Abstract: Embodiments herein provide a non-destructive tyre section measurement system (1) and method for testing detects in a tyre. The non-destructive tyre section measurement system (1) includes a mounting apparatus (2) on which the tyre is mounted, a trolley (3) comprising a Y-direction slide (4) and a X-direction slide (5), an induction rod (6) for alignment of the trolley (3) and the mounting apparatus (2), a probe (7) vertically arranged to the tyre and is actuated by the X-direction slide (5) and the Y-direction slide (4), a tank (8) with liquid, wherein a portion of the tyre and the probe (7) is immersed in the liquid; and a data acquisition unit configured to capture a signal reflected from at least one layer of the tyre using the probe (7), and measure a cross section measurement of the at least one layer of the tyre based on the signal. FIG. 1
FORM 2
THE PATENTS ACT, 1970
(39 of 1970)
AND
THE PATENTS RULES, 2003
COMPLETE SPECIFICATION
(See section 10; rule 13)
TITLE OF THE INVENTION
“NON-DESTRUCTIVE TYRE CROSS SECTION MEASUREMENT SYSTEM AND METHOD FOR TESTING DEFECTS IN A TYRE”
APPLICANT(S)
CEAT LIMITED
of RPG HOUSE, 463, Dr. Annie Besant Road,
Worli, Mumbai 400 030, India;
Nationality: Indian
PREAMBLE TO THE DESCRIPTION
The following specification particularly describes the invention and the manner in which it is to be performed.
FIELD OF INVENTION
[0001] The present invention relates to a non-destructive tyre section measurement system, and more specifically related to a non-destructive tyre section measurement system and method for testing defects in tyres through non¬destructive tyre cross section measurements of the tyre.
BACKGROUND OF INVENTION
[0002] The tyre industry has recognized for many years that it is useful to examine or test a tyre in a nondestructive manner. This need has been identified both for new tyres, prior to their initial use on a vehicle, and for used tyres, prior to retreading. Thus, it is desirable to detect flaws in the tyre when the tyre is complete with its tread. Various technologies have been suggested in the existing systems to achieve these desirable results, but none has achieved substantial commercial acceptance.
[0003] In an example, in the existing systems, an ultrasonic transmitter positioned outside of the tyre and applies pulses of ultrasound to the tyre at a plurality of locations around the tyre's circumference for transmission through a tyre wall and receipt by an ultrasonic receiver located within the tyre. An ultrasonic receiver generates signals in response to the received ultrasonic transmissions and a computer processes these signals to generate characterizing data from which defects in the tyre may be determined.
[0004] In another existing systems, a support structure receives a tyre and an actuator disposed proximate the tyre for impacting the tyre. A microphone disposed proximate the actuator for receiving a sound wave generated when the actuator impacts the tyre and a computer responsive to the microphone, the computer programmed to calculate a number of discriminator quantities from the resulting sound wave and to compare the calculated discriminator quantities with
stored discriminator quantities indicative of a defect to determine whether a defect is present in the tyre.
[0005] In addition, the measurement process involves visual observation or manual method of determination. Therefore, this test is subjective in nature and not accurate. Further, the tyre testing method has another inherent problem that it may not be possible to test air bubble entrapment defect, presence of foreign material defect, improper curing defect unless the cross section is selected from the area of defect.
[0006] Thus, it is desired to address the above mentioned disadvantages or other shortcomings or at least provide a useful alternative.
OBJECT OF INVENTION
[0007] The principal object of the embodiments herein is to provide a non-destructive tyre section measurement system and method for testing defects in tyres through non-destructive tyre cross section measurements of the tyre.
[0008] Another object of the embodiments herein is to couple a Non-destructive Testing with a precision C-scan measurement system to map an internal layer profile of the tyre. This will enable measuring the tyre cross section.
