Title of the invention: Method for producing laminated hot-stamped molded article and laminated hot-stamped molded article
Technical field
[0001]
The present invention relates to a method for manufacturing a laminated hot stamped article and a laminated hot stamped article.
Background technology
[0002]
In recent years, steel sheets that achieve both high strength and high formability have been desired in the use of steel sheets for automobiles. TRIP (Transformation Induced Plasticity) steel utilizing martensite transformation of retained austenite is one of steel sheets that achieves both high strength and high formability. With this TRIP steel, it is possible to manufacture a high-strength steel sheet having a strength of about 1000 MPa class with excellent formability. However, it is difficult to ensure formability with ultra-high strength steel having a high strength (for example, 1500 MPa or more) using TRIP steel technology. In addition, there is a problem that the shape fixability after molding is poor and the dimensional accuracy of the molded product is inferior.
[0003]
In contrast to the method of forming at around room temperature (so-called cold press method), a method that has recently attracted attention is hot stamping (also called hot press, hot press, die quench, press quench, etc.). ). In this hot stamping, immediately after heating the steel plate to Ac3 or more (for example, 800 ° C. or more) and austenitizing, the heated steel plate is conveyed to a press machine, for example, by a robot, and the heated steel plate is heated. Formability is ensured by pressing between, and the material is martensitic and quenched by rapidly cooling to the Ms point or less (e.g., 400 ° C or less) in the mold while the bottom dead center is held. A method of manufacturing a component that provides a desired high strength material. According to this method, it is possible to obtain automobile parts that are excellent in shape fixability after molding.
[0004]
On the other hand, the various press-formed products used for the parts that make up the vehicle body of automobiles have various performance and characteristics from various viewpoints such as static strength, dynamic strength, collision safety, and weight reduction. Improvement is required. For example, in automobile parts such as A-pillar reinforcement, B-pillar reinforcement, bumper reinforcement, tunnel reinforcement, side sill reinforcement, roof reinforcement or floor cross member, only a specific part in each automobile part is this specific It is required to have more collision resistance than general parts except parts.
[0005]
Therefore, after overlapping and joining (for example, spot welding) a plurality of steel sheets only to the part corresponding to the specific part of the automobile part that needs reinforcement, the obtained steel sheets are hot stamped and hot stamped. The method of manufacturing the body has actually been adopted since around 2007. This construction method is also called patchwork. According to this method, it is possible to reduce the number of press dies and strengthen the hot-stamped body by overlapping steel sheets only in specific areas. It can also contribute to weight reduction. A blank produced by overlapping and welding in this way is called a laminated blank (also called a patchwork blank).
[0006]
Fig. 1 shows a schematic diagram of the process for manufacturing a laminated hot-stamped product. Although the details will be described later, in FIG. 1, reference numeral 4 indicates a laminated blank, and reference numeral 12 indicates a laminated hot-stamp molded product.
[0007]
When the steel sheets to be superimposed (reference numerals 1 and 2 in FIG. 1) are non-plated steel sheets, the high-temperature heating associated with hot press forming produces oxide scales on the surfaces of the superimposed hot press members to be produced. Therefore, after hot press molding, there is a problem that it is necessary to remove oxide scale generated by, for example, shot blasting, or the corrosion resistance of the manufactured laminated hot press member is likely to decrease.
[0008]
In addition, there are the following problems as problems specific to the use of non-plated steel sheets as the material for the overlapping blanks. That is, since the non-overlapping portion (hereinafter also referred to as "one sheet portion") can be subjected to shot blasting, oxide scale can be removed and deterioration of corrosion resistance can be suppressed. On the other hand, the oxide scale formed between the steel sheets in the overlapped portion (hereinafter also referred to as "overlapping portion") is difficult to remove by shot blasting, and there is a problem that the corrosion resistance is particularly likely to decrease. .
[0009]
If the steel sheets to be superimposed are plated steel sheets, the necessity of shot blasting the superimposed hot press members after hot press forming is eliminated. Zn-based plated steel sheets and Al-based plated steel sheets are generally used as plated steel sheets for hot pressing. For both Zn-based plating and Al-based plating, due to the alloying reaction in which Fe diffuses into the plating, Zn-based plating becomes Zn-Fe-based plating, and Al-based plating becomes Al-Fe-based plating after hot stamp heating. Become. A schematic diagram of the plated steel sheet is shown in FIG. Here, reference numeral 13 represents the plated steel sheet, reference numeral 15 represents the base material of the steel sheet, and reference numeral 14 represents the plating layer. This reference numeral 14 corresponds to the Zn-based plating layer and the Al-based plating layer.
[0010]
The Zn-based plating means plating with a Zn content of 50% by mass or more, and the Zn-Fe-based plating means plating with a total content of Zn and Fe of 50% by mass or more. do. In addition, Al-based plating means plating with an Al content of 50% by mass or more, and the above-mentioned Al-Fe-based plating means plating with a total content of Al and Fe of 50% by mass or more. .
[0011]
As disclosed in Patent Document 1 and Patent Document 2, a Zn-based plated steel sheet (that is, a plated steel sheet containing 50% by mass or more of Zn (Zn plating, or Zn-Fe alloy, Zn-Ni alloy, Zn- Alloy plating such as Fe—Al alloy)) suppresses the formation of oxide scales and solves the problem of requiring shot blasting. However, when a Zn-based plated steel sheet is used as a lapped blank material and bending is performed on the lapped portion during hot stamping, cracks may occur in the base steel due to the galvanization, and problems may arise in crash resistance. There is This is because when zinc, which is a metal with a relatively low melting point, remains, Zn turns into a liquid metal and penetrates into the base iron from the plating surface. Such a phenomenon is called liquid metal embrittlement (LME). Bending is a means of ensuring collision resistance in terms of shape. Bending the overlapped portion is a very important method of utilizing the laminated compact.
[0012]
As disclosed in Patent Document 1 and Patent Document 2, as a countermeasure against liquid metal embrittlement taken when using a Zn-based plated steel sheet as a hot stamp, generally, Zn-Fe alloying is performed during hot stamp heating. There are countermeasures to increase the melting point of the plating by promoting the reaction, and countermeasures to wait for the zinc to solidify by lowering the forming temperature during hot stamping bending. However, the following three problems are peculiar to the use of a zinc-based plated steel sheet as a material for the laminated blank. First, since the plate thickness of the overlapped portion is thicker than that of the single plate portion, both the heating rate and the cooling rate are slow, and there is a problem that it is difficult to advance the Zn—Fe alloying reaction during hot stamping heating. be. Secondly, regarding the molding temperature during hot stamping, there is a problem that if the overlapping portion cools down, the one-sheet portion cools quickly, and the martensite structure cannot be secured in the one-sheet portion. Thirdly, Zn becomes a film of zinc oxide in the single sheet portion and suppresses the evaporation of Zn. As a result, there is a problem that the corrosion resistance is lowered due to the reduction of the plating of the overlapping portion.
[0013]
Al-plated steel sheets as disclosed in Patent Documents 3 and 4 (that is, plated steel sheets containing 50% by mass or more of Al (Al plating, or Al-Si alloy, Al-Fe alloy, Al-Fe - Alloy plating such as Si alloys)) suppresses the formation of oxide scales in the same way as Zn, and solves the problem of requiring shot blasting. In addition, the Al-plated steel sheet does not cause the problem of liquid metal embrittlement (LME) and has a boiling point as high as 2470° C., so it is suitable for use as a material for overlapping blanks.
prior art documents
patent literature
[0014]
Patent Document 1: JP 2016-112569 A
Patent document 2: JP 2016-124029 A
Patent Document 3: International Publication No. 2002-103073
Patent Document 4: International Publication No. 2008-053273
SUMMARY OF THE INVENTION
Problems to be Solved by the Invention
[0015]
However, when Al-plated steel sheets as disclosed in Patent Documents 3 and 4 are used as the material for the overlapping blanks, the temperature rise rate of the overlapped portion is slow during heating during hot stamping. A problem arises. That is, the rate of temperature rise when the overlapping blanks are heated is slow in the overlapped portion (overlapping portion) and fast in the non-overlapping portion (single-sheet portion). Therefore, during the temperature rise, there is a difference in sheet temperature between the overlapping portion and the single sheet portion. Due to the difference in temperature, the one-sheet portion, which has a high temperature, expands more than the overlapped portion according to the coefficient of linear expansion (Fe: 11.7×10 −6 [1/° C.]). As a result, as shown in FIG. 3, there is a problem that the steel sheet warps during the temperature rise. If the blank is heated for a certain period of time, the temperature inside the blank becomes uniform while the temperature rise is finished and the blank is kept at a high temperature.
[0016]
The warping of the steel sheet during heating causes problems related to heating productivity, as described below. In general, the heating furnace used for hot stamping is called a roller hearth furnace (also called a straight furnace). The steel plate is placed in a heating furnace that has multiple heating locations in the horizontal and vertical directions, called a multi-stage furnace (also called a pizza furnace), and the steel plate is heated without moving it. There is a type that heats up. In any type of furnace, the aforementioned warpage of the steel plate impedes heating productivity. More specifically, in a roller hearth furnace, the occurrence of warping changes the direction in which the steel plate is conveyed by the rotation of the rolls, hinders the movement of the steel plate in the furnace, or causes the steel plate to move between the rolls. may fall. In a multi-stage furnace, warping can cause the steel plates to shift positions before and after heating. In addition, since the heating space may be narrow, warping may cause the steel plates to come into contact with the furnace walls and damage the equipment. There is
[0017]
In addition, in both the roller hearth furnace and the multi-stage furnace, after the heated blank is carried out of the heating furnace, it is necessary to convey it to the press machine. Typically, the heated blank is picked up by a robot and transported to the press. However, if warping remains in the blank after heating is completed, it becomes difficult for the robot to grasp it. Production stoppages create problems in hot stamping transport productivity.
[0018]
In particular, heating at a temperature increase rate of 4 to 12° C./s as disclosed in Patent Document 4 has a relatively high temperature increase rate, so the difference in temperature increase rate between the single sheet portion and the overlapping portion is increased. . As a result, there is a problem that the steel sheet is further warped. Such a difference in heating rate between the one-sheet portion and the overlapped portion hinders uniformity even when the heating temperature is high, and warping occurs more significantly.
[0019]
Therefore, as described above, since the oxide scale of the base iron is suppressed and the problem of liquid metal embrittlement does not occur, the aluminum-based plated steel sheet is suitable for use as a material for hot stamping superimposed blanks. Regarding this, the following points are desired. Suwa Specifically, it is intended to solve the problem of warping of steel sheets caused by the difference in temperature rise rate between the overlapped portion and the single sheet portion, and to improve the productivity during hot stamping heating in a method for manufacturing a laminated hot stamped compact. is desired.
[0020]
Therefore, the present invention has been made in view of the above problems, and the object of the present invention is to improve the temperature rise rate of the overlapping portion and the single sheet portion when using an aluminum plated steel sheet as a material. To provide a method for manufacturing a laminated hot stamped body, and a hot stamped laminated body, capable of solving the problem of warping of steel sheets caused by the difference and further improving the productivity during hot stamping heating. to do.
Means to solve problems
[0021]
The present inventors have made intensive studies to solve the above problems, and suppress the difference in linear expansion between the overlapped portion (that is, the overlapped portion) and the non-overlapping portion (that is, the single sheet portion). found to be important. Specifically, the linear expansion difference ΔL [mm] that affects warpage is the linear expansion coefficient α [1/° C.] inherent to the material, the maximum length L [mm] of the overlapped portion, and the overlapped portion and one sheet It is represented by the product of the temperature difference ΔT [° C.] with the part (ΔL=α×L×ΔT). Therefore, it was found that warping can be improved by limiting the length of the overlapped portion to 100 to 1100 mm and by limiting the difference in average heating rate between the overlapped portion and the one-sheet portion to 3.0° C./s or less.
[0022]
In addition, the heating gradually progresses from the one-sheet portion toward the overlapped portion, and gradually progresses from the end of the blank surface toward the center of the one-sheet portion. Therefore, by slowly heating the overlapped portion at an average heating rate of 1.0 to 4.0 ° C./s, it was found that the temperature unevenness of the overlapped portion within the blank can be suppressed and the warpage can be improved. rice field.
[0023]
Furthermore, the present inventors found a first steel plate having a thickness of t1 (mm) having an area S1 (cm 2 ) and a second steel plate having a thickness of t2 (mm) having an area smaller than that of the first steel plate. It has also been found that warping can be suppressed by increasing the rigidity of the overlapping portion. That is, when the area of ​​the portion of the second steel plate that overlaps with the first steel plate is S2 (cm 2 ), the total plate thickness (t1 + t2) is 2.5 mm or more and 5.0 mm or less. and that the areas S1 and S2 and the plate thickness t1 satisfy specific conditions, so that warping during temperature rise can be improved.
[0024]
In addition, when the heated laminated steel sheets are taken out of the heating furnace, it is also necessary from the standpoint of stability in conveying the steel sheets that the temperature of the overlapping part and the single sheet part should be equalized at the furnace temperature, and that the warpage should be contained. is. In the coordinate plane defined by (heating time, temperature in preheated furnace), we find point A (4 min, 930°C), point B (10 min, 930°C), point C (20 By heating the laminated steel sheets at a heating temperature and a heating time located within a diagram ABCD defined by points D (8 minutes, 870° C.) and point D (8 minutes, 870° C.), warpage during removal from the heating furnace can be improved. I found
[0025]
Furthermore, when the present inventors examined the corrosion resistance of the superimposed hot-stamped body when warpage was suppressed, it was found that in the first steel plate in the portion where the first steel plate and the second steel plate were superimposed, the second It was found that red rust that occurs on the coating layer on the surface that does not contact the steel plate is suppressed. This is presumed to be due to the fact that the improvement in warpage reduces the tensile stress formed in the Al—Fe-based plating layer and suppresses cracks during plating.
The gist of the present invention completed based on the above knowledge is as follows.
[0026]
[1] Using a lapped blank in which a first steel plate having an area S1 (cm 2 ) and at least one second steel plate having an area smaller than that of the first steel plate are superimposed and joined together A manufacturing method for manufacturing a laminated hot-stamped body, wherein the first steel sheet and the second steel sheet are Al-plated steel sheets having an Al-based plating layer on a base material, and A superimposed blank heating step of heating the blank in a heating furnace, a heated blank conveying step of carrying out the heated superposed blank from the heating furnace and conveying it to a press device, and the heated superposed blank and a hot stamping step of obtaining a superimposed hot stamped body by pressing with a mold provided in the press device, and in the superimposed blank heating step, the thickness of the first steel plate is set to t1 ( mm), the plate thickness of the second steel plate is t2 (mm), and the plate temperature of the portion of the total plate thickness (t1 + t2) where the first steel plate and the second steel plate are superimposed is 20 ° C to 800 ° C. V (° C./s) is the average heating rate between 20° C. and v1 (° C./s), and v1 ( ° C/s), the total plate thickness (t1 + t2) of the overlapped portion is 2.5 mm or more and 5.0 mm or less, and the maximum length L of the overlapped portion of the second steel plate is 100 mm or more and 1100 mm or less, the average heating rates V and v1 satisfy the following formulas (1) and (2), and the area of ​​the second steel sheet overlaps with the first steel sheet When the area of ​​the heated portion is S2 (cm 2), the areas S1, S2, and the plate thickness t1 satisfy the relational expression of the following formula (3), and the coordinates defined by the heating time and the heating temperature Located in a plane ABCD defined by point A (4 minutes, 930°C), point B (10 minutes, 930°C), point C (20 minutes, 870°C) and point D (8 minutes, 870°C) A method for producing a laminated hot-stamped body, wherein the laminated blank is heated at a heating temperature and a heating time.
[2] The method for producing a laminated hot-stamped body according to [1], wherein the maximum length L of the overlapped portion of the second steel plates is 300 mm or more.
[3] The base material of the first steel plate and the second steel plate, in mass%, C: 0.10% or more and 0.50% or less, Si: 0.01% or more and 2.00% or less, Mn: 0.30% or more and 5.00% or less, P: 0.100% or less, S: 0.1000% or less, N: 0.0100% or less, Al: 0.500% or less, B: 0.0002 % or more and 0.0100% or less, the balance being Fe and impurities.
[4] The base metals of the first steel plate and the second steel plate further include, in mass%, W: 0% or more and 3.0% or less, Cr: 0, in place of part of the remaining Fe % or more and 2.0% or less, Mo: 0% or more and 3.0% or less, V: 0% or more and 2.0% or less, Ti: 0% or more and 0.5% or less, Nb: 0% or more and 1.0% Below, Ni: 0% to 5.0%, Cu: 0% to 3.0%, Co: 0% to 3.0%, Sn: 0% to 0.10%, Sb: 0% 0.10% or less, Mg: 0% or more and 0.0050% or less, Ca: 0% or more and 0.0050% or less, O: 0% or more and 0.0070% or less, [3] A method for producing the superimposed hot-stamped body described.
[5] The C content C1 (% by mass) of the base material of the first steel sheet and the C content C2 (% by mass) of the base material of the second steel sheet are represented by the following formula (4) The method for producing a superimposed hot-stamped article according to [3] or [4], which satisfies the relational expression.
[6] A laminated hot-stamped body in which a first steel plate having an area S1 (cm 2 ) and at least one second steel plate having an area smaller than that of the first steel plate are laminated. An Al-Fe-based plating layer is provided on the surfaces of the first steel plate and the second steel plate, and the Al-Fe-based plating layer is composed of a compound layer of Al and Fe and an Al solid solution Fe layer. , when the plate thicknesses of the first steel plate and the second steel plate are t1 and t2 (mm), respectively, the total plate thickness of the portion where the first steel plate and the second steel plate are overlapped (t1 + t2 ) is 2.5 mm or more and 5.0 mm or less, the maximum length L of the overlapped portion of the second steel plate is 100 mm or more and 1100 mm or less, and out of the area of ​​the second steel plate, the first When the area of ​​the portion overlapped with one steel plate is S2 (cm 2), the areas S1, S2, and the plate thickness t1 satisfy the relational expression of the following formula (3), and the first steel plate and Among the portions where the second steel plate is superimposed, in the Al-Fe-based plating layer on the surface where the first steel plate is not in contact with the second steel plate, cracks reaching the Al solid solution Fe layer The number is 5 or less per 100 μm length parallel to the Al-Fe-based plating layer, and the thickness D1 of the Al solid solution Fe layer in the portion of the first steel sheet that is not overlapped with the second steel sheet. (μm) and the thickness D2 (μm) of the Al solid-solution Fe layer of the second steel sheet satisfy the relational expression of the following formula (5).
[7] The laminated hot-stamped product according to [6], wherein the maximum length L of the overlapped portion of the second steel plates is 300 mm or more.
[8] The base material of the first steel plate and the second steel plate, in mass%, C: 0.10% or more and 0.50% or less, Si: 0.01% or more and 2.00% or less, Mn : 0.30% or more and 5.00% or less, P: 0.100% or less, S: 0.1000% or less, N: 0.0100% or less, Al: 0.500% or less, B: 0.0002% The laminated hot-stamped product according to [6] or [7], containing at least 0.0100% and the balance being Fe and impurities.
[9] The base metals of the first steel plate and the second steel plate are replaced with part of the remaining Fe, and further, in mass%, W: 0% or more and 3.0% or less, Cr: 0% 2.0% or less, Mo: 0% or more and 3.0% or less, V: 0% or more and 2.0% or less, Ti: 0% or more and 0.5% or less, Nb: 0% or more and 1.0% or less , Ni: 0% to 5.0%, Cu: 0% to 3.0%, Co: 0% to 3.0%, Sn: 0% to 0.10%, Sb: 0% or more 0.10% or less, Mg: 0% or more and 0.0050% or less, Ca: 0% or more and 0.0050% or less, O: 0% or more and 0.0070%, REM: 0% or more and 0.0070% or less The superimposed hot-stamped article according to [8], containing the above.
[10] The C content C1 (% by mass) of the base material of the first steel sheet and the C content C2 (% by mass) of the base material of the second steel sheet are represented by the following formula (4) The superimposed hot-stamped article according to [8] or [9], which satisfies the relational expression.
[0027]

