The present disclosure relates to the field of industrial automation, and in particular, relates to a method and system for providing data analytics for industrial equipment.
10
BACKGROUND

?????? Manufacturing industries rely on heavy machinery and industrial equipment for day to day operations. The industrial equipment mainly used in these
15 manufacturing industries and plants is under operation for most of the time period. The industrial equipment includes equipment from various industries such as chemical industry and oil and gas industry and energy generation plants and the like with critical machinery installed. The equipment is under constant operation for most of the time period. The industrial equipment utilizes electrical energy for
20 performing various operations. However, the industrial equipment is not provided with regular maintenance updates. The industrial equipment suffers from problems such as overconsumption of energy, load unbalancing, material wear-outs, and the like leading to operational inefficiency due to continuous operation and little maintenance. With the advancements in technology over the last few years, a large
25 number of sensor devices have also surfaced to monitor and provide maintenance of the industrial equipment. However, different sensors are required for different industrial equipment.

OBJECT OF THE DISCLOSURE

?????? A primary object of the present disclosure is to provide a method and system for providing data analytics for industrial equipment on real time dynamic
5 basis.

?????? Another object of the present disclosure is to provide a sensor box which is powered by magnetic field induced around power cable of the industrial equipment on the real time dynamic basis.
10
?????? Yet another object of the present disclosure is to provide the sensor box that provides data analytics of the industrial equipment.

SUMMARY
15
?????? In an aspect, the present disclosure talks about a system for providing data analytics for an industrial equipment. The system performs a method for installing a sensor box around the industrial equipment. In addition, the method collects a first set of data from the sensor box. Further, the method utilizes one or
20 more hardware-run algorithms to convert the first set of data into one or more operational insights. The one or more operational insights provide information related to the industrial equipment.

STATEMENT OF THE DISCLOSURE
25
?????? The present disclosure talks about a system for providing data analytics for an industrial equipment. The system performs a method for installing a sensor box around the industrial equipment. In addition, the method collects a first set of data from the sensor box. Further, the method utilizes one or more hardware-run

algorithms to convert the first set of data into one or more operational insights. The one or more operational insights provide information related to the industrial equipment.

5 BRIEF DESCRIPTION OF FIGURES

?????? Having thus described the invention in general terms, references will now be made to the accompanying figures, wherein:

10 ?????? FIG. 1 illustrates a general overview of a system for providing data analytics of an industrial equipment on real-time dynamic basis, in accordance with various embodiments of the present disclosure; and

?????? FIG. 2 illustrates a block diagram of a computing device, in accordance
15 with various embodiments of the present disclosure.

DETAILED DESCRIPTION

?????? Reference will now be made in detail to selected embodiments of the
20 present invention in conjunction with accompanying figures. The embodiments described herein are not intended to limit the scope of the invention, and the present invention should not be construed as limited to the embodiments described. This invention may be embodied in different forms without departing from the scope and spirit of the invention. It should be understood that the
25 accompanying figures are intended and provided to illustrate embodiments of the invention described below and are not necessarily drawn to scale. In the drawings, like numbers refer to like elements throughout, and thicknesses and dimensions of

some components may be exaggerated for providing better clarity and ease of understanding.

?????? It should be noted that the terms "first", "second", and the like, herein do
5 not denote any order, ranking, quantity, or importance, but rather are used to distinguish one element from another. Further, the terms "a" and "an" herein do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced item.

10 ?????? FIG. 1 illustrates a general overview of a system 100 for providing data analytics of an industrial equipment 104 on real time dynamic basis, in accordance with various embodiments of the present disclosure. The system 100 shows a complete setup to collect data and provide insights of the industrial equipment 104 on the real time dynamic basis. The system 100 includes an
15 administrator 102, the industrial equipment 104, a sensor box 106, a communication network 108, a computing device 110, an insight processing system 112, and a cloud server 114.

?????? The administrator 102 is any person or individual that is associated with
20 the insight processing system 112. In an embodiment of the present disclosure, the administrator 102 is any person or individual that installs the sensor box 106 around the industrial equipment 104. In an embodiment of the present disclosure, the administrator 102 or individual is any person that operates the insight processing system 112. In another embodiment of the present disclosure, the
25 administrator 102 is any person that wants to receive data analytics associated with the industrial equipment 104. In yet another embodiment of the present disclosure, the administrator 102 is any person responsible for troubleshooting of the insight processing system 112. In yet another embodiment of the present

disclosure, the administrator 102 is any person that is responsible for upkeep and maintenance of the insight processing system 112.