SUMMARY OF THE INVENTION
[0009] In one aspect the object of the invention is met by providing a non-destructive tyre section measurement system for testing detects in a tyre. The non-destructive tyre section measurement system includes, a mounting apparatus on which the tyre is mounted, a trolley for aligning a Y-direction slide and a X-direction slide, an induction rod for alignment of the trolley and the mounting apparatus, a probe vertically arranged to the tyre, wherein the probe is actuated by
the X-direction slide and the Y-direction slide, a tank with liquid, wherein a portion of the tyre and the probe is immersed in the liquid and a data acquisition unit. The data acquisition unit is configured to capture a signal reflected from at least one layer of the tyre using the probe, and measure a cross section measurement of the at least one layer of the tyre based on the signal.
[0010] The data acquisition unit is configured to record a slide position of the X-direction slide and the Y-direction slide using a linear glass scale based on the non-destructive cross section measurement of the tyre, plot an intensity map of the cross section of the tyre based on the slide position of the X-direction slide and the Y-direction slide, and display the plotted intensity map on a display unit of the data acquisition unit to for testing defects in the tyre.
[0011] In an embodiment, measure the non-destructive cross section measurement of the tyre based on the signal includes: receive the signal reflected from the at least one layer of the tyre from the probe, amplify the signal using an amplifier of the data acquisition unit, and generate the intensity map based on the amplified signal.
[0012] In an embodiment, capture the signal reflected from the tyre using the probe includes: send a signal towards the at least one layer of the tyre using a transmitter of the probe, and receive the single reflected from the at least one layer of the tyre using a receiver of the probe.
[0013] In an embodiment, the mounting apparatus includes a motor connected with a sprocket and chain mechanism for rotating the tyre to a particular position for section scanning of the tyre, and at least three supporters actuated by at least three ball screws and is guided by linear guides.
[0014] In an embodiment, the at least three ball screws are actuated by three bevel gears and a central bevel gear attached to the at least three ball screws.
[0015] In an embodiment, the central bevel gear is rotated by a handle to adjust the at least three supporters as per an internal diameter of the tyre and a clamp of the tyre.
[0016] In an embodiment, the probe is mounted on a machined block with tightening screws.
[0017] In an embodiment, a mechanical flange is connected a rotary submersible motor and the machined block for actuation of the probe, and wherein the probe is mounted on the rotary submersible motor with respect to a scanning point on the tyre.
[0018] In another aspect the object of the invention is met by providing a non-destructive cross section measurement method for testing detects in a tyre. The method includes mounting the tyre onto a mounting apparatus, immersing a portion of the tyre in a liquid included in a tank, placing a probe in the liquid on an outside portion of the tyre, determining a cross section measurement of the outside portion of the tyre from one end of a shoulder of the tyre to other end of the shoulder of the tyre based on a signal reflected from at least one layer of the tyre, placing the probe on an inside portion of the tyre within the liquid, and determining a cross section measurement of the inside portion of the tyre from one end of the shoulder of the tyre to the other end of the shoulder of the tyre based on a signal reflected from at least one layer of the tyre.
[0019] In an embodiment, the method includes recording a slide position of a X-direction slide and a Y-direction slide using a linear glass scale based on the cross section measurement of the inside portion of the tyre and the cross section measurement of the outside portion of the tyre, plotting an intensity map of the cross section of the tyre based on the slide position of the X-direction slide and the Y-
direction slide, and displaying the plotted intensity map for testing defects in the tyre.
[0020] In an embodiment, the signal reflected from at least one layer of the tyre is obtained by sending a signal towards the at least one layer of the tyre using a transmitter of the probe, and receiving the single reflected from the at least one layer of the tyre using a receiver of the probe.
[0021] These and other aspects of the embodiments herein will be better appreciated and understood when considered in conjunction with the following description and the accompanying drawings. It should be understood, however, that the following descriptions, while indicating preferred embodiments and numerous specific details thereof, are given by way of illustration and not of limitation. Many changes and modifications may be made within the scope of the embodiments herein without departing from the spirit thereof, and the embodiments herein include all such modifications.
BRIEF DESCRIPTION OF DRAWINGS
[0022] For the purpose of facilitating an understanding of the invention, there is illustrated in the accompanying drawings a preferred embodiment thereof, from an inspection of which, when considered in connection with the following description, the invention, its construction and operation, and many of its advantages should be readily understood and appreciated.
