PREPARATION METHOD OF ALDEHYDE COMPOUND
5 TECHNICAL FIELD
[0001]
The present invention relates to a preparation method of an
aldehyde compound, a preparation method of an amine compound and a
preparation method of an isocyanate compound using the aldehyde
10 compound obtained by the preparation method.
BACKGROUND ART
[0002]
As a manufacturing method of an aldehyde compound using
15 norbornene compound, for example, methods described in Patent
Documents 1 to 3 are known.
[0003]
Patent Documents 1 to 3 disclose methods for manufacturing
formyl cyan norbornene by hydroformylating cyan norbornene using a
20 mixed H2/CO gas in the presence of a catalyst. Patent Documents 1
and 2 disclose an example using a metal compound as a catalyst.
Moreover, since it is possible to obtain a target compound with high
selectivity, and it is possible to suppress the reaction pressure
to be low, a rhodium complex is preferably used as the catalyst.
25 [0004]
Patent Document 1 describes that the catalyst may be used at
0.1% by weight to 10 % by weight with respect to cyan norbornene.
2
Patent Document 2 describes that with the catalyst concentration of
0.5 mmol/1 to 10 mmol/1, triarylphosphine can be used in a range of
3 moles to 300 moles with respect to 1 mole of rhodium.
[0005]
5 Patent Document 4 discloses a method of hydroformylating an
olefin-based compound using a mixed H2/CO gas in the presence of a
transition metal catalyst and a trivalent phosphorus compound.
Furthermore, it is described that as the content of the metal catalyst,
a free metal content is 10 ppm to 1,000 ppm based on the weight or
10 volume of the catalyst composition.
Patent Document 5 describes a metal ligand complex catalyst,
and exemplifies rhodium as a metal and an organic phosphorus ligand
as a ligand. In addition, it is described that the amount of these
used, in a case of calculating as a free metal, is a metal concentration
15 in a range of about 1 ppm to 10,000 ppm, and a molar ratio of
ligand:metal is 1:1 to 200:1.
In addition, Patent Documents 6 and 7 disclose a method of
preparing an aldehyde compound by hydroformylating a linear olefin
compound.
20 [0006]
In Examples of Patent Document 6, an example of hydroformylating
7-octenal in the presence of a rhodium catalyst and bisphosphite is
described. In addition, it is described that about 3 ppmmol of
rhodium is used with respect to 1 mole of 7-octenal, and rhodium
25 atoms/phosphorus atoms is 1/20 as a molar ratio. On the other hand,
in paragraph 0084 of Patent Document 6, it is described that 2 moles
to 1, 000 moles in terms of phosphorus atom is preferable with respect
3
to 1 mole of a metal, and in a case of exceeding 1,000 moles, the
reaction rate tends to be extremely low.
[0007]
In addition, Patent Document 7 describes that in the
5 hydroformylation of the olefin, materials such as a halogenated
organic compounds are required to be excluded from the reaction,
however there is no description regarding the amounts.
RELATED DOCUMENT
10 PATENT DOCUMENT
[0008]
[Patent Document 1] Japanese Laid-open Patent Publication No.
57-193438
[Patent Document 2] Japanese Laid-open Patent Publication No.
15 60-72844
[Patent Document 3] US Patent No. 3,143,570
[Patent Document 4] Japanese Translation of PCT International
Application No. 2010-538818
[Patent Document 5] Japanese Translation of PCT International
20 Application No. 2003-505438
[Patent Document 6] Japanese Laid-open Patent Publication No.
2008-031125
[Patent Document 7] Japanese Translation of PCT International
Application No. 4-502463
25
DISCLOSURE OF THE INVENTION
[0009]
4
In recent years, the amount of rare metal used has increased
with the development of technology, and depletion of rare metal
resources and price rises have become a problem. Therefore, reducing
the amount of so-called rare metals used and effective use thereof
5 have been widely sought.
