)
*4: Mineral oils whose saturated hydrocarbon portion is less than 90 vol% and sulfur portion is less than 0.03% by weight, or whose saturated hydrocarbon portion is 90 vol% or more and sulfur portion exceeds 0.03% by weight, are included in Group I.
10
< (A) Mineral oil >
The mineral oil (A) has the properties of (A1) to (A3) below. The mineral oil (A) in the present invention is ascribed to Groups I to III of the aforementioned API
15 categories. [0030]
(A1) The mineral oil has a kinematic viscosity at 100°C of 2 to 7 mm2/s
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The value of this kinematic viscosity is that as measured in accordance with the method described in JIS K2283. The kinematic viscosity at 100°C of mineral oil (A) is 2 to 7 mm2/s, preferably 2.5 to 7.0 mm2/s, and more preferably 5 3.5 to 6.5 mm2/s. With a kinematic viscosity at 100°C in this range, the lubricating oil composition of the present invention is excellent in terms of volatility and temperature viscosity properties. [0031]
10 (A2) The mineral oil has a viscosity index of 105 or more
The value of this viscosity index is that as measured in accordance with the method described in JIS K2283. The viscosity index of mineral oil (A) is 105 or more, preferably 115 or more, and more preferably 120 or more. With a
15 viscosity index in this range, the lubricating oil composition of the present invention has excellent temperature viscosity properties. [0032] (A3) The mineral oil has a pour point of -10°C or lower
20 The value of this pour point is that as measured in
accordance with the method described in ASTM D97. The pour point of mineral oil (A) is -10°C or lower, and
preferably -12°C or lower. With a pour point in this range, the lubricating oil composition of the present invention has
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excellent low-temperature viscosity properties, when using
the mineral oil (A) together with a pour point lowering
agent.
[0033]
5 The quality of the mineral oil is as mentioned above,
where the aforementioned respective qualities of mineral oil are obtainable depending on the refining method.
Exemplifications of the mineral oil (A) specifically include: a lubricant base oil, in which a lubricating oil fraction
10 obtained by reduced pressure distillation of an atmospheric residue which is obtainable by the atmospheric distillation of crude oil, is refined by one or more treatments such as solvent deasphalting, solvent extraction, hydrocracking, solvent dewaxing, hydrorefining; or a lubricant base oil of
15 wax isomerized mineral oil. [0034]
Moreover, a Gas-to-Liquid (GTL) base oil obtained by the Fisher-Tropsch method is a base oil which can also be suitably utilized as Group III mineral oil. Such GTL base oil
20 is also handled as Group III+ lubricant base oil, which are described e.g. in the following Patent Literatures: EP0776959, EP0668342, WO97/21788, WO00/15736, WO00/14188, WO00/14187, WO00/14183, WO00/14179, WO00/08115, WO99/41332, EP1029029, WO01/18156 and WO01/57166.
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[0035]
In the lubricating oil composition of the present
invention, the mineral oil (A) may be used alone as a
lubricant base oil, or any mixture etc. of two or more 5 lubricating oils selected from the synthetic oil (B) and the
mineral oil (A) may be used as a lubricant base oil.
[0036]
< (B) Synthetic oil >
The synthetic oil (B) has the characteristics of (B1) 10 to (B3) below. The synthetic oil (B) in the present invention
is ascribed to Group IV or Group V in the aforementioned API
categories.
[0037]
(B1) The synthetic oil has a kinematic viscosity at 100°C of 15 1 to 7 mm2/s
The value of this kinematic viscosity is that as
measured in accordance with the method described in JIS
K2283. The kinematic viscosity at 100°C of synthetic oil (B)
is 1 to 7 mm2/s, preferably 2.0 to 7.0 mm2/s, and more 20 preferably 3.5 to 6.0 mm2/s. With a kinematic viscosity at
100°C in this range, the lubricating oil composition of the
present invention is excellent in terms of volatility and
temperature viscosity properties.
[0038]
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(B2) The synthetic oil has a viscosity index of 120 or more The value of this viscosity index is that as measured in accordance with the method described in JIS K2283. The viscosity index of synthetic oil (B) is 120 or more, and 5 preferably 123 or more. With a viscosity index in this range, the lubricating oil composition of the present invention has excellent temperature viscosity properties. [0039] (B3) The synthetic oil has a pour point of -30°C or lower
10 The value of this pour point is that as measured in accordance with the method described in ASTM D97. The pour point of synthetic oil (B) is -30°C or lower, preferably -40°C or lower, more preferably -50°C or lower, and furthermore preferably -60°C or lower. With a pour point
15 in this range, the lubricating oil composition of the present invention has excellent low-temperature viscosity properties. [0040]
Poly-α-olefins, which are ascribed to Group IV, can be obtained by oligomerizing higher α-olefins with an acid
20 catalyst, as described in e.g. US Patent 3,780,128, US Patent 4,032,591, and JP H01-163136 A. Of these, a low molecular weight oligomer of at least one olefin selected from an olefin having 8 or more carbon atoms can be utilized as the poly-α-olefin. If utilizing a poly-α-olefin as the lubricant
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base oil, a lubricating oil composition having remarkably excellent temperature viscosity properties, low-temperature viscosity properties, as well as heat resistance is obtainable. 5 [0041]
Poly-α-olefins are also industrially available, where those with a kinematic viscosity at 100°C of 2 mm2/s to 6 mm2/s are commercially available. Examples include the NEXBASE 2000 series (made by NESTE), Spectrasyn (made by
10 ExxonMobil Chemical), Durasyn (made by INEOS Oligomers), and Synfluid (made by Chevron Phillips Chemical). [0042]
As the synthetic oil ascribed to Group V, examples include alkyl benzenes, alkyl naphthalenes, isobutene
15 oligomers and hydrides thereof, paraffins, polyoxy alkylene glycol, dialkyl diphenylether, polyphenylether, and esters. [0043]
Most of the alkyl benzenes and alkyl naphthalenes are usually dialkyl benzene or dialkyl naphthalene whose alkyl
20 chain length has 6 to 14 carbon atoms, where such alkyl
benzenes or alkyl naphthalenes are produced by the Friedel– Crafts alkylation reaction of benzene or naphthalene with olefin. In the production of alkyl benzenes or alkyl naphthalenes, the alkylated olefin to be utilized may be a
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linear or branched olefin, or may be a combination of these.
These production processes are described in e.g. US Patent
3,909,432.
[0044]
5 Moreover, as the ester, fatty acid esters are preferred
from the perspective of compatibility with the ethylene-α-olefin copolymer (C). [0045]
Although there are no particular limitations on the
10 fatty acid esters, examples include fatty acid esters
consisting of only carbon, oxygen or hydrogen as mentioned below, where the examples include monoesters prepared from a monobasic acid and alcohol; diesters prepared from dibasic acid and alcohol, or from a diol with a monobasic acid or an
15 acid mixture; or polyolesters prepared by reacting a
monobasic acid or an acid mixture with a diol, triol (e.g. trimethylolpropane), tetraol (e.g. pentaerythritol), hexol (e.g. dipentaerythritol) etc. Examples of these esters include ditridecyl glutarate, di-2-ethyl hexyl adipate,
20 diisodecyl adipate, ditridecyl adipate, di-2-ethyl hexyl
sebacate, tridecyl pelargonate, di-2-ethyl hexyl adipate, di-2-ethyl hexyl azelate, trimethylolpropane caprylate, trimethylolpropane pelargonate, trimethylolpropane triheptanoate, pentaerythritol-2-ethyl hexanoate,
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pentaerythritol pelargonate, and pentaerythritol
tetraheptanoate.
[0046]
From the perspective of the compatibility with the 5 ethylene-α-olefin copolymer (C), an alcohol having two or
more functional hydroxyl groups is preferred as the alcohol moiety constituting the ester, and a fatty acid having 8 or more carbon atoms is preferred as the fatty acid moiety. However, a fatty acid having 20 or fewer carbon atoms, which
10 is easily industrially available, is superior in terms of the manufacturing cost of the fatty acid. The effect of the present invention is also sufficiently exhibited with the use of one fatty acid constituting an ester, or with the use of a fatty acid ester prepared by means of two or more acid
15 mixtures. Examples of fatty acid esters more specifically
include a mixed triester of trimethylolpropane with lauric acid and stearic acid, and diisodecyl adipate, where these are preferable in terms of compatibility of saturated hydrocarbon components such as the ethylene-α-olefin
20 copolymer (C), with antioxidants, corrosion preventing
agents, anti-wear agents, friction modifying agents, pour point lowering agents, anti-rust agents and anti-foamers mentioned below and having a polar group. [0047]
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When utilizing a synthetic oil (B), particularly a poly-α-olefin as a lubricant base oil, it is preferable that the lubricating oil composition of the present invention contain a fatty acid ester in an amount of 5 to 20% by mass 5 with respect to 100% by mass of the entire weight of the
lubricating oil composition. By containing a fatty acid ester of 5% by mass or more, good compatibility is obtainable with the lubricating oil sealing material such as resins and elastomers inside the internal combustion engines and
10 industrial machinery of all types. Specifically, swelling of the lubricating oil sealing material can be suppressed. From the perspective of oxidation stability or heat resistance, the amount of ester is preferably 20% by mass or less. When mineral oil is contained in the lubricating oil composition,
15 a fatty acid ester is not necessarily required, because the mineral oil per se has a swelling suppression effect of the lubricating oil sealing agent. [0048] < (C) Ethylene-α-olefin copolymer >
20 The ethylene-α-olefin copolymer (C) is a liquid random copolymer (C) of ethylene and α-olefin prepared by the following method (α). (Method (α))
A method (α) for preparing a liquid random copolymer of
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ethylene and α-olefin, comprising a step of carrying out solution polymerization of ethylene and α-olefin having 3 to 20 carbon atoms, under a catalyst system containing
(a) a bridged metallocene compound represented by the 5 following Formula 1, and
(b) at least one compound selected from a group consisting of
(i) an organoaluminum oxy-compound, and (ii) a compound which reacts with the bridged metallocene compound to form an ion pair.