?????? The system 100 includes the industrial equipment 104. In an
5 embodiment of the present disclosure, the industrial equipment 104 refers to machinery that is repetitive in nature. In an embodiment of the present disclosure, the industrial equipment refers to machinery used in production. In an example, the production may be of any item or article. In an example, the industrial equipment 104 includes but may not be limited to a plurality of
10 equipment used in solar panels and industries and factories and plants that require constant monitoring and maintenance. The industries include but may not be limited to manufacturing industries and plants which consume a lot of energy. The industries include oil and gas industry or chemical industry or energy generation plants and sectors with critical machinery installed and the like.
15
?????? Further, the system 100 includes the sensor box 106. The sensor box 106 consists of two holes that allows a power cable to pass through the two holes. The power cable is passed through the two holes of the sensor box 106 to induce a magnetic field. The magnetic field induced is utilized to provide power to the
20 sensor box 106 to operate. The sensor box 106 is a self-powered battery-less sensor box 106. The sensor box 106 is a plug and play non-intrusive sensor box
106. In an example, the sensor box 106 is encapsulated around the power cable of the industrial equipment 104 in the form of a ring.

25 ?????? Also, the sensor box 106 requires almost negligible maintenance as there is no power supplying component in the sensor box 106. Also, the sensor box 106 does not contain any mechanical or moving parts inside the sensor box 106. The sensor box 106 is self-powered from the magnetic field induced by the power cable passing through the two holes of the sensor box 106. The sensor box 106

gathers energy from a current transformer inside the sensor box 106. The current transformer is under influence of magnetic field generated through current in the power cable. The sensor box 106 utilizes energy to power-up a sensor circuitry.

5 ?????? The sensor box 106 consists of the sensor circuitry that powers up as soon as power is supplied to the industrial equipment 104. The sensor box 106 is designed to operate at very low power with minimum processing and wastage. In addition, the sensor box 106 tunes the sensor circuitry to meet energy surges for required transmit/receive time with sufficient power. The sensor box 106
10 balances load on the current transformer and a bulk capacitor to manage power surge as well as achieve operating voltage, especially at lower AC loads.

?????? The sensor box 106 collects a first set of data associated with the industrial equipment 104. The first set of data includes energy consumption data
15 of the industrial equipment 104. The sensor box 106 collects the first set of data from the industrial equipment 104 in real-time. The sensor box 106 collects the first set of data after pre-determined interval of time. In an embodiment of the
present disclosure, the pre-determined interval of time is of milliseconds. In
another embodiment of the present disclosure, the pre-determined interval of time
20 may vary.

?????? Further, the sensor box 106 is connected to the communication network
108. The communication network 108 denotes to channels of communication (networks by which information flows). In an embodiment of the present
25 disclosure, the communication network 108 is a local area network. In another embodiment of the present disclosure, the communication network 108 is a metropolitan area network. In yet another embodiment of the present disclosure, the communication network 108 is a wide area network.

?????? The local area network, or LAN, is used to connect computer equipment and other terminals distributed in a local area, such as in a college campus. The Metropolitan Area Network or MAN is a high-speed network that is used to connect a small geographical area such as a LAN across the city. Wide area
5 networks, or any communication connections, including WAN, microwave radio link and satellite, are used to connect computers and terminals to a larger geographic distance such as across a country. In yet another embodiment of the present disclosure, the communication network 108 is any type of network that provides internet connectivity to the insight processing system 112. In yet
10 another embodiment of the present disclosure, the communication network 108 is any type of network that provides internet connectivity to the sensor box.

?????? In an embodiment of the present disclosure, the communication network
108 is a wireless mobile network. In another embodiment of the present
15 disclosure, the communication network 108 is a wired network with finite bandwidth. In yet another embodiment of the present disclosure, the communication network 108 is a combination of the wireless and the wired network for optimum throughput of data transmission. In yet another embodiment of the present disclosure, the communication network 108 is an
20 optical fibre high bandwidth network that enables high data rate with negligible connection drops. In yet another embodiment of the present disclosure, the communication network 108 provides medium for the sensor box 106 to connect to the insight processing system 112.

25 ?????? The sensor box 106 utilizes the communication network 108 to send the first set of data to the insight processing system 112. The insight processing system 112 captures the first set of data sent by the sensor box 106. The communication network 108 acts as a mediator in between the sensor box 106 and the computing device 110. In an embodiment of the present disclosure, the

communication network 108 uses a wireless protocol to connect the sensor box 106 to the cloud server 114. In an example, the communication network 108 includes but may not be limited to Ethernet or wireless fidelity and the like.