[0023] The proposed non-destructive tyre section measurement system and method are illustrated in the accompanying drawings, throughout which like reference letters indicate corresponding parts in the various figures. The embodiments herein will be better understood from the following description with reference to the drawings, in which:
[0024] FIG. 1 is a perspective view of a non-destructive tyre section measurement system, according to an embodiment as disclosed herein.
[0025] FIG. 2 is a partial sectional view of the non-destructive tyre section measurement system, according to an embodiment as disclosed herein.
[0026] FIG. 3 is a side view of the non-destructive tyre section measurement system, according to an embodiment as disclosed herein.
[0027] FIG. 4 is a flow chart illustrating a non-destructive tyre section measurement method for testing defects in tyres, according to an embodiment as disclosed herein.
[0028] FIG. 5 illustrates a test setup for testing defects in tyres through non-destructive tyre cross section measurement, according to an embodiment as disclosed herein.
[0029] FIGS. 6a-15a illustrate various test results, from different positions/places of the tyre, related to defects in the tyres through non-destructive tyre cross section measurement using the non-destructive tyre section measurement system, according to an embodiment as disclosed herein.
[0030] FIGS. 6b-15b illustrate various signal information corresponding to the test results of the defects in the tyres through the non-destructive tyre cross section measurement, using the non-destructive tyre section measurement system, in conjunction with the FIGS. 6a to 15a, respectively, according to an embodiment as disclosed herein.
[0031] FIGS. 6c-15c illustrate various layer level information corresponding to the test results of the defects in the tyres through the non¬destructive tyre cross section measurement using the non-destructive tyre section
measurement system in conjunction with the FIGS. 6a to 15a, respectively, according to an embodiment as disclosed herein.
[0032] FIG. 16 illustrates combine individual intensity maps and cut section intensity image formation, according to an embodiment as disclosed herein.
DETAILED DESCRIPTION OF INVENTION
[0033] The embodiments herein and the various features and advantageous details thereof are explained more fully with reference to the non-limiting embodiments that are illustrated in the accompanying drawings and detailed in the following description. Descriptions of well-known components and processing techniques are omitted so as to not unnecessarily obscure the embodiments herein. Also, the various embodiments described herein are not necessarily mutually exclusive, as some embodiments can be combined with one or more other embodiments to form new embodiments. The term “or” as used herein, refers to a non-exclusive or, unless otherwise indicated. The examples used herein are intended merely to facilitate an understanding of ways in which the embodiments herein can be practiced and to further enable those skilled in the art to practice the embodiments herein. Accordingly, the examples should not be construed as limiting the scope of the embodiments herein.
[0034] Referring now to the drawings, and more particularly to FIGS. 1 through 16, where similar reference characters denote corresponding features consistently throughout the figures, there are shown preferred embodiments.
[0035] FIGS. 1-3 is a perspective view of a non-destructive tyre section measurement system (1), according to an embodiment as disclosed herein. The non¬destructive tyre section measurement system (1) includes a mounting apparatus (2), a trolley (3), a Y-direction slide (4), an X-direction slide (5), an induction rod (6), a probe (7), a tank (8), and a data acquisition unit.
[0036] The tyre is mounted on the mounting apparatus (2). The mounting apparatus (2) includes a rotary submersible motor (9) and three supporters (10). The rotary submersible motor (9) is connected with a sprocket and chain mechanism for rotating the tyre to a particular position for cross section scanning of the tyre. The three supporters (10) actuated by at least three ball screws and is guided by linear guides. For example, the rotary submersible motor (9) can be a DC servo motor.
[0037] The three ball screws are actuated by three bevel gears and a central bevel gear attached to the three ball screws. The central bevel gear is rotated by a handle to adjust the at least three supporters (10) as per an internal diameter of the tyre and a clamp of the tyre.
[0038] The trolley (3) on which the Y-direction slide (4) and the X-direction slide (5). In an embodiment, the Y-direction slide (4) includes a linear glass scale to provide linear position feedback in Y-direction to the data acquisition unit and the X-direction slide (4) includes a linear glass scale to provide linear position feedback in X-direction to the data acquisition unit.