[0010]
However, it is found that in the hydroformylation reaction of
a norbornene compound, for example, cyanonorbornene, when reducing
the amount of a metal compound which is a catalyst, a problem in
10 productivity such as decrease in the reaction rate or decrease in
the yield due to stopping of the reaction itself occurs. In.
industrial production, decrease in the reaction rate causes a problem
in connection to the next step, and thus, production cannot be
efficiently performed.
15 [0011]
The present invention has been made in consideration of the above
problems, and an object of the present invention is to provide an
industrially advantageous method in which the amount of a metal which
is an expensive catalyst is reduced, and which can suppress decrease
20 in the reaction rate even in a case where the amount of the metal
is reduced when aldehyde is prepared.
[0012]
As a result of thorough studies of factors decreasing the
reaction rate in order to solve the above problems, the present
25 inventor found that when a chlorine portion is present in the reaction
system, the reaction rate is decreased. As a result of further
studies, the inventor found that it is possible to prepare aldehyde
5
without reducing the reaction rate by controlling the amount of
chlorine atoms in the reaction system, and made the present invention.
The present invention can be described as follows.
[0013]
5 [1] A preparation method of aldehyde compound including a step
of reacting a compound represented by the following general formula
(al) or (a2) with hydrogen and carbon monoxide in the presence of
a metal compound including 0.01 ppmmol to 10 ppmmol of a metal
belonging to Groups 8 to 10 v/ith respect to 1 mole of the compound
10 and a phosphorus compound, in which the amount of a chlorine portion
in the reaction system in the step -is equal to or less than 1.5 parts
by weight with respect to 1 part by weight of the metal belonging
to Groups 8 to 10.
15
[0015]
(In the formula (al) , X represents a hydrogen atom, a cyano group,
an aldehyde group, or a -CH=NR group, and R represents a hydrogen
6
atom, an alkyl group having 1 to 6 carbon atoms, or an aryl group.
In the formulas (al) and (a2), n represents 0, 1 or 2.)
[0016]
[2] The preparation method of an aldehyde compound according
5 to [1], in which the metal compound including a metal belonging to
Groups 8 to 10 is a rhodium compound, a cobalt compound, a ruthenium
compound, or an iron compound.
[3] The preparation method of an aldehyde compound according
to [1] or [2], in which the metal compound including the metal
10 belonging to Groups 8 to 10 is a rhodium compound.
[0017]
[4] The preparation method of an aldehyde compound according
to any one of [1] to [3], in which the amount of the metal belonging
to Groups 8 to 10 is 1 ppmmol to 5 ppmmol with respect to 1 mole of
15 the compound represented by the general formula (al) or (a2).
[5] The preparation method of an aldehyde compound according
to any one of [1] to [4], in which the phosphorus compound is a
trivalent phosphorus compound.
[6] The preparation method of an aldehyde compound according
20 to any one of [1] to [5], in which the compound represented by the
general formula (al) is used, and the compound is the compound
represented by the following formula (1).
[0018]
(In the formula (1) , X is the same as that in the general formula
(al).)
[0019]
5 [7] A preparation method of an amine compound including a step
of reacting the aldehyde compound obtained by the preparation method
according to any one of [1] to [6] with ammonia, and hydrogen in the
presence of a catalyst.
[8] A preparation method of an isocyanate compound including
10 a step of reacting the amine compound obtained by the preparation
method according to [7] with a carbonylating agent.
[0020]
Moreover, the "phosphorous compound" in the present invention
means a phosphorous compound capable of forming a complex with a metal.
15 In addition, in the present invention, in a case where a material
B is used in the amount of 1 * 10"6 moles with respect to 1 mole of
a material A, the amount of the material B is indicated as 1 ppmmol.
[0021]
According to the preparation method of an aldehyde compound of
20 the present invention, even in a case where the amount of metal which
is a catalyst is reduced, a decrease in the reaction rate is suppressed,
and industrially advantageous preparation of aldehyde can be achieved.
Since the preparation method of an amine compound and the preparation
8
method of an isocyanate compound of the present invention include
the preparation method of an aldehyde compound as one step, according
to the present invention, the effect is exhibited that productivity
and yield of the isocyanate compound and the amine compound also are
5 excellent.
