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Modular Linear Fresnel Reflector System

Abstract: A linear Fresnel Reflector module comprising, reflector systems (1a, 1b, 1c, 1d, 1e, 1f, 1g, 1h, 1i, 1j) mounted on the vertical support , comprising, frontal (2a), middle (2b) and rear (2c) frames, fixed on bottom frame (10a) and held by support frames (10b,10c); further supported by front mounting assembly (5a), middle coupling assembly(6), and rear mounting assembly (5b), characterized by , rotational movement focusing the sunlight on the receiver assembly (4); receiver assembly (4), supported by frontal (3a), middle (3b), and rear (3c) frames , rigidly fastened by tie rod- guy wire mechanism (8,9); receiver pipes (4b) having to flow thermal fluid /water to exchange heat generated. Fig.1

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Notices, Deadlines & Correspondence

Patent Information

Application #
Filing Date
13 July 2016
Publication Number
03/2018
Publication Type
INA
Invention Field
MECHANICAL ENGINEERING
Status
Email
lsdavar@ca12.vsnl.net.in
Parent Application

Applicants

BHARAT HEAVY ELECTRICALS LIMITED
with one of its Regional offices at REGIONAL OPERATIONS DIVISION (ROD), PLOT NO : 9/1, DJ Block 3rd Floor, Karunamoyee, Salt Lake City, Kolkata - 700091, having its Registered Office at BHEL HOUSE, SIRI FORT, NEW DELHI - 110049, INDIA.

Inventors

1. Bharath Adapa
Corporate R&D, BHEL Hyderabad, Andhra Pradesh, India-500093
2. M R Pawar
Corporate R&D, BHEL Hyderabad, Andhra Pradesh, India-500093
3. Ujjwal Howlader
Corporate R&D, BHEL Hyderabad, Andhra Pradesh, India-500093
4. K.V.P. Ramakrishna Rao
Corporate R&D, BHEL Hyderabad, Andhra Pradesh, India-500093

Specification

FIELD OF INVENTION
The invention relates to the solar energy reflector system and its structure along with the receiver for converting solar energy in to another form of energy and a solar concentrator for concentrating incident solar radiations to the receiver.
BACKGROUND OF THE INVENTION & PRIOR ARTS
Concentrated solar thermal technology (CST) uses reflecting surfaces to focus solar energy onto receivers/collectors, though which a thermal fluid is passed to collect heat. This fluid is in turn used for power generation and industrial applications like dairy industry, hospitality, process industry, etc. One of such CST technologies, Linear Fresnel Reflector (LFR) system, has more merits in terms of lower structural material, stationary receiver and occupies less area when compared to Parabolic Troughs. A LFR system consists of long flat or curved reflectors placed horizontally which are rotated in such a way that they focus reflected solar radiation onto a fixed linear receiver placed at height.

One of the prior inventions (Refl. US 2015/0034071 A1), relates to solar concentrator comprising at least one row of reflectors comprising mirrors, said

row extending along a longitudinal direction, the reflector of said row being pivotally supported with respect to the ground about a pivot axis, said row comprising at least a first reflector and a second reflector and a connecting arrangement which connects adjacent longitudinal ends of the first and second reflectors, the connecting arrangement allowing a relative movement between the first and second reflectors. The connecting arrangement comprises a respective support member for rigidly fixing the longitudinal end of each of the first and second reflectors with allowing adjusting a tilting angle of each reflector about the pivot axis relative to the corresponding support member coupling the first and second reflectors about the pivot axis allowing a relative rotation between the first and second reflectors about the pivot axis.
But the above arrangement requires manual intervention is required for adjusting the angles of the reflectors at the start of the day making it more labour intensive for operation. Whereas, the proposed invention has no such connecting arrangement as each reflector is independent and has its own tracking mechanism reducing the structural complexity and increasing the tracking flexibility. It is less labour intensive as each reflector will operate independently without any manual intervention.

Another invention (Ref 2. US 2014/0230806 A1) provides a collector structure that is arranged to be located at a level above a field of reflectors and to receive solar radiation reflected from reflectors within the field. The collector structure comprises an inverted trough and, located within the trough, a plurality of longitudinally extending absorber tubes that, in use, are arranged to carry a heat exchange fluid. The absorber tubes are supported side-by-side within the trough and each absorber tube has a diameter that is small relative to the aperture of the trough. A window that is substantially transparent to solar radiation was employed to close (the aperture of) the trough and, in so doing, create a heat confining cavity within the trough. The window was formed from a rigid material such as glass or it may, for example, be formed from a flexible plastics sheet material that is connected to marginal side wall portions of the trough. In this latter case the cavity may be pressurized to an extent sufficient to inflate the window in a direction away from the absorber tubes.
But for the above invention, the glass cover has to be coated with anti-reflective coating which may not be 100% anti-reflective unless the sunlight incidents at 90 degrees with respect to the glass pane, which is not the case here. Also the gas blown cavities will further complicate the receiver assembly structure making it much difficult to install. Thus, the present system has the