　　1.0≦V≦4.0･･･Equation (1)
(v1-V) ≤ 3.0 Expression (2)
400≦(S1−S2)×(t1/10)≦950 Expression (3)
0.03≦(C2−C1)≦0.30 Expression (4)
(D1-D2) ≤ 6.0 Expression (5)
Effect of the invention
[0028]
As described above, according to the present invention, when an Al-plated steel sheet is used as a material, it is possible to improve the problem of warping of the steel sheet during heating in the process of manufacturing a laminated hot-stamped compact.
Brief description of the drawing
[0029]
[Fig. 1] Fig. 1 is a diagram showing an outline of a process for manufacturing a laminated hot-stamped product.
[Fig. 2] Fig. 2 is a view showing a cross section of a steel sheet coated with an Al-based plating layer.
3 is a diagram schematically showing a case in which warping occurs during temperature rise in a blank heating step, and an example of a side view photograph of the warping during the temperature rise. FIG.
4 is a diagram schematically showing the maximum length L of the overlapped portion of the first steel plate and the second steel plate.
[Fig. 5] Schematic example of suppressing warpage when the difference in temperature rise rate between 20 and 800°C is 2°C/s between the one-sheet portion and the overlapped portion during the temperature rise in the step of heating the blank. is a diagram shown in FIG.
[Fig. 6] Schematic example of warping when the difference in heating rate between 20 and 800°C between the single sheet portion and the overlapped portion is 4°C/s during the temperature rise in the process of heating the blank. is a diagram shown in FIG.
[Fig. 7] In the step of heating the superimposed hot-stamped compact, point A (4 minutes, 930°C), point B (10 minutes, 930° C.), point C (20 minutes, 870° C.) and point D (8 minutes , 870° C.), showing heating temperatures and heating times located within a diagram ABCD.
8 is a diagram showing an example of cracks formed in a portion corresponding to the plated surface of 1b in FIG. 1 in a laminated hot-stamped product.
9 is a diagram schematically showing the shape of a hat-shaped superimposed hot-stamped body used in an example of the present invention. FIG.
MODE FOR CARRYING OUT THE INVENTION
[0030]
Preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings. In the present specification and drawings, constituent elements having substantially the same functional configuration are denoted by the same reference numerals, thereby omitting redundant description.
[0031]
≪1. Overview of manufacturing method for superimposed hot-stamped molded product»
FIG. 1 is a diagram schematically showing an example of a method for producing a hot-stamped hot-stamped article using a hot-stamped hot-stamped hot-stamped article, and an example of the hot-stamped hot-stamped article. Below, it demonstrates based on FIG.1 and FIG.2.
[0032]
The method for producing a laminated hot stamped product uses a hot stamping laminated blank as a raw material and is used as a method for producing a laminated hot stamped product.
[0033]
The hot stamping overlapping blank 4 is a first steel plate 1 (reference numeral 1 in FIG. 1) and a second steel plate 2 (reference numeral 2 in FIG. 1) having a smaller area than the first steel plate. 3). At this time, in the hot stamping overlapping blank 4 (reference numeral 4 in FIG. 1), the portion where the second steel plate 2 is overlapped is called an overlapping portion 4a, and the portion where the second steel plate 2 is not overlapped is called a single sheet portion 4b. call.
[0034]
The outline of the manufacturing method of the hot stamping overlapping blank 4 according to the embodiment of the present invention, which will be described in detail below, is as shown in FIG. 1, and the outline of the configuration is as shown in FIG. is.
[0035]
Also in the hot stamping superimposed blank 4 according to the embodiment of the present invention, the second steel plate 2 is formed so that there is no portion protruding from the first steel plate 1, as schematically shown in FIG. Moreover, it is preferably arranged inside the first steel plate 1 . However, there may be a portion where the second steel plate 2 protrudes from the first steel plate 1 .
[0036]
In addition, on the surface of the first steel plate 1, an Al-based plating layer (see FIG. 2 14) are covered. As for the second steel plate 2, similarly, both the surface 2a on the side in contact with the first steel plate 1 and the surface 2b on the side not in contact with the first steel plate 1 are coated with Al-based plating.
[0037]
The hot stamping laminated blank 4 is heated in a heating furnace 5 to Ac 3 or higher, so that the base metal portion of the steel plate is austenitized. Immediately after the heated steel sheet is taken out from the furnace, the steel sheet is transported, press-molded by the mold 6, and rapidly cooled, thereby transforming the steel sheet into martensite. As a result, the hot-stamping laminated blank 4 becomes a laminated hot-stamped body 12 having excellent anti-collision properties.
[0038]
FIG. 1 shows a molded product using a hat-shaped mold as an example of the superimposed hot-stamp molded product 12 . In this specification, the parts of the hot-stamped body 12 are referred to as the crown 7, the bent portion 8 of the crown, the vertical wall portion 10, the flange portion 11, and the bent portion 9 of the flange portion.
[0039]
In FIG. 1, the second steel plate 2 is arranged outside the top of the head 7 side, but the second steel plate 2 may be arranged inside the top of the head 7 .
[0040]
≪2. Manufacturing method of superimposed hot-stamp molded product»
A manufacturing method characteristic of the superimposed hot-stamped body according to the embodiment of the present invention will be described in detail below.
[0041]
(2-1. Superposed blank)
The hot stamping overlapping blank (hereinafter sometimes simply referred to as "blank") 4 according to the present embodiment has an area S1, similar to the hot stamping overlapping blank 4 shown in FIGS. (cm 2 ) and a second steel plate 2 joined to the first steel plate 1 and having a smaller area than the first steel plate 1 . Both surfaces of the first steel sheet 1 and the second steel sheet 2 are coated with Al-based plating. That is, the first steel sheet 1 and the second steel sheet 2 according to the present embodiment are Al-plated steel sheets having an Al-based plating layer on both surfaces of the steel sheet that serves as the base material. The area S1 of the first steel sheet 1 is the area of ​​the plane of the steel sheet (area per side) that is substantially orthogonal to the thickness direction of the first steel sheet 1 .
[0042]

