FORM 2
THE PATENTS ACT, 1970
(39 of 1970)
&
THE PATENTS RULES, 2003
COMPLETE SPECIFICATION
(See section 10, rule 13)
“METHOD FOR ESTABLISHING LITHIUM SECONDARY BATTERY
CHARGING PROTOCOL, BATTERY MANAGEMENT SYSTEM,
BATTERY PACK, AND BATTERY CELL CHARGING DEVICE”
LG ENERGY SOLUTION, LTD., Tower1, 108, Yeouidaero, Yeongdeungpo-gu, Seoul 07335, Republic of Korea
The following specification particularly describes the invention and the manner in which it is
to be performed.
1
[Description]
[Title of the Invention]
METHOD FOR ESTABLISHING LITHIUM SECONDARY BATTERY
CHARGING PROTOCOL, BATTERY MANAGEMENT SYSTEM, BATTERY PACK,
5 AND BATTERY CELL CHARGING DEVICE
[Technical Field]
[1] This application claims the benefit of priority to Korean Patent Application No. 10-
2022-0147927, filed on Nov. 8, 2022.
[2] The present invention relates to a method for establishing a quick charging protocol
10 that considers heat generation and internal resistance due to charging and discharging of a
large capacity battery cell, a battery management system capable of establishing such a quick
charging protocol, a battery pack including the same, and a charging device for battery cells
using the same.
[Background Technology of the Invention]
15 [3]In recent years, the demand for portable electronic products such as laptops and
portable phones has increased dramatically, and the demand for electric carts, electric
wheelchairs, and electric bicycles has also increased, and research on high-performance
batteries that can be repeatedly charged and discharged has been actively conducted. In recent
years, the demand for hybrid electric vehicles (HEVs) and electric vehicles (EVs) has also
20 been increasing worldwide as carbon energy is gradually depleting and environmental
concerns are rising. As a result, more attention and research are being focused on vehicle
batteries, which are the core components of HEVs and EVs, and there is an urgent need to
develop quick charging technologies that can quickly recharge batteries. Quick charging is a
critical capability, especially for EVs that do not have an additional energy source.
2
[4] The process of charging a battery involves introducing current into the battery to
build up charge and energy, and this process must be carefully controlled. In general,
excessive charging current (C-rate) or charging voltage can permanently degrade the
performance of a battery and ultimately cause complete failure, or cause a sudden failure such
5 as a leak or explosion of highly corrosive chemicals.
[5] When charging a battery with a constant current, if the current rate of the charging
current is small, a very long time is required to fully charge the battery. On the other hand, if
the current rate of the charging current is too high, the battery will quickly degrade. Therefore,
during constant current charging, it is necessary to gradually adjust the current rate of the
10 charging current according to the state of the battery.
[6] A charge map with a "multi-stage constant-current charging protocol" is often utilized
to adjust the current rate during constant-current charging in a stepwise manner. The charge
map includes at least one data array in which a relationship between a plurality of current
rates and a plurality of transition conditions is recorded. Whenever each transition condition is
15 satisfied, the following sequence of current rates can be supplied to the battery as charging
current. A current rate (which may also be referred to as a 'C-rate') is the charging current
divided by the maximum capacity of the battery, using the unit 'C'.
[7]Conventionally, to derive such a multi-stage constant-current charging protocol, a
50mAh mono-cell type three-electrode cell was manufactured, and the state of charge (SOC)
20 at which Li-plating occurs at the negative electrode for each charging current was established
as the charging limit.
[8] However, three-electrode cells are difficult to manufacture and require a dedicated
charger and discharger to charge and discharge, so there are many constraints such as the
completeness of the three-electrode cell, the manufacturing time of the three-electrode cell,
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the preparation of the dedicated charger and discharger, and the like. In addition, when
applying the limited state of charge identified in these three-electrode cells to large capacity
battery cells with capacities in the range of 40-200 Ah, there is no technology that reflects the
resistance of large capacity battery cells or the heat generation during quick charging.
5 [9]In addition, the method of establishing charging protocols using three-electrode cells
is subject to the experimenter's subjectivity as the Li-plating zones are not clearly
distinguished as the charging current becomes smaller and as the negative electrode
composition becomes more favorable for quick charging, making it difficult to establish
charging protocols that exhibit similar voltage profiles in case of deviations in the battery
10 cells.