10 [0049]
Ry R5 ■■• (Formula 1)
[In Formula 1, R1, R2, R3, R4, R5, R8, R9 and R12 are respectively and independently hydrogen atom, hydrocarbon group or silicon-containing hydrocarbon group, and adjoining
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groups are optionally connected to each other to form a ring structure,
R6 and R11, being the same, are hydrogen atom,
hydrocarbon group or silicon-containing hydrocarbon group,
5 R7 and R10, being the same, are hydrogen atom,
hydrocarbon group or silicon-containing hydrocarbon group,
R6 and R7 are optionally connected to hydrocarbon having 2 to 3 carbon atoms to form a ring structure,
R11 and R10 are optionally connected to hydrocarbon 10 having 2 to 3 carbon atoms to form a ring structure,
R6, R7, R10 and R11 are not hydrogen atom at the same time;
Y is a carbon atom or silicon atom;
R13 and R14 are independently aryl group;
15 M is Ti, Zr or Hf;
Q is independently halogen, hydrocarbon group, an anionic ligand or a neutral ligand which can be coordinated to a lone pair of electrons; and
j is an integer of 1 to 4.]
20 Here, the hydrocarbon group has 1 to 20 carbon atoms,
preferably 1 to 15 atoms, and more preferably 4 to 10 carbon atoms, and means for example an alkyl group, aryl group etc. The aryl group has 6 to 20 carbon atoms, and preferably 6 to 15 carbon atoms.
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[0050]
Examples of the silicon-containing hydrocarbon group include an alkyl or aryl group having 3 to 20 carbon atoms which contains 1 to 4 silicon atoms, and in more detail 5 includes trimethylsilyl group, tert-butyldimethylsilyl group, triphenylsilyl group etc. [0051]
In the bridged metallocene compound represented by Formula 1, cyclopentadienyl group may be substituted or 10 unsubstituted. [0052]
In the bridged metallocene compound represented by Formula 1,
(i) it is preferable that at least one among 15 substituents (R1, R2, R3 and R4) bonded to cyclopentadienyl group is a hydrocarbon group,
(ii) it is more preferable that at least one among
substituents (R1, R2, R3 and R4) is a hydrocarbon group having
4 or more carbon atoms,
20 (iii) it is most preferable that substituent (R2 or R3)
bonded to the 3-position of the cyclopentadienyl group is a hydrocarbon group having 4 or more carbon atoms (for example an n-butyl group). [0053]
SF-3419
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In case where at least two among R1, R2, R3 and R4 are substituents (that is, being not hydrogen atom), the above-mentioned substituents may be the same or be different, and it is preferable that at least one substituent is a 5 hydrocarbon group having 4 or more carbon atoms. [0054]
In the metallocene compound represented by Formula 1, R6 and R11 bonded to fluorenyl group are the same, R7 and R10 are the same, but R6, R7, R10 and R11 are not hydrogen atom at 10 the same time. In high-temperature solution polymerization of poly-α-olefin, in order to improve the polymerization activity, preferably neither R6 nor R11 is hydrogen atom, and more preferably none of R6, R7, R10 and R11 is hydrogen atom. For example, R6 and R11 bonded to the 2-position and 7-15 position of the fluorenyl group are the same hydrocarbon
group having 1 to 20 carbon atoms, and preferably all tert-butyl groups, and R7 and R10 are the same hydrocarbon group having 1 to 20 carbon atoms, and preferably all tert-butyl groups. 20 [0055]
The main chain part (bonding part, Y) connecting the cyclopentadienyl group and the fluorenyl group is a cross-linking section of two covalent bonds comprising one carbon atom or silicon atom, as a structural bridge section
SF-3419
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imparting steric rigidity to the bridged metallocene compound represented by Formula 1. Cross-linking atom (Y) in the cross-linking section has two aryl groups (R13 and R14) which may be the same or different. Therefore, the cyclopentadienyl 5 group and the fluorenyl group are bonded by the covalent bond cross-linking section containing an aryl group. Examples of the aryl group include a phenyl group, naphthyl group, anthracenyl group, and a substituted aryl group (which is formed by substituting one or more aromatic hydrogen (sp2-10 type hydrogen) of a phenyl group, naphthyl group or anthracenyl group, with substituents). Examples of substituents in the aryl group include a hydrocarbon group having 1 to 20 carbon atoms, a silicon-containing hydrocarbon group having 1 to 20 carbon atoms, a halogen atom etc., and 15 preferably include a phenyl group. In the bridged metallocene compound represented by Formula 1, preferably R13 and R14 are the same in view of easy production. [0056]
In the bridged metallocene compound represented by 20 Formula 1, Q is preferably a halogen atom or hydrocarbon
group having 1 to 10 carbon atoms. The halogen atom includes fluorine, chlorine, bromine or iodine. The hydrocarbon group having 1 to 10 carbon atoms includes methyl, ethyl, n-propyl, isopropyl, 2-methylpropyl, 1,1-dimethylpropyl, 2,2-
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dimethylpropyl, 1,1-diethylpropyl, 1-ethyl-1-methylpropyl, 1,1,2,2-tetramethylpropyl, sec-butyl, tert-butyl, 1,1-dimethylbutyl, 1,1,3-trimethylbutyl, neopentyl, cyclohexyl methyl, cyclohexyl, 1-methyl-1-cyclohexyl etc. Further, when 5 j is an integer of 2 or more, Q may be the same or different. [0057]
Examples of such bridged metallocene compounds (a) include:
ethylene [η5-(3-tert-butyl-5-methyl cyclopentadienyl)]
10 (η5-fluorenyl) zirconium dichloride, ethylene [η5-(3-tert-butyl-5-methyl cyclopentadienyl)] [η5-(3,6-di-tert-butyl fluorenyl)] zirconium dichloride, ethylene [η5-(3-tert-butyl-5-methyl cyclopentadienyl)] [η5-(2,7-di-tert-butyl fluorenyl)] zirconium dichloride, ethylene [η5-(3-tert-butyl-
15 5-methyl cyclopentadienyl)] (octamethyl
octahydrodibenzofluorenyl) zirconium dichloride, ethylene [η5-(3-tert-butyl-5-methyl cyclopentadienyl)] (benzofluorenyl) zirconium dichloride, ethylene [η5-(3-tert-butyl-5-methyl cyclopentadienyl)] (dibenzofluorenyl)
20 zirconium dichloride, ethylene [η5-(3-tert-butyl-5-methyl cyclopentadienyl)] (octahydrodibenzofluorenyl) zirconium dichloride, ethylene [η5-(3-tert-butyl-5-methyl cyclopentadienyl)] [η5-(2,7-diphenyl-3,6-di-tert-butyl fluorenyl)] zirconium dichloride, ethylene [η5-(3-tert-butyl-
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5-methyl cyclopentadienyl)] [η5- (2,7-dimethyl-3,6-di-tert-butyl fluorenyl)] zirconium dichloride;
ethylene [η5-(3-tert-butyl cyclopentadienyl)] (η5-fluorenyl) zirconium dichloride, ethylene [η5-(3-tert-butyl 5 cyclopentadienyl)] [η5-(3,6-di-tert-butyl fluorenyl)] zirconium dichloride, ethylene [η5-(3-tert-butyl cyclopentadienyl)] [η5-(2,7-di-tert-butyl fluorenyl)] zirconium dichloride, ethylene [η5-(3-tert-butyl cyclopentadienyl)] (octamethyl octahydrodibenzofluorenyl)
10 zirconium dichloride, ethylene [η5-(3-tert-butyl
cyclopentadienyl)] (benzofluorenyl) zirconium dichloride, ethylene [η5-(3-tert-butyl cyclopentadienyl)] (dibenzofluorenyl) zirconium dichloride, ethylene [η5-(3-tert-butyl cyclopentadienyl)] (octahydrodibenzofluorenyl)