In the hot stamping laminated blank 4 according to the present embodiment, the chemical composition of the base material of each of the first steel plate 1 and the second steel plate 2 is not particularly limited. However, for the purpose of obtaining, for example, a tensile strength of 1000 MPa or more (approximately 300 HV or more in Vickers hardness when the load is 9.81 N), it is preferable to use a base material having the following chemical components. Further, within the range of the chemical composition below, the chemical composition of the base material of the first steel plate 1 and the chemical composition of the base material of the second steel plate 2 may be the same or different. good too.
[0043]
That is, the chemical composition of the base material of the first steel plate 1 and the second steel plate 2 according to the present embodiment is, in mass%, C: 0.10% or more and 0.50% or less, Si: 0.01% or more 2.00% or less, Mn: 0.30% or more and 5.00% or less, P: 0.100% or less, S: 0.1000% or less, N: 0.0100% or less, Al: 0.500% or less , B: 0.0002% or more and 0.0100% or less, with the balance being Fe and impurities. In addition, the chemical composition of the base material of the first steel sheet 1 and the second steel sheet 2 according to the present embodiment further includes Ti : 0% or more and 0.5% or less, Nb: 0% or more and 1.0% or less, Cr: 0% or more and 2.0% or less, W, Mo: 0% or more and 3.0% or less, V: 0% or more 2.0% or less, Ni: 0% or more and 5.0% or less, Cu, Co: 0% or more and 3.0% or less, Sn, Sb: 0% or more and 0.10% or less, Mg, Ca: 0% or more It is preferable to have a chemical component containing one or more of 0.0050% or less, O, REM: 0% or more and 0.0070% or less.
[0044]
In addition, steel sheets used for automobile parts have a high C content and high tensile strength in order to improve collision safety. Therefore, in the steel sheets used for the laminated hot-stamped body, both the first steel sheet and the second steel sheet used to have a high C content. However, when the C content of the base metal of the first steel plate 1 is C1 (mass%) and the C content of the base metal of the second steel plate 2 is C2 (mass%), C1 and C2 are 0 .03≦(C2−C1)≦0.30 is preferably satisfied. An increase in the C content increases the deformation resistance of the steel sheet at high temperatures. Therefore, in order to suppress warping of the blank 4 during heating, it is better to increase the C content. From this point of view, the second steel plate with a uniform temperature should have a large C content, and the first steel plate with a non-uniform temperature between the single sheet portion and the overlapping portion should have a low C content. is preferred. As a result of intensive studies by the present inventors, it is clear that warping of the blank 4 can be suppressed more reliably by setting the difference (C2-C1) between C2 and C1 to 0.03% by mass or more. became. The difference between C2 and C1 (C2-C1) is preferably 0.04% by mass or more, and even more preferably 0.05% by mass or more. On the other hand, by setting the difference (C2-C1) between C2 and C1 to 0.30% by mass or less, the embrittlement of the base material of the second steel sheet and the extreme decrease in tensile strength of the first steel sheet It is possible to suppress it more reliably. As a result, it is possible to ensure the collision characteristics of parts manufactured using such blanks more reliably, and to ensure the practicality of the parts. The difference (C2-C1) between C2 and C1 is more preferably 0.28% by mass or less, and even more preferably 0.25% by mass or less.
[0045]
The method of manufacturing the Al-plated steel sheet using the base material having the above chemical composition is not particularly limited. It is possible to use those manufactured by the processes of cold rolling and Sendzimir hot-dip Al plating.
[0046]