5 ?????? The communication network 108 is utilized to send the first set of data collected by the sensor box 106 about the industrial equipment 104 to the cloud server 114. In an embodiment of the present disclosure, the insight processing system 112 is associated with the cloud server 114. In another embodiment of the present disclosure, the insight processing system 112 is installed at the cloud
10 server 114. The insight processing system 112 utilizes the communication network 108 to remotely update the first set of data about the industrial equipment 104 at the cloud server 114.

?????? The system 100 includes the computing device 110. In an embodiment
15 of the present disclosure, the computing device 110 is associated with the administrator 102. The computing device 110 is any computer system which mainly comprises processor, memory, network, and a display panel. In an embodiment of the present disclosure, the computing device 110 is a portable computer system. In an example, the portable computer system includes laptop,
20 smartphone, tablet, smart watch and the like. In an example, the smartphone is at least one of an Apple smartphone, an Android-based smartphone, a Windows- based smartphone and the like. In another embodiment of the present disclosure, the computing device 110 is a fixed computer system. In an example, the fixed computer system includes a desktop, a workstation PC and the like.
25
?????? In addition, the computing device 110 requires an operating system to install and load an application in the computing device 110. The operating system is system software that manages hardware and software resources and provides common services for computer programs. In an embodiment of the

present disclosure, the operating system installed in the computing device 110 is a mobile operating system. In another embodiment of the present disclosure, the computing device 110 runs on any suitable operating system designed for the portable computer system. In an example, the mobile operating system includes
5 but may not be limited to Windows operating system from Microsoft, Android operating system from Google, iOS operating system from Apple, Symbian based operating system from Nokia and the like. In an embodiment of the present disclosure, the operating system is not limited to the above mentioned operating systems. In addition, the computing device 110 runs on any version of the above
10 mentioned operating systems.

?????? In another embodiment of the present disclosure, the computing device 110 runs on any suitable operating system designed for fixed computer system. In an example, the operating system installed in the computing device 110 is
15 Windows from Microsoft. In another example, the operating system installed in the computing device 110 is Mac from Apple. In yet another example, the operating system installed in the computing device 110 is Linux based operating system. In yet another example, the operating system installed in the computing device 110 may be UNIX, Kali Linux, and the like.
20
?????? In an embodiment of the present disclosure, the computing device 110 runs on any version of Windows operating system. In another embodiment of the present disclosure, the computing device 110 runs on any version of Mac operating system. In another embodiment of the present disclosure, the
25 computing device 110 runs on any version of Linux operating system. In yet another embodiment of the present disclosure, the computing device 110 runs on any version of the above mentioned operating systems.

?????? Further, the system 100 includes the insight processing system 112. In an embodiment of the present disclosure, the insight processing system 112 runs on the computing device 110. In an embodiment of the present disclosure, the cloud server 114 includes the insight processing system 112. The insight
5 processing system 112 captures the first set of data sent by the sensor box 106. In addition, the insight processing system 112 processes the first set of data on the real-time dynamic basis. Also, the insight processing system 112 provides one or more operational insights about the industrial equipment 104.

10 ?????? The insight processing system 112 sorts the first set of data sent by the sensor box 106. The insight processing system 112 performs processing operations on the first set of data. In an embodiment of the present disclosure, the insight processing system 112 utilizes one or more hardware-run algorithms to perform data analytics of the first set of data. The insight processing system 112
15 provides the one or more operational insights after performing analysis of the first set of data through the one or more hardware-run algorithms. In an embodiment of the present disclosure, the one or more hardware-run algorithms convert the first set of data into the one or more operational insights. The insight processing system 112 creates the one or more operational insights on the real-time dynamic
20 basis.

?????? In an embodiment of the present disclosure, the one or more operational insights includes number of pieces or articles produced by the industrial equipment 104, cycle time of the industrial equipment 104, production time of the
25 industrial equipment 104, loading time of the industrial equipment 104, unloading time of the industrial equipment 104, in time of the industrial equipment 104, out time of the industrial equipment 104, additional insights related to the industrial equipment 104, and the like. In addition, the one or more operational insights include but may not be limited to productive time of the industrial equipment 104,

non-productive time of the industrial equipment 104 and productivity rate of the industrial equipment 104.

?????? In an embodiment of the present disclosure, the insight processing
5 system 112 provides the one or more operational insights related to production data of the industrial equipment 104. In an embodiment of the present disclosure, the insight processing system 112 provides an insight of type of production done by the industrial equipment 104. In another embodiment of the present disclosure, the insight processing system 112 provides an insight of productive
10 time of the industrial equipment 104. In another embodiment of the present disclosure, the insight processing system 112 provides an insight of non- productive time of the industrial equipment 104.

