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Method For Self Calibrating A Rotary Encoder

Abstract: A method for self calibrating a rotary encoder including a single read head (111) and a circular scale (101) comprises the steps of: acquiring calibration samples (150) by the read head for rotational angles (T) of the circular scale; and estimating spatial frequency (F) and spatial distortion parameters (a ß) of the encoder from the calibration samples for self calibrating the rotary encoder.

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Notices, Deadlines & Correspondence

Patent Information

Application #
Filing Date
23 November 2015
Publication Number
36/2016
Publication Type
INA
Invention Field
PHYSICS
Status
Email
patent@depenning.com
Parent Application
Patent Number
Legal Status
Grant Date
2022-10-17
Renewal Date

Applicants

MITSUBISHI ELECTRIC CORPORATION
7 3 Marunouchi 2 chome Chiyoda ku Tokyo 1008310

Inventors

1. AGRAWAL Amit
Mitsubishi Electric Research Laboratories Inc. 201 Broadway Cambridge Massachusetts 02139
2. THORNTON Jay
Mitsubishi Electric Research Laboratories Inc. 201 Broadway Cambridge Massachusetts 02139

Specification

1. A method for self-calibrating a rotary encoder (130) comprising a single read-head (110) and a circular scale (100), comprising the steps of:
acquiring calibration samples (150) by the read-head (110) for rotational angles of the circular scale (100);
estimating (160) spatial frequency and spatial distortion parameters of the rotary encoder from the calibration samples (150) for self-calibrating the rotary encoder (130),
measuring c bits between two successive zero-crossings on the circular scale; and
modeling the zero-crossings as a cubic model of c(i)
wherein z(i) is the zero-crossing, k(i) is the number of bits between two successive zero-crossings z(i) and z(i+l), i is an integer parameter, P is a phase value, F is the spatial frequency, and a and /? are the spatial distortion parameters,
wherein the spatial frequency and the spatial distortion parameters are modeled by accounting for the error due to non-uniform spacing of scale lines on the circular scale (100),
wherein the spatial frequency and spatial distortion parameters are estimated by using zero-crossings and the number of bits between the zero-crossings, wherein the zero-crossings indicate edge locations in a scan-line of the read-head (110).
2. A method for self-calibrating a rotary encoder (130) comprising a single read-head (110) and a circular scale (100), comprising the steps of:
acquiring calibration samples (150) by the read-head (110) for rotational angles of the circular scale (100);

estimating (160) spatial frequency and spatial distortion parameters of the rotary encoder from the calibration samples (150) for self-calibrating the rotary encoder (130),
modeling (170) variations in the spatial frequency and the spatial distortion parameters using a parametric function (171);
acquiring test samples (151) of the circular scale (100); and
determining a phase angle of the rotary encoder (130) using the modeled frequency and distortion parameters,
wherein the spatial frequency and the spatial distortion parameters are modeled by accounting for the error due to non-uniform spacing of scale lines on the circular scale (100),
wherein the spatial frequency and the spatial distortion parameters are modeled as a function of an actual angle of rotation,
wherein the spatial frequency parameters is F(6), and the spatial distortion parameters are a(6) and /?(#), and wherein a fourth degree polynomial is
where 6 is an angle of rotation, and t\, t2, h, t4, and t$ are parameters of the fourth degree polynomial estimated using the least square fitting.
3. The method as claimed in 1 or 2, comprising:
acquiring test samples of the circular scale (100);
determining a phase angle of the rotary encoder (130) using the spatial frequency and spatial distortion parameters.
4. The method as claimed in 1 or 2, wherein the rotary encoder (130) is an absolute rotary encoder having a non-periodic sequence.
5. The method as claimed in 1 or 2, wherein the circular scale (100) is a form of a de Bruijn sequence.

6. The method as claimed in 1 or 2, wherein marks on the circular scale (100) are arranged as sectors, and the read-head (110) is centered tangentially at an offset (115) with respect to a center (116) of rotation of the circular scale (100).
7. The method as claimed in 1 or 2, wherein the read-head data is obtained for a rotation angle of 360 degrees or less.
8. The method as claimed in 1 or 2, comprising:
storing the spatial frequency and spatial distortion parameters in a memory (180) as a look-up table.
9. The method as claimed in 1 or 2, wherein the spatial frequency and spatial distortion
parameters are acquired during real-time operation of the rotary encoder (130).
10. The method as claimed in 1 or 2, wherein the read-head (110) comprises a linear array
of pixels, and comprising:
measuring intensities of the pixels to obtain a maximal intensity as a scaling factor, and a minimal intensity as an offset factor,
wherein the pixel intensities are modified using the scaling and offset factor.
11. The method as claimed in 10, wherein the pixel intensities i(p) are modified according
to
i{p)

