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Module Mounting On Sand Filled Tubs For Solar Pv Plants In Deserts

Abstract: The present subject matter relates a mounting structure (100) for solar PV modules. The mounting structure (100) includes a plurality of L-angles (4, 5, 6, 7, 8, 9, 10, 11), each for mounting a corresponding side of the mounting structure (100). Further, the mounting structure (100) has first purlin (1) and second purlin (2) are mounted substantially parallel to each other in horizontal direction in the mounting structure (100). A plurality of tubs (3, 12, 13) are attached to the first purlin (1) and the second purlin (2). Further, the plurality of tubs (3, 12, 13) are attached to parallel arrangement of the first purlin (1) and the second purlin (2) with help of the plurality of L-angles (4, 5, 6, 7, 8, 9, 10, 11).

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Notices, Deadlines & Correspondence

Patent Information

Application #
Filing Date
30 March 2016
Publication Number
45/2017
Publication Type
INA
Invention Field
MECHANICAL ENGINEERING
Status
Email
lsdavar@ca12.vsnl.net.in
Parent Application
Patent Number
Legal Status
Grant Date
2022-12-01
Renewal Date

Applicants

BHARAT HEAVY ELECTRICALS LIMITED
with one of its Regional offices At REGIONAL OPERATIONS DIVISION (ROD), PLOT NO. 9/1, DJ BLOCK, 3rd FLOOR, KARUNAMOYEE, SALT LAKE CITY, KOLKATA –700091, having its Registered Office at BHEL HOUSE, SIRI FORT, NEW DELHI 110049, INDIA

Inventors

1. KARRI PRASAD
C/o. Bharat Heavy Electricals Limited, (A Govt of India Undertaking),Electronics Division, Post Box No. 2606, Mysore Road, Bangalore-560026, India
2. MANGHAT SREENATH
C/o. Bharat Heavy Electricals Limited, (A Govt of India Undertaking),Electronics Division, Post Box No. 2606, Mysore Road, Bangalore-560026, India
3. BANGALORE NARAYANANASWAMY RAMESH
C/o. Bharat Heavy Electricals Limited, (A Govt of India Undertaking),Electronics Division, Post Box No. 2606, Mysore Road, Bangalore-560026, India
4. PUNAM MISHRA
C/o. Bharat Heavy Electricals Limited, (A Govt of India Undertaking),Electronics Division, Post Box No. 2606, Mysore Road, Bangalore-560026, India
5. VIPINDAS CHILANKALIYATH PUSHPAKARAN
C/o. Bharat Heavy Electricals Limited, (A Govt of India Undertaking),Electronics Division, Post Box No. 2606, Mysore Road, Bangalore-560026, India

Specification

The present subject matter described herein, relates to solar Photovoltaic (PV) plants in deserts, and in particular, to mounting of solar PV modules on sand filled containers for the solar PV plants in deserts.
BACKGROUND AND PRIOR ART:
[002] A solar PV plant has solar PV panel and mounting structure to mount the panel at desired location. A Solar PV plant is emerged from single PV cell-> solar PV modules -> solar panel -» solar panel array. Where single PV cell is a thin semiconductor wafer made of two layers generally made of highly purified silicon. The solar PV modules consist of PV cell circuits sealed in an environmentally protective laminate and are the fundamental building block of PV systems. The solar PV panels include one-or-more PV modules cells assembled as a pre-wired, field-installable unit. The solar panel array is the complete power-generating unit, consisting of any number of PV modules-and panels. [003] All the components of the solar PV plant are mounted on the mounting structure which provides necessary strength and stability to the plant. Further, the mounting structure of the solar PV plant required a strong concrete structure or base to support the complete solar PV plant.
[004] Conventional solar PV module mounting structures for deserts have several issues. One of the mounting structures is a structure with columns anchored in the ground. In this structure, it is difficult to excavate in the sandy soil on account of bore collapse issues. Further, arranging water for concrete and mixing is difficult in the deserts.
[005] In another mounting structure, solar PV modules are mounted on precast concrete slabs/sleepers. Therefore, it is difficult on account of logistics, i.e.. transportation cost of heavy sleepers.