BRIEF DESCRIPTION OF THE DRAWINGS
[0022]
The above-described objects, other objects, features, and
10 advantages will be made clearer from the preferred embodiments
described below, and the following accompanying drawings.
[0023]
FIG. 1 is a 1H~NMR chart of the compound obtained in Example 1.
FIG. 2 is a XH~NMR chart of the compound obtained in Example 2.
15 FIG. 3 is a 1H~NMR chart of the compound obtained in Example 3.
DESCRIPTION OF EMBODIMENTS
[0024]
Hereinafter, the preparation method of an aldehyde compound of
20 the present embodiment will be described, and the preparation method
of an amine compound, and then, the preparation method of an isocyanate
compound will be described.
[0025]
Preparation Method of Aldehyde Compound>
25 The preparation method of an aldehyde compound of the present
embodiment includes a step of reacting the compound represented by
the following general formula (al) or (a2) with hydrogen and carbon
monoxide in the presence of a metal compound including a metal
belonging to Groups 8 to 10 and a phosphorus compound, and the amount
of chlorine atoms in the reaction system in the step is equal to or
less than 1,5 parts by weight with respect to 1 part by weight of
the metal belonging to Groups 8 to 10.
[0026]
0 )i
In the formula (al) , X represents a hydrogen atom, a cyano group,
an aldehyde group, or a -CH=NR group, and R represents a hydrogen
atom, an alkyl group having 1 to 6 carbon atoms, or an aryl group
having 6 to 20 carbon atoms. As X, a cyano group or an aldehyde group
15 is preferable, and a cyano group is more preferable. In the formulas
(al) and (a2), n represents 0, 1, or 2, and 0 or 1 is preferable,
and 1 is more preferable.
Moreover, the compound represented by the general formula (al)
may be an endo compound or an exo compound, and may be a mixture
10
including these in arbitrary proportions.
[0029]
As the compound represented by the general formula (al),
specifically, the following compounds can be exemplified.
5 (1) As the compound having 0 as n, cyclohexene,
4-cyano-l-cyclohexene, 3-cyclohexene-l-carboxyaldehyde, and
4-iminomethyl-l~cyclohexene can be exemplified.
(2) As the compound having 1 as n, bicyclo[2.2.1]-2-heptene,
bicyclo[2.2.1]~5-heptene-2~carbonitrile,
10 bicyclo[2.2.1]-5~heptene-2-carboxyaldehyde, and
bicyclo[2.2.1]-5-hepten-2-yl methaneamine can be exemplified.
(3) As the compound having 2 as n, bicyclo[2.2.2]-2-octene,
bicyclo[2.2.2]-5-octene-2-carbonitrile,
bicyclo[2.2.2]-5-octene~2-carboxyaldehyde, and
15 bicyclo[2.2.2]-5-hepten~2-yl methaneamine can be exemplified.
As the compound represented by the general formula (a2), the
following compounds can be exemplified.
[0030]
(1) As the compound having 0 as n, 1,4-cyclohexadiene can be
20 exemplified.
(2) As the compound having 1 as n, bicyclo [2. 2 . l]hepta-2, 5-diene
can be exemplified.
(3) As the compound having 2 as n, bicyclo [2 .2.2] octa-2, 5-diene
can be exemplified.
25 [0031]
In the present embodiment, the compound represented by the
general formula (al) is preferably used, and n is more preferably
11
1. As the compound, specifically, the compound represented by the
following general formula (1) can be preferably used.
[0032]
5 LUU-5JJ
In the formula (1) , X is the same as that in the general formula
(al), and a cyano group or an aldehyde group is preferable, and a
cyano group is more preferable.
Moreover, the compound represented by the general formula (1)
10 may be an endo compound or an exo compound, and may be a mixture
including these in arbitrary proportions.
The metal compound including a metal belonging to Groups 8 to
10 used in the reaction of the present embodiment is a rhodium compound,
a cobalt compound, a ruthenium compound, or an iron compound.