15 zirconium dichloride, ethylene [η5-(3-tert-butyl
cyclopentadienyl)] [η5-(2,7-diphenyl-3,6-di-tert-butyl fluorenyl)] zirconium dichloride, ethylene [η5-(3-tert-butyl cyclopentadienyl)] [η5-(2,7-dimethyl-3,6-di-tert-butyl fluorenyl)] zirconium dichloride;
20 ethylene [η5-(3-n-butyl cyclopentadienyl)] (η5-
fluorenyl) zirconium dichloride, ethylene [η5-(3-n-butyl cyclopentadienyl)] [η5-(3,6-di-tert-butyl fluorenyl)] zirconium dichloride, ethylene [η5-(3-n-butyl cyclopentadienyl)] [η5-(2,7-di-tert-butyl fluorenyl)]
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zirconium dichloride, ethylene [η5-(3-n-butyl cyclopentadienyl)] (octamethyl octahydrodibenzofluorenyl) zirconium dichloride, ethylene [η5-(3-n-butyl cyclopentadienyl)] (benzofluorenyl) zirconium dichloride, 5 ethylene [η5-(3-n-butyl cyclopentadienyl)] (dibenzofluorenyl) zirconium dichloride, ethylene [η5-(3-n-butyl cyclopentadienyl)] (octahydrodibenzofluorenyl) zirconium dichloride, ethylene [η5-(3-n-butyl cyclopentadienyl)] [η5-(2,7-diphenyl-3,6-di-tert-butyl fluorenyl)] zirconium
10 dichloride, ethylene [η5-(3-n-butyl cyclopentadienyl)] [η5-(2,7-dimethyl-3,6-di-tert-butyl fluorenyl)] zirconium dichloride;
diphenylmethylene [η5-(3-tert-butyl-5-methyl cyclopentadienyl)] (η5-fluorenyl) zirconium dichloride,
15 diphenylmethylene [η5-(3-tert-butyl-5-methyl
cyclopentadienyl)] [η5-(3,6-di-tert-butyl fluorenyl)] zirconium dichloride, diphenylmethylene [η5-(3-tert-butyl-5-methyl cyclopentadienyl)] [η5-(2,7-di-tert-butyl fluorenyl)] zirconium dichloride, diphenylmethylene [η5-(3-tert-butyl-5-
20 methyl cyclopentadienyl)] (octamethyl
octahydrodibenzofluorenyl) zirconium dichloride, diphenylmethylene [η5-(3-tert-butyl-5-methyl cyclopentadienyl)] (benzofluorenyl) zirconium dichloride, diphenylmethylene [η5-(3-tert-butyl-5-methyl
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cyclopentadienyl)] (dibenzofluorenyl) zirconium dichloride, diphenylmethylene [η5-(3-tert-butyl-5-methyl cyclopentadienyl)] (octahydrodibenzofluorenyl) zirconium dichloride, diphenylmethylene [η5-(3-tert-butyl-5-methyl 5 cyclopentadienyl)] [η5-(2,7-diphenyl-3,6-di-tert-butyl
fluorenyl)] zirconium dichloride, diphenylmethylene [η5-(3-tert-butyl-5-methyl cyclopentadienyl)] [η5-(2,7-dimethyl-3,6-di-tert-butyl fluorenyl)] zirconium dichloride;
diphenylmethylene [η5-(3-tert-butyl cyclopentadienyl)]
10 (η5-fluorenyl) zirconium dichloride, diphenylmethylene [η5-(3-tert-butyl cyclopentadienyl)] [η5-(3,6-di-tert-butyl fluorenyl)] zirconium dichloride, diphenylmethylene [η5-(3-tert-butyl cyclopentadienyl)] [η5-(2,7-di-tert-butyl fluorenyl)] zirconium dichloride, diphenylmethylene [η5-(3-
15 tert-butyl cyclopentadienyl)] (octamethyl
octahydrodibenzofluorenyl) zirconium dichloride, diphenylmethylene [η5-(3-tert-butyl cyclopentadienyl)] (benzofluorenyl) zirconium dichloride, diphenylmethylene [η5-(3-tert-butyl cyclopentadienyl)] (dibenzofluorenyl) zirconium
20 dichloride, diphenylmethylene [η5-(3-tert-butyl
cyclopentadienyl)] (octahydrodibenzofluorenyl) zirconium dichloride, diphenylmethylene [η5-(3-tert-butyl cyclopentadienyl)] [η5-(2,7-diphenyl-3,6-di-tert-butyl fluorenyl)] zirconium dichloride, diphenylmethylene [η5-(3-
SF-3419
36
tert-butyl cyclopentadienyl)] [η5- (2,7-dimethyl-3,6-di-tert-butyl fluorenyl)] zirconium dichloride;
diphenylmethylene [η5-(3-n-butyl cyclopentadienyl)] (η5-fluorenyl) zirconium dichloride, diphenylmethylene [η5-(3-n-5 butyl cyclopentadienyl)] [η5-(3,6-di-tert-butyl fluorenyl)] zirconium dichloride, diphenylmethylene [η5-(3-n-butyl cyclopentadienyl)] [η5-(2,7-di-tert-butyl fluorenyl)] zirconium dichloride, diphenylmethylene [η5-(3-n-butyl cyclopentadienyl)] (octamethyl octahydrodibenzofluorenyl)
10 zirconium dichloride, diphenylmethylene [η5-(3-n-butyl
cyclopentadienyl)] (benzofluorenyl) zirconium dichloride, diphenylmethylene [η5-(3-n-butyl cyclopentadienyl)] (dibenzofluorenyl) zirconium dichloride, diphenylmethylene [η5-(3-n-butyl cyclopentadienyl)] (octahydrodibenzofluorenyl)
15 zirconium dichloride, diphenylmethylene [η5-(3-n-butyl cyclopentadienyl)] [η5-(2,7-diphenyl-3,6-di-tert-butyl fluorenyl)] zirconium dichloride, diphenylmethylene [η5-(3-n-butyl cyclopentadienyl)] [η5-(2,7-dimethyl-3,6-di-tert-butyl fluorenyl)] zirconium dichloride;
20 di(p-tolyl) methylene [η5-(3-tert-butyl-5-methyl
cyclopentadienyl)] (η5-fluorenyl) zirconium dichloride, di(p-tolyl) methylene [η5-(3-tert-butyl-5-methyl cyclopentadienyl)] [η5-(3,6-di-tert-butyl fluorenyl)] zirconium dichloride, di(p-tolyl) methylene [η5-(3-tert-
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37
butyl-5-methyl cyclopentadienyl)] [η5- (2,7-di-tert-butyl fluorenyl)] zirconium dichloride, di(p-tolyl) methylene [η5-(3-tert-butyl-5-methyl cyclopentadienyl)] (octamethyl octahydrodibenzofluorenyl) zirconium dichloride, di(p-tolyl) 5 methylene [η5-(3-tert-butyl-5-methyl cyclopentadienyl)]
(benzofluorenyl) zirconium dichloride, di(p-tolyl) methylene [η5-(3-tert-butyl-5-methyl cyclopentadienyl)] (dibenzofluorenyl) zirconium dichloride, di(p-tolyl) methylene [η5-(3-tert-butyl-5-methyl cyclopentadienyl)]
10 (octahydrodibenzofluorenyl) zirconium dichloride, di(p-tolyl) methylene [η5-(3-tert-butyl-5-methyl cyclopentadienyl)] [η5-(2,7-diphenyl-3,6-di-tert-butyl fluorenyl)] zirconium dichloride, di(p-tolyl) methylene [η5-(3-tert-butyl-5-methyl cyclopentadienyl)] [η5-(2,7-dimethyl-3,6-di-tert-butyl
15 fluorenyl)] zirconium dichloride;
di(p-tolyl) methylene [η5-(3-tert-butyl cyclopentadienyl)] (η5-fluorenyl) zirconium dichloride, di(p-tolyl) methylene [η5-(3-tert-butyl cyclopentadienyl)] [η5-(3,6-di-tert-butyl fluorenyl)] zirconium dichloride, di(p-
20 tolyl) methylene [η5-(3-tert-butyl cyclopentadienyl)] [η5-(2,7-di-tert-butyl fluorenyl)] zirconium dichloride, di(p-tolyl) methylene [η5-(3-tert-butyl cyclopentadienyl)] (octamethyl octahydrodibenzofluorenyl) zirconium dichloride, di(p-tolyl) methylene [η5-(3-tert-butyl cyclopentadienyl)]
SF-3419
38
(benzofluorenyl) zirconium dichloride, di(p-tolyl) methylene [η5-(3-tert-butyl cyclopentadienyl)] (dibenzofluorenyl) zirconium dichloride, di(p-tolyl) methylene [η5-(3-tert-butyl cyclopentadienyl)] (octahydrodibenzofluorenyl) zirconium 5 dichloride, di(p-tolyl) methylene [η5-(3-tert-butyl
cyclopentadienyl)] [η5-(2,7-diphenyl-3,6-di-tert-butyl fluorenyl)] zirconium dichloride, di(p-tolyl) methylene [η5-(3-tert-butyl cyclopentadienyl)] [η5-(2,7-dimethyl-3,6-di-tert-butyl fluorenyl)] zirconium dichloride; and
10 di(p-tolyl) methylene [η5-(3-n-butyl cyclopentadienyl)] (η5-fluorenyl) zirconium dichloride, di(p-tolyl) methylene [η5-(3-n-butyl cyclopentadienyl)] [η5-(3,6-di-tert-butyl fluorenyl)] zirconium dichloride, di(p-tolyl) methylene [η5-(3-n-butyl cyclopentadienyl)] [η5-(2,7-di-tert-butyl
15 fluorenyl)] zirconium dichloride, di(p-tolyl) methylene [η5-(3-n-butyl cyclopentadienyl)] (octamethyl
octahydrodibenzofluorenyl) zirconium dichloride, di(p-tolyl) methylene [η5-(3-n-butyl cyclopentadienyl)] (benzofluorenyl) zirconium dichloride, di(p-tolyl) methylene [η5-(3-n-butyl