[006] In another mounting structure, mounting structure is rammed via column posts. Ramming of column posts through does not require concrete free, but it is difficult to pull out the column posts which are buried in sand dunes after sand storm. Therefore, there is requirement of a portable, strong, and non-concrete mounting structure which can be used in the solar PV plant in deserts.
OBJECTS OF THE INVENTION:
[007] The principal objective of the present invention is to adopt surface
mounted type or penetration tree module mounting structures for the solar PV
modules.
[008] Another object of the present invention is to replace concrete mounting
structure for the solar PV plant with locally available material because, for
preparing concrete mix, lot of water is required which is difficult to arrange in a
desert.
|0091 Yet another object of the present invention is to provide a structure which
can be relocated after a sand storm / shifting sands.
[0010] Yet another object of the present invention is to provide a cost effective
mounting structure for solar PV panels in the desert conditions where
transportation is difficult and costly.
SUMMARY OF THE INVENTION:
[0011] The present subject matter relates a mounting structure for solar PV modules. The mounting structure includes a plurality of straight-bars L-anglcs each for mounting a corresponding side of the mounting structure. Further, the mounting structure has first purlin and second purlin are mounted substantially parallel to each other in horizontal direction in the mounting structure. A plurality of tubs is attached to the first purlin and the second purlin. Further, the plurality of tubs is attached to parallel arrangement of the first purlin and the second purlin with help of the plurality of 1.-angles.
[0012] In order to further understand the characteristics and technical contents of the present subject matter, a description relating thereto will be made with

reference to the accompanying drawings. However, the drawings are illustrative only but not used to limit scope of the present subject matter.
BRIEF DESCRIPTION OF THE DRAWINGS
[0013| It is lo be noted, however, lhat the appended drawings illustrate only typical embodiments of the present subject matter and are therefore not to be considered for limiting of its scope, for the invention may admit to other equally effective embodiments. The detailed description is described with reference to the accompanying figures. In the figures, the left-most digit(s) of a reference number identifies the figure in which the reference number first appears. The same numbers are used throughout the figures to reference like features and components. Some embodiments of system or methods in accordance with embodiments of the present subject matter are now described, by way of example, and with reference to the accompanying figures, in which:
[0014] Fig. 1 illustrates isometric view of solar PV mounting structure, in accordance with an embodiment of the present subject matter;
[0015] Fig. 2 illustrates top view of solar PV mounting structure, in accordance
with an embodiment of the present subject matter;
[0016] Fig. 3 illustrates front view of solar PV mounting structure, in accordance
with an embodiment of the present subject matter; and
[0017] Fig. 4 illustrates side view of solar PV mounting structure, in accordance
with an embodiment of the present subject matter.
[0018] The figures depict embodiments of the present subject matter for the
purposes of illustration only. A person skilled in the art will easily recognize from
the following description that alternative embodiments of the structures and
methods illustrated herein may be employed without departing from the principles
of the disclosure described herein.
DESCRIPTION OF THE PREFERRED EMBODIMENTS:

[0019] The subject matter disclosed herein relates to mounting structure of the solar PV modules in the deserts. Further, the mounting structure is provided with plurality of sand filled tubs at lower location to hold the mounting structure with the land surface. The tubs have taper on all sides for the convenience stacking one inside the other to reduce transportation and storage space.
[0020] As explained above, the mounting structures of the solar PV modules in the deserts, are not portable and feasible to work in the desert conditions. Further, most of the mounting structures are provided on the concrete platform which requires plenty of water which is very rare in the desert areas. Other mounting structures are very costly in transferring the solar PV modules from one location to another location.
[0021] Further, in conventional structures mounting legs are grouted to the ground which is permanent structure and in event of relocation it is not possible to move these structures. Further, concrete structure at the desert area creates several environment pollutions and destroys biodiversity of the deserts. [0022] In one embodiment of the present subject matter, the mounting structure for the solar PV module includes at least two purlins, a plurality of legs, and a plurality of rectangular tubs. The plurality of tubs are filled with the sand or locally available material to hold the solar PV modules in the positions. Further, the vertical legs from the plurality of legs are connected to the purlins with the plurality of tubs at bottom. The purlins are connected with each other with two legs at predetermined distance. Further, the mounting structure with sand filled tubs is relocatable type, i.e., these structures can be moved as and when required as these are not grounded to the ground but are held down in position by the sand or any other locally available material which can be filled in the tub. [0023] It should be noted that the description and figures merely illustrate the principles of the present subject matter. It should be appreciated by those skilled in the art that conception and specific embodiment disclosed may be readily utilized as a basis for modifying or designing other structures for carrying out the same purposes of the present subject matter. It should also be appreciated by those