15 [0034]
Examples of the rhodium compound include Rh{acac)(CO)2,
Rh(acac)3, Rh2(CO)8, Rh4(CO)i2, and Rh6(C0) 16. Examples of the cobalt
compound include HCo(CO)3, HCo(C0)4, Co2(CO)8, and HCo3(CO)9.
Examples of the ruthenium compound include Ru (CO) 3 (PPh3) 2 and Ru3 (CO) 12.
20 In addition, examples of the iron compound include Fe(CO)5,
Fe(C0)4PPh3, and Fe (CO) 4 (PPh3) 2. Moreover, "acac" means
acetylacetonato.
[0035]
12
The rhodium compound used in the reaction of the present
embodiment is not particularly limited as long as it is a compound
including monovalent rhodium metal, and rhodium carbonyl catalysts
such as dicarbonylacetylacetonato rhodium (Rh(acac) (CO)2) ,
5 dodecacarbonyl tetrarhodium {Rh4 (CO) 12) , hexadecacarbonyl
hexarhodium (Rh6(CO)i6), and octacarbonyl dirhodium (Rh2(CO)8) can be
exemplified.
[0036]
The phosphorus compound used in the reaction of the present
10 embodiment is not particularly limited as long as it is a trivalent
phosphorus compound, and the compound represented by the follov/ing
formula is preferably used.
(RX)3P
(R20)3P
15 In the above formula, R1 and R2 may be the same as or different
from each other, and each of R and R represents an alkyl group having
1 to 16 carbon atoms or an aryl group having 6 to 16 carbon atoms
which may have a substituent.
[0037]
20 As the phosphorus compound, specifically, trivalent phosphorus
compounds such as triphenyl phosphite, triphenyl phosphine,
trimethyl phosphine, triethyl phosphine, tripropyl phosphine,
tri(methyl benzene)phosphine, tri(ethyl benzene)phosphine,
1,2-bis(diphenyl phosphino)ethylene, 1,3-bis(diphenyl
25 phosphino)propane, 2,2-bis(diphenyl phosphino)-1,1-binaphthyl,
trimethoxy phosphite, triethoxy phosphite, tripropoxy phosphite,
triisopropoxy phosphite, trimethylphenyl phosphite, and
13
tris (2, 4-di~tert-butylphenyl) phosphite can be exemplified. In the
present embodiment, triphenyl phosphite is preferably used.
[0038]
In general, these compounds are synthesized by a reaction of
5 phosphorus trichloride or phosphorus pentachloride v/ith an aromatic
compound, an alicyclic compound, or an aliphatic compound which may
include a substituent. Accordingly, a chlorine portion such as
phosphorus trichloride or phosphorus pentachloride which is a raw
material, a chlorine portion such as hydrogen chloride or chlorine
10 which is a by-product, or a chlorine-containing intermediate
generated as a by-product in the reaction are mixed into the phosphorus
compound. Although it is considered that chlorine atoms present in
the reaction system are derived from the phosphorus compound, a
chlorine portion included in other raw materials or the like may also
15 be contained therein.
[0039]
Moreover, in a case where the metal compound including a metal
belonging to Groups 8 to 10 does not include a chlorine atom in the
structure, and chlorine-containing compounds are not used in the
20 synthesis step as rav/ materials other than the phosphorus compound,
it is therefore considered that chlorine atoms in the reaction system
are derived from the phosphorus compound. That is, in this case,
chlorine atoms of the amount described below are included in the
phosphorus compound v/ith respect to 1 part by weight of the metal
25 belonging to Groups 8 to 10.
In a case where the amount of the chlorine portion included in
the phosphorus compound becomes the above predetermined amount, it
14
is not necessary to reduce the chlorine portion of the phosphorus
compound, however, in a case where the amount of the chlorine portion
is greater than the above predetermined amount such as a case where
the metal compound including a metal belonging to Groups 8 to 10
5 includes a chlorine atom in the structure, it is possible to reduce
the amount of chlorine portion included in the phosphorus compound
by a method such as topping or an activated carbon treatment.
