Title of the invention: Surface treatment agent for non-oriented electrical steel sheets and non-oriented electrical steel sheets
Technical field
[0001]
The present invention relates to non-oriented electrical steel sheets and surface treatment agents for non-oriented electrical steel sheets.
Background technology
[0002]
Generally, an insulating film is formed on the surface of non-oriented electrical steel sheets. The insulating coating is required to have various coating characteristics such as corrosion resistance, adhesion, heat resistance to withstand annealing, stability as a coating, and the like, as well as insulating properties. Conventionally, a chromic acid compound has been blended in the insulating coating, and the above-mentioned coating characteristics have been realized at an extremely high level. However, in recent years, with increasing awareness of environmental problems, development of an insulating film containing no chromic acid compound has been promoted.
[0003]
For example, Patent Document 1 discloses a non-oriented electrical steel sheet having an insulating film containing one kind of metal phosphate salt selected from a specific metal element and an organic resin as main components.
Prior art literature
Patent documents
[0004]
Patent Document 1: Japanese Patent Application Laid-Open No. 11-80971
Outline of the invention
Problems to be solved by the invention
[0005]
However, when an insulating film containing no chromic acid compound as disclosed in Patent Document 1 is used, the punching property (that is, processability) is improved while exhibiting excellent insulating property, but the adhesion is improved. There was still room for improvement in realizing an insulating coating having both corrosion resistance and heat resistance.
[0006]
The present invention has been made in view of such a problem, and is a non-oriented electrical steel sheet having an insulating film having excellent insulating properties, processability, adhesion, corrosion resistance and heat resistance without containing a chromic acid compound. , And a surface treatment agent for non-oriented electrical steel sheets for forming the insulating film.
Means to solve problems
[0007]
The present invention has been made to solve the above problems, and the gist of the present invention is the following surface treatment agents for non-oriented electrical steel sheets and non-oriented electrical steel sheets.
[0008]
(1) A base steel plate and an insulating coating formed on the surface of the base steel plate are provided.
The insulating coating contains a total of 50% by mass or more of a metal phosphate, an organic resin and a water-soluble organic compound with respect to the total mass of the insulating coating.
The water-soluble organic compound has an SP value in the range of 10.0 to 20.0 (cal / cm 3) 1/2.
The phosphoric acid metal salt contains aluminum and zinc as metal elements, and contains
When measurement is performed by photoelectron spectroscopy from the surface of the insulating coating in the thickness direction of the non-oriented electrical steel sheet,
The depth at which the intensity of the 2p peak of zinc is maximum exists on the surface side of the depth at which the intensity of the 2p peak of aluminum is maximum, and
The maximum value of the intensity of the 2p peak of zinc is 1 to 20 times the intensity of the 2p peak of aluminum at the depth at which the intensity of the 2p peak of zinc is maximum.
Non-oriented electrical steel sheet.
[0009]
(2) The insulating film contains 3 to 50 parts by mass of an acrylic resin as the organic resin with respect to 100 parts by mass of the metal phosphate salt.
The non-oriented electrical steel sheet described in (1) above.
[0010]
(3) The phosphoric acid metal salt further contains at least one selected from the group consisting of Co, Mg, Mn and Ni as a metal element.
The non-oriented electrical steel sheet according to (1) or (2) above.
[0011]
(4) A surface treatment agent for forming an insulating film on the surface of non-oriented electrical steel sheets.
It contains 3 to 50 parts by mass of an organic resin and 5 to 50 parts by mass of a water-soluble organic compound with respect to 100 parts by mass of a metal phosphate containing aluminum and zinc.
The water-soluble organic compound has an SP value in the range of 10.0 to 20.0 (cal / cm 3) 1/2.
The molar ratio (Al: Zn) of the aluminum element and the zinc element in the metal phosphate salt is in the range of 10:90 to 75:25.
Surface treatment agent for non-oriented electrical steel sheets.
[0012]
(5) The organic resin is an acrylic resin.
The surface treatment agent for non-oriented electrical steel sheets according to (4) above.
[0013]
(6) Further containing a phosphoric acid metal salt having one or more elements selected from the group consisting of Co, Mg, Mn, and Ni.
The surface treatment agent for non-oriented electrical steel sheets according to (4) or (5) above.
Effect of the invention
[0014]
According to the present invention, it is possible to obtain a non-oriented electrical steel sheet having an insulating film having excellent insulating properties, processability, adhesion, corrosion resistance and heat resistance without containing a chromic acid compound.
A brief description of the drawing
[0015]
FIG. 1 is a schematic diagram for explaining a structure of a non-oriented electrical steel sheet according to an embodiment of the present invention.
FIG. 2 is a graph for explaining the behavior of the XPS spectrum in the insulating coating of a non-oriented electrical steel sheet.