[10] Therefore, it is necessary to develop a technology that derives a charging
protocol that does not require manufacturing of a three-electrode cell, but considers the
resistance of a large capacity battery cell and the heating state during quick charging.
[Description of the Invention]
15 [Technical Problem]
[11] The present invention is designed to solve the above problems, and aims to
provide a method for deriving a charging protocol that does not require manufacturing a
three-electrode cell in advance to derive a limit state of charge by charging current, a method
for deriving a charging protocol that takes into account the resistance of a large capacity
20 battery cell and the heating state during quick charging, a battery management system capable
of establishing such a charging protocol, and a battery pack and charging device equipped
with such a system.
[Technical Solution]
4
[12] According to one embodiment of the present invention, a method of
establishing a charging protocol for a lithium secondary battery is provided. The method for
establishing a lithium secondary battery charging protocol includes:
[13] (a) measuring the open-circuit voltage (Vref) according to the state of charge
5 (SOCx) for a two-electrode battery cell with a positive and negative electrode, when charged
with a reference current;
[14] (b) measuring the open circuit voltage (Vc) according to the state of charge
(SOCx) during charging with each charging current, when the battery cell is charged with
different charging currents;
10 [15] (c) substituting the measurements Vref, Vc into Equation 1 below, calculating
an internal resistance value (RSOCx) according to the state of charge (SOCx) for each charging
current, and collecting an internal resistance profile plotting the internal resistance value
according to the state of charge (SOCx) for each charging current; and
[16] (d) identifying, from the collected charging current-specific internal
15 resistance profile, each inflection point at which the internal resistance value (RSOCx) changes
from an increasing trend to a decreasing trend, determining the lowest resistance value among
the inflection points for each charging current as a reference resistance value, and determining,
from the internal resistance profile for each charging current, the state of charge having the
reference resistance value as a limit state of charge.
20 [17] [Equation 1]
[18] Internal resistance value (RSOCx)= (Vc - Vref)/ Ic
[19] (In the above Equation 1, Ic means the applied current value for each
charging current)
5
[20] In an exemplary embodiment of the present invention, the inflection point
may be an inflection point corresponding to a second inflection point when the graph of the
internal resistance profile by charging current is viewed as 'W' shaped.
[21] In an exemplary embodiment of the present invention, the inflection point
5 may be located within an interval where the state of charge is between SOC 40% and SOC
60%.
[22] In an exemplary embodiment of the present invention, the two-electrode
battery cell may have a capacity of 40 to 200 Ah.
[23] In an exemplary embodiment of the present invention, the reference current
10 in process (a) may be selected from a range of 0.25C to 0.4C.
[24] In an exemplary embodiment of the present invention, a plurality of the
charging current in process (b) may be selected from a range of 0.2C to 6C.
[25] In an exemplary embodiment of the present invention, in the process (b),
charging the discharged battery cell to SOC 50% to SOC 100%, may be repeated for each
15 charging current.
[26] In an exemplary embodiment of the present invention, the process (b) may
apply a charging current, increasing the value of the charging current in a stepwise manner
from lower to higher current.
[27] The method for establishing a lithium secondary battery charging protocol an
20 exemplary embodiment of the present invention further includes mapping the charging
protocol based on the limit state of charge by charging current, wherein the mapping process
maps so that each charging current is charged at a corresponding charging current up to a
limit state of charge, but the charging current decreases as the state of charge increases.
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[28] In an exemplary embodiment of the present invention, the mapping process
may be mapping to a state of charge interval below 55% SOC.
[29] In an exemplary embodiment of the present invention, the process (b) further
includes, between each of the steps of measuring an open circuit voltage (Vc) according to the
5 state of charge (SOCx) by each charging current, performing charge/discharge compensation,
wherein the charge/discharge compensation may be a process of discharging with a reference
current of process (a), and charging and discharging with a reference current again.