20 cyclopentadienyl)] (dibenzofluorenyl) zirconium dichloride, di(p-tolyl) methylene [η5-(3-n-butyl cyclopentadienyl)] (octahydrodibenzofluorenyl) zirconium dichloride, di(p-tolyl) methylene [η5-(3-n-butyl cyclopentadienyl)] (2,7-diphenyl-3,6-di-tert-butyl fluorenyl) zirconium dichloride, di(p-
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tolyl) methylene [η5-(3-n-butyl cyclopentadienyl)] [η5-(2,7-dimethyl-3,6-di-tert-butyl fluorenyl)] zirconium dichloride. [0058]
Although compounds whose zirconium atoms were 5 substituted with hafnium atoms, or compounds whose chloro ligands were substituted with methyl groups etc. are exemplified in these compounds, the bridged metallocene compound (a) is not limited to these exemplifications. [0059]
10 As the organoaluminum oxy-compound used in the catalyst system in the present invention, conventional aluminoxane can be used. For example, linear or ring type aluminoxane represented by the following Formulas 2 to 5 can be used. A small amount of organic aluminum compound may be contained in
15 the organoaluminum oxy-compound. [0060]
SF-3419
40
R—(-A1—-Oj—A1R2
R
(Formula 2)
Al—0|
n
R
(Formula 3)
■fAl—G") (-A1—O-)—
Me
Rx
(Formula 4)
5
In Formulae 2 to 4, R is independently a hydrocarbon group having 1 to 10 carbon atoms, Rx is independently a hydrocarbon group having 2 to 20 carbon atoms, m and n are independently an integer of 2 or more, preferably 3 or more, more preferably 10 to 70, and most preferably 10 to 50. [0061]
Rc
RdAl—O—B—0—7
,/
R(
>d
R<
R •■• (Formula 5) In Formula 5, Rc is a hydrocarbon group having 1 to 10
10 carbon atoms, and Rd is independently a hydrogen atom,
halogen atom or hydrocarbon group having 1 to 10 carbon
atoms.
SF-3419
41
[0062]
In Formula 2 or Formula 3, R is a methyl group (Me) of the organoaluminum oxy-compound which is conventionally referred to as "methylaluminoxane". 5 [0063]
The methylaluminoxane is easily available and has high polymerization activity, and thus it is commonly used as an activator in the polyolefin polymerization. However, the methylaluminoxane is difficult to dissolve in a saturated
10 hydrocarbon, and thus it has been used as a solution of
aromatic hydrocarbon such as toluene or benzene, which is environmentally undesirable. Therefore, in recent years, a flexible body of methylaluminoxane represented by Formula 4 has been developed and used as an aluminoxane dissolved in
15 the saturated hydrocarbon. The modified methylaluminoxane represented by Formula 4 is prepared by using a trimethyl aluminum and an alkyl aluminum other than the trimethyl aluminum as shown in US Patent 4960878 and US Patent 5041584, and for example, is prepared by using trimethyl aluminum and
20 triisobutyl aluminum. The aluminoxane in which Rx is an
isobutyl group is commercially available under the trade name of MMAO and TMAO, in the form of a saturated hydrocarbon solution. (See Tosoh Finechem Corporation, Tosoh Research & Technology Review, Vol 47, 55 (2003)).
SF-3419
42
[0064]
As (ii) the compound which reacts with the bridged metallocene compound to form an ion pair (hereinafter, referred to as "ionic compound" as required) which is 5 contained in the present catalyst system, a Lewis acid, ionic compounds, borane, borane compounds and carborane compounds can be used. These are described in patent literatures, Korean Patent No. 10-551147 A, JP H01-501950 A, JP H03-179005 A, JP H03-179006 A, JP H03-207703 A, JP H03-207704 A, US
10 Patent 5321106 and so on. If needed, heteropoly compounds,
and isopoly compound etc. can be used, and the ionic compound disclosed in JP 2004-51676 A can be used. The ionic compound may be used alone or by mixing two or more. In more detail, examples of the Lewis acid include the compound represented
15 by BR3 (R is fluoride, substituted or unsubstituted alkyl group having 1 to 20 carbon atoms (methyl group, etc.), substituted or unsubstituted aryl group having 6 to 20 carbon atoms (phenyl group, etc.), and also includes for example, trifluoro boron, triphenyl boron, tris(4-fluorophenyl) boron,
20 tris(3,5-difluorophenyl) boron, tris(4-fluorophenyl) boron, tris(pentafluorophenyl) and boron tris(p-tolyl) boron. When the ionic compound is used, its use amount and sludge amount produced are relatively small in comparison with the organoaluminum oxy-compound, and thus it is economically
SF-3419
43
advantageous. In the present invention, it is preferable that the compound represented by the following Formula 6 is used as the ionic compound. [0065]
Rg +e Rf—B—Rh
R ■■■ (Formula 6) 5
In Formula 6, Re+ is H+, a carbenium cation, an oxonium cation, an ammonium cation, a phosphonium cation, a cycloheptyltrienyl cation, or a ferrocenium cation having a transition metal, and Rf to Ri each is independently an
10 organic group, preferably a hydrocarbon group having 1 to 20 carbon atoms, and more preferably an aryl group, for example, a penta-fluorophenyl group. Examples of the carbenium cation include a tris(methylphenyl)carbenium cation and a tris(dimethylphenyl)carbenium cation, and examples of the
15 ammonium cation include a dimethylanilinium cation. [0066]
Examples of compounds represented by the aforementioned Formula 6 preferably include N,N-dialkyl anilinium salts, and specifically include N,N-dimethylanilinium tetraphenylborate,
20 N,N-dimethylanilinium tetrakis (pentafluorophenyl) borate,
N,N-dimethylanilinium tetrakis (3,5-ditrifluoro methylphenyl)
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44
borate, N,N-diethyl anilinium tetraphenylborate, N,N-diethyl anilinium tetrakis (pentafluorophenyl) borate, N,N-diethyl anilinium tetrakis (3,5-ditrifluoro methylphenyl) borate, N,N-2,4,6-penta methylanilinium tetraphenylborate, and N,N-5 2,4,6-penta methylanilinium tetrakis (pentafluorophenyl) borate. [0067]
The catalyst system used in the present invention further includes (c) an organoaluminum compound when it is
10 needed. The organoaluminum compound plays a role of activating the bridged metallocene compound, the organoaluminum oxy-compound, and the ionic compound, etc. As the organoaluminum compound, preferably an organoaluminum represented by the following Formula 7, and alkyl complex
15 compounds of the Group 1 metal and aluminum represented by the following Formula 8 can be used. [0068]
RamAl(ORb)nHpXq … Formula 7 In Formula 7, Ra and Rb each is independently a
20 hydrocarbon group having 1 to 15 carbon atoms, preferably 1 to 4 carbon atoms, and X is a halogen atom, m is an integer of 0
The lubricating oil composition for internal combustion engines according to the present invention contains a lubricant base oil consisting of the mineral oil (A) and/or synthetic oil (B), and contains the ethylene-α-olefin 15 copolymer (C). [0081]
The lubricating oil composition for internal combustion engines according to the present invention contains 3% by mass or more, but less than 40% by mass of the ethylene-α-20 olefin copolymer (C). If the content of the ethylene-α-olefin copolymer (C) is less than 3% by mass, a sufficient HTHS viscosity is not obtainable. If the content of the ethylene-α-olefin copolymer (C) is 40% by mass or more, the fuel efficiency performance worsens.