FIG. 3 is a graph for explaining the behavior of the XPS spectrum in the insulating coating of a non-oriented electrical steel sheet.
FIG. 4 is a graph for explaining the behavior of the XPS spectrum in the insulating coating of a non-oriented electrical steel sheet.
Mode for carrying out the invention
[0016]
As a result of diligent studies on a method for realizing an insulating coating having both insulating properties, processability, adhesion, corrosion resistance and heat resistance, the present inventors have obtained the following findings.
[0017]
(A) In order to exhibit all of various properties such as insulation, processability, adhesion, corrosion resistance and heat resistance, it is necessary to utilize a phosphoric acid metal salt containing a plurality of metal elements.
[0018]
(B) As a result of the studies by the present inventors, a metal phosphate salt of zinc having excellent corrosion resistance is concentrated on the surface side of the insulating coating, and a metal phosphate of aluminum having excellent adhesion and heat resistance is used as a base steel plate. It was found that by thickening to the side, in addition to insulation and workability, adhesion, corrosion resistance and heat resistance can be achieved at the same time.
[0019]
(C) However, simply adjusting the content of aluminum and zinc added as the metal phosphate in the surface treatment agent causes the metal phosphate of zinc to concentrate on the surface side of the insulating coating, and the metal phosphate of aluminum. It was not possible to realize a film structure in which the salt concentrates on the base metal plate side.
[0020]
(D) As a result of forming an insulating film under various conditions and analyzing the composition of the film, the composition of the water-soluble organic compound added together with the phosphoric acid metal salt in the surface treatment agent and the heating after applying the surface treatment agent. By controlling the conditions, it was possible to realize the above-mentioned film composition.
[0021]
(E) The mechanism by which the metal phosphate of zinc is concentrated on the surface side of the insulating film and the metal phosphate of aluminum is concentrated on the steel plate side of the base metal has not been clarified, but the metal of the metal phosphate It is presumed that the stability of ions has an effect.
[0022]
(F) Most of the metal phosphate salts are unstable in an aqueous solution and tend to precipitate early. Therefore, the metal phosphate salt is often concentrated on the steel sheet side. However, by optimizing the composition and the amount of the water-soluble organic compound added in the surface treatment agent, it is possible to make a difference in the stability of the metal element, and in particular, to improve the stability of the zinc phosphate metal salt. It will be possible. As a result, the metal phosphate salt of zinc, which has high stability, precipitates later than the metal phosphate salt of aluminum, which has relatively low stability, and becomes concentrated on the surface side of the insulating film.
[0023]
(G) In addition, in order to make a difference in the concentration positions of zinc and aluminum, each element in the surface treatment agent is applied between the time when the surface treatment agent is applied to the surface of the base steel sheet and the time when it solidifies. It is necessary to secure enough time to spread. From this point of view, after applying the surface treatment agent, the surface treatment agent is left to stand for a predetermined time, and both the heating rate and the heating temperature are controlled to be low.
[0024]
(H) By optimizing the above conditions, it is possible to form a film in which the metal phosphate of zinc is concentrated on the surface side of the insulating film and the metal phosphate of aluminum is concentrated on the steel plate side of the base metal. became.
[0025]
The present invention was made based on the above findings. Each requirement of the present invention will be described below.
[0026]
1. About the overall composition of non-oriented electrical steel sheets
FIG. 1 is a schematic diagram for explaining the structure of the non-oriented electrical steel sheet according to the present embodiment. The non-oriented electrical steel sheet 1 includes a base steel sheet 11 and an insulating coating 13 formed on the surface of the base steel sheet 11. In FIG. 1, the insulating coating 13 is provided on both sides of the base steel plate 11 in the thickness direction, but the insulating coating 13 may be provided only on one surface of the base steel plate 11.
[0027]
2. About base steel plate
The steel grade of the base steel sheet 11 used for the non-oriented electrical steel sheet 1 is not particularly limited. For example, it is preferable to use a non-oriented electrical steel sheet having a chemical composition containing Si: 0.1% or more and Al: 0.05% or more in mass% and the balance being Fe and impurities.
[0028]
Si is an element that increases electrical resistance and improves magnetic properties when the content is 0.1% by mass or more. As the Si content increases, the magnetic properties also improve, but the brittleness tends to increase at the same time as the electrical resistance increases. Since the increase in brittleness becomes remarkable when the Si content exceeds 4.0% by mass, the Si content is preferably 4.0% by mass or less.
[0029]
Like Si, Al is an element that increases the electrical resistance and improves the magnetic properties when the content is 0.05% by mass or more. As the Al content increases, the magnetic properties also improve, but the rollability tends to decrease at the same time as the electrical resistance increases. Since the decrease in rollability becomes remarkable when the Al content exceeds 3.0% by mass, the Al content is preferably 3.0% by mass or less.