[0039] The induction rod (6) for alignment of the trolley (3) and the mounting apparatus (2). In an embodiment, the induction rod (6) is removable and is used for tyre centre alignment in the non-destructive tyre section measurement system (1).
[0040] The probe (7) is vertically arranged to the tyre. The probe (7) is actuated by the X-direction slide (5) and the Y-direction slide (4) to move the probe (7) along the cut section of the tyre. The probe (7) is mounted on a machined block (10) with tightening screws. A mechanical flange (11) is connected the rotary submersible motor (9) and the machined block for actuation of the probe (7), and wherein the probe (7) is mounted on the rotary submersible motor (9) with respect to a scanning point on the tyre.
[0041] The probe (7) is actuated by XY slides (4 and 5) which will be mounted on the trolley (3) and is aligned with the mounting apparatus (2) using the induction rod (6). The induction rod (6) can be a cantered 30mm induction rod. The XY slide (4 and 5) can travel 650mm * 650mm and is actuated by linear screws driven by the rotary submersible motor (9). Linear Glass Scales have been coupled with the XY slide (4 and 5) for linear position feedback.
[0042] The probe (7) is configured to send a signal towards a layer of the tyre using a transmitter of the probe (7). In an embodiment, the single can be for example, but is not limited to, microwave signals and ultrasound signals.
[0043] The tank (8) includes liquid such as water. A portion of the tyre and the probe (7) is immersed in the liquid. For example, the tank (8) can be of 300 liter capability and is filled with water to partially submerge the probe (7) and the tyre. The tyre is placed in the liquid (i.e., water) and the probe (7) is used.The liquid can be any non-hazardous and non-reactive liquid that will act as a medium. But, the water is a most preferable liquid.
[0044] In an example, technical specifications for the probe (7) are listed below:
I. Resonant frequency – 2.2Mhz,
II. Physical size – Diameter (17mm) * Length (103mm),
III. Probe is used as a transmitter & receiver,
IV. Excitation voltage – 900V peak to peak, and
V. Pulse repetition Frequency – 50Hz, and
VI. Received signal amplification – 65dB
[0045] In an embodiment, the data acquisition unit includes an amplifier and a display unit. For example, National Instruments NI 6323 Data Acquisition Unit /
900 V p-p Function Generator for Excitation Voltage / Tektronix 1102 - 2GS/s Digital Oscilloscope.
[0046] The data acquisition unit configured to capture a signal reflected from at least one layer of the tyre using the probe (7), and measure a cross section measurement of the at least one layer of the tyre based on the signal.
[0047] Further, the data acquisition unit is configured to record a slide position of the X-direction slide (5) and the Y-direction slide (4) using a linear glass scale based on the non-destructive cross section measurement of the tyre, plot an intensity map of the cross section of the tyre based on the slide position of the X-direction slide (5) and the Y-direction slide (4); and display the plotted intensity map on the display unit of the data acquisition unit to for testing defects in the tyre.
[0048] In an embodiment, measurement of the non-destructive cross section measurement includes receive the signal reflected from the at least one layer of the tyre from the probe (7), amplify the signal using an amplifier of the data acquisition unit, and generate the intensity map based on the amplified signal.
[0049] In an embodiment, the defect can be, for example, but not limited to a geometrical arrangement of the tyre, layout arrangement of the tyre, entrapment of air bubbles of the tyre, foreign materials of the tyre, improper curing related information of the tyre, agglomerates related information of the tyre, lumps related information of the tyre, or the like. The tyre can be a vehicle tyre, however the tyre is not limited to any specific variant.
[0050] For example, a pulse echo ultrasonic probe has been used which will enable the wave to travel and reflect from highly attenuating rubber material layers. The pulse echo ultrasonic probe includes a low frequency probe (0.1 – 0.5 MHz) and a high energy pulser circuit (900 Vp-p). A tyre is mounted on a mounting apparatus (2), a portion of the tyre is immersed in the liquid, and the probe (7) is
vertically arranged to the tyre, microwaves/ ultrasound transmitted from the transmitter of the probe received by the receiver of the probe. The microwaves/ ultrasound from the receiver is amplified by the amplifier and displayed by the display unit.