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[0082]
The lubricating oil composition for internal combustion engines according to the present invention has a kinematic viscosity at 100°C of 6.9 mm2/s or more, but less than 12.5 5 mm2/s. The value of this kinematic viscosity is that when
measured according to the method described in JIS K2283. If the kinematic viscosity at 100°C of the lubricating oil composition for internal combustion engines is much more than 12.5 mm2/s, the agitation resistance of the lubricating oil
10 increases in the internal combustion engine parts, and fuel
efficiency performance worsens. If the kinematic viscosity at 100°C is much less than 6.9 mm2/s, there is a possibility that metal contact may occur. The kinematic viscosity at 100°C is preferably 6.9 mm2/s or more, but less than 12.0
15 mm2/s, more preferably 6.9 mm2/s or more, but less than 9.3
mm2/s, and furthermore preferably 6.9 mm2/s or more, but less than 7.5 mm2/s. Within this range, a high fuel efficiency performance is obtainable under a condition of maintaining a high HTHS viscosity.
20 [0083]
In the lubricating oil composition for internal combustion engines of the present invention, there is no particular limitation on the mixing ratio of the lubricant base oil consisting of the mineral oil (A) and/or synthetic
SF-3419
52
oil (B) and the ethylene-α-olefin copolymer (C) if the required properties in the objective uses are satisfied. However, normally, the mass ratio of the lubricant base oil and the ethylene-α-olefin copolymer (C) (i.e. mass of 5 lubricant base oil / mass of copolymer (C)) is 97/3 to 50/50. [0084]
Moreover, additives such as detergent dispersants, viscosity index improving agents, antioxidants, corrosion preventing agents, anti-wear agents, friction modifying
10 agents, pour point lowering agents, anti-rust agents and anti-foamers may be contained in the lubricating oil composition for internal combustion engines of the present invention. [0085]
15 Below are exemplifications of additives which can be
utilized in the lubricating oil composition of the present invention, where these can be used alone, or used in combination of two or more. [0086]
20 Exemplifications of the detergent dispersant include
metal sulfonates, metal phenates, metal phosphonates, and imide succinate. Alkaline metal or alkaline earth metal salicylate-, phenate- or sulfonate- detergents are preferred in the lubricating oil composition of the present invention.
SF-3419
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Specific exemplifications include sulfonates; phenate; or salicylate of calcium or magnesium; imide succinate; and benzyl amine. The detergent dispersant may be used as required in a range of 0 to 15% by mass with respect to 100% 5 by mass of the lubricating oil composition. [0087]
In addition to ethylene-α-olefin copolymers (excluding the ethylene-α-olefin copolymer (C)), known viscosity index improving agents such as olefin copolymers whose molecular
10 weights exceed 50,000, methacrylate-based copolymers and
liquid polybutene can be used together as the viscosity index improving agent. The viscosity index improving agent may be used as required in a range of 0 to 50 % by mass with respect to 100 % by mass of the lubricating oil composition.
15 [0088]
Examples of the antioxidant include phenol-based or amine-based compounds such as 2,6-di-t-butyl-4-methylphenol. The antioxidant may be used as required in a range of 0 to 3 % by mass with respect to 100 % by mass of the lubricating
20 oil composition. [0089]
Examples of the corrosion preventing agent include compounds such as benzotriazole, benzoimidazole, and thiadiazole. The corrosion preventing agent may be used as
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54
required in a range of 0 to 3 % by mass with respect to 100 %
by mass of the grease composition.
[0090]
Exemplifications of the anti-wear agent include 5 inorganic or organic molybdenum compounds such as molybdenum disulfide, graphite, antimony sulfide, and
polytetrafluoroethylene. The anti-wear agent may be used as required in a range of 0 to 3 % by mass with respect to 100 % by mass of the lubricating oil composition.
10 [0091]
Exemplifications of the friction modifying agent include amine compounds, imide compound, fatty acid esters, fatty acid amides, and fatty acid metal salts having at least one alkyl group or alkenyl group having 6 to 30 carbon atoms,
15 particularly linear alkyl groups or linear alkenyl groups having 6 to 30 carbon atoms, in a molecule. [0092]
Exemplifications of the amine compound include a linear- or branched-, preferably linear-, aliphatic
20 monoamine, or a linear- or branched-, preferably linear-,
aliphatic polyamine having 6 to 30 carbon atoms, or alkylene oxide adducts of these aliphatic amines. Examples of the imide compound include imide succinate with linear- or branched- alkyl group or alkenyl group having 6 to 30 carbon
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55
atoms and/or compounds thereof modified by a carboxylic acid, boric acid, phosphoric acid, sulfuric acid etc.
Exemplifications of the fatty acid ester include esters of a linear- or branched-, preferably linear-, fatty acid having 7 5 to 31 carbon atoms with an aliphatic monohydric alcohol or
aliphatic polyhydric alcohol. Exemplifications of the fatty acid amide include amides of a linear- or branched-, preferably linear-, fatty acid having 7 to 31 carbon atoms with an aliphatic monoamine or aliphatic polyamine. Examples
10 of fatty acid metal salts include alkaline-earth metal salts (e.g. magnesium salts and calcium salts) and zinc salts of a linear- or branched-, preferably linear-, fatty acid having 7 to 31 carbon atoms. [0093]
15 The friction modifying agent may be used as required in
a range of 0 to 5.0 % by mass with respect to 100 % by mass of the lubricating oil composition. [0094]
A variety of known pour point lowering agents may be
20 used as the pour point lowering agent. Specifically, high
molecular compounds containing an organic acid ester group may be used, and in particular, vinyl polymers containing an organic acid ester group are suitably used. Examples of the vinyl polymer containing an organic acid ester group include
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56
(co)polymers of methacrylic acid alkyl, (co)polymers of
acrylic acid alkyl, (co)polymers of fumaric acid alkyl,
(co)polymers of maleic acid alkyl, and alkylated naphthalene.
[0095]
5 Such pour point lowering agents have a melting point of
-13°C or lower, preferably -15°C, and furthermore preferably -17°C or lower. The melting point of the pour point lowering agent is measured by means of differential scanning calorimetry (DSC). Specifically, a sample of about 5 mg is
10 packed into an aluminum pan and temperature is raised to
200°C, where the temperature is maintained at 200°C for 5 minutes. This is then cooled at 10°C/minute until reaching -40°C, where the temperature is maintained at -40°C for 5 minutes. The temperature is then raised at 10°C/minute during
15 which the melting point is obtained from the heat absorption curve. [0096]
The pour point lowering agent has a polystyrene conversion weight average molecular weight obtainable by gel
20 permeation chromatography in the range of 20,000 to 400,000, preferably 30,000 to 300,000, more preferably 40,000 to 200,000. [0097]
The pour point lowering agent may be used as required
SF-3419
57
in a range of 0 to 2 % by mass with respect to 100 % by mass
of the lubricating oil composition.
[0098]
Examples of the anti-rust agent include compounds such 5 as amine compounds, carboxylic acid metal salts, polyhydric alcohol esters, phosphorus compounds, and sulfonates. The anti-rust agent may be used as required in a range of 0 to 3 % by mass with respect to 100 % by mass of the lubricating oil composition. 10 [0099]
Exemplifications of the anti-foamer include silicone-based compounds such as dimethyl siloxane and silica gel dispersions, and alcohol- or ester-based compounds. The anti-foamer may be used as required in a range of 0 to 0.2 % by 15 mass with respect to 100 % by mass of the lubricating oil composition. [0100]
In addition to the aforementioned additives, anti-emulsifying agents, coloring agents, oiliness agents 20 (oiliness improving agents) and the like may also be used as required. [0101]
In the lubricating oil for internal combustion engines, the so-called DI package is industrially supplied, where in
SF-3419
58
the DI package, all types of necessary additives are
formulated for this use, and then concentrated and dissolved
in lubricating oil such as mineral oil or synthetic
hydrocarbon oil. Such a DI package can also be applied to the 5 lubricating oil composition of the present invention.
[0102]
< Use >
The lubricating oil composition of the present
invention can be suitably utilized in internal combustion 10 engine oil. Since a high HTHS viscosity is obtainable, a
lowered viscosity within the same viscosity standard as that
of the SAE is possible, and hence the lubricating oil
composition of the present invention can be suitably utilized
as fuel efficient engine oil in automobiles. 15
Examples
[0103]
The present invention is further specifically explained
based on the below Examples. However, the present invention 20 is not limited to these Examples.