In this embodiment, the front and back surfaces of the first steel sheet 1 and the second steel sheet 2 are each coated with an Al-based plating layer.
[0047]
The properties required for the Al-based plating layer include suppressing the generation of Fe scale during hot stamping heating, and peeling of the plating during hot stamping (also called powdering). Suppression of pressing marks due to adhesion of plating to other places can be mentioned. Powdering is caused by compressive stress applied to the plating on the inner surface of the bent portion during molding, shear stress applied to the plating by sliding from the mold during molding, and the like. Therefore, the plating thickness of the Al-based plating layer is preferably 10 μm or more and 50 μm or less independently for each of the first steel sheet 1 and the second steel sheet 2 . If the plating thickness is less than 10 μm, the effect of suppressing the generation of Fe scale may be insufficient. By setting the plating thickness of the Al-based plating layer to 10 μm or more, the effect of suppressing the generation of Fe scale can be exhibited more reliably. The plating thickness of the Al-based plating layer is more preferably 15 μm or more. On the other hand, when the plating thickness is over 50 µm, there is a possibility that much powdering will occur. By setting the plating thickness to 50 μm or less, it becomes possible to more reliably prevent the occurrence of powdering. The plating thickness of the Al-based plating layer is more preferably 45 μm or less.
[0048]
In addition, as a method for specifying the plating thickness of the Al-based plating layer, an optical microscope is used to observe the cross section of the plating in a field of view of 100 μm × 100 μm without etching treatment, and the plating thickness can be measured. . More specifically, the plating cross section is observed by the above method at a plurality of arbitrary locations (for example, three locations), and the thickness of the plating at each observation location is specified. After that, the average value of the obtained plating thickness is calculated, and the obtained average value may be used as the plating thickness of the Al-based plating layer.
[0049]
According to the hot-dip plating method, which is a common method for coating the base material with an Al-based plating layer, the steel sheet is immersed in a hot-dip aluminum plating bath and gas-wiped with nitrogen or the atmosphere, thereby adjusting the amount of Al deposited. A system-plated steel sheet (reference numeral 13 in FIG. 2) can be produced. At this time, due to the alloying reaction between the Al-based plating layer and Fe of the base material during hot-dip plating, the Al-based plating layer (reference numeral 14 in FIG. 2) and the base material (reference numeral 15 in FIG. 2) are inevitably formed. An Al—Fe-based interfacial alloy layer having a thickness of about several μm is formed at the interface between the two. The thickness of the interfacial alloy layer formed can be controlled by adjusting the immersion time in the hot-dip aluminum plating bath, and can be increased by lengthening the immersion time.
[0050]
The chemical composition of the hot-dip aluminum plating bath for forming the Al-based plating layer is not particularly limited. However, from the viewpoint of excellent heat resistance, the content of Al in the hot-dip aluminum plating bath is preferably 80% by mass or more. Moreover, the content of Si in the hot-dip aluminizing bath is preferably 2% by mass or more in terms of facilitating control of the thickness of the interfacial alloy layer. If the Si content is less than 2% by mass, the interfacial alloy layer may become too thick and formability may deteriorate. On the other hand, when the content of Si in the hot-dip aluminum plating bath is more than 15% by mass, the alloying speed of the Al-based plating layer during hot stamping is slowed down, and hot stamping productivity may decrease. be. Therefore, the content of Si in the hot-dip aluminizing bath is preferably 15% by mass or less. The interfacial alloy layer is composed of an Al—Fe-based binary alloy layer when the hot-dip aluminum plating bath does not contain Si, and when Si is contained, in addition to the binary system, Al-Fe-Si-based 3 It is composed of the original alloy layer. In addition, various impurities may be present in the hot-dip aluminum plating bath as described above.
[0051]
When the Al-based plating layer 14 contains 2% by mass or more and 15% by mass or less of Si, a eutectic structure of Al and Si is formed in the Al-based plating layer 14 based on the phase diagram. In the hot-dip plating method, the hot-dip aluminum plating bath may inevitably contain 1% by mass or more and 5% by mass or less of Fe as an eluted component from the steel sheet. Other unavoidable impurities include elements such as Cr, Mn, V, Ti, Sn, Ni, Cu, W, Bi, Mg, and Ca caused by elution components of hot-dip plating equipment and impurities of ingots in hot-dip aluminum plating baths. and may contain less than 1% by mass of these elements.
[0052]
The interfacial alloy layer is, for example, a binary alloy of Al and Fe, θ phase (FeAl 3), η phase (Fe 2Al 5), ζ phase (FeAl 2), Fe 3Al, FeAl, and Fe in which Al is dissolved. composed of a combination of phases such as the BCC phase of The chemical composition of the interfacial alloy layer when containing Si is, for example, τ1 phase (Al 2Fe 3Si 3), τ2 phase (Al 3FeSi), τ3 phase (Al 2FeSi), τ4 phase (Al 3FeSi 2), τ5 phase (Al8Fe2Si), τ6 phase (Al9Fe2Si2), τ7 phase (Al3Fe2Si3), τ8 phase (Al2Fe3Si4), τ10 phase (Al4Fe1.7Si), τ11 phase (Al5Fe2Si) etc., and is mainly composed of one or a plurality of τ5 phases, τ6 phases, θ phases, and η phases. Note that the above phases may not have a stoichiometric composition (that is, the elemental ratio may not be an integer).
[0053]

In the present embodiment, the total thickness (t1+t2) of the first steel sheet 1 having a thickness of t1 (mm) and the second steel sheet 2 having a thickness of t2 (mm) is 2.5 mm. It is more than 5.0 mm or less.
[0054]
As a property required for the Al-plated steel sheet in the present embodiment, the difference in temperature increase rate between the overlapped portion with a slow temperature increase rate and the single sheet portion with a high temperature increase rate, which is a problem when used as a laminated blank. It is important to be able to further suppress the warpage caused by In order to suppress the warpage as described above, the total plate of the portion (overlapping portion) where the plate thickness t1 (mm) of the first steel plate 1 and the plate thickness t2 (mm) of the second steel plate 2 are overlapped The thickness (t1+t2) is set to 2.5 mm or more and 5.0 mm or less. If the total plate thickness (t1+t2) is less than 2.5 mm, a large amount of warpage occurs, reducing the productivity during hot stamp heating. The total plate thickness (t1+t2) is preferably 2.8 mm or more, more preferably 3.0 mm or more. On the other hand, if the total plate thickness (t1+t2) exceeds 5.0 mm, the heat capacity becomes excessively large, the temperature rise rate during hot stamping becomes slow, and the heating productivity decreases, which is not preferable. The total plate thickness (t1+t2) is preferably 4.8 mm or less, more preferably 4.5 mm or less.
[0055]
Here, each of the thickness t1 of the first steel plate 1 and the thickness t2 of the second steel plate 2 is preferably within a range of, for example, about 1.0 mm to 4.0 mm.
[0056]
The plate thickness t1 of the first steel plate 1 and the plate thickness t2 of the second steel plate 2 can be measured using a micrometer, and can be measured by observing the cross section using an optical microscope. is also possible. The plate thicknesses t1 and t2 include the plate thickness of the base material and the thickness of the Al-based plating layers provided on both sides.
[0057]