[0051] The probe (7) can be positioned at any point along the tyre cut section and probe angle can be adjusted to get maximum response amplitude.
[0052] In an embodiment, the invention disclose a method for measuring cross section of a tyre. The method includes mounting a tyre on a mounting apparatus (2). Further, the method includes immersing a portion of the tyre in a liquid wherein the analysis/ measurement is to be conducted. Further, the method includes placing a probe in the liquid on outside (tread) portion of the tyre. Further, the method includes measuring cross section (cut section) from one end of shoulder to the other end of shoulder. Further, the method includes placing the probe on inside (inner-liner) portion of the tyre within the liquid. Further, the method includes analyzing cross section (cut section) from one end of shoulder to the other end of shoulder. Further, the method includes optionally repeating the same process on different positions of the tyre.
[0053] Unlike to conventional methods and systems, the method can be used to test the defects in the tyres without destroying the tyres by using a probe with specific range of wavelength to measure arrangement of layers within the tyre. The proposed method can be used to eliminate the requirement to physically cut the tyre. The tyre section measurement can happen on the production line. In an embodiment, Pulse Echo Ultrasonic – Non-destructive testing has been coupled with a precision C scan measurement system to map the tyre internal layer profile. This will enable measuring the tyre cross section.
[0054] FIG. 4 is a flow chart illustrating a non-destructive tyre cross section measurement method for testing defects in tyres, according to an embodiment as disclosed herein.
[0055] At step S1, the method includes mounting the tyre onto a mounting apparatus (2). Initially, the tyre is loaded, mounted & clamed on the mounting apparatus (2). A probe trolley is aligned with the mounting apparatus (2).
[0056] At step S2, the method includes immersing a portion of the tyre in a liquid included in the tank (8).
[0057] At step S3, the method includes placing a probe (7) in the liquid on an outside portion of the tyre. The probe (7) is mounted on the XY slides (4 and 5) and is immersed in the water in the tank (8). The XY slides (4 and 5) is actuated to move the probe (7) to a home position (i.e., one end of a tyre cut section).
[0058] At step S4, the method includes determining a cross section measurement of the outside portion of the tyre from one end of a shoulder of the tyre to other end of the shoulder of the tyre based on a signal reflected from at least one layer of the tyre. In an embodiment, the signal reflected from a layer of the tyre is obtained by sending a signal towards the layer of the tyre using a transmitter of the probe (7), and receiving the single reflected from the another layer of the tyre using a receiver of the probe (7).
[0059] At step S5, the method includes placing the probe (7) on an inside portion of the tyre within the liquid. The XY slides (4 and 5) is moved at different points along tyre profile and a probe angle is adjusted.
[0060] At step S6, the method includes determining a cross section measurement of the inside portion of the tyre from one end of the shoulder of the tyre to the other end of the shoulder of the tyre based on a signal reflected from
another layer of the tyre. In an embodiment, the signal reflected from another layer of the tyre is obtained by sending a signal towards the another layer of the tyre using a transmitter of the probe (7), and receiving the single reflected from the another layer of the tyre using a receiver of the probe (7).
[0061] At step S7, the method includes recording a slide position of a X-direction slide (5) and a Y-direction slide (4) using a linear glass scale based on the cross section measurement of the inside portion of the tyre and the cross section measurement of the outside portion of the tyre.
[0062] At step S8, the method includes plotting an intensity map of the cross section of the tyre based on the slide position of the X-direction slide (5) and the Y-direction slide (4). Based on the measurement, data is captured for tyre layers and is plotted along the C section. Further, the complete tyre internal image is obtained by moving the probe (7) from one end of cut section to another. The probe response at that point will determine the different layer depths & layer information within the tyre at that point.
[0063] At step S9, the method includes displaying the plotted intensity map for testing defects in the tyre. Based on the obtained complete tyre internal image, the tyre internal geometry measurements is conducted/performed.
[0064] It is to be noted that the probe position along the tyre cross section and probe angle with respect to the tyre cross section can be controlled by the user or automatically by the data acquisition unit. The probe response (includes the signals reflected by the layers of the tyre) along different point on the tyre cross section is determined. The determination of the probe response at a particular point involve placing the probe (7) at an angle perpendicular to the tangent drawn at that point. Further, the probe response at that point determines the different layer depths & layer information within the tyre at that point. The probe response at that point is
plotted as an intensity map on a computer screen to indicate the different layer depths within the tyre.
