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"Method And Apparatus For Treating Exhaust Gas"

Abstract: An exhaust gas treatment facility (100) comprises a desulfurizing agent supply unit (10), a combustion furnace (20), an exhaust gas temperature lowering unit (30) , and an electric dust collector (40) . The desulfurizing agent supply unit (10) causes desulfurizing agent to be injected into a position in a vicinity of an upper nose section (21) in the combustion furnace (20), via a desulfurizing agent injecting inlet (14) . A configuration may be adopted in which exhaust gas passes a gas duct (22) to be supplied to the exhaust gas temperature lowering unit (30), and, after having its temperature lowered, has dust removed in the electric dust collector (40) to be emitted to the atmosphere from a chimney (4 9).

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Patent Information

Application #
Filing Date
01 May 2012
Publication Number
35/2015
Publication Type
INA
Invention Field
MECHANICAL ENGINEERING
Status
Email
Parent Application
Patent Number
Legal Status
Grant Date
2020-07-31
Renewal Date

Applicants

UBE INDUSTRIES, LTD.
1978-96, OAZA KOGUSHI, UBE-SHI, YAMAGUCHI 755-8633, JAPAN.

Inventors

1. TANO TATSUMI
C/O UBE INDUSTRIES, LTD., 1978-96, OAZA KOGUSHI, UBE-SHI, YAMAGUCHI 755-8633, JAPAN.
2. KOYAMA YUKIHIRO
C/O UBE INDUSTRIES, LTD., 1978-96, OAZA KOGUSHI, UBE-SHI, YAMAGUCHI 755-8633, JAPAN.
3. NAKAMURA TOSHIAKI
C/O UBE INDUSTRIES, LTD., 1978-96, OAZA KOGUSHI, UBE-SHI, YAMAGUCHI 755-8633, JAPAN.
4. MURATANI TAKESHI
C/O UBE INDUSTRIES, LTD., 1978-96, OAZA KOGUSHI, UBE-SHI, YAMAGUCHI 755-8633, JAPAN.
5. SAIAI KAZUHIRO
C/O UBE INDUSTRIES, LTD., 1978-96, OAZA KOGUSHI, UBE-SHI, YAMAGUCHI 755-8633, JAPAN.

Specification

DESCRIPTION
METHOD AND APPARATUS FOR TREATING EXHAUST GAS Technical Field [0001]
The present invention relates to a method and an apparatus for treating exhaust gas in a facility comprising a combustion furnace such as a boiler that burns fuel which includes sulfur component. Background Art [0002]
In a coal-fired thermal power station, generation of electricity is performed by burning fuel such as pulverized coal or heavy oil, petroleum coke, and so on, in a combustion furnace such as a boiler. Accordingly, when sulfur component is included in these fuels, sulfur dioxide {SO2) is included in exhaust gas after fuel is burned, and a portion of the SO2 is oxidized to become sulfur trioxide (SO3) . [0003]
The exhaust gas from the combustion furnace is normally treated in an exhaust gas treatment unit such as a denitration unit, a gas air heater, an electric dust collector, and a desulfurizing unit provided in a stage subsequent to the combustion furnace. In this exhaust gas treatment unit, when a temperature of the exhaust gas falls to below an acid dew point, SO3 in the exhaust gas ends up condensing as sulfuric acid (H2SO4) , which results in a gas duct, various kinds of devices, and so
1

on, being corroded. [0004]
Known as methods for removing such acidic material, SO3, and so on, in the exhaust gas are a drying type desulfurizing method using ultrafine particles (refer to, for example. Patent Literature 1 (pages 2-4, Figs. 1-4)), a method for removing SO3 in the exhaust gas (refer to, for example. Patent Literature 2 (pages 1-3, Figs 1-4)), and so on. In the drying type desulfurizing method disclosed in Patent Literature 1, ultrafine particles of calcium oxide (CaO) are injected into an inside of a furnace generating the exhaust gas and/or into a gas duct to adsorb acidic material. Moreover, in the removing method disclosed in Patent Literature 2, SO3 is treated, for example, by injecting ammonia between a gas air heater and an electric dust collector in an exhaust gas treatment unit. [Related Art Document] [Patent Literature] [0005]
[Patent Literature 1] Japanese Patent Application Laid-Open No. H5-269341
[Patent Literature 2] Japanese Patent Application Laid-Open No. HlO-230130 Summary of the Invention Problem to be Solved by the Invention [0006]
In the conventional drying type desulfurizing
2

method disclosed in the aforementioned Patent Document 1. The ultrafine particles are supplied to the inside of the combustion furnace from an ultrafine particle injecting inlet provided in the combustion furnace. However, it is difficult to remove the acidic material with high efficiency, depending on where the injecting position is located. This is the problem of the method disclosed in Patent Document 1. Moreover, in the conventional removing method disclosed in Patent Document 2, since it is required to inject ammonia for treatment of SO3, it is difficult to remove SO3 in the exhaust gas more cheaply and easily. This is the problem of the method disclosed in Patent Document 2. [0007]
The present invention has been made in order to solve the above-described problems of the conventional technology, and has an object of providing a method and an apparatus for treating exhaust gas capable of treating SO3 in combustion gas with high efficiency and more cheaply and easily. Means for Solving the Problem [0008]
In order to solve the above-described problems and achieve the above-described object, a method for treating exhaust gas according to the present invention, where fuel including sulfur component is burned inside a combustion furnace to emit combustion gas from the combustion furnace as the exhaust gas, wherein the
3