?????? In an embodiment of the present disclosure, the insight processing
15 system 112 provides an insight whether state of the industrial equipment 104 is idle, running or under maintenance. In an embodiment of the present disclosure, the insight processing system 112 provides an insight of productivity rate of the industrial equipment 104. In an embodiment of the present disclosure, the insight processing system 112 provides an insight of number of pieces or articles made
20 by the industrial equipment 104. In an embodiment of the present disclosure, the insight processing system 112 provides an insight of cycle time of the industrial equipment 104. In an embodiment of the present disclosure, the insight processing system 112 provides an insight of production time of the industrial equipment 104.
25
?????? In an embodiment of the present disclosure, the insight processing system 112 provides an insight of loading time of the industrial equipment 104. In an embodiment of the present disclosure, the insight processing system 112 provides an insight of unloading time of the industrial equipment 104. In an

embodiment of the present disclosure, the insight processing system 112 provides an insight of in time of the industrial equipment 104. In an embodiment of the present disclosure, the insight processing system 112 provides an insight of out time of the industrial equipment 104.
5
?????? In an embodiment of the present disclosure, the sensor box 106 may be installed in any of the industrial equipment 104 of production control. In another embodiment of the present disclosure, the insight processing system 112 provides the one or more operational insights of any of the industrial equipment 104 that
10 runs with electricity.

?????? The system 100 includes the cloud server 114. Furthermore, the cloud server 114 is connected to the communication device 110. In an embodiment of the present disclosure, the cloud server 114 sends the one or more operational
15 insights gathered by the analytics engine 114 in the form of notifications to the communication device 110. In an example, the notifications include but may not be limited to SMS or push notifications or e-mail.

?????? FIG. 2 illustrates a block diagram of a computing device 200, in
20 accordance with various embodiments of the present disclosure. The computing device 200 represents internal hardware components of the computing device
110. The computing device 200 includes a bus 202 that directly or indirectly couples the following devices: memory 204, one or more processors 206, one or more presentation components 208, one or more input/output (I/O) ports 210, one
25 or more input/output components 212, and an illustrative power supply 214. The bus 202 represents what may be one or more busses (such as an address bus, data bus, or combination thereof). Although the various blocks of FIG. 2 are shown with lines for the sake of clarity, in reality, delineating various components is not so clear, and metaphorically, the lines would more accurately be grey and fuzzy.

For example, one may consider a presentation component such as a display device to be an I/O component. Also, processors have memory. The inventors recognize that such is the nature of the art, and reiterate that the diagram of FIG. 2 is merely illustrative of an exemplary computing device 200 that can be used in
5 connection with one or more embodiments of the present invention. The distinction is not made between such categories as “workstation,” “server,” “laptop,” “hand-held device,” etc., as all are contemplated within the scope of FIG. 2 and reference to “communication device.”

10 ?????? The computing device 200 typically includes a variety of computer- readable media. The computer-readable media can be any available media that can be accessed by the computing device 200 and includes both volatile and nonvolatile media, removable and non-removable media. By way of example, and not limitation, the computer-readable media may comprise computer readable
15 storage media and communication media. The computer readable storage media includes volatile and nonvolatile, removable and non-removable media implemented in any method or technology for storage of information such as computer-readable instructions, data structures, program modules or other data.

20 ?????? The computer-readable storage media with memory 204 includes, but is not limited to, non-transitory computer readable media that stores program code and/or data for longer periods of time such as secondary or persistent long term storage, like RAM, ROM, EEPROM, flash memory or other memory technology, CD-ROM, digital versatile disks (DVD) or other optical disk storage, magnetic
25 cassettes, magnetic tape, magnetic disk storage or other magnetic storage devices, or any other medium which can be used to store the desired information and which can be accessed by the communication device 200. The computer-readable storage media associated with the memory 204 and/or other computer-readable

media described herein can be considered computer readable storage media for example, or a tangible storage device. The communication media typically embodies computer-readable instructions, data structures, program modules or other data in a modulated data signal such as a carrier wave or other transport
5 mechanism and in such a includes any information delivery media. The term “modulated data signal” means a signal that has one or more of its characteristics set or changed in such a manner as to encode information in the signal. By way of example, and not limitation, communication media includes wired media such as a wired network or direct-wired connection, and wireless media such as
10 acoustic, RF, infrared and other wireless media. Combinations of any of the above should also be included within the scope of computer-readable media. The computing device 200 includes one or more processors that read data from various entities such as the memory 204 or I/O components 212. The one or more presentation components 208 present data indications to a user or other device.
15 Exemplary presentation components include a display device, speaker, printing component, vibrating component, etc. The one or more I/O ports 210 allow the computing device 200 to be logically coupled to other devices including the one or more I/O components 212, some of which may be built in. Illustrative components include a microphone, joystick, game pad, satellite dish, scanner,
20 printer, wireless device, etc.