[0065] Further, unlike the conventional mechanism, the cross section (cut section) from one end of portion to the other end of the portion is measured by plotting the probe response for all the points along the tyre cross section. In an embodiment, measuring the tyre cross section involves determining the geometrical arrangement of different layers within the tyre and determining the layer start and end positions and measuring the layer thickness at particular points within the tyre.
[0066] The various steps described in the FIG. 4 may be performed in the order presented, in a different order or simultaneously. Further, in some embodiments, some of the actions, acts, blocks, steps, or the like may be omitted, added, modified, skipped, or the like without departing from the scope of the invention.
[0067] FIG. 5 illustrates a test setup for testing defects in tyres through non-destructive tyre cross section measurement, according to an embodiment as disclosed herein.
[0068] FIGS. 6a-15a illustrate various test results, from different positions/places of tyre, related to defects in tyres through non-destructive tyre cross section measurement using the non-destructive tyre section measurement system (1), according to an embodiment as disclosed herein.
[0069] Signal processing and tyre layer position calculation: received Signal is analyzed in frequency domain to calculate the response from different layers within the tyre. Layer information combined with XY & Angle positions helps us to determine the start and end position of different layers within the tyre cross section / hence enables measurement of layers width ¢ering within the tyre.
[0070] As shown in FIGS. 6a-15a, in an example, the probe will be mounted on a two axis linear positioning system and a rotary motor and placed in the liquid. The probe position along the tyre cross section and probe angle with respect to the tyre cross section can be controlled by the user. Further the method includes determining the probe response along a point on the tyre cross section.
[0071] FIGS. 6b-15b illustrate various signal information corresponding to the test results of the defects in the tyres through non-destructive tyre cross section measurement using the non-destructive tyre section measurement system (1) in conjunction with the FIGS. 6a to 15a, respectively, according to an embodiment as disclosed herein.
[0072] FIGS. 6c-15c illustrate various layer level information corresponding to the test results of the defects in the tyres through non-destructive tyre cross section measurement using the non-destructive tyre section measurement system (1) in conjunction with the FIGS. 6a to 15a, respectively, according to an embodiment as disclosed herein.
[0073] As shown in the FIGS. 6b-15b and FIGS. 6c-15c, in an example, determining the probe response at a particular point will involve placing the probe at an angle perpendicular to the tangent drawn at that point. Further, the probe response at that point will determine the different layer depths & layer information within the tyre at that point. Further, the probe response at that point will be plotted as an intensity map on the computer screen to indicate the different layer depths within the tyre. Further, the method includes measuring cross section (cut section) from one end of portion to the other end of the portion. Measuring the tyre cross section will involve plotting the probe response for all the points along the tyre cross section. Measuring the tyre cross section will involve determining the geometrical arrangement of different layers within the tyre. Measuring the tyre cross section will involve determining the layer start and end positions and
measuring the layer thickness at particular points within the tyre. Further, the method includes placing the probe on inside (inner-liner) portion of the tyre within the liquid. Further, the method includes analyzing cross section (cut section) from one end of the portion to the other end of portion. Further, the method includes optionally repeating the same process on different positions of the tyre to measure the cross section or defect of the tyre.
[0074] FIG. 16 illustrates combine individual intensity maps and cut section intensity image formation, according to an embodiment as disclosed herein.
[0075] The various actions, acts, blocks, steps, or the like in the flow diagram (40) may be performed in the order presented, in a different order or simultaneously. Further, in some embodiments, some of the actions, acts, blocks, steps, or the like may be omitted, added, modified, skipped, or the like without departing from the scope of the invention.