combustion furnace includes an upper nose section in an upper side of an interior of the combustion furnace, the upper nose section being configured to narrow an internal space of the combustion furnace, and injecting desulfurizing agent into a vicinity of the upper nose section in the combustion furnace that emits the exhaust gas, using a desulfurizing agent injecting means. [0009]
In addition, the method for treating exhaust gas according to the present invention may be configured to, after cooling the exhaust gas emitted from the combustion furnace to a temperature of from 90°C to 120°C by an exhaust gas temperature lowering means, supply the exhaust gas to an electric dust collector. [0010]
Furthermore, it is preferable that the desulfurizing agent is calcium compound, and the calcium compound includes cement plant dust containing calcium carbonate (CaCOa) . [0011]
Moreover, the method for treating exhaust gas according to the present invention may be configured by a method where the exhaust gas temperature lowering means cools the exhaust gas indirectly by a gas-water heat exchanging means, or a method where the exhaust gas temperature lowering means cools the exhaust gas directly by spraying water into the exhaust gas. [0012]
4

The vicinity of the upper nose section is, for example, a range of a height direction defined by a base of a triangle of the nose section. [0013]
In addition, for example, the desulfurizing agent injecting means includes a pipe, and the pipe is a protruding pipe connected to the combustion furnace and protruding in a horizontal direction toward an interior of the combustion furnace. [0014]
A protruding length of the protruding pipe into the interior of the combustion furnace is preferably greater than 0 mm and less than or equal to 600 mm. [0015]
An apparatus for treating exhaust gas according to the present invention comprises: a combustion furnace for burning fuel and having an upper nose section formed in an upper side of an interior of the combustion furnace, the upper nose section being configured to narrow an internal space of the combustion furnace; and a desulfurizing agent injecting means for injecting desulfurizing agent into a vicinity of the upper nose section inside the combustion furnace. [0016]
The apparatus for treating exhaust gas according to the present invention may be configured to further comprise: an exhaust gas temperature lowering means for lowering a temperature of the exhaust gas from the
5

combustion furnace; and a dust collector for removing dust in the exhaust gas from the exhaust gas temperature lowering means, and such that the exhaust gas temperature lowering means cools the exhaust gas emitted from the combustion furnace indirectly by a gas-water heat exchanging means or directly by a water-spray device. Effects of the Invention [0017]
According to the present invention, SO3 in combustion gas can be treated with high efficiency and more cheaply and easily. Brief Description of the Drawings [0018]
FIG. 1 is a schematic system diagram showing an example of an exhaust gas treatment facility for carrying out a method for treating exhaust gas according to an embodiment of the present invention.
FIG. 2 is a horizontal cross-sectional view of an injecting position of desulfurizing agent at 0.8 M above and 0.4 L below in a combustion furnace in an embodiment of the present invention.
FIG. 3 is a simulation result concerning a supply position of the desulfurizing agent in the method for treating exhaust gas according to the embodiment of the present invention.
FIG. 4 is a simulation result concerning a protruding pipe in the method for treating exhaust gas according to the embodiment of the present invention.
6

Best Mode for Carrying Out the Invention [0019]
Preferred embodiments of a method and an apparatus for treating exhaust gas according to the present invention will be described hereafter, with reference to the accompanying drawings. [0020]
FIG. 1 is a schematic system diagram showing an example of an exhaust gas treatment facility for carrying out the method for treating exhaust gas according to an embodiment of the present invention. As shown in FIG. 1, an exhaust gas treatment facility 100 comprises: a desulfurizing agent supply unit 10 for storing desulfurizing agent transported by a truck 90 or the like and supplying the desulfurizing agent to a combustion furnace 20 such as a boiler; and the combustion furnace 20 for burning fuel such as pulverized coal, heavy oil, and petroleum coke. A type of the combustion furnace 20 is not limited particularly. A boiler, particularly a pulverized coal burning boiler, is preferably used as the combustion furnace 20. [0021]
In addition, the exhaust gas treatment facility 100 comprises: an exhaust gas temperature lowering unit 30 for lowering a temperature of the exhaust gas emitted from the combustion furnace 20; and an electric dust collector 40 for capturing dust in the exhaust gas emitted from the exhaust gas temperature lowering unit 30.
7

Further, exhaust gas emitted from this electric dust collector 40 is transported by a blower 48 to be emitted to the atmosphere via a chimney 49. [0022]
The desulfurizing agent supply unit 10 is configured comprising a storage tank 11 for storing the transported desulfurizing agent, and a quantitative discharging mechanism 12 for appropriately supplying the desulfurizing agent stored in the storage tank 11 to the combustion furnace 20, and a blower 13. The desulfurizing agent transported from the storage tank 11 by the quantitative discharging mechanism 12 and the blower 13 is injected into the combustion furnace 20 via, for example, a desulfurizing agent supply pipe (a pipe) not shown which is connected to a desulfurizing agent injecting inlet 14 provided in a wall section 20a of the combustion furnace 20. The desulfurizing agent injecting inlet 14 is preferably disposed in a side wall of the combustion furnace 20. [0023]
Note that the desulfurizing agent injecting inlet 14 in the desulfurizing agent supply unit 10 is formed to enable injection of desulfurizing agent 15 into a vicinity position of a nose section 21 (also sometimes referred to as upper nose section 21) formed upwardly in the combustion furnace 20. The nose herein is a protruding object provided in a furnace and functioning to divert combustion gas to prevent the combustion gas
8

