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Method Of Producing Sugar Liquid

Abstract: The present invention relates to a method of efficiently producing a sugar liquid having a high quality from a cellulose-containing biomass.  More specifically, the present invention relates to a method of producing a sugar liquid, the method including: the step of obtaining an alkaline filtrate by allowing an alkaline aqueous medium to pass through a cellulose-containing biomass; the recirculation filtration step of allowing the alkaline filtrate to repeatedly pass through the cellulose-containing biomass to produce a cellulose-containing solid component; and the step of hydrolyzing the cellulose-containing solid component to obtain the sugar liquid.

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Patent Information

Application #
Filing Date
24 October 2018
Publication Number
44/2018
Publication Type
INA
Invention Field
BIO-CHEMISTRY
Status
Email
Parent Application
Patent Number
Legal Status
Grant Date
2021-09-22
Renewal Date

Applicants

TORAY INDUSTRIES, INC.
1-1, Nihonbashi-Muromachi 2-chome, Chuo-ku Tokyo 1038666

Inventors

1. MINAMINO, Atsushi
c/o Basic Research Center, Toray Industries, Inc.,10-1, Tebiro 6-chome, Kamakura-shi Kanagawa 2488555
2. FUNADA Shigeyuki
c/o Basic Research Center, Toray Industries, Inc.,10-1, Tebiro 6-chome, Kamakura-shi Kanagawa 2488555
3. KURIHARA Hiroyuki
c/o Basic Research Center, Toray Industries, Inc.,10-1, Tebiro 6-chome, Kamakura-shi Kanagawa 2488555
4. ASAHI Yuka
c/o Basic Research Center, Toray Industries, Inc.,10-1, Tebiro 6-chome, Kamakura-shi Kanagawa 2488555
5. KASAHARA Takuya
c/o Basic Research Center, Toray Industries, Inc.,10-1, Tebiro 6-chome, Kamakura-shi Kanagawa 2488555
6. YAMADA Katsushige
c/o Basic Research Center, Toray Industries, Inc.,10-1, Tebiro 6-chome, Kamakura-shi Kanagawa 2488555

Specification

WE CLAIM:
1. A method of producing a sugar liquid, the method
comprising:
the step of obtaining an alkaline filtrate by allowing an alkaline aqueous medium to pass through a cellulose-containing biomass;
the recirculation filtration step of allowing the alkaline filtrate to repeatedly pass through the cellulose-containing biomass to produce a cellulose-containing solid component; and
the step of hydrolyzing the cellulose-containing solid component to obtain the sugar liquid.
2. The method of producing a sugar liquid according to claim 1, wherein the step of obtaining the alkaline filtrate comprises supplying the cellulose-containing biomass and the alkaline aqueous medium to a filtration apparatus, and allowing the alkaline aqueous medium to pass through the cellulose-containing biomass using the filtration apparatus.
3. The method of producing a sugar liquid according to claim 1 or 2, wherein the alkaline aqueous medium or the alkaline filtrate is allowed to pass through the cellulose-containing biomass by self-weight filtration in the direction of gravity.
4. The method of producing a sugar liquid according to any one of claims 1 to 3, wherein the alkaline aqueous medium and the alkaline filtrate are maintained substantially at the same temperature.
5. The method of producing a sugar liquid according to any one of claims 1 to 4, wherein the alkaline aqueous medium and the alkaline filtrate have a temperature of 80°C or higher and 100°C or lower.