[0076] The foregoing description of the specific embodiments will so fully reveal the general nature of the embodiments herein that others can, by applying current knowledge, readily modify and/or adapt for various applications such specific embodiments without departing from the generic concept, and, therefore, such adaptations and modifications should and are intended to be comprehended within the meaning and range of equivalents of the disclosed embodiments. It is to be understood that the phraseology or terminology employed herein is for the purpose of description and not of limitation. Therefore, while the embodiments herein have been described in terms of preferred embodiments, those skilled in the art will recognize that the embodiments herein can be practiced with modification within the spirit and scope of the embodiments as described herein.
[0077] Having now described the invention in detail in accordance with the requirements of the patent statutes, those skilled in this art will have no difficulty in making changes and modifications in the individual parts or their relative
assembly in order to meet specific requirements or conditions. Such changes and modifications may be made without departing from the scope of the invention, as set forth in the following claims.
[0078] List to reference numerals:
Sr. No. Description
1 non-destructive tyre section measurement system
2 mounting apparatus
3 trolley
4 Y-direction slide
5 X-direction slide
6 induction rod
7 probe
8 tank
9 motor
10 supporters
11 mechanical flange
We Claim:
1. A non-destructive tyre section measurement system (1) for testing detects
in a tyre, wherein the non-destructive tyre section measurement system (1)
comprises:
a mounting apparatus (2) on which the tyre is mounted;
a trolley (3) comprising a Y-direction slide (4) and a X-direction slide (5);
an induction rod (6) for alignment of the trolley (3) and the mounting apparatus (2);
a probe (7) vertically arranged to the tyre, wherein the probe (7) is actuated by the X-direction slide (5) and the Y-direction slide (4);
a tank (8) with liquid, wherein a portion of the tyre and the probe (7) is immersed in the liquid; and
a data acquisition unit configured to:
capture a signal reflected from at least one layer of the tyre using the
probe (7), and
measure a cross section measurement of the at least one layer of the
tyre based on the signal.
2. The non-destructive tyre section measurement system (1) as claimed in
claim 1, wherein data acquisition unit is configured to:
record a slide position of the X-direction slide (5) and the Y-direction slide (4) using a linear glass scale based on the non-destructive cross section measurement of the tyre;
plot an intensity map of the cross section of the tyre based on the slide position of the X-direction slide (5) and the Y-direction slide (4); and
display the plotted intensity map on a display unit of the data acquisition unit to for testing defects in the tyre.
3. The non-destructive tyre section measurement system (1) as claimed in
claim 1, wherein measure the non-destructive cross section measurement of
the tyre based on the signal comprises:
receive the signal reflected from the at least one layer of the tyre from the probe (7);
amplify the signal using an amplifier of the data acquisition unit; and generate the intensity map based on the amplified signal.
4. The non-destructive tyre section measurement system (1) as claimed in
claim 1, wherein capture the signal reflected from the tyre using the probe
(7) comprises:
send a signal towards the at least one layer of the tyre using a transmitter of the probe (7); and
receive the single reflected from the at least one layer of the tyre using a receiver of the probe (7).
5. The non-destructive tyre section measurement system (1) as claimed in
claim 1, wherein the mounting apparatus (2) comprises:
a motor (9) connected with a sprocket and chain mechanism for rotating the tyre to a particular position for section scanning of the tyre, and
at least three supporters (10) actuated by at least three ball screws and is guided by linear guides.
6. The non-destructive tyre section measurement system (1) as claimed in claim 5, wherein the at least three ball screws are actuated by three bevel gears and a central bevel gear attached to the at least three ball screws.
7. The non-destructive tyre section measurement system (1) as claimed in claim 5, wherein the central bevel gear is rotated by a handle to adjust the at least three supporters (10) as per an internal diameter of the tyre and a clamp of the tyre.
8. The non-destructive tyre section measurement system (1) as claimed in claim 1, wherein the probe (7) is mounted on a machined block (10) with tightening screws.
9. The non-destructive tyre section measurement system (1) as claimed in claim 8, wherein a mechanical flange (11) is connected a rotary submersible motor (9) and the machined block for actuation of the probe (7), and wherein the probe (7) is mounted on the rotary submersible motor (9) with respect to a scanning point on the tyre.