skilled in the art that by devising various arrangements that, although not explicitly described or shown herein, embody the principles of the present subject matter and arc included within its spirit and scope. Furthermore, all examples recited herein are principally intended expressly to be for pedagogical purposes to aid the reader in understanding ihe principles of the present subject matter and the concepts contributed by the inventor(s) to furthering the art, and are to be construed as being without limitation to such specifically recited examples and conditions. The novel features which are believed to be characteristic of the present subject matter, both as to its organization and method of operation, together with further objects and advantages will be better understood from the following description when considered in connection with the accompanying figures.
[0024] These and other advantages of the present subject matter would be described in greater detail with reference to the following figures. It should be noted that the description merely illustrates the principles of the present subject matter. It will thus be appreciated that those skilled in the art will be able to devise various arrangements that, although not explicitly described herein, embody the principles of the present subject matter and are included within its scope. [0025] Fig. 1 isometric view of solar PV mounting structure, in accordance with an embodiment of the present subject matter. In the said embodiment, the mounting structure for the solar PV modules includes a plurality of L-angles 4, 5, 6, 7, 8, 9, 10, 11, first purlin 1, second purlin 2, and a plurality of tubs 3, 12. 13. The plurality of tubs can be N number of tubs, such as 3, 12, 13, 14,
15 N. In the present subject matter, one tub, i.e., 3 from the plurality of
tubs is explained for clarity point of view. The plurality of tubs is equi-distance from each other and arranged in series. Further, the plurality of tubs is made of sheet metal or plastic material which is non-corrosive in nature. The plurality of tubs has taper sides for convenience stacking. Where the sand filled tubs are used as dead weight to hold down the mounting structure and solar PV modules against wind uplift and overturning. Further, the plurality of tubs is rectangular in shape

and has more length as compare to breadth. The first purlin 1 is located at the upper side and the second purlin 2 is located at the lower side of the tub 3.
[0026] The first purlin 1 and the second purlin 2 are mounted substantially parallel each other in horizontal direction of the mounting structure. The tub 3 is attached to the first purlin 1 and the second purlin 2 with the help of the plurality of L-angles 4, 5, 9, 10. In the present mounting structure, two L-angles 5, 6 from the plurality of L-angles 4.. 11 are attached to the first purlin 1 in vertical downward direction and attached to the tub 3 from the plurality of tubs at upper side along length of the tub 3. Further, two vertical L-angles 9, 10 from the plurality of L-angles are mounted to the second purlin (2) in vertical downward direction and attached to the tub 3 from the plurality of tubs at the lower side along length of the tub 3. The two vertical L-angles 9, 10 are mounted on the second purlin 2 at the vertically opposite location of the two L-angles 4, 5 of the first purlin 1.
[0027] In between the two vertical 1.-angles 4,5 & 9, 10 of the first purlin 1 and the second purlin 2, a horizontal L-angle 6 supports and maintains the equal distance between the two vertical L-angle 4, 5 and similarly a horizontal L-angle 11 supports and maintains equal distance between the two vertical L-angle 9, 10. The horizontal support L-angles 6, 11 are located near the tub 3 which at lower side of the two vertical straight L-angles 4, 5, 9, 10.
[0028] The first purlin 1 is attached with the second purlin 2 with help of the plurality of L-angles 4. 5, 6, 7. 8, 9, 10, 11 and the plurality of L-anglcs are arranged to provide the present mounting structure. Where one L-angle 7 from the plurality of L-angles is fixedly mounted at upper location of the first purlin 1 is attached to opposite side L-angle 10 from the two vertical L-angles 9, 10 of the second purlin 2 near the tub 3. Further, the L-angle 7 is attached to the vertical L-anglc 5 at lower side of first purlin 1 and the second purlin 2 in downwardly inclined angle from the first purlin 1 to the second purlin 2.
[0029] Similarly, the second purlin 2 is attached with the first purlin 1 with help of the plurality of L-anglcs, wherein one L-angles 8 from the plurality of L-angles

is fixedly mounted at upper location of the second purlin 2 is attached to opposite side vertical L-angle 4 from the two vertical L-angles 4, 5 of the first purlin 1 near the tub 3. Where, the L-angle 8 is attached to the vertical L-angles 4 of first purlin 1 and the second purlin 2 in downwardly inclined angle from the second purlin 2 to the first purlin 1.
[0030] As explained above, the arrangement of the straight L-angles 7, 8 joining the first purlin 1 and the second purlin 2 is in V formation. The vertical straight L-angles joining the sand filled tubs to the module and by the V shape formation of the straight L-angles joining the first purlin and the second purlin holds the module at its location, further, the present structure prevents the sideways sway of the solar Pv module and dislocation of the mounting structure. In the mounting structure, each straight L-angles is joined with another straight L-angles and purlins with the help of rivets which are very fast and effective way of mounting. [0031] For every two solar PV modules, one sand filled tub is required. Accordingly, two solar PV modules are mounted on the mounting structure between the two sand filled tubs which are arranged equidistance in the series pattern of the present mounting structure. In one implementation, the tubs along can be made in a single pressing operation which can be mass produced and also can be transported in stacks on account of taper sides like a stack of plastic chairs or disposable thermocole tumbler in the shape of frustum of cone. [0032] Fig. 2 illustrates lop view of solar PV mounting structure, in accordance with an embodiment of the present subject matter. In this view plurality of tubs can be seen from the top side along with the purlins.
[0033] Fig. 3 illustrates front view of solar PV mounting structure, in accordance with an embodiment of the present subject matter.
[0034| Fig. 4 illustrates side view of solar PV mounting structure, in accordance with an embodiment of the present subject matter. In the view straight bars L-anglcs which are making the V shape arrangement between the purlins can be seen clearly.