6. The method of producing a sugar liquid according to any one of claims 1 to 5, wherein the alkaline filtrate comprises acetic acid or a salt thereof.
7. The method of producing a sugar liquid according to any one of claims 1 to 6, wherein the cellulose-containing biomass is one which has been sifted through a sieve with an aperture of 30 mm or more.
8. The method of producing a sugar liquid according to any one of claims 1 to 7, wherein the cellulose-containing biomass is one which has been subjected to a dry grinding treatment.
9. The method of producing a sugar liquid according to any one of claims 1 to 8, wherein the cellulose-containing biomass is an herbaceous biomass.
10. The method of producing a sugar liquid according to any one of claims 1 to 9, wherein the alkaline aqueous medium and the alkaline filtrate comprise at least one hydroxide selected from sodium hydroxide and potassium hydroxide.
11. The method of producing a sugar liquid according to any one of claims 1 to 10, wherein the alkaline aqueous medium and the alkaline filtrate are alkaline aqueous solutions.
12. The method of producing a sugar liquid according to any one of claims 1 to 11, wherein the period of time during which the alkaline filtrate is repeatedly passed through the cellulose-containing biomass is 30 minutes or more and three hours or less.
13. The method of producing a sugar liquid according to any one of claims 1 to 12, wherein the alkaline filtrate at the completion of the recirculation filtration step has a pH of 10 or more and 12 or less.

14. The method of producing a sugar liquid according to any one of claims 1 to 13, wherein the hydrolysis is carried out using an enzyme.
15. A pretreatment method of a cellulose-containing biomass, for hydrolyzing the cellulose-containing biomass to obtain a sugar liquid, the method comprising:
the step of obtaining an alkaline filtrate by allowing an alkaline aqueous medium to pass through a cellulose-containing biomass; and
the recirculation filtration step of allowing the alkaline filtrate to repeatedly pass through the cellulose-containing biomass to produce a cellulose-containing solid component.
16. A method of producing a cellulose-containing solid
component, wherein the cellulose-containing solid component is
obtained by the pretreatment method according to claim 15,
from the cellulose-containing biomass.

Documents

Application Documents

# Name Date
1 201847040137.pdf 2018-10-24
2 201847040137-TRANSLATIOIN OF PRIOIRTY DOCUMENTS ETC. [24-10-2018(online)].pdf 2018-10-24
3 201847040137-STATEMENT OF UNDERTAKING (FORM 3) [24-10-2018(online)].pdf 2018-10-24
4 201847040137-PRIORITY DOCUMENTS [24-10-2018(online)].pdf 2018-10-24
5 201847040137-POWER OF AUTHORITY [24-10-2018(online)].pdf 2018-10-24
6 201847040137-FORM 1 [24-10-2018(online)].pdf 2018-10-24
7 201847040137-DECLARATION OF INVENTORSHIP (FORM 5) [24-10-2018(online)].pdf 2018-10-24
8 201847040137-COMPLETE SPECIFICATION [24-10-2018(online)].pdf 2018-10-24
9 201847040137-CLAIMS UNDER RULE 1 (PROVISIO) OF RULE 20 [24-10-2018(online)].pdf 2018-10-24
10 201847040137-Proof of Right (MANDATORY) [02-01-2019(online)].pdf 2019-01-02
11 Correspondence by Agent_Proof Of Right_04-01-2019.pdf 2019-01-04
12 201847040137-FORM 3 [30-03-2019(online)].pdf 2019-03-30
13 201847040137-FORM 18 [04-10-2019(online)].pdf 2019-10-04
14 201847040137-Certified Copy of Priority Document [24-06-2021(online)].pdf 2021-06-24
15 201847040137-OTHERS [09-09-2021(online)].pdf 2021-09-09
16 201847040137-Information under section 8(2) [09-09-2021(online)].pdf 2021-09-09
17 201847040137-FORM 3 [09-09-2021(online)].pdf 2021-09-09
18 201847040137-FER_SER_REPLY [09-09-2021(online)].pdf 2021-09-09
19 201847040137-CLAIMS [09-09-2021(online)].pdf 2021-09-09
20 201847040137-PatentCertificate22-09-2021.pdf 2021-09-22
21 201847040137-IntimationOfGrant22-09-2021.pdf 2021-09-22
22 201847040137-FER.pdf 2021-10-17
23 201847040137-RELEVANT DOCUMENTS [30-09-2023(online)].pdf 2023-09-30

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