from flowing through a short path, but cause it to pass through a superheater, thereby securing a retention time of the combustion gas. [0024]
In addition, "the vicinity position of the nose section 21" is a portion shown by H (or L+M) in FIG. 1. That is, "the vicinity position of the nose section 21" is included in a range of a height direction defined by a base of a triangle of the nose section 21. Also, "the vicinity position of the nose section 21" is a space in the combustion furnace included in the range of the height direction, but a space where a superheater 20b is not present. The superheater 20b extends from an upper side of the nose section 21 to the space of the nose section 21. The desulfurizing agent is supplied to that space. [0025]
The number of the desulfurizing agent injecting inlets 14 is one, or two or more. Among, these numbers in view of appropriately dispersing the desulfurizing agent in the combustion furnace 20, two or more, particularly four to six, is preferable. If a position of the desulfurizing agent injecting inlet 14 is in the previously mentioned range of "H" of the nose section, a plurality of the desulfurizing agent injecting inlets 14 may be provided in the height direction. [0026]
Calcium compound is preferable as the desulfurizing
9

agent 15. Calcium hydroxide, calcium oxide, or calcium carbonate are preferable. More preferably, the desulfurizing agent 15 is cement plant dust comprising calcium carbonate as a main component. [0027]
Cement plant dust is, for example, recovered from exhaust gas of a process for manufacturing cement raw material. It has a particle diameter of about two microns, and is available at extremely low cost and in large quantities. Injecting such a desulfurizing agent 15 into the vicinity position of the upper nose section 21 in the combustion furnace 20 causes the injected desulfurizing agent 15 to capture SO3 generated by combustion of fuel more optimally and with higher efficiency. Examples of the cement plant dust include du-st recovered from a cement raw material pulverizing process or dust recovered from cement calcination exhaust gas. [0028]
Specifically, for example, when calcium carbonate is used as the desulfurizing agent 15, a decarboxylation reaction causes the calcium carbonate to become calcium oxide (CaC03->CaO) , and a desulfurizing reaction causes this calcium oxide CaO to react with sulfur dioxide SO2 to become calcium sulfate (CaO+SO2+0 . 502^CaS04) .
In addition, the calcium oxide CaO after the decarboxylation reaction captures SO3. It has been confirmed by the inventors of the present invention that
10

injecting the desulfurizing agent 15 into the vicinity position of the upper nose section 21 of the combustion furnace 20 results in this kind of desulfurizing reaction being most activated. [0029]
A desulfurizing capacity of the desulfurizing agent increases as specific surface area of the desulfurizing agent increases. Described herein is the case where cement plant dust is used as the desulfurizing agent 15. Physical property values when cement plant dust (including 75 percent by mass of calcium carbonate, 13 percent by mass of silica, 7 percent by mass of alumina, 2 percent by mass of iron oxide, and 3 percent by mass of others) is calcinated are shown in Table 1. [0030] [Table 1]
^^-"-^^^ Calcination Conditions
^^^--.,^^^ Uncalcinated 1000°C 1200°C 1400°C
^^S£r I "^ 20.1 19.5 21.5 21
Total Pore Volume ml/g 0.0325 0.0557 0.0485 0.0339
SpeS°l^rArea| -"^^ I ^-'^ ] ^'-^ | ^"^ | "^^
The specific surface area of the cement plant dust, when calcinated at 1000°C, increases to 1.8 times that before calcination. On the other hand, when a calcination temperature is raised to 1200°C and 1400°C,
11

the specific surface area lowers. [0031]
Moreover, as a result of TG-DTA measurement of the cement plant dust, the decarboxylation reaction in the cement plant dust begins from around 700°C and shows a maximum peak at 741°C. When heat is further applied, structural change accompanied by heat generation is confirmed from around 1200°C. A peak temperature of that change is 1288°C. [0032]
It is inferred from these findings that the cement plant dust, when it reaches a temperature of 1200°C or more, undergoes structural change whereby its specific surface area lowers and its desulfurizing capacity lowers. Therefore, a temperature of under 1200°C is preferable.in desulfurization in a furnace, when cement plant dust is used as the desulfurizing agent. [0033]
Regarding amount of supply of desulfurizing agent with respect to fuel, a molar ratio (Ca/S) of calcium (Ca) to sulfur portion (S) in the desulfurizing agent provided in the fuel is preferably between 0.5 and 3, more preferably between 1 and 2.5, If the molar ratio exceeds 3, the amount of dust increases. [0034]
That is, experiments performed by the inventors of the present invention have made it clear that when the desulfurizing agent 15 is injected into a position lower
12

than the upper nose section 21 of the combustion furnace 20, CaO is used for reformation of coal ash or the like because since temperature in the furnace is high, and there may occur also a reverse reaction to desulfurization. The experiments have also made it clear that when the desulfurizing agent 15 is injected into a position higher than the upper nose section 21 of the combustion furnace 20, capture of SO3 becomes insufficient because since temperature in the furnace is low. [0035]
On the other hand, as described above, the desulfurizing agent 15 is injected into a vicinity position of the upper nose section 21. This allows appropriate time of contact between CaO and SO3 to be obtained. Also, CaO is dispersed effectively in a layer of gas in the combustion furnace 20, thereby capturing SO3. Accordingly, it is expected that desulfurizing reaction becomes more active. This makes it possible to prevent a concentration of SO3 being raised locally in the combustion furnace 20 causing condensation that results in sulfuric acid being generated and corroding places to which the sulfuric acid attaches. [0036]
Now, in order to evaluate a dispersion state of dust in the nose section, a simulation of particle dispersion was performed. Results of the simulation are indicated below.
13