[0035] In another implementation of the present subject matter, the sequence of module mounting is as follows:
> First the tubs with the legs are riveted to the first and second purlin.
> Once the tubs arc riveted, sand is filled in the riveted tubs to provide the
required dead weight.
> Riveting the V shape straight fi-angles between the parallel purlin and the
riveted legs.
> Once the mounting structure is ready, the solar PV modules are fitted on
the top of the first and second purlin and hence the solar PV module mounting is complete in a very efficient and less time.
ADVANTAGES OF THE INVENTION
|00361 The present mounting structure is concrete free, hence there is no need to
arrange water for concrete.
[0037] The material required as dead weight to be filled in the tubs is locally
available; in fact at the point of use. If required the local trenches can be made
using a mini-shovel, the removed material (sandy soil) can be filled back in the
tubs.
[0038] After a sand storm if some of the modules are buried in sand, they can be
reclaimed / salvaged by removing the overburden of sand and modules along with
their structures and holding tubs can be relocated on the newly formed
surface/terrains.
|0039] Although embodiments for the present subject matter have been described
in language specific to structural features, it is to be understood that the present
subject matter is not necessarily limited to the specific features described. Rather,
the specific features and methods are disclosed as embodiments for the present
subject matter. Numerous modifications and adaptations of the system/device of
the present invention will be apparent to those skilled in the art. and thus it is
intended by the appended claims to, cover all such modifications and adaptations
which fall within the scope of the present subject matter.

We claim:
1. A mounting structure (100) for solar PV modules, the mounting structure
(100) comprises:
a plurality of 1.-angles (4. 5, 6, 7, 8, 9, 10, 1 1), each for mounting a corresponding side of the mounting structure (100);
first purlin (1) and second purlin (2) are mounted substantially parallel to each other in horizontal direction in the mounting structure (100);
a plurality of tubs (3, 12, 13) are attached to the first purlin (1) and the second purlin (2).
2. The mounting structure (100) as claimed in claim 1, wherein the plurality of
tubs (3, 12, 13) are attached to parallel arrangement of the first purlin (1)
and the second purlin (2) with help of the plurality of L-angles (4, 5. 6, 7. 8.
9,10,11).
3. The mounting structure (100) as claimed in claim 2, wherein two straight L-angles (5, 6) from the plurality of L-angles (4, 5, 6, 7, 8, 9, 10. 11) are attached to the first purlin (1) in vertical downward direction and attached to a tub (3) from the plurality of tubs (3, 12, 13).
4. The mounting structure (100) as claimed in claim 2, wherein two vertical straight L-angles (9, 10) from the plurality of L-angles (4, 5, 6, 7, 8, 9, 10, 11) are mounted to the second purlin (2) in vertical downward direction and attached to the tub (3) from the plurality of tubs (3, 12, 13), wherein the two vertical L-angles (9. 10) are mounted exactly opposite location of the two vertical L-angles (4. 5) of the first purlin (1).
5. The mounting structure (100) as claimed in claim 2, wherein a horizontal support L-angle (6) from the plurality of L-angles supports the two vertical L-angles (4,5) in the first purlin (1) and the second purlin (2) near the tub (3).

6. The mounting structure (100) as claimed in claim 1, wherein the first purlin (1) is attached with the second purlin (2) with help of the plurality of L-angles (4,5.6.7.8,9,10.1 1). wherein one L-angle (7) from the plurality of L-angles is fixedly mounted at upper location of the first purlin (1) is attached to opposite side L-angle (10) from the two vertical L-angle (9, 10) of the second purlin (2) near the tub (3).
7. The mounting structure (100) as claimed in claim 6, wherein the L-angle (7) is attached to the vertical L-angle (5) at lower side of first purlin (1) and the second purlin (2) in downwardly inclined angle from the first purlin (1) to the second purlin (2).
8. The mounting structure (100) as claimed in claim 2, wherein the second purlin (2) is attached with the first purlin (1) with help of the plurality of L-angles, wherein one L-angle (X) from the plurality of L-angles is fixedly mounted at upper location of the second purlin (2) is attached to opposite-side vertical L-angle (4) from the two vertical L-angle (4,5) of the first purlin (1) near the tub (3).
9. The mounting structure (100) as claimed in claim 8, wherein the L-angle (8)
is attached to the vertical L-angles (4) of first purlin (1) and the second
purlin (2) in downwardly inclined angle from the second purlin (2) to the
first purlin (1).
10. The mounting structure (100) as claimed in claim 2, wherein the two 1.-angles (7. 8) joining the first purlin (1) and the second purlin (2) are located in V formation.
11. The mounting structure (100) as claimed in claim 1, wherein the plurality of tubs (3, 12, 13) is filled with sand or any locally available material.