[0104]
[Evaluation method]
In the below Examples and Comparative Examples etc.,
the physical properties etc. of the ethylene-α-olefin
SF-3419
59
copolymer and the lubricating oil composition for internal combustion engine oil were measured by the below methods. [0105]
< Ethylene content (mol %) >
5 Using a Fourier transform infrared spectrometer FT/IR-
610 or FT/IR-6100 (made by JASCO), the absorbance ratio of the absorption in the vicinity of 721 cm-1 based on the horizontal vibration of the long chain methylene group, and the absorption in the vicinity of 1155 cm-1 based on the
10 skeletal vibration of propylene (D1155 cm-1 / D721 cm-1) was calculated, and the ethylene content (% by weight) was obtained by the calibration curve created beforehand (created using the ASTM D3900 reference sample). Using the ethylene content (% by weight) thus obtained, the ethylene content
15 (mol %) was obtained according to the following Formula. [0106]
Ethylene content (mol%)
[ethylene c ontent (% by weight) / 28] =
[ethylene content (% by weight) / 28] + [propylene content (% by weight) / 42]
< B-value >
20 Employing o-dichloro benzene / benzene-d6 (4/1
[vol/vol %]) as a measurement solvent, the 13C-NMR spectrum was measured under the measuring conditions (100 MHz, ECX
SF-3419
60
400P, made by JEOL Ltd) of temperature of 120°C, spectral width of 250 ppm, pulse repeating time of 5.5 seconds, and a pulse width of 4.7 μsec (45° pulse), or under the measuring conditions (125 MHz, AVANCE III Cryo-500 made by Bruker 5 Biospin Inc) of temperature of 120°C, spectral width of 250 ppm, pulse repeating time of 5.5 seconds, and a pulse width of 5.0 μsec (45° pulse), and the B-value was calculated based on the following Formula [1]. [0107]
In Formula [1], PE indicates the molar fraction contained in the ethylene component, PO indicates the molar fraction contained in the α-olefin component, and POE indicates the molar fraction of the ethylene-α-olefin
15 sequences of all dyad sequences. [0108] < Molecular weight distribution >
Employing the HLC-8320 GPC (gel permeation chromatography) device produced by Tosoh Corporation, the
20 molecular weight distribution was measured as below. Four TSK gel Super Multipore HZ-M columns were used as separation columns, the column temperature was 40°C, tetrahydrofuran
SF-3419
61
(made by Wako Pure Chemical Industries) was used as the mobile phase, with a development rate of 0.35 ml/minute, a sample concentration of 5.5 g/L, a sample injection amount of 20 microliters, and a differential refractometer was used as 5 a detector. PStQuick MP-M; made by Tosoh Corporation) was used as the reference polystyrene. In accordance with general-purpose calibration procedures, weight average molecular weight (Mw) and number average molecular weight (Mn) were calculated in terms of polystyrene molecular 10 weight, and the molecular weight distribution (Mw/Mn) was calculated from those values. [0109]
< Viscosity properties >
The 100°C kinematic viscosity and the viscosity index 15 was measured and calculated by the method described in JIS K2283. [0110]
< HTHS viscosity >
The HTHS viscosity was measured at 150°C by the method 20 described in ASTM D4683. [0111]
< CCS viscosity >
The CCS viscosity was measured at -25°C, -30°C and -35°C by the method described in ASTM D5293.
SF-3419
62
[0112]
< Thermal and oxidation stability >
Regarding thermal and oxidation stability, a test was conducted in accordance with the Oxidation Stability Test of 5 Lubricating Oil for Internal Combustion Engines (ISOT) method described in JIS K2514, and the lacquer rating was evaluated 72 hours after the test time. [0113] [Production of ethylene-α-olefin copolymer (C)]
10 Ethylene-α-olefin copolymers (C) were prepared in
accordance with the Polymerization Examples below. [0114] [Polymerization Example 1]
250 mL of heptane was charged into a glass
15 polymerization vessel with a volume of 1 L sufficiently
substituted with nitrogen, and the temperature in the system was raised to 50°C, and then 25 L/h of ethylene, 75 L/h of propylene, and 100 L/h of hydrogen were continuously supplied into the polymerization vessel, and stirred with a rotation
20 of 600 rpm. Then, 0.2 mmol of triisobutyl aluminum was
charged into the polymerization vessel, and 0.023 mmol of N,N-dimethylanilinium tetrakis (pentafluorophenyl) borate and 0.00230 mmol of diphenylmethylene [η5-(3-n-butyl cyclopentadienyl)] [η5-(2,7-di-tert-butyl fluorenyl)]
SF-3419
63
zirconium dichloride, which were pre-mixed in toluene for 15 minutes or more, were charged into the polymerization vessel to start the polymerization. Ethylene, propylene and hydrogen were then continuously supplied, and polymerization took 5 place at 50°C for 15 minutes. Polymerization was stopped by
adding a small amount of isobutyl alcohol in the system, and the unreacted monomers were purged. The resulting polymer solution was washed 3 times with 100 mL of a 0.2 mol/L solution of hydrochloric acid, further washed 3 times with
10 100 mL of distilled water, dried with magnesium sulfate, and the solvent was then distilled off under reduced pressure. The resulting polymer was dried overnight at 80°C under reduced pressure to obtain 1.43 g of an ethylene-propylene copolymer. The resulting polymer had an ethylene content of
15 52.4 mol%, an Mw of 13,600, an Mw/Mn of 1.9, a B-value of 1.2, and a 100°C kinematic viscosity of 2,000 mm2/s. [0115] [Polymerization Example 2]
250 mL of heptane was charged into a glass
20 polymerization vessel with a volume of 1 L sufficiently
substituted with nitrogen, and the temperature in the system was raised to 50°C, and then 25 L/h of ethylene, 75 L/h of propylene, and 100 L/h of hydrogen were continuously supplied into the polymerization vessel, and stirred with a rotation
SF-3419
64
of 600 rpm. Then, 0.2 mmol of triisobutyl aluminum was charged into a polymerization vessel, and 0.688 mmol of MMAO and 0.00230 mmol of dimethylsilyl bis(indenyl) zirconium dichloride, which were pre-mixed in toluene for 15 minutes or 5 more, were charged into a polymerization vessel to start the polymerization. Ethylene, propylene and hydrogen were then continuously supplied, and polymerization took place at 50°C for 15 minutes. Polymerization was stopped by adding a small amount of isobutyl alcohol in the system, and the unreacted
10 monomers were purged. The resulting polymer solution was washed 3 times with 100 mL of a 0.2 mol/L solution of hydrochloric acid, further washed 3 times with 100 mL of distilled water, dried with magnesium sulfate, and the solvent was then distilled off under reduced pressure. The
15 resulting polymer was dried overnight at 80°C under reduced
pressure to obtain 1.43 g of an ethylene-propylene copolymer. The resulting polymer had an ethylene content of 52.1 mol%, an Mw 13,800, an Mw/Mn of 2.0, a B-value of 1.2, and a 100°C kinematic viscosity of 2,000 mm2/s.
20 [0116]
The copolymer obtained by Polymerization Example 1, and the copolymer obtained by Polymerization Example 2, are respectively described below as Polymer 1 and Polymer 2. [0117]
SF-3419
65
[Preparation of lubricating oil composition for internal combustion engines]
The components used other than the ethylene-α-olefin copolymer (C) in the preparation of the below lubricating oil 5 compositions are as follows.
Lubricant base oil; The below lubricant base oils were used as the synthetic oil (B).
Synthetic oil-A: a synthetic oil poly-α-olefin with a 100°C kinematic viscosity of 4.0 mm2/s, a viscosity index of 10 123, and a pour point of -60°C or lower (NEXBASE 2004, made by Neste)
Synthetic oil-B: a synthetic oil poly-α-olefin with a 100°C kinematic viscosity of 5.8 mm2/s, a viscosity index of 138, and a pour point of -60°C or lower (NEXBASE 2006, made 15 by Neste)
Synthetic oil-C: diisodecyl adipate, a fatty acid ester with a 100°C kinematic viscosity of 3.7 mm2/s, a viscosity index of 156, and a pour point of -60°C or lower (made by Daihachi Chemical Industry Co., Ltd.) 20 DI package (DI);
P-5202 made by Infineum Olefin copolymer (OCP);
M-1710 made by LUBRIZOL Japan. Dilution of a high molecular weight OCP (kinematic viscosity at 100°C not
SF-3419
66
measureable) in mineral oil, as a viscosity index improving
agent for regular automobiles.
Polymethacrylate (PMA);
AC-1703 made by Sanyo Chemical. Dilution of a high 5 molecular weight PMA (kinematic viscosity at 100°C not
measureable) in mineral oil, as a viscosity index improving
agent for regular automobiles. This polymethacrylate has a
pour point lowering capability.
[0118] 10 < Lubricating oil composition for internal combustion engines
>
[Example 1]
Synthetic oil-A and Synthetic oil-C, which are the
Synthetic oil (B), were used as the lubricant base oil, and 15 the copolymer obtained in Polymerization Example 1 (Polymer
1) was used as the ethylene-α-olefin copolymer (C). These
were mixed together in the usual manner with the DI package
(DI), thereby preparing a lubricating oil composition for
internal combustion engine oil. The addition amounts of the 20 respective components and the physical properties etc. of the
resulting lubricating oil compositions are as shown in Table
3.