multiple tubes inside the parabolic secondary reflector (PSR) placed at the focus preferably. This will minimize the convection losses as the air flow is less inside the PSR and reducing the weight of the receiver assembly. The structural complexity of the receiver support structure is also less making it more feasible for mass manufacturing, material handling and installation at sites.
Yet another invention (Ref 3. EP2 700 888 A1), provides Sets of asymmetric guy wires for use in stabilizing a vertical support structure in a solar energy collector system are provided. These sets of asymmetric guy wires comprise first and second guy wires. Each of the first and second guy wires has a distal end and a proximal end. The distal end of the first guy wire is configured to be coupled to a distal end of a ground-anchored vertical support structure of a solar energy collector system at a first coupling point. The proximal end of the first guy wire is configured to be anchored to the ground and/or to an anchoring structure at a first anchoring point.
But for the above invention, the direct configuration or anchoring of the guy wire with the system or ground may pose significant challenge for installing such collector systems. Also the support structures for the receiver are vertical

which are more prone to large bending moments. Whereas in the present invention, the above mentioned drawbacks are rectified by using a special tierod-guywire assembly which joins the inverted 'V frame receiver support structure with the vertical reflector support frames thereby reducing any possibility of structural installation being influenced by the terrain of the site Also, the inverted 'V' frame is made of sectional frame strengthened at the middle by a vertical frame, thereby reducing the influence of bending moment on the receiver support frame.
OBJECTS OF THE INVENTION
The object of the invention is to develop an improved module of Linear Fresnel Reflector system for effective utilization of sunlight,
Another object of the invention is to convert solar energy in to other form as thermal energy.
Further object of the invention is optimum orientation of the reflectors to receive sunlight for maximum duration.

BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWINGS
The accompanying drawings are described as below:
Figure 1 represents a schematic of the entire LFR structure providing a top isometric view of the structure showing various assemblies namely reflector and its support structure assembly, receiver and its support frame assembly and the bottom support frame along with leveling mechanism,
Figure 1A represents an enlarged portion A of the Figure 1 showing reflectors fixed on their support frames which are mounted on the frontal vertical support structure in turn supported by the bottom frame.
Figure 1B represents an enlarged portion B of the Figure 1 showing middle mounting frame which couples two sections of the reflector support frames, middle vertical support frame and bottom side support structure along with tierod - guy wire assemblies
Figure 2 represents a bottom isometric view of the entire structure showing the structural details namely leveling mechanism attached to the bottom frame and the receiver assembly showing the receiver
tubes.

Figure 3 represents a front view of the entire structure showing the reflector assembly mounted on the vertical support structures for
the reflectors and the receiver along with the leveling mechanism.
Figure 4 represents a top view of the reflector assembly consisting of individual reflector systems, the vertical support structures and mounting assemblies.
Figure 5 represents reflector support frame without end plate showing leveling mechanism for making the reflector surface parallel to the ground to compensate any structural anomalies
Figure 6 represents reflector support frame with end plate showing the middle rib plates and end plates with holes.
Figure 7 represents reflector support frame along with the reflector and the coupling plate designed for keeping the axis of rotation precisely at the surface of the reflector.
Figure 8 represents the reflector system mounted on the reflector support frame using the coupling plate, a shaft and bearing.

Figure 9 represents the coupling plates, middle mounting support and half gear.
Figure 10 represents the middle coupling assembly which joins the two sections of the reflector system.
Figure 11 represents the receiver assembly with double walled structure with rectangular frames which is filled with insulating material for avoiding heat loss.
Figure 12 represents the bottom leveling mechanism which ensures that the LFR system is as per prescribed inclination, irrespective of the terrain.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT OF THE INVENTION
The embodiments show a Linear Fresnel Reflector assembly which has 10 reflector systems (1a, 1b, 1c, 1d, 1e, 1f, 1g, 1h, 1i, 1j) which are mounted on the frontal (2a), middle (2b) and rear (2c) vertical support frames that are in