12. The mounting structure (100) as claimed in claim 1, wherein the plurality of tubs (3, 12, 13) is tapered at end surfaces.
13. The mounting structure (100) as claimed in claim 1, wherein the plurality of tubs (3, 12, 13) is in rectangular shape.
14. The mounting structure (100) as claimed in claim .1, wherein each tub from the plurality of tubs (3, 12, 13) is arranged in equidistant from each other.
15. The mounting structure (100) as claimed in claim 1, wherein each L-angle from the plurality of L-angles are joined through rivets with each other.

Documents

Orders

Section Controller Decision Date

Application Documents

# Name Date
1 201631011128-IntimationOfGrant01-12-2022.pdf 2022-12-01
1 Power of Attorney [30-03-2016(online)].pdf 2016-03-30
2 201631011128-PatentCertificate01-12-2022.pdf 2022-12-01
2 Form 3 [30-03-2016(online)].pdf 2016-03-30
3 Form 20 [30-03-2016(online)].pdf 2016-03-30
3 201631011128-Written submissions and relevant documents [02-08-2022(online)].pdf 2022-08-02
4 Drawing [30-03-2016(online)].pdf 2016-03-30
4 201631011128-Correspondence to notify the Controller [11-07-2022(online)].pdf 2022-07-11
5 Description(Complete) [30-03-2016(online)].pdf 2016-03-30
5 201631011128-US(14)-HearingNotice-(HearingDate-19-07-2022).pdf 2022-05-27
6 Form 18 [29-03-2017(online)].pdf 2017-03-29
6 201631011128-CLAIMS [19-03-2020(online)].pdf 2020-03-19
7 201631011128-FER.pdf 2019-09-20
7 201631011128-DRAWING [19-03-2020(online)].pdf 2020-03-19
8 201631011128-OTHERS [19-03-2020(online)].pdf 2020-03-19
8 201631011128-ENDORSEMENT BY INVENTORS [19-03-2020(online)].pdf 2020-03-19
9 201631011128-FER_SER_REPLY [19-03-2020(online)].pdf 2020-03-19
9 201631011128-FORM-26 [19-03-2020(online)].pdf 2020-03-19
10 201631011128-FORM 3 [19-03-2020(online)].pdf 2020-03-19
11 201631011128-FER_SER_REPLY [19-03-2020(online)].pdf 2020-03-19
11 201631011128-FORM-26 [19-03-2020(online)].pdf 2020-03-19
12 201631011128-ENDORSEMENT BY INVENTORS [19-03-2020(online)].pdf 2020-03-19
12 201631011128-OTHERS [19-03-2020(online)].pdf 2020-03-19
13 201631011128-DRAWING [19-03-2020(online)].pdf 2020-03-19
13 201631011128-FER.pdf 2019-09-20
14 201631011128-CLAIMS [19-03-2020(online)].pdf 2020-03-19
14 Form 18 [29-03-2017(online)].pdf 2017-03-29
15 201631011128-US(14)-HearingNotice-(HearingDate-19-07-2022).pdf 2022-05-27
15 Description(Complete) [30-03-2016(online)].pdf 2016-03-30
16 201631011128-Correspondence to notify the Controller [11-07-2022(online)].pdf 2022-07-11
16 Drawing [30-03-2016(online)].pdf 2016-03-30
17 201631011128-Written submissions and relevant documents [02-08-2022(online)].pdf 2022-08-02
17 Form 20 [30-03-2016(online)].pdf 2016-03-30
18 201631011128-PatentCertificate01-12-2022.pdf 2022-12-01
18 Form 3 [30-03-2016(online)].pdf 2016-03-30
19 Power of Attorney [30-03-2016(online)].pdf 2016-03-30
19 201631011128-IntimationOfGrant01-12-2022.pdf 2022-12-01

Search Strategy

1 201631011128SS_29-05-2019.pdf

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