[0030]
The non-oriented electrical steel sheet having the Si content and Al content as described above is not particularly limited, and various known non-oriented electrical steel sheets can be used as the base steel sheet 11. Is.
[0031]
Further, in addition to the above-mentioned Si and Al, the base steel sheet 11 can contain Mn in the range of 0.01 to 3.0% by mass instead of a part of the remaining Fe. Further, in the base steel sheet according to the present embodiment, the total content of other elements such as S, N, and C is preferably less than 100 ppm, more preferably less than 30 ppm.
[0032]
In the present embodiment, a steel ingot having the above chemical composition (for example, a slab) is wound into a coil as a hot-rolled plate by hot rolling, and if necessary, the temperature range of 800 to 1050 ° C. in the state of the hot-rolled plate. It is preferable that the steel sheet 11 is annealed with a base material, then cold-rolled to a thickness of 0.15 to 0.50 mm, and further annealed. The plate thickness of the base steel plate 11 is more preferably 0.25 mm or less. Further, in the annealing after cold rolling, the annealing temperature is preferably in the range of 750 to 1000 ° C.
[0033]
Further, in the base steel sheet 11, it is preferable that the surface roughness is relatively small because the magnetic characteristics are good. Specifically, the arithmetic mean roughness (Ra) in the rolling direction and the direction perpendicular to the rolling direction is preferably 1.0 μm or less, and more preferably 0.1 to 0.5 μm. preferable. This is because when Ra exceeds 1.0 μm, the magnetic characteristics tend to deteriorate.
[0034]
3. About insulation film
The insulating coating 13 is formed on the surface of at least one side of the base steel plate 11. The insulating coating is an insulating coating containing a metal phosphate as described in detail below, an organic resin, and a water-soluble organic compound as main components, and does not contain chromium. Specifically, it contains a total mass of 50% by mass or more of a metal phosphate, an organic resin and a water-soluble organic compound with respect to the total mass of the insulating coating. Hereinafter, each component will be described in detail.
[0035]
3-1. Phosphoric acid metal salt
The metal phosphate salt contained in the insulating coating is a solid content when a solution containing phosphoric acid and metal ions as main components (for example, an aqueous solution) is dried, and is used as a binder in the insulating coating. It works. The type of phosphoric acid is not particularly limited, and each known type of phosphoric acid is not particularly limited.Although it is possible to use seed phosphoric acid, it is preferable to use, for example, orthophosphoric acid, metaphosphoric acid, polyphosphoric acid and the like. Further, the solution of the metal phosphate salt can be prepared by mixing at least one of an oxide of a metal ion, a carbonate, and a hydroxide with various phosphoric acids.
[0036]
The metal phosphate salt contains aluminum (Al) and zinc (Zn) as metal elements. That is, the insulating coating contains a metal phosphate salt of Al (that is, aluminum phosphate) and a metal phosphate salt of Zn (that is, zinc phosphate).
[0037]
Further, the insulating coating according to the present embodiment may further contain a phosphate metal of another divalent metal element M in addition to the metal phosphate salts of Al and Zn. Examples of such a divalent metal element M include one or more selected from the group consisting of Co, Mg, Mn, and Ni. By containing the metal phosphate having the metal element M as described above in addition to aluminum phosphate and zinc phosphate as the metal phosphate, the insulating coating can be made more dense and various characteristics of the insulating coating can be obtained. It can be further improved.
[0038]
Further, in the present invention, as described above, by thickening zinc phosphate on the surface side of the insulating film and thickening aluminum phosphate on the base steel plate side, insulating property, processability, and adhesion are achieved. , Realizes an insulating film that has both corrosion resistance and heat resistance.
[0039]
More specifically, in the non-directional electromagnetic steel plate according to the present invention, when measurement by photoelectron spectroscopy (X-ray Photoelectron Spectroscopy: XPS) is performed from the surface of the insulating coating in the thickness direction, 2p of Zn is used. The depth at which the peak intensity is maximized exists on the surface side of the depth at which the Al 2p peak intensity is maximum (also referred to as "condition (a)" in the following description).
[0040]
If there are a plurality of depths at which the intensity of the 2p peak of Zn is maximized, the depth closest to the surface of the insulating coating is adopted. The same applies to the depth at which the intensity of the 2p peak of Al is maximized.
[0041]
As described above, the metal phosphate salt is usually unstable in an aqueous solution, so that it tends to precipitate early and concentrate on the base steel sheet side. 2 to 4 are graphs for explaining the behavior of the XPS spectrum in the insulating coating of the non-oriented electrical steel sheet. FIG. 2 shows the results of measuring the XPS spectrum of a sample having four types of insulating coatings using magnesium phosphate, cobalt phosphate, manganese phosphate, and aluminum phosphate, respectively. That is, it is an analysis result regarding 2p peaks of Mg, Co, Mn, and Al in each insulating film. Regarding the above four types of samples, the components other than the metal phosphate in the base steel sheet and the insulating coating used were the same, and the measurement conditions were the same.