STAR-CD (registered trademark) Version 3.26 was used as simulation software. Simulation conditions were as follows.
(1) Combustion conditions
Properties of coal used in combustion calculations were set to those of generally-used coal as conditions.
(i ) -Air ratio: 1.17
( ii ) "Total moisture of coal [percent by mass as received basis]: 9 percent by mass
(iii) 'Industrial analysis of coal [percent by mass air dried basis]: •water 3 percent by mass, •ash 13 percent by mass,
•volatile component 34 percent by mass, •fixed carbon 50 percent by mass.
(iv) 'Elemental analysis of coal [percent by mass dry ash-free basis]: •carbon 83 percent by mass, 'hydrogen 5 percent by mass, •oxygen 9 percent by mass, •nitrogen 2 percent by mass, •sulfur 1 percent by mass;
(2) Calculation models
The following calculation models were used in combustion, heat transfer and fluid calculation, •Two-phase flow model: Lagrangian two-layer flow model 'Turbulence model: k-e model •Volatile component emission model: overall first-order
14

reaction model
•Gas combustion model: Eddy-breakup model
•Char combustion model: shrinking core first-order
reaction model
•Radiant heat transfer model: Discrete transfer method (3) Boundary conditions
The following conditions were set as boundary conditions.
•Boiler exit target oxygen concentration: 3 percent by volume
•Boiler exit target temperature: 370°C [0037]
It was confirmed that a temperature simulation result matches well with actual measured values of temperature in the furnace in the actual apparatus. A gas temperature indicated a maximum of about 1800°C at a burner vicinity, and was approximately 1200°C at a nose section entrance, 1000°C at a nose section exit, and 700°C at a superheater exit. It is known that regarding a particle having a particle diameter of several tens of \im or less, temperature of the particle becomes identical to the gas temperature in no more than 0.1 seconds. Therefore, the temperature of particles injected into the furnace may be regarded as being equal to the gas temperature. [0038]
FIG. 3 shows results of simulating a dispersion situation of particles and a temperature history of
15

particles when the desulfurizing agent is injected to the upper side of the nose section, to the nose section, and to the lower side of the nose section.
As shown in FIG. 3(a), when the desulfurizing agent is injected to the upper side of the nose section, there is little disturbance in a gas flow, and the particles flow straight in a gas flow direction from an injecting inlet. As a result, variations in particle temperature do not occur, and a dispersion state is not good.
Moreover, as shown in FIG. 3(b), when the desulfurizing agent is injected to the nose section, there is a disturbance in gas flow in the nose section, hence the particles are also drastically disturbed back-and-forth and from left to right to be dispersed overall. As a result, a wide-ranging distribution occurs in particle temperature at the nose section exit. The disturbance causes a retention time of the particles to be lengthened. [0039]
Furthermore, as shown in FIG. 3(c), when the desulfurizing agent is injected to the lower side of the nose section, the particles, after once having their temperature raised to 1200°C or more, enter the nose section to be drastically mixed in the nose section and dispersed overall. As previously mentioned, in a lower region of the nose section, a structural change of the particles occurs, whereby reaction activity of the desulfurizing agent lowers. These results make it clear
16

that the desulfurizing agent must be injected to the nose section.
[0040]
A pipe acting as a desulfurizing agent injecting means is connected to the combustion furnace 20, whereby the desulfurizing agent is supplied to an interior of the combustion furnace. The pipe may have a structure not protruding into an interior of the combustion furnace 20
(protruding length is zero), but is preferably a protruding pipe protruding in a horizontal direction toward an interior of the combustion furnace. This enables dispersion of the desulfurizing agent to be improved and desulfurizing rate to be improved. A protruding length of the protruding pipe into the interior of the combustion furnace is greater than zero
(0) and not more than 600 mm, and, preferably, 100-500 mm. If the protruding length is too long, the protruding pipe becomes uneconomical and also difficult to construct. The protruding length herein is a distance from an inner wall of the combustion furnace 20 to a tip of the protruding pipe.
[0041]
A simulation result according to presence/absence of the protruding pipe is shown herein. Simulation conditions are as mentioned above. The amount of injected dust was set to 243 kg/hour, the injection air speed was set to 65 m/s, the temperature of injected air was set to 25°C, the diameter of desulfurizing agent
17

injecting pipe was set to (p32, and the injecting position of the desulfurizing agent was set to 15 m from a bottom of the boiler. The case where a length of the protruding pipe was set to 500 mm and the case where there is no protruding pipe were evaluated. Results of this evaluation are shown in FIG. 4. [0042]
FIG. 4 shows a locus of dust particles. It is clear from FIG. 4(a) that particles are more widely dispersed in the case where there is a protruding pipe than in the case where there is no protruding pipe (protruding length is 0 mm) shown in FIG. 4(b). In the case where there is no protruding pipe, the particles gravitate toward the wall of the combustion furnace. This result shows that in the case where there is a protruding pipe, the desulfurizing agent is more dispersed and moreover has a longer retention time. This allows an improvement in desulfurizing rate to be achieved. Reasons for advantages resulting from the protruding pipe are not clear, but it is assumed to be because a circling flow of the gas inside the furnace is stronger at a wall of the furnace, than in a center of the furnace and that in order to disperse the dust particles widely, this strong flow should be avoided. [0043]
Note that a preferred internal furnace temperature of the combustion furnace 20 when injecting the aforementioned desulfurizing agent 15 into the vicinity
18