In this embodiment, the maximum length L of the overlapped portion (lapped portion) of the first steel plate 1 and the second steel plate 2 is 100 mm or more and 1100 mm or less. The reason why the maximum length L of the overlapped portion is within the above range will be explained later.
[0058]
The maximum length L of the overlapped portion (overlapping portion) of the first steel plate 1 and the second steel plate 2 can be measured using a known measuring device such as a vernier caliper or a tape measure. The maximum length L of the overlapped portion (overlapping portion) is the diameter of the minimum circumscribed circle that includes the overlapped portion of the first steel plate 1 and the second steel plate 2 . According to this definition, for example, when the overlapped portion is a quadrilateral as shown in FIG. Also, in the case shown in FIG. 5(b), the maximum length L is the diameter of the minimum circumscribed circle as shown.
[0059]
(2-2. Heating of overlapping blanks during hot stamping)
The warpage caused by the difference in temperature rise rate between the overlapping portion with a slow heating rate and the one-sheet portion with a fast heating rate is caused by the temperature difference between the overlapping portion and the one-sheet portion according to the following formula (A). .
[0060]
The linear expansion difference ΔL [mm] in the following formula (A) leads to warpage, and ΔL is the linear expansion coefficient α [1/° C.] inherent to the material, the length Ls [mm] of the material, and the temperature difference ΔT of the material. It is expressed by the product of [°C]. Therefore, in the blank according to this embodiment, the length Ls in the following formula (A) corresponds to the maximum length L of the overlapping portion.
　　ΔL=α×Ls×ΔT・・・Formula (A)
[0061]
Therefore, if the maximum length L of the overlapping portion is short, ΔL is small and warpage is suppressed. However, when the maximum length L of the overlapped portion is less than 100 mm, the temperature difference in the non-overlapped portion of the blank from the end where the temperature rises quickly toward the central portion where the temperature rises slowly. Therefore, warpage occurs. From this point of view, the maximum length L of the overlapping portion is set to 100 mm or longer. This can prevent the blank from warping during heating. The maximum length L of the overlapping portion is preferably 200 mm or longer, more preferably 400 mm or longer. On the other hand, if the maximum length L of the overlapped portion exceeds 1100 mm, the warp increases and the productivity during hot stamping heating decreases. From this point of view, the maximum length L of the overlapping portion is set to 1100 mm or less. As a result, it is possible to prevent the occurrence of warpage during heating while securing productivity. The maximum length L of the overlapping portion is preferably 1050 mm or less, more preferably 1000 mm or less.
[0062]

Warping of the blank during heating is suppressed by the weight of the portion (single sheet portion) of the first steel plate 1 where the first steel plate 1 and the second steel plate 2 are not overlapped. Therefore, in the present embodiment, of the area of ​​the second steel plate 2, the area of ​​the portion overlapped with the first steel plate 1 is S2 (cm 2 ), and the area S1 of the first steel plate and the area S2 A value {(S1−S2)×(t1/10)} (unit: cm 3) obtained by multiplying the difference by the thickness t1 of the first steel plate 1 is used as an index corresponding to the weight of the single sheet portion. . Here, the reason for dividing the plate thickness t1 (mm) by 10 is to convert the unit of the plate thickness t1 from mm to cm. Regarding the area S2, when there is no portion protruding from the first steel sheet 1 in the second steel sheet 2, the area of ​​the second steel sheet 2 is the area S2.
[0063]
As a result of extensive studies using the above indices, the present inventors found that warping during heating can be suppressed by setting the value of the index {(S1−S2)×(t1/10)} to 400 or more and 950 or less. One thing became clear. Here, in conventional laminated blanks, weight reduction is required, which is important for steel sheets for automobiles. Therefore, by minimizing the area S2 of the second steel plate that plays the role of reinforcement, if the value of the index {(S1−S2)×(t1/10)} exceeds 950, or the first By minimizing the area S1 or the thickness t1 of the steel sheet, the value of the index {(S1−S2)×(t1/10)} was less than 400 in some cases. However, in order to meet the increasing demand for collision safety in recent years, it became necessary to increase the values ​​of S1, S2, and t1, and a new problem of blank warpage occurred. Therefore, the present inventors found that warping during heating can be suppressed by setting the value of the index {(S1−S2)×(t1/10)} to 400 or more and 950 or less. If the value of the index {(S1−S2)×(t1/10)} is less than 400, the effect of suppressing warpage is poor. When the value of the index {(S1−S2)×(t1/10)} is 400 or more, it is possible to suppress warpage that may occur during heating. The value of the index {(S1−S2)×(t1/10)} is preferably 420, more preferably 440. On the other hand, when the value of the index {(S1−S2)×(t1/10)} exceeds 950, the overall size of the blank increases and the warp height increases. By setting the value of the index {(S1−S2)×(t1/10)} to 950 or less, it is possible to reduce the height of warpage that may occur during heating. The value of the index {(S1−S2)×(t1/10)} is preferably 930 or less, more preferably 900 or less.
[0064]

In the hot stamping lapped blank in which the first steel plate 1 and the second steel plate 2 are superimposed and joined, the above joining is preferably spot welding. The reason is explained below.
[0065]
At the overlapping portion, good contact between the first steel plate 1 and the second steel plate 2 improves heat transfer. This suppresses the difference in temperature rise rate between the overlapped portion (the temperature rise rate is slow) and the single sheet portion (the temperature rise rate is fast), which is a problem when used as a laminated blank, and suppresses warping. can do
[0066]
As the type of joining, spot welding, seam welding, brazing welding, laser welding, plasma welding, arc welding, etc. can be selected. In terms of efficiently and well contacting the overlapping part with a wide area, the inside of the overlapping part can be contacted at a plurality of points, and the steel plate can be directly joined by applying pressure to the spot. Welding is preferred.
[0067]
At this time, the spot welding spot density is preferably 1 point/200 cm 2 or more. If the spot density is less than 1 point/200 cm 2 , the contact between the steel sheets becomes insufficient, and the improvement in temperature rise at the overlapped portion becomes insufficient. The spot welding spot density is more preferably 1 point/40 cm 2 or more. On the other hand, although there is no particular upper limit for the density of spots in spot welding, if the density is too high, shunting occurs in the welding current, making welding difficult.
[0068]
The spot welding spot density (points/cm 2) is the number of spot welding spots in the second steel plate 2 treated as a blank, and the first steel plate 1 among the second steel plates 2 is superimposed. It is obtained by dividing by the area of ​​the part.
[0069]

In this embodiment, the average heating rate V (° C./s ) and the average heating rate v1 (° C./s) up to a plate temperature of 20 to 800° C. in the portion of the first steel plate 1 where the second steel plate 2 is not superimposed is the following formula (1) and It satisfies the relational expression (2). The reason is explained below.
[0070]
　　1.0≦V≦4.0･･･Equation (1)
(v1-V) ≤ 3.0 Expression (2)
[0071]
The warpage caused by the difference in the temperature rise rate between the overlapping portion where the temperature rise rate is slow and the one sheet portion where the temperature rise rate is high is determined by the temperature difference between the overlapped portion and the non-overlapped portion according to the above formula (A). caused by differences. Therefore, in order to reduce the temperature difference ΔT between the material in the overlapped portion and the non-overlapping portion, the difference in average heating rate (v1−V) is suppressed, thereby reducing warpage. More specifically, by setting the average heating rate difference (v1−V) to 3.0° C./s or less, warping is suppressed as schematically shown in FIG. Productivity decline is improved. On the other hand, when the average heating rate difference (v1-V) exceeds 3.0°C/s, for example, As schematically shown in FIG. 2, the warpage increases, and the productivity during hot stamping decreases. The difference in average heating rate (v1-V) is preferably 2.8°C/s or less, more preferably 2.6°C/s or less. Although the lower limit of the average heating rate difference (v1-V) is not specified, industrially, the lower limit of the average heating rate difference (v1-V) is 0.5° C./s or more.
[0072]
Further, the superimposed blanks are gradually heated from the end portions in the plane of the blank where the heating rate is fast toward the central portion where the heating rate is slow. Therefore, by gradually heating the overlapped portion with an average heating rate V in the range of 1.0° C./s or more and 4.0° C./s or less, the temperature difference between the one-sheet portion and the overlapped portion is suppressed. and warpage can be improved. When the average heating rate V of the overlapped portion exceeds 4.0° C./s, there arises a problem of excessive warpage. The upper limit of the average heating rate V of the overlapping portion is preferably 3.8° C./s or less, more preferably 3.6° C./s or less. On the other hand, if the average heating rate V of the overlapped portion is less than 1.0° C./s, the rate of temperature rise during heating is excessively slow, resulting in reduced heating productivity. The lower limit of the average heating rate V of the overlapping portion is preferably 1.2° C./s or more, more preferably 1.4° C./s or more.
[0073]
The average heating rate V [° C./sec] of the overlapping portion and the average heating rate v1 [° C/sec] of the single sheet portion were obtained by spot welding a K-type thermocouple to the steel plate and connecting it to a heating temperature of 20 Measure the plate temperature from ° C to 800 ° C, and divide 780 ° C (= 800 ° C - 20 ° C) by the time [seconds] until the plate temperature reaches from 20 ° C to 800 ° C after the start of heating. It is required by However, if the plate temperature exceeds 20 ° C. before heating due to reasons such as the room temperature being high at the start of heating, for example, if it is 25 ° C., the time from 25 ° C. to 800 ° C. It is obtained by dividing 775° C. (=800° C.-25° C.) by [seconds].
[0074]