[30] According to another exemplary embodiment of the present invention, a
battery management system is provided. The battery management system includes: a voltage
10 measurement portion configured to measure the open circuit voltage (Vref, Vc) according to
the state of charge (SOCx), when charged with a reference current and various numerical
charging currents, for a two-electrode battery cell having a positive and negative electrode;
[31] a memory portion configured to calculate an internal resistance value, RSOCx,
according to the state of charge, SOCx, by substituting the above measured values, Vref, Vc,
15 into Equation 1, and to collect, for each charging current, an internal resistance profile
plotting the internal resistance value according to the state of charge, SOCx;
[32] a control portion configured to, in the collected internal resistance profile by
charging current, identify each inflection point at which the internal resistance value (RSOCx)
changes from an increasing trend to a decreasing trend, determine the lowest resistance value
20 among the inflection points for each charging current as a reference resistance value, and
determine, from the internal resistance profile for each charging current, the state of charge
having the reference resistance value as a limit state of charge.
[33] [Equation 1]
[34] Internal resistance value (RSOCx)= (Vc - Vref)/ Ic
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[35] (In the above Equation 1, Ic means the applied current value for each
charging current)
[36] In an exemplary embodiment of the present invention, the control portion
may determine a second inflection point as the inflection point when the graph of the internal
5 resistance profile by charging current is viewed as 'W' shaped.
[37] A battery management system according to an exemplary embodiment of the
present invention may further include a connecting portion configured to be connected to a
charging portion capable of supplying a charging current to the battery cells, according to a
charging protocol established by the control portion.
10 [38] According to another exemplary embodiment of the present invention, a
battery pack is provided. The battery pack includes the battery management system.
[39] According to another exemplary embodiment of the present invention, a
battery pack charging device is provided, and the battery pack charging device includes: the
battery management system; and a charging unit configured to supply a charging current to
15 the battery cell according to a charging protocol created to reflect the limit state of charge by
charging current.
[Advantageous Effects]
[40] A method of setting charging protocol, a battery management system, and a
charging device mounting the same according to the present invention have the effect of
20 providing a charging protocol that reflects resistance and heat directly from a large capacity
battery cell, without the need to manufacture a cumbersome three-electrode cell.
[Brief Description of the Drawings]
[41] FIG. 1 is a flowchart to illustrate a method of establishing a charging
protocol according to an exemplary embodiment of the present invention.
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[42] FIG. 2 is a diagram illustrating an internal resistance profile by charging
current collected according to an exemplary embodiment of the present invention.
[43] FIG. 3 is an illustration of an exemplary configuration of a battery pack
including a battery management system according to an exemplary embodiment of the present
5 invention.
[44] FIG. 4 is a diagram schematically illustrating a battery pack including a
battery management system according to an exemplary embodiment of the present invention.
[45] FIG. 5 is a block diagram of a charging device for battery cells according to
an exemplary embodiment of the present invention.
10 [46] FIG. 6 is a graph illustrating a limit state of charge by charging current
derived according to Example 1 and Comparative Examples 1,2.
[47] FIG. 7 is a diagram illustrating the results of measuring the open circuit
voltage according to the state of charge according to Experimental Example 1.
[48] FIG. 8 is a diagram illustrating an internal resistance profile by charging
15 current derived according to Example 2.
[49] FIG. 9 is a diagram illustrating the results for partial charging currents in FIG.
8.
[50] FIG. 10 is a diagram illustrating an internal resistance profile by charging
current derived according to Example 3.
20
[Best Mode for Carrying out the Invention]
[51] The terms and words used in this specification and claims are not to be
construed in their ordinary or dictionary sense, but are to be construed in a sense and concept
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consistent with the technical idea of the present invention, based on the principle that the
inventor may properly define the concept of a term to best describe his invention.
[52] Accordingly, it is to be understood that the embodiments described herein
and the configurations illustrated in the drawings are only the most preferred embodiments of
5 the present invention and do not represent all of the technical ideas of the present invention,
and that there may be various equivalents and variations that may be substituted for them at
the time of filing the application.
[53] In addition, in describing the invention, detailed descriptions of related
known configurations or features are omitted where it is determined that such detailed
10 descriptions would obscure the essence of the present invention.
[54] Throughout the specification, when a part is said to "include" a component, it
means that it may further include other components, not that it excludes other components,
unless specifically stated to the contrary.
[55] In addition, terms such as control portion as used in the specification refer to
15 a unit that handles at least one function or operation, which may be implemented in hardware
or software, or a combination of hardware and software.