position of the upper nose section 21 is in a range of 1050°C-1150°C. Then, the exhaust gas having SO2 or SO3 removed inside the combustion furnace 20 in this way is emitted from the combustion furnace 20 via a gas duct 22 to be supplied to the exhaust gas temperature lowering unit 30 of a subsequent stage. [0044]
Since the desulfurizing reaction in the furnace takes place in a high temperature atmosphere, a CaS04 formation reaction caused by a reaction of CaO after the decarboxylation reaction with SO2 and O2, and a decomposition reaction (reverse reaction) of the CaS04 occur simultaneously. A reaction rate constant of the formation reaction can be expressed by an Arrhenius equation. It has been confirmed by results of experiments by the inventors that the reaction rate constant can be expressed by Ks=7. 7xl0~^exp(-67000/RT) . [0045]
According to this expression, the higher the temperature, the more the formation reaction proceeds. On the other hand, the decomposition reaction is dominated by an equilibrium reaction. As a result of calculating existence conditions of CaS04 and SO2, it was confirmed that the decomposition reaction occurs at 1050°C and above, and that, at 1150°C and above, almost the entire amount is decomposed.
It was judged from the above results that, in view of the formation reaction and the decomposition reaction,
19

the desulfurizing reaction preferably has a temperature
range of from 1050°C to 1150°C.
[0046]
The exhaust gas temperature lowering unit 30 is configured from, for example, a gas air heater 31 and a gas-water heat exchanger 32 or water-spray device 33. Considered here as methods for lowering a temperature of the exhaust gas are the three methods: (1) improving performance of the gas air heater; (2) indirect cooling; and (3) direct cooling. In the case of (3) direct cooling (that is, cooling by, for example, spraying water into the exhaust gas), there is a possibility that dust included in the exhaust gas attaches to a device interior in the exhaust gas temperature lowering unit 30 thereby causing a clogging, and so on. Therefore, in the present embodiment, although (3) direct cooling may also be adopted, (2) indirect cooling is preferably adopted. [0047]
Specifically, heat of the exhaust gas undergoes heat exchange, by means of circulating water in the gas-water heat exchanger 32 disposed on a downstream side of the gas air heater 31. The circulating water is used for preheat of water supplied to the combustion furnace 20.
Conventionally, the amount of SO3 in the combustion furnace 20 is approximately 1% of that of SO2, and an acid dew point thereof is about 120°C-130°C. Accordingly, heat recovery from the exhaust gas is limited to before the temperature of the exhaust gas is lowered to a
20

temperature of about 150°C. [0048]
In contrast, in the method for treating exhaust gas according to the present embodiment, since SO3 in the exhaust gas is removed beforehand by the desulfurizing agent 15 injected into the vicinity position of the upper nose section 21 in the combustion furnace 20, it has become possible to lower the acid dew point significantly. Specifically, this allows the exhaust gas to be cooled such that the temperature of the exhaust gas is lowered, for example, to approximately 100°C. It has become clear that resultant increase in amount of heat recovery allows energy efficiency to be significantly improved. [0049]
Moreover, incidentally to this, it is no longer required to configure various devices provided in the exhaust gas temperature lowering unit 30 by expensive corrosion-resistant material. For example, a material of regions in contact with the exhaust gas of the gas-water heat exchanger 32 can be configured as a low-cost carbon steel material. Note that lowering the temperature of the exhaust gas by this kind of exhaust gas temperature lowering unit 30 is understood to greatly affect maintenance and improvement of dust collecting performance of the electric dust collector 40 in a next stage. [0050]
That is, in the exhaust gas treatment facility 100
21

according to the present embodiment, removing SO3 in the exhaust gas by the desulfurizing agent 15 inside the combustion furnace 20 allows the problem of corrosion and so on to be solved to a certain extent. However, removing SO3 from the exhaust gas leads to dust collecting performance of the electric dust collector 40 lowering significantly. [0051]
Generally, dust collecting performance of the electric dust collector 40 is assumed to be determined by each of the following elements: (1) temperature of the exhaust gas; (2) velocity of the exhaust gas (flow velocity); and (3) concentration of SO3. It is assumed that the higher is (3) concentration of SO3, the more improved is the dust collecting performance. In the exhaust gas treatment facility 100 according to the present embodiment, since SO3 is removed by the desulfurizing agent 15 injected, into the vicinity position of the upper nose section 21 in the combustion furnace 20. When the exhaust gas in a state of low SO3 concentration is supplied to the electric dust collector 40, a desired dust collecting effect can no longer be obtained. [0052]
Therefore, by providing the exhaust gas temperature lowering unit 30 between the combustion furnace 20 and the electric dust collector 40 and thereby lowering the temperature of the exhaust gas emitted from the
22