turn fixed on the bottom frame (10a) and held rigidly by side support frames (10b, 10c). These reflector systems are rotated such that they focus sunlight on the receiver assembly (4) placed at a height with the help of frontal (3a), middle (3b) and rear (3c) receiver support frames that are in turn tightly supported on both sides through tierod-guywire mechanism (8,9) that keep the receiver assembly rigid. The sunlight focused on the receiver assembly will heat the receiver pipes (4b) though which a thermal fluid or water in passed to extract the heat and later that heat can be utilized for heat applications or power production based on the temperature achieved.
In figure 1, the total LFR assembly is seen in an isometric view from the top with the reflector systems (1a, 1b, 1c, 1d, 1e, 1f, 1g, 1h, 1i, 1j) mounted next to each other in 10 columns. The front mounting assembly (5a), the middle coupling assembly (6) and the rear mounting assembly (5b) support these reflector systems. Also the inverted 'E' front (2a) and rear (2c) vertical support frames which are of equal heights can has a provision for free rotation of these reflector systems. However, the middle inverted 'E' (2b) frame is of less height to accommodate the middle coupling (6) mechanism which also helps in providing support in the middle for the reflector system and has a provision for the tracking system below each reflector system at middle. These inverted

vertical support assemblies (2) are fixed onto a bottom rectangular '8' shaped frame (10a) supported on sides by inverted 'K' frames (10a, 10b). These reflector systems (1) are rotated to focus reflected light on the receiver assembly (4) which is supported by front receiver inverted 'V' support frame(3a), middle T support frame (3b) and end support frame (3c) similar to 3a. Tierods (9) with guy wires (S) are used to strengthen the support for the receiver assembly. The entire system can be assigned a specific indication/angle using levelling system (7) installed at 8 points of the 2 frame.
In figure 1A, an enlarged portion of figure 1 is observed. It shows a clear picture of front mounting assembly (5a), a part of front support structure of the receiver (3a), front receiver support frame (3a) and bottom frame (10a).
In figure 1B, another enlarged portion of figure 1 is observed. It shows a better view of middle coupling assembly (6), tierods (9) and guy wires (8) for strengthening the receiver support assembly, a part view of middle vertical support frame, bottom frame (10a) and side support frame (10b) along with levelling device (7f) attached to the bottom frame.
In figure 2, the total LFR assembly is seen in an isometric view from the bottom for providing a better picture of the reflector systems (1) and their

middle coupling assemblies (6), receiver assembly (4), receiver support frames (3a,3b,3e), levelling devices (7a, 7b, 7e, 7d, 7e, 7f, 7g, 7h), side support frames (10b, 10e) at the bottom and the vertical support frames (2a,2b,2c).
In figure 3, a front view of the LFR assembly is provided with better view of middle mounting assemblies (6), difference between the middle (2b) and front (2a) vertical support frames, the front receiver support frame (3a) and the receiver assembly (4a, 4b).
In figure 4, a top view of the reflector systems (1a, 1b, 1e, 1d, 1e, 1f, 1g, 1h, 1i, 1j) mounted on the vertical support frames (2a, 2b, 2e) showing two sections each mounted on 2a using 5a and on 2c using 5b of the reflector system (1) coupled by 6.
In figure 5, a detailed view of the reflector support frame is provided, with an inverted 'C' frame (1a(i)) as a base on which two square sections (1a(ii) with threaded holes at the bottom are placed on the box. The 1a(i) frame is fitted with chuck nut right below the hole through which a special screw (1a(iii)) is used for lifting the 1a(ii) section just above the surface of the frame (1a(i)), thereby providing perfect zero surface phasing out any undulations caused due to fabrication of the frame.

In figure 6, a bottom isometric view of the front/rear end of the reflector support frame (1a(i), 1a(ii), 1a(iii)) along with the reflector (1a(iv)) fixed on the square sections (1a(ii) and an end plate (1a(v)) with holes. It also shows rib plates (1a(vi)) fixed at regular intervals along the length of the 1a(i).
In figure 7, a top isometric view of the coupling plate (5a(i)) that will be fixed to the end plate (1a(v)) is shown. It keeps the axis of rotation (Lc) on the surface of the reflector(1a(iv)).
In figure 8, represents the mounting of the reflector system (1a) on the front (2a)/rear(2c) vertical support frames. The coupling plate (5a(i)), the shaft (5a(iii)), the bearing (5a(ii) and its fixing bracket(5a(iv)) together constitute the mounting assembly at front (5a)/rear(5b) points of the reflector system.
Tn figure 9, the middle mounting assembly(6) showing middle coupling plates (6a, 6d) for maintaining the axis of rotation Lc, bearing embedded middle mounting support (6b) and half gear plate (6c) used for deploying tracking system is depicted and it joins the two sections of reflector system(1a)
In figure 10, a shaft (6e) is used for joining 6a, 6b, 6e and 6d, which forms a complete middle mounting assembly (6) is depicted. The end plates (1a(v)) of

the two sections of la are fixed to 6a and 6b along and 6b is fixed on the middle vertical support frame(2b). A clear view of the tierod (9) is also seen along with guy wire (8) and the side support frame (10b) is also shown.
In figure 11, the receiver assembly (4) along with receiver pipes (4b) placed at
the focus of the insulated parabolic secondary reflector frame (4a) supported by receiver support frame (3a) is shown.
In figure 12, one of the 8 levelling mechanisms (7b) attached to one corner of the bottom frame (10a) is shown. Each individual mechanism (7) consists of a bearing housing (7(iii)) to which a threaded rod (7(ii)) is attached. A metallic cube (7(i)) with a threaded hole is attached to the corner of the 10a and 7(ii) passed through it. The entire LFR structure can be levelled or assigned specific inclination by rotating these rods (7(ii)) as per requirement.