In this embodiment, the superimposed blank (reference numeral 4 in FIG. 1) is, as shown in FIG. (10 minutes, 930° C.), point C (20 minutes, 870° C.), and point D (8 minutes, 870° C.). The heating temperature here means the temperature inside the preheated heating furnace, and the overlapped blank carried into the furnace is heated to the temperature of the preheated furnace. Moreover, the heating time referred to here means the time from when the superimposed blank is carried into the heating furnace to when it is taken out.
[0075]
It is also necessary from the viewpoint of the stability of transport of the overlapped blank that the warp is improved when the heated overlapped blank is carried out from the heating furnace. However, the difference in the temperature rise rate between the lapped portion, whose temperature rises slowly, and the single-sheet portion, whose temperature rises quickly, is due to heating in the furnace for more than a certain period of time. must be homogenized between departments. Therefore, by heating the overlapped blank at the heating temperature and the heating time located within the diagram ABCD shown in FIG. 7, the warp when the heated overlapped blank is carried out from the heating furnace can be improved.
[0076]
If the heating time is less than 4 minutes at a heating temperature of 930° C., the temperature difference between the overlapping portion whose temperature rise rate is slow and the single sheet portion whose temperature rise rate is fast is not sufficiently uniformized, and the warp is not sufficiently restored. without a stable grip during transport of the heated overlap blank. The heating time is preferably 4.5 minutes or longer, more preferably 5 minutes or longer. Also, if the heating time is less than 8 minutes at the heating temperature of 870° C., the warp is not sufficiently restored similarly to the above, and the heated overlapped blank cannot be stably gripped during transportation. The heating time is preferably 8.5 minutes or longer, more preferably 9 minutes or longer.
[0077]
Furthermore, if the heating time exceeds 10 minutes at a heating temperature of 930°C, the productivity of heating decreases, Fe diffusion into the plating progresses excessively, and the corrosion resistance of the hot stamped body decreases. In particular, the corrosion resistance of the one-sheet portion, which has a high rate of temperature rise, is lowered. Therefore, the heating time at a heating temperature of 930° C. is preferably 9.5 minutes or less, more preferably 9 minutes or less. Similarly, if the heating time exceeds 20 minutes at a heating temperature of 870° C., the corrosion resistance of the one-sheet portion having a high temperature rise rate is lowered. Therefore, the heating time at 870° C. is preferably 18 minutes or less, more preferably 16 minutes or less.
[0078]
When the heating temperature exceeds 930°C, the difference in heating rate between the overlapping portion and the single sheet portion increases, resulting in increased warpage. The upper limit of the heating temperature is preferably 920°C, more preferably 910°C. On the other hand, if the heating temperature is less than 870° C., the γ transformation (austenitization) of the base material of the laminated blank is insufficient, the hardness after die quenching decreases, and the heating rate slows down. Productivity declines. The lower limit of the heating temperature is preferably 875°C, more preferably 880°C.
[0079]
In this embodiment, the superimposed blanks are heated at a heating temperature and a heating time within the range of diagrams ABCD shown in FIG. Therefore, for example, point E (6 minutes, 900° C.) located between line segments AD, point F (15 minutes, 900° C.) located between line segments BC, and point EF located between line segments Points G (10 minutes, 900 minutes), etc. are also within the scope of the present invention.
[0080]
A roller hearth furnace or a multistage furnace can be used as the heating furnace used in the above heating method. Examples of the heat source include heating by an electric furnace, gas furnace, far-infrared furnace, near-infrared furnace, electric heating, high-frequency heating, induction heating, and the like.
[0081]
(2-3. Conveying from the heating furnace to the press device)
The heated overlapping blanks are carried out from the heating furnace and transported to the press device. If the heated lapped blank cools below 650°C before die quenching, the martensite transformation will be insufficient. Therefore, it is preferable that the time taken from the heating furnace to the transfer to the pressing device is within 20 seconds.
[0082]
(2-4. Hot press process)
A hot-stamped product can be obtained by pressing the heated overlapping blanks with a mold. When pressing with a die, the heated lapped blank is quenched with the die to promote martensite transformation. As a result, a compact having a Vickers hardness of 300 HV or higher under a load of 9.81 N can be obtained. The rapid cooling rate in the mold is preferably 30° C./s or more, more preferably 50° C./s or more, for both the overlapping portion and the single-sheet portion. The quenching rate referred to here refers to the average cooling rate from when the heated lapped blank leaves the heating furnace until it is cooled to 400° C. or less.
[0083]
In the above, the method for manufacturing the laminated hot-stamped product according to the present embodiment has been described in detail.
[0084]
(3. Concerning the laminated hot-stamped product)
The superimposed hot stamped body 12 according to the present embodiment is superimposed on and joined to a first steel plate having a thickness of t1 (mm) on the first steel plate, and has an area larger than that of the first steel plate. and at least one second steel plate having a small thickness and a thickness of t2 (mm).
[0085]
Both surfaces of the first steel sheet and the second steel sheet in the hot-stamped laminated body 12 are coated with an Al-Fe-based plating layer.
[0086]
The Al-Fe-based plating layer is a layer formed as a result of Fe diffusing to the surface of the Al-based plating layer due to heating during hot stamping (in other words, an alloy plating layer containing at least Al and Fe). The Al—Fe-based plating layer is composed of a combination of phases such as the θ phase (FeAl 3), η phase (Fe 2Al 5), ζ phase (FeAl 2), Fe 3Al, and FeAl, which are compound layers of Al and Fe. be. In addition, the Al-Fe-based plating layer when Si is contained in the plating has τ1 phase (Al 2Fe 3Si 3), τ2 phase (Al 3FeSi), τ3 phase (Al 2FeSi), τ4 phase (Al 3FeSi 2), τ5 phase (Al8Fe2Si), τ6 phase (Al9Fe2Si2), τ7 phase (Al3Fe2Si3), τ8 phase (Al2Fe3Si4), τ10 phase (Al4Fe1.7Si), τ11 phase (Al5Fe 2Si), and the compound layer of Al and Fe is mainly composed of either τ1 phase or η phase (Fe 2Al 5) or a plurality of these phases. In particular, Al in the plating and Fe in the base material interdiffuse. A layer containing a BCC phase of Fe in which Al is solid-dissolved or a phase of FeAl formed by Al diffusion into the base material is called an Al-dissolved Fe layer, and this layer is as shown in FIG. is the layer adjacent to the base material. Under the heating conditions of the present embodiment, as exemplified in FIG. 8, in addition to the compound layer containing at least Al and Fe as described above, an Al solid solution Fe layer is added to the bottom layer of the plating located on the base material side. is formed. As shown in FIG. 8, the Al--Fe-based plating layer according to the present embodiment includes the Al-Fe compound layer as described above and an Al-specific Fe layer.
[0087]
The plating thickness of this Al--Fe-based plating layer is preferably 10 μm to 50 μm independently for the first steel plate and the second steel plate. If the plating thickness of the Al--Fe-based plating layer is less than 10 μm, the corrosion resistance of the laminated hot-stamped body is lowered. On the other hand, when the plating thickness of the Al--Fe-based plating layer exceeds 50 μm, there arises a problem of increased powdering during press molding. The plating thickness of the Al—Fe-based plating layer is more preferably 15 μm to 45 μm.
[0088]
The difference between the thickness D1 (μm) of the Al solid solution Fe layer in the portion of the first steel plate that is not overlapped with the second steel plate and the thickness D2 (μm) of the Al solid solution Fe layer of the second steel plate ( D1-D2) is 6.0 μm or less. It is known that the corrosion resistance of the Al-Fe-based plating layer is suppressed by Al-Fe binary alloys (FeAl 3, Fe 2Al 5, FeAl 2). There is a relation that the binary alloy becomes thicker. Therefore, if the difference (D1-D2) exceeds 6.0 μm, the Al solid-solution Fe layer of the first steel sheet increases, the Al—Fe binary alloy becomes thin, and the corrosion resistance decreases. Furthermore, if the structure of the Al--Fe-based plating layer is different between the overlapped portion of the first steel plate and the second steel plate, galvanic corrosion of different metals may occur, resulting in deterioration of corrosion resistance. Therefore, it has been found that suppressing the difference in thickness (D1-D2) between the Al solid solution Fe layers of the first steel sheet and the second steel sheet to 6 μm or less is important for the corrosion resistance of the overlapping portion. The upper limit of the difference (D1-D2) is preferably 5.5 μm or less, more preferably 5.0 μm or less. Although the lower limit of the difference (D1-D2) is not specified, the effect saturates when it is less than 0.5 μm.
[0089]
As a method for specifying the plating thickness of the Al-Fe-based plating layer and the thickness of the Al solid solution Fe layer, an optical microscope is used to perform nital etching treatment in a 100 μm × 100 μm field of view of the cross section of the plating. is observed, and the plating thickness and the thickness of the Al solid solution Fe layer adjacent to the base material are measured as shown in FIG. More specifically, the plating cross section is observed by the above method at a plurality of arbitrary locations (for example, three locations), and the thickness of the plating and the thickness of the Al solid solution Fe layer at each observation location are specified. After that, the average value of the obtained thickness is calculated, and the obtained average value may be used as the plating thickness or the thickness of the Al solid solution Fe layer.
[0090]
In addition, after hot stamping, in the first steel plate in the overlapping portion of the first steel plate and the second steel plate, the Al-Fe-based plating layer on the surface that does not contact the second steel plate (reference numeral 1b in FIG. 1) Attention is focused on the cracks that reach the Al solid solution Fe layer that is formed. The number of such cracks is 5 or less per 100 μm length parallel to the Al-Fe-based plating layer (in other words, 1 or less per 20 μm length parallel to the Al-Fe-based plating layer). , corrosion resistance is improved. Cracks are the cause of red rust in the plating, and it is thought that the cracks were caused by warping during hot stamping heating. The generation of cracks is also suppressed by improving the warpage by the manufacturing method of the overlay hot stamp of the present embodiment described above. If the number of cracks exceeds 5 per 100 μm length, the problem of red rust occurs. The number of cracks is preferably 3 or less per 100 μm length, more preferably 2 or less per 100 μm length.
[0091]
As exemplified in FIG. 8, as a method for measuring cracks formed in the Al-Fe-based plating layer and reaching the Al-solid-solution Fe layer, the cross section of the plating was observed with an optical microscope in a field of view of 100 μm × 100 μm or more. It can be determined by performing a single etching process, observing the cross section, and measuring the number of cracks. As also shown in FIG. 8, the Al solid-solution Fe layer is a layer formed directly above the base material having a martensite structure. In the example of FIG. 8, since there are two cracks per 135 μm, the number of cracks is 1.5/100 μm.
[0092]
The superimposed hot-stamped molded article according to the present embodiment has been described in detail above.
Example
[0093]
Hereinafter, the present invention will be described more specifically using examples.
[0094]