combustion furnace 20, volume of the exhaust gas is reduced and flow velocity of the exhaust gas is lowered.
As a result, the concentration of SO3 in the exhaust gas attains a level having no effect on dust collecting performance of the electric dust collector 40, whereby dust collecting performance can be maintained and improved. Examples [0053]
The method for treating exhaust gas according to the present invention is described specifically below by way of examples. The test machine used in the examples is an 80 tons of steam/hour boiler in an electric power-generating facility shown in FIG. 1. Pulverized coal and air were supplied to the pulverized coal burning boiler. [0054]
The desulfurizing agent used is the aforementioned cement plant dust recovered from cyclone exhaust gas in the raw material pulverizing process of a cement plant. A chemical composition of the cement plant dust was measured by fluorescent X-ray analysis. The result is that CaO has 60.6 percent by mass, Si02 has 20.8 percent by mass, and AI2O3 has 10.3 percent by mass. In addition, the weight-average of the particle diameter of the cement plant dust used was about 2 microns. [0055]
Injecting positions in examples 1 and 2 shown below are in-furnace a, and injecting positions in example 3
23

are in-furnace p. The injecting positions of in-furnace a are four places A, B, C, and D at a height 0.8 M above a vertex of the nose section 21 shown in FIG. 2(a) (a vertex of a triangle of the nose section 21 in FIG. 1), and three places E, F, and G at a height 0.4 L below the vertex of the nose section 21 shown in FIG. 2(b) (total of seven places). [0056]
On the other hand, the injecting positions of in-furnace (3 are the three places E, F, and G at a height 0.4 L below the vertex shown in FIG. 2(b). In FIG. 2(a), the desulfurizing agent is supplied avoiding positions where the superheater 20b is present. B and C in FIG. 2(a) are positioned intermediate between a central point and end points of a side surface. Moreover, E, F, and G in FIG. 2(b) are positioned at central line portions of each of side surfaces of the combustion furnace. [0057]
SO3 measurement results obtained in the examples are shown in Table 2. Note that measurement of SO3 was performed at an inlet of the electric dust collector. [0058] [Table 2]
24

N
Desulfurizing Agent 5Q^ gQ^
1 Concentration Concentration
Type Injecting ^ /g (ppm) (ppm)
'^ Position
Example 1 0.93 200 ""^^n n^^^"
In-Fumace
c I o Cement n na -ion Less Than
Example 2 p,3,t Qust 2.06 ^80 0.05
Examples In-Fu^rnace 2.92 150 ^^'o^'"
(Example 1)
In example 1, the cement plant dust was injected into the furnace such that an SOx concentration of SO2+SO3 within the furnace was 200 ppm and a molar ratio of Ca/S was 0.93. The result was an SO3 concentration of less than 0.05 ppm. (Example 2)
In example 2, when SOx concentration within the furnace was 180 ppm and molar ratio of Ca/S of cement plant dust injected into the furnace was 2.06, an SO3 concentration was less than 0.05 ppm similarly to in example 1. (Example 3)
In example 3, when SOx concentration within the furnace was 150 ppm and molar ratio of Ca/S of cement plant dust injected into the furnace was 2.92, an SO3 concentration was less than 0.05 ppm similarly to in examples 1 and 2.
Note that in examples 1, 2, and 3, the SOx
25

concentrations in cases where cement plant dust was not injected were the same as respective concentrations prior to desulfurizing. [0059]
On performing an estimate of heat balance, it has become clear that the exhaust gas treatment facility 100 according to the present embodiment allows the acid dew point of the exhaust gas to be set lowered from 126°C to less than 88°C. According to this, even when the gas-water heat exchanger 32 on a downstream side of the gas air heater 31 in the exhaust gas temperature lowering unit 30 collects heat of about 50°C from the exhaust gas with a temperature of about 150°C on passing through the gas air heater 31, and use this heat as a preheat source for water supplied to the combustion furnace 20, corrosion due to condensation of SO3 may be prevented. Specifically, the electric power-generating facility of examples 1-3 has made it possible for steam for water supply heating in the combustion furnace to be reduced by 2.5 ton/hour, thus enabling energy efficiency to be improved by about 3 percent. [0060]
As mentioned above, the exhaust gas treatment facility 100 according to the present embodiment allows SO3 in exhaust gas to be treated with high efficiency and more cheaply and easily, and makes it possible to use thermal energy with high efficiency while preventing corrosion and so on of the facility.
26

Description of reference numerals [0061]
10 desulfurizing agent supply unit
11 storage tank
12 quantitative discharging mechanism
13 blower
14 desulfurizing agent injecting inlet
15 desulfurizing agent
20 combustion furnace
20a wall section
20b superheater
21 nose section
22 gas duct

30 exhaust gas temperature lowering unit
31 gas air heater
32 gas-water heat exchanger
33 water-spray device
40 electric dust collector
48 blower
4 9 chimney
100 exhaust gas treatment facility
27

CLAIMS
1. A method for treating exhaust gas, where fuel
including sulfur component is burned inside a combustion
furnace to emit combustion gas from the combustion
furnace as the exhaust gas, wherein the combustion
furnace includes an upper nose section in an upper side
of an interior of the combustion furnace, the upper nose
section being configured to narrow an internal space of
the combustion furnace, and
the method includes injecting desulfurizing agent into a vicinity of the upper nose section in the combustion furnace that emits the exhaust gas, using a desulfurizing agent injecting means.
2. The method for treating exhaust gas according to
claim 1, further comprising:
after cooling the exhaust gas emitted from the combustion furnace to a temperature of from 90°C to 120°C by an exhaust gas temperature lowering means, supplying the exhaust gas to an electric dust collector,
3. The method for treating exhaust gas according to
claim 1 or 2, wherein
the desulfurizing agent is calcium compound, and the calcium compound includes cement plant dust containing calcium carbonate (CaCOs) .
28