10. A non-destructive cross section measurement method for testing detects in a tyre, wherein the method comprises:
mounting the tyre onto a mounting apparatus (2);
immersing a portion of the tyre in a liquid included in a tank (8);
placing a probe (7) in the liquid on an outside portion of the tyre;
determining a cross section measurement of the outside portion of the tyre from one end of a shoulder of the tyre to other end of the shoulder of the tyre based on a signal reflected from at least one layer of the tyre;
placing the probe (7) on an inside portion of the tyre within the liquid; and
determining a cross section measurement of the inside portion of the tyre from one end of the shoulder of the tyre to the other end of the shoulder of the tyre based on a signal reflected from at least one layer of the tyre.
11. The method as claimed in claim 10, wherein the method comprises:
recording a slide position of a X-direction slide (5) and a Y-direction slide (4) using a linear glass scale based on the cross section measurement of the inside portion of the tyre and the cross section measurement of the outside portion of the tyre;
plotting an intensity map of the cross section of the tyre based on the slide position of the X-direction slide (5) and the Y-direction slide (4); and
displaying the plotted intensity map for testing defects in the tyre.
12. The method as claimed in claim 11, wherein the signal reflected from at least one layer of the tyre is obtained by:
sending a signal towards the at least one layer of the tyre using a transmitter of the probe (7); and
receiving the single reflected from the at least one layer of the tyre using a receiver of the probe (7).
| # | Name | Date |
|---|---|---|
| 1 | 202021014570-STATEMENT OF UNDERTAKING (FORM 3) [01-04-2020(online)].pdf | 2020-04-01 |
| 2 | 202021014570-PROVISIONAL SPECIFICATION [01-04-2020(online)].pdf | 2020-04-01 |
| 3 | 202021014570-POWER OF AUTHORITY [01-04-2020(online)].pdf | 2020-04-01 |
| 4 | 202021014570-FORM 1 [01-04-2020(online)].pdf | 2020-04-01 |
| 5 | 202021014570-DRAWINGS [01-04-2020(online)].pdf | 2020-04-01 |
| 6 | 202021014570-FORM-26 [01-04-2021(online)].pdf | 2021-04-01 |
| 7 | 202021014570-FORM 3 [01-04-2021(online)].pdf | 2021-04-01 |
| 8 | 202021014570-ENDORSEMENT BY INVENTORS [01-04-2021(online)].pdf | 2021-04-01 |
| 9 | 202021014570-DRAWING [01-04-2021(online)].pdf | 2021-04-01 |
| 10 | 202021014570-CORRESPONDENCE-OTHERS [01-04-2021(online)].pdf | 2021-04-01 |
| 11 | 202021014570-COMPLETE SPECIFICATION [01-04-2021(online)].pdf | 2021-04-01 |
| 12 | Abstract1.jpg | 2021-10-19 |
| 13 | 202021014570-FORM 18 [20-10-2021(online)].pdf | 2021-10-20 |
| 14 | 202021014570-FER.pdf | 2023-03-08 |
| 15 | 202021014570-OTHERS [06-09-2023(online)].pdf | 2023-09-06 |
| 16 | 202021014570-FORM-26 [06-09-2023(online)].pdf | 2023-09-06 |
| 17 | 202021014570-FER_SER_REPLY [06-09-2023(online)].pdf | 2023-09-06 |
| 18 | 202021014570-DRAWING [06-09-2023(online)].pdf | 2023-09-06 |
| 19 | 202021014570-COMPLETE SPECIFICATION [06-09-2023(online)].pdf | 2023-09-06 |
| 20 | 202021014570-CLAIMS [06-09-2023(online)].pdf | 2023-09-06 |
| 21 | 202021014570-ABSTRACT [06-09-2023(online)].pdf | 2023-09-06 |
| 22 | 202021014570-Proof of Right [15-09-2023(online)].pdf | 2023-09-15 |
| 23 | 202021014570-PETITION UNDER RULE 137 [15-09-2023(online)].pdf | 2023-09-15 |
| 24 | 202021014570-PatentCertificate09-09-2024.pdf | 2024-09-09 |
| 25 | 202021014570-IntimationOfGrant09-09-2024.pdf | 2024-09-09 |
| 1 | 202021014570SearchstratgyE_07-03-2023.pdf |