The chemical components are, in mass%, C: 0.21%, Si: 0.20%, Mn: 1.20%, P: 0.010%, S: 0.0020%, N: 0.0030%, A slab having steel components consisting of Al: 0.04%, B: 0.0020%, and the balance being Fe and impurities is processed into a cold-rolled steel sheet through a normal hot-rolling process and a cold-rolling process, and sentzimir-type hot-dip aluminizing processing line. Both sides were subjected to aluminum plating treatment to obtain a test material A of an Al-plated steel sheet. Similarly, the chemical components are, in mass%, C: 0.21%, Si: 0.20%, Mn: 1.20%, P: 0.010%, S: 0.0080%, N: 0 0.0030% Al: 0.04% B: 0.0020% W: 0.1% Cr: 0.3% Mo: 0.1% V: 0.1% Ti: 0.003% 02%, Nb: 0.02%, Ni: 0.1%, Cu: 0.1%, Co: 0.1%, Sn: 0.01%, Sb: 0.01%, Mg: 0.0010 %, Ca: 0.0020%, O: 0.0020%, REM: 0.0030%, the balance being Fe and impurities, a slab having steel components is subjected to a hot rolling process and a cold rolling process to form a cold rolled steel sheet, A sample material B was obtained by subjecting both surfaces to aluminum plating. Further, test materials C, D, and E were obtained by changing the amount of C from test material A to 0.35%, 0.27%, and 0.45%, respectively. After plating, all of the test materials A, B, C, D, and E were adjusted for the coating weight by the gas wiping method, and then cooled. The plating bath composition for the aluminum plating was 89% Al-9% Si-2% Fe. The plating thickness of the Al-based plating layer was 25 μm. The plate thickness was adjusted to a thickness of 1.0 mm to 4.0 mm as shown in Table 1 below.
[0095]
The first steel plate has a size of 1200 × 300 mm, the second steel plate is cut from 40 × 30 mm to 1196 × 100 mm in size, and the total thickness (t1 + t2) and maximum length shown in Table 1 below It was superimposed and prepared so that it might become L. In this example, the second steel plate was overlapped so that there was no part protruding from the first steel plate. Therefore, in this embodiment, the area S2 matches the size of the second steel plate. These two steel plates were spot-welded as indicated by the welding points (joints 3) in FIG.
[0096]
As shown in Table 1, in the step of heating the laminated blanks produced as described above in a preheated furnace for a certain period of time, the average heating rate between plate temperatures of 20 to 800 ° C. was investigated, and the target temperature And after holding for the time, it is carried out from the heating furnace, conveyed in a conveying time of 10 seconds, immediately pressed with a mold with a load of 100 tons, and at the same time cooled in the mold to obtain a hat-shaped superimposed hot stamped body. got The cooling rate at this time was 50° C./s.
[0097]
The sheet temperature of the lapped blank during heating is the non-lapped part of the first steel sheet (one sheet part with a fast heating rate) and the second steel sheet (lapped part with a slow heating rate). ) was spot-welded with a K-type thermocouple and measured.
[0098]
In addition, in order to check the warpage of the overlapping blanks during heating, a gap was provided so that the inside of the furnace could be observed, and the maximum value of warping of the overlapping blanks during heating was measured. As a method of actual measurement, after placing blocks with heights of 40 mm, 50 mm, and 70 mm in the furnace, if the warp exceeds 70 mm, it will cause problems in mass production, so it will be rejected (NG: No Good). If the warp is 70 mm or less and more than 50 mm, it is judged as Pass 3 (G3: Good No. 3), if the warp is 50 mm or less but over 40 mm, it is judged as Pass 2 (G2: Good No. 2), and if the warp is 40 mm or less, it is judged as Pass 1 (G1: Good No. 1). did. Further, if the blank remains warped when it is unloaded after heating is completed, it causes a productivity problem when it is transported to the pressing machine. Therefore, even if a warp of 40 mm or more remained after the completion of heating, it was judged to be unacceptable (NG: No Good) because it would cause problems during mass production. The determined results are shown in Table 1.
[0099]
Each level is shown in Table 1 as A1 to A16 for invention examples of the present application (hereinafter simply referred to as "invention examples") and a1 to a8 for comparative examples.
[0100]
In addition, the plate thickness of the steel plate was measured by the method described in JIS G 3314:2011 using a microgauge, respectively, as described above.
[0101]
[table 1]

[0102]
As is clear from Table 1 above, invention examples A1 to A16 were acceptable because warping was suppressed during temperature rise. However, comparative examples a1 to a3 and a5 to a8 were disqualified due to large warp during temperature rise. Comparative example a4 was unsatisfactory because warpage of 40 mm or more remained after completion of heating.
[0103]

In the same manner as in Example 1, a slab having steel components consisting of the chemical components of test materials A, B, C, D, and E was subjected to normal hot-rolling and cold-rolling processes to form a cold-rolled steel sheet, which was subjected to Sendzimir melting. Both surfaces were subjected to aluminum plating treatment in an aluminum plating treatment line to obtain Al-plated steel sheets as test materials. After plating, all of the test materials A, B, C, D, and E were adjusted for the coating weight by the gas wiping method, and then cooled. The plating bath composition at this time was 89% Al-9% Si-2% Fe. Moreover, the plating thickness of the Al-based plating layer was 25 μm. The plate thickness was adjusted to a thickness of 1.0 mm to 4.0 mm as shown in Table 2 below.
[0104]
The first steel plate has a size of 1200 x 300 mm, and the second steel plate has a size of 40 x 30 mm to 1196 x 100 mm cut to obtain the total thickness (t1 + t2) and maximum length shown in Table 2 below. It was superimposed and prepared so that it might become L. In this example, the second steel plate was overlapped so that there was no part protruding from the first steel plate. Therefore, in this embodiment, the area S2 matches the size of the second steel plate. These two steel plates were spot-welded as indicated by the welding points (joints 3) in FIG.
[0105]
As shown in Table 2, in the step of heating the laminated blanks produced as described above in a preheated furnace for a certain period of time, the average heating rate between plate temperatures of 20 to 800 ° C. was investigated, and the target temperature And after holding it for a certain time, it was taken out of the heating furnace, conveyed in a conveying time of 10 seconds, immediately pressed with a mold with a load of 100 tons, and at the same time cooled in the mold to obtain a hat shape as shown in FIG. A laminated hot-stamped product was obtained. The cooling rate at this time was 50° C./s or more.
[0106]
The sheet temperature of the lapped blank during heating is the non-lapped part of the first steel sheet (one sheet part with a fast heating rate) and the second steel sheet (lapped part with a slow heating rate). ) was spot-welded with a K-type thermocouple and measured.
[0107]
From the hat molded product after this test, the top of the head (reference numeral 7 in Fig. 1) was cut out in a size of 100 x 50 mm, the end face was protected with tape, and a salt spray test (JIS Z 2371: 2015) was performed to ensure corrosion resistance. evaluated. The evaluation was performed on the surface of the first steel plate not in contact with the second steel plate (symbol 1b in FIG. 1). If the red rust area ratio was over 50% after 24 hours, it was rejected (NG: No Good), and if the red rust area ratio was over 30% and 50% or less, it was passed 3 (G2: Good No 3). A case where the red rust area ratio was more than 20% and 30% or less was judged as pass 2 (G2: Good No. 2), and a case where the red rust area ratio was 20% or less was judged as pass 1 (G1: Good No. 1).
[0108]
Similarly, a 20 × 20 mm size is also cut from the top of the head, the cross section of the Al-Fe-based plating layer is subjected to nital etching treatment as described above, and the cross-section of the Al-Fe-based plating layer is 100 µm × 100 µm with an optical microscope. was observed to measure the plating thickness and the thickness of the Al solid solution Fe layer. In addition, the structure of the plating layer was observed, and the number of cracks per unit length reaching the Al-solid-solution Fe layer in the Al--Fe-based plating layer was measured.
[0109]
Table 2 shows the measurement results.
The number of cracks per 100 μm reaching the Al-solid-solution Fe layer is more than 5 and is regarded as failure (NG: Good), and more than 2 and 5 or less is regarded as pass 3 (G3: Good No 3), and 2 or less. was rated as pass 2 (G2: Good No. 2), and one or less was rated as pass 1 (G1: Good No. 1).
[0110]
Each level is shown in Table 2 as B1 to B16 for invention examples of the present application (hereinafter simply referred to as "invention examples") and b1 to b7 for comparative examples.
[0111]
[Table 2]