4. The method for treating exhaust gas according to
claim 2 or 3, wherein
the exhaust gas temperature lowering means cools the exhaust gas indirectly by a gas-water heat exchanging means or directly by a water-spray.
5. The method for treating exhaust gas according to
any one of claims 1 to 4, wherein
the vicinity of the upper nose section is a range of a height direction defined by a base of a triangle of the nose section.
6. The method for treating exhaust gas according to
any one of claims 1 to 5, wherein
the desulfurizing agent injecting means includes a pipe, and
the pipe is a protruding pipe connected to the combustion furnace and protruding in a horizontal direction toward an interior of the combustion furnace.
7. The method for treating exhaust gas according to
claim 6, wherein
a protruding length of the protruding pipe into the interior of the combustion furnace is greater than 0 mm and less than or equal to 600 mm.
8. An apparatus for treating exhaust gas,
comprising:
29

a combustion furnace for burning fuel and having an upper nose section formed in an upper side of an interior of the combustion furnace, the upper nose section being configured to narrow an internal space of the combustion furnace; and
a desulfurizing agent injecting means for injecting desulfurizing agent into a vicinity of the upper nose section inside the combustion furnace.
9. The apparatus for treating exhaust gas according to claim 8, further comprising:
an exhaust gas temperature lowering means for lowering a temperature of the exhaust gas from the combustion furnace; and
a dust collector for removing dust in the exhaust gas from the exhaust gas temperature lowering means, and wherein
the exhaust gas temperature lowering means cools the exhaust gas emitted from the combustion furnace indirectly by a gas-water heat exchanging means or directly by a water-spray device.