[56] In addition, throughout the specification, when a part is said to be
"connected" to another part, this includes not only "directly connected" but also "indirectly
connected" with other elements in between.
20 [57]
[58] Hereinafter, preferred embodiments of the present invention will be
described in detail with reference to the accompanying drawings.
[59] FIG. 1 is a flowchart to illustrate a method of establishing a charging
protocol according to an exemplary embodiment of the present invention.
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[60] Referring to FIG. 1, a method of establishing a charging protocol according
to an exemplary embodiment of the present invention includes (a) measuring the open-circuit
voltage (Vref) according to the state of charge (SOCx) for a two-electrode battery cell with a
positive and negative electrode, when charged with a reference current;
5 [61] (b) measuring the open circuit voltage (Vc) according to the state of charge
(SOCx) during charging with each charging current, when the battery cell is charged with
different charging currents;
[62] (c) substituting the measurements Vref, Vc into Equation 1 below, calculating
an internal resistance value (RSOCx) according to the state of charge (SOCx) for each charging
10 current, and collecting an internal resistance profile plotting the internal resistance value
according to the state of charge (SOCx) for each charging current; and
[63] (d) identifying, from the collected charging current-specific internal
resistance profile, each inflection point at which the internal resistance value (RSOCx) changes
from an increasing trend to a decreasing trend, determining the lowest resistance value among
15 the inflection points for each charging current as a reference resistance value, and determining,
from the internal resistance profile for each charging current, the state of charge having the
reference resistance value as a limit state of charge.
[64] [Equation 1]
[65] Internal resistance value (RSOCx)= (Vc - Vref)/ Ic
20 [66] (In the above Equation 1, Ic means the applied current value for each
charging current)
[67] The method for establishing a charging protocol for a lithium secondary
battery according to the present invention introduces the concept of an internal resistance by
charging current to reflect the resistance and heating of large capacity battery cells. In the
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present invention, this internal resistance is defined as the resistance of the overvoltage
generated during charging divided by the applied current at a given state of charge (SOCx).
[68] When the open-circuit voltage according to the state of charge is measured
while performing quick charging and slow charging, the open-circuit voltage (Vc) in the case
5 of quick charging is higher than the open-circuit voltage (Vref) in the case of slow charging,
even at the same state of charge, and the present invention defines the internal resistance as
the difference in the open-circuit voltage (Vc - Vref) according to different charging currents
divided by the applied current (Ic).
[69] The inventors of the present invention have analyzed internal resistance
10 profiles plotting internal resistance values according to the state of charge by charging current
(Ic) and found that the internal resistance profiles by charging current (Ic) generally have a
graph shape in which, in an initial state of charge interval, the internal resistance value
decreases, then increases, then decreases again, then increases, and among these inflection
points that change from an increasing trend to a decreasing trend, the state of charge
15 representing the reference resistance value with the lowest resistance value is determined as
the limit state of charge, and the limit state of charge by charging current reflects the
resistance or heating state of a large capacity battery cell, and discovered a characteristic that
appears at a similar level in battery cells with the same capacity, even if footprint is different,
thereby leading to the present invention.
20 [70] In other words, if the battery cells have different footprints, the reference
resistance values of the battery cells may vary, but the limit state of charge by charging
current with the reference resistance value is similar, so the charging protocol establishment
method of the present invention has the effect of presenting a method for establishing a
charging protocol based on the same criteria despite deviations between battery cells.
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Furthermore, through the reference resistance value, a limit state of charge that reflects the
capacity and internal resistance of the battery cell can be derived for each charge current.
[71]
[72] In the present invention, the battery cell is a two-electrode battery cell having
5 a negative electrode and a positive electrode, which is a single, physically separable cell. In
one example, a pouch-type lithium polymer cell may be considered as a battery cell 10.
Further, the battery cell may be a large capacity battery cell having a capacity in the range of
40 to 200 Ah.
[73] As a positive electrode active material comprising the positive electrode of
10 the battery cell 10, a lithium-containing transition metal oxide may be used. For example,
LiCoC2, LiNiO2, LiMnO2, LiMn2O4, Li(NiaCobMnc)O2 (0