Moreover, the method for reducing the amount of chlorine portion is
not limited to these.
10 [0040]
In the hydroformylation reaction using these raw materials, the
amount of metal belonging to Groups 8 to 10 to be used is 0.01 ppmmol
to 10 ppmmol, and preferably 1 ppmmol to 10 ppmmol, and more preferably
1 ppmmol to 5 ppmmol with respect to 1 mole of the compound represented
15 by the formula (al) or (a2) . When the amount is in the above numerical
range, it is possible to ensure smooth progress of the reaction without
excessively using an expensive catalyst.
In addition, the amount of phosphorus compound used is
preferably equal to or greater than 100-fold by mole, more preferably
20 100-fold by mole to 10,000-fold by mole with respect to the metal
belonging to Groups 8 to 10. Moreover, the above numerical range
can be combined arbitrarily.
The amount of chlorine atoms in the reaction system is equal
to or less than 1.5 parts by v/eight, and preferably equal to or less
25 than 1.2 parts by weight with respect to 1.0 part by v/eight of the
metal belonging to Groups 8 to 10 from the viewpoint of the effect
of the present invention. Moreover, although the lov/er limit value
15
is not particularly limited, the lower limit value is equal to or
greater than 0.1 parts by weight, and preferably equal to or greater
than 0.5 parts by weight with respect to 1.0 part by weight of the
metal belonging to Groups 8 to 10. When the amount is the lower limit
5 value, the step of reducing the chlorine portion is simple and does
not influence productivity, and thus, it is preferable. Moreover,
the upper limit value and the lower limit value can be suitably
combined.
[0041]
10 Synthesis of the aldehyde compound, specifically, can be
performed in the following manner.
First, a rhodium compound, a phosphorus compound, and a compound
represented by the general formula (al) or (a2) which is a raw material
are put in a reactor. While supplying hydrogen and a carbon monoxide
15 gas thereto, the mixture is allowed to react at a temperature of 30°C
to 120°C and a pressure of 0.1 MPa to 1.0 MPa for 1 hour to 8 hours.
Moreover, the hydroformylation reaction can be performed by suitably
selecting a homogeneous reaction system configured of only an oil
phase or a two-layer reaction system configured of a water layer and
20 an oil layer.
Thus, the compound represented by the general formula (al) or
(a2) is hydroformylated, whereby an aldehyde compound is synthesized.
[0042]
Moreover, the hydroformylation reaction can also be performed
25 without a solvent, or can be performed using a substituted or
unsubstituted aromatic compound, a substituted or unsubstituted
aliphatic hydrocarbon compound, or alcohol, and for example, the
16
hydroformylation reaction can also be performed in a solvent such
,. as toluene, benzene, hexane, octane, acetonitrile, benzonitrile,
ethanol, pentanol, or octanol. The hydroformylation reaction in the
present embodiment is also excellent in reactivity at a high
5 concentration, and thus, the hydroformylation reaction can be
performed without a solvent. As a result, since a step of distilling
off a solvent or the like is not required, the step becomes simple,
the volume efficiency also is improved, and the production efficiency
also is excellent.
10 [0043]
The aldehyde compound represented by the following general
formula {bl} is synthesized from the compound of the general formula
(al) by the preparation method of the present embodiment. The
aldehyde compound represented by the following general formula (b2)
15 is synthesized from the compound of the general formula (a2).
[0044]
17
[0046]
In a case where n is 1 or 2 and X is a group other than a hydrogen
atom, the compound represented by the general formula (bl) or (b2)
can be obtained as any one of "a compound in which the 2-position
5 and the 5-position are substituted with predetermined groups
(hereinafter, referred to as a 2,5~isomer) " and "a compound in which
the 2-position and the 6-position are substituted with predetermined
groups (hereinafter, referred to as a 2,6-isomer)", or can be obtained
as a mixture including these in arbitrary proportions. In addition,
10 each of the 2,5-isomer and the 2, 6-isomer can be obtained as any one
of an endo-endo compound, an endo-exo compound, and an exo-exo
compound depending on a steric configuration of the substituent, or
can be obtained as a mixture including at least two types of these
in arbitrary proportions.