[0112]
In Table 2, B1 to B16, which are invention examples of the present application, exhibited good corrosion resistance, while b1 to b7, which are comparative examples, failed in corrosion resistance.
[0113]
Although the preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings, the present invention is not limited to such examples. It is obvious that a person having ordinary knowledge in the technical field to which the present invention belongs can conceive of various modifications or modifications within the scope of the technical idea described in the claims. It is understood that these also naturally belong to the technical scope of the present invention.
Code explanation
[0114]
1 first steel plate
1a The surface in contact with the second steel plate in the first steel plate
　　1b　Surface not in contact with the second steel plate in the first steel plate
2 Second steel plate
2a The surface in contact with the first steel plate in the second steel plate
2b The surface of the second steel plate not in contact with the first steel plate
　　3　　Joint part
4 Overlapping blanks for hot stamping
　　4a　Overlapping part in the overlapping blank for hot stamping
　　4b　One sheet in the superimposed blank for hot stamping
5. Heating furnace for hot stamping
6. Press mold for hot stamping
7　　　Top of head
　　8　　　Bent part on the parietal side
　　9　　Bent part on the flange side
10 Vertical wall part
11 Flange part
12 Overlapping hot stamped molded body
13 One side surface of Al plated steel sheet
14 Al-based plating layer
15 Base material
The scope of the claims
[Claim 1]
A first steel plate having an area S1 (cm 2 ) and at least one second steel plate having an area smaller than that of the first steel plate are overlapped and joined using a lapped blank, A manufacturing method for manufacturing a laminated hot-stamped body, comprising:
The first steel sheet and the second steel sheet are Al-plated steel sheets having an Al-plated layer on the base material,
A superimposed blank heating step of heating the superimposed blank in a heating furnace;
The heated overlapping blanks are carried out from the heating furnace and carried to a press device a heated blank conveying step to be sent;
a hot stamping step of pressing the heated overlapping blanks with a mold provided in the pressing device to obtain an overlapping hot-stamped molded body;
including
In the overlapping blank heating process,
The plate thickness of the first steel plate is t1 (mm), the plate thickness of the second steel plate is t2 (mm), and the total plate thickness (t1 + t2 ) is the average heating rate between 20 ° C. and 800 ° C. of the plate temperature V (° C./s), and the plate temperature of the portion of the first steel plate where the second steel plate is not overlapped is 20 ° C. When the average heating rate during 800 ° C. is v1 (° C./s),
The total plate thickness (t1+t2) of the overlapped portion is 2.5 mm or more and 5.0 mm or less,
the maximum length L of the overlapped portion of the second steel plate is 100 mm or more and 1100 mm or less,
The average heating rates V and v1 satisfy the following formulas (1) and (2),
In the area of ​​the second steel plate, when the area of ​​the portion overlapped with the first steel plate is S2 (cm 2 ), the areas S1, S2, and the plate thickness t1 are expressed by the following formula (3) satisfies the relational expression of
In the coordinate plane defined by the heating time and heating temperature, point A (4 minutes, 930 ° C.), point B (10 minutes, 930 ° C.), point C (20 minutes, 870 ° C.) and point D (8 minutes, 870 ° C.) ° C.), wherein said superimposed blank is heated at a heating temperature and a heating time lying within a diagram ABCD defined by .degree. C.).

　　1.0≦V≦4.0･･･Equation (1)
(v1-V) ≤ 3.0 Expression (2)
400≦(S1−S2)×(t1/10)≦950 Expression (3)
[Claim 2]
The method for producing a laminated hot-stamped body according to claim 1, wherein the maximum length L of the overlapped portion of the second steel plates is 300 mm or more.
[Claim 3]
The base metals of the first steel plate and the second steel plate are mass %,
C: 0.10% or more and 0.50% or less,
Si: 0.01% or more and 2.00% or less,
Mn: 0.30% or more and 5.00% or less,
P: 0.100% or less,
　S: 0.1000% or less,
N: 0.0100% or less,
Al: 0.500% or less,
B: 0.0002% or more and 0.0100% or less
and the balance being Fe and impurities.
[Claim 4]
The base metals of the first steel plate and the second steel plate, instead of part of the remaining Fe, further have, in mass%,
W: 0% or more and 3.0% or less,
Cr: 0% or more and 2.0% or less,
Mo: 0% or more and 3.0% or less,
　V: 0% or more and 2.0% or less,
Ti: 0% or more and 0.5% or less,
Nb: 0% or more and 1.0% or less,
Ni: 0% or more and 5.0% or less,
Cu: 0% or more and 3.0% or less,
Co: 0% or more and 3.0% or less,
Sn: 0% or more and 0.10% or less,
Sb: 0% or more and 0.10% or less,
Mg: 0% or more and 0.0050% or less,
Ca: 0% or more and 0.0050% or less,
O: 0% or more and 0.0070% or less,
　REM: 0% or more and 0.0070% or less
4. The method for producing a laminated hot-stamped article according to claim 3, comprising at least one of
[Claim 5]
The C content C1 (% by mass) of the base material of the first steel sheet and the C content C2 (% by mass) of the base material of the second steel sheet are expressed by the following formula (4) A method for manufacturing a superimposed hot-stamped body according to claim 3 or 4, which satisfies.

0.03≦(C2−C1)≦0.30 Expression (4)
[Claim 6]
A laminated hot-stamped body in which a first steel plate having an area S1 (cm 2 ) and at least one second steel plate having an area smaller than that of the first steel plate are laminated,
The surfaces of the first steel plate and the second steel plate have an Al-Fe-based plating layer,
The Al-Fe-based plating layer consists of a compound layer of Al and Fe and an Al solid solution Fe layer,
When the plate thicknesses of the first steel plate and the second steel plate are t1 and t2 (mm), respectively, the total plate thickness of the portion where the first steel plate and the second steel plate are overlapped (t1 + t2) is 2.5 mm or more and 5.0 mm or less,
The maximum length L of the overlapped portion of the second steel plate is 100 mm or more and 1100 mm or less,
Of the area of ​​the second steel plate, when the area of ​​the portion overlapped with the first steel plate is S2 (cm 2), the areas S1, S2, and the plate thickness t1 are given by the following formula (3): satisfies the relational expression,
Among the portions where the first steel plate and the second steel plate are overlapped, in the Al-Fe-based plating layer on the surface where the first steel plate does not contact the second steel plate, the Al solid solution Fe The number of cracks reaching the layer is 5 or less per 100 μm length parallel to the Al—Fe-based plating layer,
The thickness D1 (μm) of the Al solid solution Fe layer in the portion of the first steel plate that is not overlapped with the second steel plate and the thickness D2 (μm) of the Al solid solution Fe layer of the second steel plate , a superimposed hot-stamped product satisfying the relational expression of the following formula (5).

400≦(S1−S2)×(t1/10)≦950 Expression (3)
(D1-D2) ≤ 6.0 Expression (5)
[Claim 7]
The laminated hot-stamped product according to claim 6, wherein the maximum length L of the overlapped portion of the second steel plates is 300 mm or more.
[Claim 8]
The base metals of the first steel plate and the second steel plate are mass %,
C: 0.10% or more and 0.50% or less,
Si: 0.01% or more and 2.00% or less,
Mn: 0.30% or more and 5.00% or less,
P: 0.100% or less,
　S: 0.1000% or less,
N: 0.0100% or less,
Al: 0.500% or less,
B: 0.0002% or more and 0.0100% or less
and the balance being Fe and impurities.
[Claim 9]
　The base material of the first steel plate and the second steel plate has, in mass%,
W: 0% or more and 3.0% or less,
Cr: 0% or more and 2.0% or less,
Mo: 0% or more and 3.0% or less,
　V: 0% or more and 2.0% or less,
Ti: 0% or more and 0.5% or less,
Nb: 0% or more and 1.0% or less,
Ni: 0% or more and 5.0% or less,
Cu: 0% or more and 3.0% or less,
Co: 0% or more and 3.0% or less,
Sn: 0% or more and 0.10% or less,
Sb: 0% or more and 0.10% or less,
Mg: 0% or more and 0.0050% or less,
Ca: 0% or more and 0.0050% or less,
O: 0% or more and 0.0070% or less,
　REM: 0% or more and 0.0070% or less
The laminated hot-stamped article according to claim 8, which contains one or more of
[Claim 10]
The C content C1 (% by mass) of the base material of the first steel sheet and the C content C2 (% by mass) of the base material of the second steel sheet are expressed by the following formula (4) A superimposed hot-stamped body according to claim 8 or 9, which satisfies.

0.03≦(C2−C1)≦0.30 Expression (4)