Documents

Application Documents

# Name Date
1 7239-CHENP-2015-IntimationOfGrant17-10-2022.pdf 2022-10-17
1 Power of Attorney [23-11-2015(online)].pdf 2015-11-23
2 7239-CHENP-2015-PatentCertificate17-10-2022.pdf 2022-10-17
2 Form 5 [23-11-2015(online)].pdf 2015-11-23
3 Form 3 [23-11-2015(online)].pdf 2015-11-23
3 7239-CHENP-2015-Written submissions and relevant documents [19-09-2022(online)].pdf 2022-09-19
4 Form 18 [23-11-2015(online)].pdf 2015-11-23
4 7239-CHENP-2015-Correspondence to notify the Controller [02-09-2022(online)].pdf 2022-09-02
5 Form 1 [23-11-2015(online)].pdf 2015-11-23
5 7239-CHENP-2015-US(14)-HearingNotice-(HearingDate-06-09-2022).pdf 2022-07-14
6 Drawing [23-11-2015(online)].pdf 2015-11-23
6 Correspondence by Agent_Power Of Attorney_18-03-2019.pdf 2019-03-18
7 Description(Complete) [23-11-2015(online)].pdf 2015-11-23
7 7239-CHENP-2015-ABSTRACT [15-03-2019(online)].pdf 2019-03-15
8 7239-CHENP-2015.pdf 2015-11-24
8 7239-CHENP-2015-CLAIMS [15-03-2019(online)].pdf 2019-03-15
9 7239-CHENP-2015-DRAWING [15-03-2019(online)].pdf 2019-03-15
9 Other Document [23-12-2015(online)].pdf 2015-12-23
10 7239-CHENP-2015-FER_SER_REPLY [15-03-2019(online)].pdf 2019-03-15
10 Marked Copy [23-12-2015(online)].pdf 2015-12-23
11 7239-CHENP-2015-FORM 3 [15-03-2019(online)].pdf 2019-03-15
11 Form 13 [23-12-2015(online)].pdf 2015-12-23
12 7239-CHENP-2015-FORM-26 [15-03-2019(online)].pdf 2019-03-15
12 Description(Complete) [23-12-2015(online)].pdf 2015-12-23
13 7239-CHENP-2015-Correspondence-ASSIGNMENT-050116.pdf 2016-06-17
13 7239-CHENP-2015-Information under section 8(2) (MANDATORY) [15-03-2019(online)].pdf 2019-03-15
14 7239-CHENP-2015-ASSIGNMENT-050116.pdf 2016-06-17
14 7239-CHENP-2015-OTHERS [15-03-2019(online)].pdf 2019-03-15
15 7239-CHENP-2015-FER.pdf 2018-09-18
15 7239-CHENP-2015-Form 3-050516.pdf 2016-07-14
16 7239-CHENP-2015-Correspondence-F3-050516.pdf 2016-07-14
17 7239-CHENP-2015-Form 3-050516.pdf 2016-07-14
17 7239-CHENP-2015-FER.pdf 2018-09-18
18 7239-CHENP-2015-OTHERS [15-03-2019(online)].pdf 2019-03-15
18 7239-CHENP-2015-ASSIGNMENT-050116.pdf 2016-06-17
19 7239-CHENP-2015-Correspondence-ASSIGNMENT-050116.pdf 2016-06-17
19 7239-CHENP-2015-Information under section 8(2) (MANDATORY) [15-03-2019(online)].pdf 2019-03-15
20 7239-CHENP-2015-FORM-26 [15-03-2019(online)].pdf 2019-03-15
20 Description(Complete) [23-12-2015(online)].pdf 2015-12-23
21 7239-CHENP-2015-FORM 3 [15-03-2019(online)].pdf 2019-03-15
21 Form 13 [23-12-2015(online)].pdf 2015-12-23
22 7239-CHENP-2015-FER_SER_REPLY [15-03-2019(online)].pdf 2019-03-15
22 Marked Copy [23-12-2015(online)].pdf 2015-12-23
23 7239-CHENP-2015-DRAWING [15-03-2019(online)].pdf 2019-03-15
23 Other Document [23-12-2015(online)].pdf 2015-12-23
24 7239-CHENP-2015.pdf 2015-11-24
24 7239-CHENP-2015-CLAIMS [15-03-2019(online)].pdf 2019-03-15
25 Description(Complete) [23-11-2015(online)].pdf 2015-11-23
25 7239-CHENP-2015-ABSTRACT [15-03-2019(online)].pdf 2019-03-15
26 Drawing [23-11-2015(online)].pdf 2015-11-23
26 Correspondence by Agent_Power Of Attorney_18-03-2019.pdf 2019-03-18
27 Form 1 [23-11-2015(online)].pdf 2015-11-23
27 7239-CHENP-2015-US(14)-HearingNotice-(HearingDate-06-09-2022).pdf 2022-07-14
28 Form 18 [23-11-2015(online)].pdf 2015-11-23
28 7239-CHENP-2015-Correspondence to notify the Controller [02-09-2022(online)].pdf 2022-09-02
29 Form 3 [23-11-2015(online)].pdf 2015-11-23
29 7239-CHENP-2015-Written submissions and relevant documents [19-09-2022(online)].pdf 2022-09-19
30 Form 5 [23-11-2015(online)].pdf 2015-11-23
30 7239-CHENP-2015-PatentCertificate17-10-2022.pdf 2022-10-17
31 7239-CHENP-2015-IntimationOfGrant17-10-2022.pdf 2022-10-17
31 Power of Attorney [23-11-2015(online)].pdf 2015-11-23

Search Strategy

1 7239_26-03-2018.pdf

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