[0119]
[Examples 2 to 5, Comparative Examples 1 to 5]
SF-3419
67
Except for changing the types of components and addition amounts to those as described in Table 3, the lubricating oil compositions were prepared in the same way as in Example 1. The physical properties etc. of the resulting 5 lubricating oil compositions are as shown in Table 3.
SF-3419
68
[0120]
Table 3
Ex. 1 Ex. 2 Ex. 3 Ex. 4 Ex. 5 Comp. ex. 1 Comp. ex. 2 Comp. ex. 3 Comp. ex. 4 Comp. ex. 5
Polymer 1 % by mass 4.0 6.0 8.0 4.0 6.0
Polymer 2 % by mass 4.0 6.0 8.0
OCP % by mass 6.8
PMA % by mass 4.3
Synthetic oil – A % by mass 65.0 63.0 61.0 65.0 63.0 61.0 62.2 64.7
Synthetic oil – B % by mass 65.0 63.0
Synthetic oil – C % by mass 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0
DI % by mass 11 .0 11 .0 11 .0 11 .0 11 .0 11 .0 11 .0 11 .0 11 .0 11 .0
100°C kinematic viscosity mm2/s 7.6 9.2 11 .0 9.7 11 .5 7.6 9.1 11 .2 8.0 8.0
Viscosity index - 165 170 171 158 161 165 170 172
HTHS viscosity mPa∙s 2.79 3.33 3.94 3.20 3.75 2.40 2.35
-25°C CCS viscosity mPa∙s 4,300
-30°C CCS viscosity mPa∙s 4,000 5,300 5,800
-35°C CCS viscosity mPa∙s 5,200
ISOT Varnish rating Adhered
substance
(thin) Adhered
substance
(thin) Adhered
substance
(thin) Adhered
substance
(thin) Adhered
substance
(thin) Adhered
substance
(thick) Adhered
substance
(thick) Adhered
substance
(thick)
WE CLAIMS
A lubricating oil composition for internal combustion
engines, comprising a lubricant base oil, and 3% by mass or 5 more, but less than 40% by mass of a liquid random copolymer
(C) of ethylene and α-olefin, the liquid random copolymer (C)
being prepared by the below method (α), the lubricating oil
composition having a kinematic viscosity at 100°C of 6.9
mm2/s or more, but less than 12.5 mm2/s, 10 wherein the lubricant base oil consists of a mineral
oil (A) having the properties of the below (A1) to (A3),
and/or a synthetic oil (B) having the properties of the below
(B1) to (B3).
(A1) The mineral oil has a kinematic viscosity at 100°C of 2 15 to 7 mm2/s.
(A2) The mineral oil has a viscosity index of 105 or more.
(A3) The mineral oil has a pour point of -10°C or lower.
(B1) The synthetic oil has a kinematic viscosity at 100°C of
1 to 7 mm2/s. 20 (B2) The synthetic oil has a viscosity index of 120 or more.
(B3) The synthetic oil has a pour point of -30°C or lower.
(Method (α))
A method (α) for preparing a liquid random copolymer of
ethylene and α-olefin, comprising a step of carrying out
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70
solution polymerization of ethylene and α-olefin having 3 to 20 carbon atoms, under a catalyst system comprising (a) a bridged metallocene compound represented by the following Formula 1, and 5 (b) at least one compound selected from a group consisting of (i) an organoaluminum oxy-compound, and (ii) a compound which reacts with the bridged metallocene compound to form an ion pair.
R9 R5 ■■■ (Formula 1)
10 [In Formula 1, R1, R2, R3, R4, R5, R8, R9 and R12 are respectively and independently hydrogen atom, hydrocarbon group or silicon-containing hydrocarbon group, and adjoining groups are optionally connected to each other to form a ring structure,
SF-3419
71
R6 and R11, being the same, are hydrogen atom, hydrocarbon group or silicon-containing hydrocarbon group,
R7 and R10, being the same, are hydrogen atom,
hydrocarbon group or silicon-containing hydrocarbon group,
5 R6 and R7 are optionally connected to hydrocarbon having
2 to 3 carbon atoms to form a ring structure,
R11 and R10 are optionally connected to hydrocarbon having 2 to 3 carbon atoms to form a ring structure,
R6, R7, R10 and R11 are not hydrogen atom at the same 10 time;
Y is a carbon atom or silicon atom;
R13 and R14 are independently aryl group;
M is Ti, Zr or Hf;
Q is independently halogen, hydrocarbon group, an 15 anionic ligand or a neutral ligand which can be coordinated to a lone pair of electrons; and
j is an integer of 1 to 4.]
2. The lubricating oil composition for internal combustion 20 engines according to Claim 1, wherein in the metallocene
compound represented by the above Formula 1, at least one among substituents (R1, R2, R3 and R4) bonded to a
cyclopentadienyl group, is a hydrocarbon group having 4 or more carbon atoms.
SF-3419
72
3. The lubricating oil composition for internal combustion
engines according to Claim 1 or 2, wherein R6 and R11, being
the same, are hydrocarbon groups having 1 to 20 carbon atoms.
5
4. The lubricating oil composition for internal combustion
engines according to any one of Claims 1 to 3, wherein in the
metallocene compound represented by the above Formula 1,
substituent (R2 or R3) bonded to the 3-position of the
10 cyclopentadienyl group is a hydrocarbon group.
5. The lubricating oil composition for internal combustion
engines according to Claim 4, wherein in the metallocene
compound represented by the above Formula 1, the hydrocarbon
15 group (R2 or R3) bonded to the 3-position of the cyclopentadienyl group is an n-butyl group.
6. The lubricating oil composition for internal combustion
engines according to any one of Claims 1 to 5, wherein in the
20 metallocene compound represented by the above Formula 1, substituents (R6 and R11) bonded to the 2-position and 7-position of the fluorenyl group are all tert-butyl groups.
SF-3419
73
7. The lubricating oil composition for internal combustion
engines according to any one of Claims 1 to 6, wherein the
compound which reacts with the bridged metallocene compound
to form an ion pair is a compound represented by the
5 following Formula 6.
Rg
+e Rf—B—Rh
R ., ■■■ (Formula 6)
[In Formula 6, Re+ is H+, a carbenium cation, an oxonium cation, an ammonium cation, a phosphonium cation, a cycloheptyltrienyl cation, or a ferrocenium cation having a 10 transition metal, and Rf to Ri each is independently a hydrocarbon group having 1 to 20 carbon atoms.]
8. The lubricating oil composition for internal combustion
engines according to Claim 7, wherein the ammonium cation is
15 a dimethylanilinium cation.
9. The lubricating oil composition for internal combustion
engines according to Claim 7 or 8, wherein the catalyst
system further comprises an organoaluminum compound selected
20 from a group consisting of trimethyl aluminum and triisobutyl aluminum.
SF-3419
74
10. The lubricating oil composition for internal combustion
engines according to any one of Claims 1 to 9, wherein the α-
olefin of the liquid random copolymer (C) is propylene.
5
11. A lubricating oil composition for internal combustion
engines, comprising a lubricant base oil, and 3% by mass or
more, but less than 40% by mass of a liquid random copolymer
of ethylene and α-olefin, the liquid random copolymer having
10 the properties of the below (C1) to (C5), the lubricating oil
composition having a kinematic viscosity at 100°C of 6.9
mm2/s or more, but less than 12.5 mm2/s,
wherein the lubricant base oil consists of a mineral
oil (A) having the properties of the below (A1) to (A3), 15 and/or a synthetic oil (B) having the properties of the below
(B1) to (B3).
(A1) The mineral oil has a kinematic viscosity at 100°C of 2
to 7 mm2/s.
(A2) The mineral oil has a viscosity index of 105 or more. 20 (A3) The mineral oil has a pour point of -10°C or lower.
(B1) The synthetic oil has a kinematic viscosity at 100°C of
1 to 7 mm2/s.
(B2) The synthetic oil has a viscosity index of 120 or more.
(B3) The synthetic oil has a pour point of -30°C or lower.
SF-3419
75
(C1) The liquid random copolymer comprises 40 to 60 mol% of
ethylene units and 60 to 40 mol% of α-olefin units having 3
to 20 carbon atoms.
(C2) The liquid random copolymer has a number average 5 molecular weight (Mn) of 500 to 10,000 and a molecular weight
distribution (Mw/Mn, Mw is the weight average molecular
weight) of 3 or less, as measured by gel permeation
chromatography (GPC).
(C3) The liquid random copolymer has a kinematic viscosity at 10 100°C of 30 to 5,000 mm2/s.
(C4) The liquid random copolymer has a pour point of 30
to -45°C.
(C5) The liquid random copolymer has a Bromine Number of 0.1
g / 100 g or less. 15
12. The lubricating oil composition for internal combustion
engines according to any one of Claims 1 to 11, wherein the
synthetic oil (B) contains an ester, and a synthetic oil
other than esters.