WE CLAIM
1) A linear Fresnel Reflector module comprising:
- reflector systems (1a,1b,1c,1d,1e,1f,1g,1h,1i,1j) mounted on the vertical support, comprising, frontal (2a), middle (2b) and rear (2c) frames, fixed on bottom frame (10a) and held by support frames (10b,10c); further supported by front mounting assembly (5a), middle coupling assembly(6), and rear mounting assembly (5b), characterized by, rotational movement focusing the sunlight on the receiver assembly (4);
- receiver assembly (4), supported by frontal (3a), middle (3b), and rear (3c) frames , rigidly fastened by tie rod- guy wire mechanism (8,9);
- receiver pipes (4b) having to flow thermal fluid /water to exchange heat generated.
2) The LFR module as claimed in claim 1, wherein, the reflector support frame comprising, inverted C-sect,on and chuck nut embedded at the edges and square sections placed above, having joined by special screw mechanism providing uniform surface of the reflectors despite any surface defect.
3) The LFR module as claimed in claim 1, wherein, front/rear mounting mechanism comprising, coupling plate to maintain the axis of rotation for

tracking ; shaft passing through the coupling plate to join it with bearing assembly fixed on the vertical support frame.
4) The LFR module as claimed in claim 1, wherein, the E-section at the front and rear end on which the reflector support frames are fixed
5) The LFR module as claimed in claim1, wherein, the middle inverted E-section at the front and end frames on which middle mounting and tracking system are installed.
6) The LFR module as claimed in claims 1 & 3 wherein, the middle mounting
system, comprising of a bearing housing fixed on the middle frame and a
shaft connecting the coupling plates of the two sections of the reflector
support frames and a half gear plate for tracking.
7) The LFR module as claimed in claim 1, 4 & 5 wherein, the bottom ``8´´ shaped section on which the vertical support frames with inverted K section installed.
8) The LFR module as claimed in claim1, wherein, the receiver assembly comprising an insulated parabolic secondary reflector with coated pipes at its focus absorbing radiation both from the mirrors and the reflected stray radiation from secondary reflector.

9) The LFR module as claimed in claim1,2 & 8 wherein, the front and rear receiver support structures , comprising inverted V-section frames with middle support sections fixed on the vertical support frame.
10)The LFR module as claimed in claim 1 & 8 wherein, the middle T-section frame supports the receiver assembly at the middle.
ll)The LFR module as claimed in claim 1, 4 & 10, wherein, the tie rod and guy wire assembly join the four end points of the front and rear vertical frame with the top two ends of the middle support structure.
12)The LFR module as claimed in claim 1, wherein bottom leveling mechanism with a bearing head attached to a threaded rod and a metallic cube fixed at eight corners of the bottom frame ensuring the system lying at a specific slope.
13)The LFR module as claimed in claims 1 & 12, wherein, the threaded rod and a metallic cube attached to the bottom structure with threaded hole to allow the said rod to pass through on rotation of the rod at its square head.

Documents

Application Documents

# Name Date
1 201631023925-AbandonedLetter.pdf 2019-10-17
1 Power of Attorney [13-07-2016(online)].pdf 2016-07-13
2 201631023925-FER.pdf 2019-03-28
2 Form 3 [13-07-2016(online)].pdf 2016-07-13
3 Form 18 [30-09-2016(online)].pdf 2016-09-30
3 Form 20 [13-07-2016(online)].pdf 2016-07-13
4 Description(Complete) [13-07-2016(online)].pdf 2016-07-13
4 Drawing [13-07-2016(online)].pdf 2016-07-13
5 Description(Complete) [13-07-2016(online)].pdf 2016-07-13
5 Drawing [13-07-2016(online)].pdf 2016-07-13
6 Form 18 [30-09-2016(online)].pdf 2016-09-30
6 Form 20 [13-07-2016(online)].pdf 2016-07-13
7 201631023925-FER.pdf 2019-03-28
7 Form 3 [13-07-2016(online)].pdf 2016-07-13
8 201631023925-AbandonedLetter.pdf 2019-10-17
8 Power of Attorney [13-07-2016(online)].pdf 2016-07-13

Search Strategy

1 Searchquerynadstrategyfor201631023925_27-06-2018.pdf