Documents

Orders

Section Controller Decision Date

Application Documents

# Name Date
1 3830-delnp-2012-Correspondence-others-(11-05-2012).pdf 2012-05-11
1 3830-DELNP-2012-RELEVANT DOCUMENTS [12-09-2023(online)].pdf 2023-09-12
2 3830-DELNP-2012-ASSIGNMENT WITH VERIFIED COPY [21-09-2022(online)].pdf 2022-09-21
2 3830-delnp-2012-Form-18-(21-05-2012).pdf 2012-05-21
3 3830-DELNP-2012-FORM-16 [21-09-2022(online)].pdf 2022-09-21
3 3830-delnp-2012-Correspondence Others-(21-05-2012).pdf 2012-05-21
4 3830-DELNP-2012-POWER OF AUTHORITY [21-09-2022(online)].pdf 2022-09-21
4 3830-delnp-2012-Form-3-(11-06-2012).pdf 2012-06-11
5 3830-DELNP-2012-PROOF OF ALTERATION [21-09-2022(online)].pdf 2022-09-21
5 3830-delnp-2012-English-Translation-(11-06-2012).pdf 2012-06-11
6 3830-DELNP-2012-IntimationOfGrant31-07-2020.pdf 2020-07-31
6 3830-delnp-2012-GPA (09-07-2012).pdf 2012-07-09
7 3830-DELNP-2012-PatentCertificate31-07-2020.pdf 2020-07-31
7 3830-delnp-2012-Form-1 (09-07-2012).pdf 2012-07-09
8 3830-DELNP-2012-PETITION UNDER RULE 137 [13-07-2020(online)].pdf 2020-07-13
8 3830-delnp-2012-Correspondence Others-(09-07-2012).pdf 2012-07-09
9 3830-delnp-2012-Form 3-(05-11-2012).pdf 2012-11-05
9 3830-DELNP-2012-Written submissions and relevant documents [13-07-2020(online)].pdf 2020-07-13
10 3830-DELNP-2012-Correspondence to notify the Controller [26-06-2020(online)].pdf 2020-06-26
10 3830-delnp-2012-Correspondence-Others-(05-11-2012).pdf 2012-11-05
11 3830-delnp-2012-Form-1-(15-11-2012).pdf 2012-11-15
11 3830-DELNP-2012-US(14)-HearingNotice-(HearingDate-29-06-2020).pdf 2020-06-05
12 3830-DELNP-2012-ABSTRACT [13-08-2018(online)].pdf 2018-08-13
12 3830-delnp-2012-Correspondence Others-(15-11-2012).pdf 2012-11-15
13 3830-DELNP-2012-CLAIMS [13-08-2018(online)].pdf 2018-08-13
13 3830-delnp-2012-Form-5.pdf 2013-04-17
14 3830-DELNP-2012-COMPLETE SPECIFICATION [13-08-2018(online)].pdf 2018-08-13
14 3830-delnp-2012-Form-3.pdf 2013-04-17
15 3830-DELNP-2012-FER_SER_REPLY [13-08-2018(online)].pdf 2018-08-13
15 3830-delnp-2012-Form-2.pdf 2013-04-17
16 3830-DELNP-2012-FORM 3 [13-08-2018(online)].pdf 2018-08-13
16 3830-delnp-2012-Form-1.pdf 2013-04-17
17 3830-DELNP-2012-Information under section 8(2) (MANDATORY) [13-08-2018(online)].pdf 2018-08-13
17 3830-delnp-2012-Drawings.pdf 2013-04-17
18 3830-delnp-2012-Description-(Complete).pdf 2013-04-17
18 3830-DELNP-2012-OTHERS [13-08-2018(online)].pdf 2018-08-13
19 3830-delnp-2012-Correspondence-Others.pdf 2013-04-17
19 3830-DELNP-2012-FER.pdf 2018-02-20
20 3830-delnp-2012-.jpg 2013-04-17
20 3830-delnp-2012-Claims.pdf 2013-04-17
21 3830-delnp-2012-Abstract.pdf 2013-04-17
22 3830-delnp-2012-.jpg 2013-04-17
22 3830-delnp-2012-Claims.pdf 2013-04-17
23 3830-delnp-2012-Correspondence-Others.pdf 2013-04-17
23 3830-DELNP-2012-FER.pdf 2018-02-20
24 3830-DELNP-2012-OTHERS [13-08-2018(online)].pdf 2018-08-13
24 3830-delnp-2012-Description-(Complete).pdf 2013-04-17
25 3830-DELNP-2012-Information under section 8(2) (MANDATORY) [13-08-2018(online)].pdf 2018-08-13
25 3830-delnp-2012-Drawings.pdf 2013-04-17
26 3830-DELNP-2012-FORM 3 [13-08-2018(online)].pdf 2018-08-13
26 3830-delnp-2012-Form-1.pdf 2013-04-17
27 3830-DELNP-2012-FER_SER_REPLY [13-08-2018(online)].pdf 2018-08-13
27 3830-delnp-2012-Form-2.pdf 2013-04-17
28 3830-DELNP-2012-COMPLETE SPECIFICATION [13-08-2018(online)].pdf 2018-08-13
28 3830-delnp-2012-Form-3.pdf 2013-04-17
29 3830-DELNP-2012-CLAIMS [13-08-2018(online)].pdf 2018-08-13
29 3830-delnp-2012-Form-5.pdf 2013-04-17
30 3830-DELNP-2012-ABSTRACT [13-08-2018(online)].pdf 2018-08-13
30 3830-delnp-2012-Correspondence Others-(15-11-2012).pdf 2012-11-15
31 3830-delnp-2012-Form-1-(15-11-2012).pdf 2012-11-15
31 3830-DELNP-2012-US(14)-HearingNotice-(HearingDate-29-06-2020).pdf 2020-06-05
32 3830-DELNP-2012-Correspondence to notify the Controller [26-06-2020(online)].pdf 2020-06-26
32 3830-delnp-2012-Correspondence-Others-(05-11-2012).pdf 2012-11-05
33 3830-delnp-2012-Form 3-(05-11-2012).pdf 2012-11-05
33 3830-DELNP-2012-Written submissions and relevant documents [13-07-2020(online)].pdf 2020-07-13
34 3830-delnp-2012-Correspondence Others-(09-07-2012).pdf 2012-07-09
34 3830-DELNP-2012-PETITION UNDER RULE 137 [13-07-2020(online)].pdf 2020-07-13
35 3830-delnp-2012-Form-1 (09-07-2012).pdf 2012-07-09
35 3830-DELNP-2012-PatentCertificate31-07-2020.pdf 2020-07-31
36 3830-DELNP-2012-IntimationOfGrant31-07-2020.pdf 2020-07-31
36 3830-delnp-2012-GPA (09-07-2012).pdf 2012-07-09
37 3830-DELNP-2012-PROOF OF ALTERATION [21-09-2022(online)].pdf 2022-09-21
37 3830-delnp-2012-English-Translation-(11-06-2012).pdf 2012-06-11
38 3830-DELNP-2012-POWER OF AUTHORITY [21-09-2022(online)].pdf 2022-09-21
38 3830-delnp-2012-Form-3-(11-06-2012).pdf 2012-06-11
39 3830-DELNP-2012-FORM-16 [21-09-2022(online)].pdf 2022-09-21
39 3830-delnp-2012-Correspondence Others-(21-05-2012).pdf 2012-05-21
40 3830-delnp-2012-Form-18-(21-05-2012).pdf 2012-05-21
40 3830-DELNP-2012-ASSIGNMENT WITH VERIFIED COPY [21-09-2022(online)].pdf 2022-09-21
41 3830-DELNP-2012-RELEVANT DOCUMENTS [12-09-2023(online)].pdf 2023-09-12
41 3830-delnp-2012-Correspondence-others-(11-05-2012).pdf 2012-05-11

Search Strategy

1 3830-DELNP-2012-SS_23-08-2017.pdf

ERegister / Renewals

3rd: 29 Oct 2020

From 04/11/2012 - To 04/11/2013

4th: 29 Oct 2020

From 04/11/2013 - To 04/11/2014

5th: 29 Oct 2020

From 04/11/2014 - To 04/11/2015

6th: 29 Oct 2020

From 04/11/2015 - To 04/11/2016

7th: 29 Oct 2020

From 04/11/2016 - To 04/11/2017

8th: 29 Oct 2020

From 04/11/2017 - To 04/11/2018

9th: 29 Oct 2020

From 04/11/2018 - To 04/11/2019

10th: 29 Oct 2020

From 04/11/2019 - To 04/11/2020

11th: 29 Oct 2020

From 04/11/2020 - To 04/11/2021

12th: 04 Oct 2021

From 04/11/2021 - To 04/11/2022

13th: 13 Oct 2022

From 04/11/2022 - To 04/11/2023

14th: 11 Oct 2023

From 04/11/2023 - To 04/11/2024

15th: 10 Oct 2024

From 04/11/2024 - To 04/11/2025