20
13. A method for producing a lubricating oil composition
for internal combustion engines, comprising the steps of:
preparing a liquid random copolymer (C) of ethylene and α-olefin by the following method (α); and
SF-3419
76
preparing a lubricating oil composition for internal combustion engines by mixing a lubricant base oil and the liquid random copolymer (C) of an amount of 3% by mass or more, but less than 40% by mass in the lubricating oil 5 composition, the composition having a kinematic viscosity at 100°C of 6.9 mm2/s or more, but less than 12.5 mm2/s,
wherein the lubricant base oil consists of a mineral oil (A) having the properties of the below (A1) to (A3), and/or a synthetic oil (B) having the properties of the below
10 (B1) to (B3).
(A1) The mineral oil has a kinematic viscosity at 100°C of 2 to 7 mm2/s.
(A2) The mineral oil has a viscosity index of 105 or more. (A3) The mineral oil has a pour point of -10°C or lower.
15 (B1) The synthetic oil has a kinematic viscosity at 100°C of 1 to 7 mm2/s.
(B2) The synthetic oil has a viscosity index of 120 or more. (B3) The synthetic oil has a pour point of -30°C or lower. (Method (α))
20 A method (α) for preparing a liquid random copolymer of ethylene and α-olefin, comprising a step of carrying out solution polymerization of ethylene and α-olefin having 3 to 20 carbon atoms, under a catalyst system comprising (a) a bridged metallocene compound represented by the
SF-3419
77
following Formula 1, and
(b) at least one compound selected from a group consisting of (i) an organoaluminum oxy-compound, and (ii) a compound which reacts with the bridged 5 metallocene compound to form an ion pair.
(Formula 1)
[In Formula 1, R1, R2, R3, R4, R5, R8, R9 and R12 are respectively and independently hydrogen atom, hydrocarbon group or silicon-containing hydrocarbon group, and adjoining 10 groups are optionally connected to each other to form a ring structure,
R6 and R11, being the same, are hydrogen atom, hydrocarbon group or silicon-containing hydrocarbon group,
R7 and R10, being the same, are hydrogen atom,
SF-3419
78
hydrocarbon group or silicon-containing hydrocarbon group,
R6 and R7 are optionally connected to hydrocarbon having
2 to 3 carbon atoms to form a ring structure,
R11 and R10 are optionally connected to hydrocarbon
5
having 2 to 3 carbon atoms to form a ring structure,
R6, R7, R10 and R11 are not hydrogen atom at the same
time;
Y is a carbon atom or silicon atom;
R13 and R14 are independently aryl group;
10
M is Ti, Zr or Hf;
Q is independently halogen, hydrocarbon group, an anionic ligand or a neutral ligand which can be coordinated to a lone pair of electrons; and
j is an integer of 1 to 4.]
| Section | Controller | Decision Date |
|---|---|---|
| # | Name | Date |
|---|---|---|
| 1 | 202117046652-IntimationOfGrant14-03-2024.pdf | 2024-03-14 |
| 1 | 202117046652-TRANSLATIOIN OF PRIOIRTY DOCUMENTS ETC. [13-10-2021(online)].pdf | 2021-10-13 |
| 2 | 202117046652-PatentCertificate14-03-2024.pdf | 2024-03-14 |
| 2 | 202117046652-STATEMENT OF UNDERTAKING (FORM 3) [13-10-2021(online)].pdf | 2021-10-13 |
| 3 | 202117046652-Written submissions and relevant documents [18-01-2024(online)].pdf | 2024-01-18 |
| 3 | 202117046652-REQUEST FOR EXAMINATION (FORM-18) [13-10-2021(online)].pdf | 2021-10-13 |
| 4 | 202117046652-PROOF OF RIGHT [13-10-2021(online)].pdf | 2021-10-13 |
| 4 | 202117046652-Correspondence to notify the Controller [03-01-2024(online)].pdf | 2024-01-03 |
| 5 | 202117046652-US(14)-ExtendedHearingNotice-(HearingDate-03-01-2024).pdf | 2023-11-24 |
| 5 | 202117046652-POWER OF AUTHORITY [13-10-2021(online)].pdf | 2021-10-13 |
| 6 | 202117046652-Response to office action [22-11-2023(online)].pdf | 2023-11-22 |
| 6 | 202117046652-FORM 18 [13-10-2021(online)].pdf | 2021-10-13 |
| 7 | 202117046652-Written submissions and relevant documents [17-11-2023(online)].pdf | 2023-11-17 |
| 7 | 202117046652-FORM 1 [13-10-2021(online)].pdf | 2021-10-13 |
| 8 | 202117046652-DECLARATION OF INVENTORSHIP (FORM 5) [13-10-2021(online)].pdf | 2021-10-13 |
| 8 | 202117046652-Correspondence to notify the Controller [02-11-2023(online)].pdf | 2023-11-02 |
| 9 | 202117046652-COMPLETE SPECIFICATION [13-10-2021(online)].pdf | 2021-10-13 |
| 9 | 202117046652-FORM-26 [02-11-2023(online)].pdf | 2023-11-02 |
| 10 | 202117046652-US(14)-HearingNotice-(HearingDate-03-11-2023).pdf | 2023-09-20 |
| 10 | 202117046652.pdf | 2021-10-23 |
| 11 | 202117046652-ABSTRACT [29-07-2022(online)].pdf | 2022-07-29 |
| 11 | 202117046652-FORM 3 [19-01-2022(online)].pdf | 2022-01-19 |
| 12 | 202117046652-CLAIMS [29-07-2022(online)].pdf | 2022-07-29 |
| 12 | 202117046652-FER.pdf | 2022-02-11 |
| 13 | 202117046652-FER_SER_REPLY [29-07-2022(online)].pdf | 2022-07-29 |
| 13 | 202117046652-OTHERS [29-07-2022(online)].pdf | 2022-07-29 |
| 14 | 202117046652-FER_SER_REPLY [29-07-2022(online)].pdf | 2022-07-29 |
| 14 | 202117046652-OTHERS [29-07-2022(online)].pdf | 2022-07-29 |
| 15 | 202117046652-CLAIMS [29-07-2022(online)].pdf | 2022-07-29 |
| 15 | 202117046652-FER.pdf | 2022-02-11 |
| 16 | 202117046652-ABSTRACT [29-07-2022(online)].pdf | 2022-07-29 |
| 16 | 202117046652-FORM 3 [19-01-2022(online)].pdf | 2022-01-19 |
| 17 | 202117046652.pdf | 2021-10-23 |
| 17 | 202117046652-US(14)-HearingNotice-(HearingDate-03-11-2023).pdf | 2023-09-20 |
| 18 | 202117046652-COMPLETE SPECIFICATION [13-10-2021(online)].pdf | 2021-10-13 |
| 18 | 202117046652-FORM-26 [02-11-2023(online)].pdf | 2023-11-02 |
| 19 | 202117046652-Correspondence to notify the Controller [02-11-2023(online)].pdf | 2023-11-02 |
| 19 | 202117046652-DECLARATION OF INVENTORSHIP (FORM 5) [13-10-2021(online)].pdf | 2021-10-13 |
| 20 | 202117046652-FORM 1 [13-10-2021(online)].pdf | 2021-10-13 |
| 20 | 202117046652-Written submissions and relevant documents [17-11-2023(online)].pdf | 2023-11-17 |
| 21 | 202117046652-FORM 18 [13-10-2021(online)].pdf | 2021-10-13 |
| 21 | 202117046652-Response to office action [22-11-2023(online)].pdf | 2023-11-22 |
| 22 | 202117046652-POWER OF AUTHORITY [13-10-2021(online)].pdf | 2021-10-13 |
| 22 | 202117046652-US(14)-ExtendedHearingNotice-(HearingDate-03-01-2024).pdf | 2023-11-24 |
| 23 | 202117046652-Correspondence to notify the Controller [03-01-2024(online)].pdf | 2024-01-03 |
| 23 | 202117046652-PROOF OF RIGHT [13-10-2021(online)].pdf | 2021-10-13 |
| 24 | 202117046652-REQUEST FOR EXAMINATION (FORM-18) [13-10-2021(online)].pdf | 2021-10-13 |
| 24 | 202117046652-Written submissions and relevant documents [18-01-2024(online)].pdf | 2024-01-18 |
| 25 | 202117046652-STATEMENT OF UNDERTAKING (FORM 3) [13-10-2021(online)].pdf | 2021-10-13 |
| 25 | 202117046652-PatentCertificate14-03-2024.pdf | 2024-03-14 |
| 26 | 202117046652-TRANSLATIOIN OF PRIOIRTY DOCUMENTS ETC. [13-10-2021(online)].pdf | 2021-10-13 |
| 26 | 202117046652-IntimationOfGrant14-03-2024.pdf | 2024-03-14 |
| 1 | SearchHistoryE_10-02-2022.pdf |