15 [0047]
Moreover, in a case where n is 0 and X is a group other than
a hydrogen atom, the compound represented by the general formula (bl)
or (b2). can be obtained as any one of a cis-type and a trans-type,
or can also be obtained as a mixture including these in arbitrary
20 proportions.
In the general formula (bl) or (b2), X and n are the same as
those in the general formula (al) or (a2).
In the present embodiment, the compound represented by the
general formula (bl) is preferably obtained, and as the compound,
25 the compound represented by the following general formula (2) can
be exemplified.
[0048]
[0049]
In the formula (2), X is the same as that in the general formula
(1).
5 Moreover, the aldehyde compound represented by the general
formula (2) can be obtained as any one of "a compound in which the
2-position of bicyclo[2.2.1]heptane is substituted with a
substituent X and the 5-position is substituted with an aldehyde group
(hereinafter, referred to as a 2,5~isomer) " and "a compound in which
10 the 2-position is substituted with a substituent X and the 6-position
is substituted with an aldehyde group (hereinafter, referred to as
a 2,6-isomer)", or can be obtained as a mixture including these in
arbitrary proportions. In addition, each of the 2,5-isomer and the
2, 6-isomer can be obtained as any one of an endo-endo compound, an
15 endo-exo compound, and an exo-exo compound depending on a steric
configuration of the substituent, or can be obtained as a mixture
including at least two types of these in arbitrary proportions.
After the hydroformylation reaction is finished, a target
aldehyde compound can be obtained by performing a predetermined
20 purification step.
[0050]
19
Preparation Method of Amine Compound>
The preparation method of an amine compound of the present
embodiment includes the following steps.
Step (a) : In the presence of a metal compound including a metal
5 belonging to Groups 8 to 10 and a phosphorus compound, the compound
represented by the general formula (al) or (a2) is reacted with
hydrogen and carbon monoxide.
Step (b): The aldehyde compound obtained in the step (a) is
reacted with ammonia, and reacted with hydrogen in the presence of
10 a catalyst.
[0051]
The preparation method of an amine compound of the present
embodiment includes the preparation method of an aldehyde compound
described above as the step (a). Therefore, the productivity and
15 yield of the aldehyde compound are excellent in the step (a), and
thus, the productivity and yield of the amine compound which is a
target compound are also excellent.
Moreover, since the step (a) is the same as the step in the
above-described "the preparation method of an aldehyde compound",
20 the description thereof will not be repeated.
[0052]
In the step (b) , by performing imination by reacting the aldehyde
compound obtained in the step (a) and represented by the general
formula (bl) or the following general formula (b2) with ammonia and
25 hydrogenation in the presence of a catalyst, an amine compound is
synthesized.
As the catalyst, metal catalysts such as nickel, platinum,
20
palladium, and ruthenium can be used. In a case where the aldehyde
compound has a cyano group as a substituent, a ~CH2-NH2 group is
produced by hydrogen reduction.
[0053]
5 In this manner, in the step (b), the aldehyde group of the
aldehyde compound becomes an amino group by imination, and the cyano
group also becomes an amino group by hydrogen reduction, and thus,
the amine compound represented by the following general formula (cl)
having two amino groups is synthesized. Moreover, in a case where
10 X is a hydrogen atom, the amine compound represented by the following
general formula (c2) is synthesized.
[0054]
15
[0056]
In the formula (cl) or (c2), n is the same as that in the general
formula (al) or (a2).
In a case where n is 1 or 2, the compound represented by the
21
general formula (cl) can be obtained as any one of "a compound in
which the 2-position and the 5-position are substituted with
predetermined groups {hereinafter, referred to as a 2, 5-isomer) " and
"a compound in which the 2-position and the 6-position are substituted
5 with predetermined groups (hereinafter, referred to as a 2, 6-isomer) ",
or can be obtained as a mixture including these in arbitrary
proportions. In addition, each of the 2, 5-isomer and the 2,6-isomer
can be obtained as any one of an endo-endo compound, an endo-exo
compound, and an exo-exo compound depending on a steric configuration
10 of the substituent, or can be obtained as a mixture including at least
two types of these in arbitrary proportions.