?????? The foregoing descriptions of specific embodiments of the present technology have been presented for purposes of illustration and description. They are not intended to be exhaustive or to limit the present technology to the precise
25 forms disclosed, and obviously many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the present technology and its practical application, to thereby enable others skilled in the art to best utilize the present

technology and various embodiments with various modifications as are suited to the particular use contemplated. It is understood that various omissions and substitutions of equivalents are contemplated as circumstance may suggest or render expedient, but such are intended to cover the application or
5 implementation without departing from the spirit or scope of the claims of the present technology.

?????? While several possible embodiments of the invention have been described above and illustrated in some cases, it should be interpreted and
10 understood as to have been presented only by way of illustration and example, but not by limitation. Thus, the breadth and scope of a preferred embodiment should not be limited by any of the above-described exemplary embodiments.

We claim,

1. A system for providing data analytics for industrial equipment, comprising of:
an administrator (102);
an industrial equipment (104);
a sensor box 106, wherein the sensor box is installed around the industrial equipment;
a communication network (108), connected to the sensor box;
a computing (communication) device (110, 200);
an insight processing system (112); and
a cloud server (114),
characterized in that the sensor box (106) utilizes the communication network 108 to send a first set of data associated with the industrial equipment (104) to the insight processing system (112) associated with the cloud server (114),
wherein the insight processing system (112) processes operations on the first set of data sent by the sensor box 106 on real time basis.

2. The system for providing data analytics for industrial equipment as claimed in claim 1, wherein the sensor box (106) is a plug and play non-intrusive sensor box which is encapsulated around the power cable of the industrial equipment (104) in the form of a ring.

3. The system for providing data analytics for industrial equipment as claimed in claim 1, wherein the sensor box (106) is self-powered from the magnetic field induced by a power cable passing through the two holes of the sensor box 106, wherein the sensor box (106) gathers energy from a current transformer inside the sensor box (106).

4. The system for providing data analytics for industrial equipment as claimed in claim 3, wherein the current transformer is under influence of magnetic field generated through current in the power cable.
5. The system for providing data analytics for industrial equipment as claimed in claim 1, wherein the sensor box (106) consists of a sensor circuitry that powers up as soon as power is supplied to the industrial equipment (104).

6. The system for providing data analytics for industrial equipment as claimed in claim 1, wherein the sensor box (106) balances load on the current transformer and a bulk capacitor to manage power surge as well as achieve operating voltage.

7. The system for providing data analytics for industrial equipment as claimed in claim 1, wherein the communication network 108 acts as a mediator in between the sensor box 106 and the computing device (110).

8. The system for providing data analytics for industrial equipment as claimed in claim 1, wherein the computing device (110, 200) comprises a bus (202) that directly or indirectly couples with memory (204), atleast one processor (206), atleast one presentation component 208, atleast one input/output (I/O) ports (210), atleast one input/output components (212), and an illustrative power supply (214).

9. The system for providing data analytics for industrial equipment as claimed in claim 1, wherein the administrator is an individual associated with the insight processing system (112).

10. A method for providing data analytics for industrial equipment, comprising of:

i. Collection of first set of data about the industrial equipment (104) by the sensor box (106);
ii. The communication network (108) that sends the first set of data collected by the sensor box (106) about the industrial equipment (104) to the cloud server (114);
iii. The insight processing system (112) sorts the first set of data collected by the sensor box (106) and performs processing operations on the first set of data;

iv. The insight processing system (112) provides one or more operational insights about the industrial equipment (104);
v. The cloud server (114) sends the one or more operational insights of the industrial equipment (104) gathered by an analytics engine in cloud server (114) in the form of notifications to the communication device (110) on real time basis.

11. The method for providing data analytics for industrial equipment, as claimed in claim 10, wherein the operational insights comprise of number of pieces or articles produced by the industrial equipment (104), cycle time and production time of the industrial equipment (104), loading time and unloading time of the industrial equipment (104), in time and out time of the industrial equipment (104), and additional insights related to the industrial equipment (104).

12. The method for providing data analytics for industrial equipment, as claimed in claim 10, wherein the insight processing system (112) provides an insight whether state of the industrial equipment (104) is idle, running or under maintenance.