[0057]
Moreover, in a case where n is 0, the compound represented by
the general formula (cl) can be obtained as any one of a cis-type
15 and a trans-type, or can also be obtained as a mixture including these
in arbitrary proportions.
In a case where n is 1 or 2, the compound represented by the
general formula (c2) can be obtained as an endo compound or an exo
compound, or can also be obtained as a mixture including these in
20 arbitrary proportions.
In the present embodiment, the compound represented by the
general formula (cl) is preferably obtained, and as the compound,
the compound represented by the following chemical formula (3) in
which n is 1 can be exemplified.
25 [0058]
22
[0059]
Moreover, the amine compound represented by the chemical formula
(3) can be obtained as any one of "a compound in which the 2-position
5 and the 5-position of bicyclo[2.2.1]heptane are substituted with
aminomethyl groups (hereinafter, referred to as a 2, 5-isomer)" and
"a compound in which the 2-position and the 6~position are substituted
with aminomethyl groups (hereinafter, referred to as a 2, 6-isomer) ",
or can be obtained as a mixture including these in arbitrary
10 proportions. In addition, each of the 2,5-isomer and the 2, 6-isomer
can be obtained as any one of an endo^endo compound, an endo-exo
compound, and an exo-exo compound depending on a steric configuration
of the substituent, or can be obtained as a mixture including at least
two types, of these in arbitrary proportions.
15 [0060]
The above imination and hydrogenation reaction, specifically,
can be performed in the following manner. First, an aldehyde compound,
a solvent, and a catalyst are introduced into a reactor, and an ammonia
gas is blown thereinto. Furthermore, hydrogen is injected at a
20 pressure until the pressure in the reactor becomes about 1 MPa, then,
the temperature is raised to about 100 °C, and the reaction is allowed
to proceed for about 1 hour to 10 hours at this temperature and pressure
while supplying hydrogen. As the solvent, for example, an alcohol
23
having 1 to 8 carbon atoms or water is preferably used.
Furthermore, after the reaction is finished, general catalyst
filtration, desolventizing, and a purification step are performed,
whereby a target amine compound can be obtained.
5 [0061]
The preparation method of an isocyanate compound of the present
embodiment includes the following steps.
Step (a) : In the presence of a metal compound including a metal
10 belonging to Groups 8 to 10 and a phosphorus compound, the compound
represented by the general formula (al) or (a2) is reacted with
hydrogen and carbon monoxide.
Step (b): The aldehyde compound obtained in the step (a) is
reacted with ammonia, and reacted with hydrogen in the presence of
15 a catalyst.
Step (c) : The amine compound obtained in the step (b) is reacted
with a carbonylating agent.
[0062]
The preparation method of an isocyanate compound of the present
20 embodiment includes the preparation method of an aldehyde compound
described above as the step (a) . Therefore, the productivity and
yield of the aldehyde compound are excellent in the step (a), and
thus, the productivity and yield of the isocyanate compound which
is a target compound also are excellent.
25 [0063]
Moreover, since the step (a) is the same as the step in the
above-described "the preparation method of an aldehyde compound",
24
and the step (b) is the same as the step in the above-described "the
preparation method of an amine compound", the description thereof
will not be repeated.
[0064]
5 In the step (c), by reacting the amine compound obtained in the
step (b) represented by the general formula (cl) or (c2) with a
carbonylating agent under predetermined conditions, an isocyanate
compound represented by the following general formula (dl) or (d2)
is synthesized. As the carbonylating agent, phosgene, urea
10 derivatives, carbonate derivatives, or carbon monoxide can be used.
[0065]
1
In the formula (dl) or (d2) , n is the same as that in the general
formula