[0042]
As shown in FIG. 2, when an insulating film is formed using a metal phosphate of one kind of metal element, the intensity of the 2p peak becomes lower toward the surface side in any of the metal elements. rice field. From this result, it can be seen that the metal phosphate salt is unstable in the aqueous solution and easily concentrates on the base steel sheet side.
[0043]
Next, an insulating coating using aluminum phosphate and zinc phosphate, an insulating coating using aluminum phosphate and magnesium phosphate, an insulating coating using aluminum phosphate and cobalt phosphate, and aluminum phosphate and phosphoric acid. The same analysis was performed on each of the four types of samples in which an insulating film using manganese was formed. The results are shown in FIGS. 3 and 4.
[0044]
FIG. 3 shows the analysis results for each 2p peak of Zn, Mg, Co, and Mn in each insulating film, and FIG. 4 shows the analysis results for the 2p peak of Al in each insulating film.
[0045]
As shown in FIG. 3, the intensities of the 2p peaks of Mg, Co, and Mn became lower toward the surface side. On the other hand, it can be seen that the 2p peak of Zn reaches a maximum near the surface of the insulating coating and then gradually decreases, as in the region surrounded by the broken line.
[0046]
Further, as shown in FIG. 4, the intensity of the 2p peak of Al in each insulating coating is maximum near the surface of the insulating coating in combination with Mg, Co, and Mn, whereas it is with Zn. In the combination, the maximum depth is about 150 nm, as shown in the region surrounded by the broken line. As is clear from the comparison of FIGS. 3 and 4, only when aluminum phosphate and zinc phosphate are combined, the depth at which the intensity of the 2p peak of Zn is maximized and the intensity of the 2p peak of Al are maximum. The result was that it was present on the surface side of the depth.
[0047]
In addition to aluminum phosphate and zinc phosphate, at least one of magnesium phosphate, cobalt phosphate, manganese phosphate, and nickel phosphate was contained in the same manner as above. As a result, the positional relationship between aluminum phosphate and zinc phosphate was reproduced.
[0048]
Further, in the non-oriented electrical steel sheet according to the present invention, the maximum value of the intensity of the 2p peak of Zn is the depth at which the intensity of the 2p peak of Zn is the maximum when measured by XPS (hereinafter, "" It is also referred to as "maximum Zn depth"), which is 1 to 20 times the intensity of the 2p peak of Al (also referred to as "condition (b)" in the following description). That is, at the maximum Zn depth, the intensity of the Zn 2p peak is 1 to 20 times the intensity of the Al 2p peak.
[0049]
When the intensity of the 2p peak of Zn is less than 1 times the intensity of the 2p peak of Al at the maximum Zn depth, a sufficient amount of zinc phosphate is not concentrated near the surface of the insulating coating, which is excellent. Corrosion resistance cannot be obtained. On the other hand, when the intensity of the 2p peak of Zn exceeds 20 times the intensity of the 2p peak of Al, the amount of aluminum phosphate becomes too small, and excellent adhesion and heat resistance cannot be realized. At the maximum Zn depth, the intensity of the 2p peak of Zn is preferably 1.2 times or more, more preferably 1.5 times or more, of the intensity of the 2p peak of Al. The intensity of the 2p peak of Zn is preferably 10 times or less, more preferably 5 times or less, of the intensity of the 2p peak of Al.
[0050]
Here, XPS is a measurement method suitable for observing the distribution of chemical species while distinguishing the difference between chemical species. By observing the insulating film while sputtering it along the thickness direction using XPS, the distribution of the metal phosphate in the thickness direction can be specified.
[0051]
Specifically, the above-mentioned 2p peak of Al (peak related to 2p electrons) is an XPS peak attributed to the Al—O bond in aluminum phosphate, and is observed in the vicinity of the binding energy of 76eV, and the above-mentioned 2p peak of Zn (peak of Zn). The peak for 2p electrons) is an XPS peak attributed to the Zn—O bond in zinc phosphate, and is observed in the vicinity of the binding energy of 1023 eV.
[0052]
Similarly, the 2p peak (peak for 2p electrons) of the other metal element M (Co, Mg, Mn, Ni) is an XPS peak attributed to the MO bond in the metal phosphate of the metal element M, for example. , Observed near the binding energy as follows.
Cobalt phosphate: 780-790 eV
Magnesium phosphate: 50-54 eV
Manganese phosphate: 642-650 eV
Nickel phosphate: 848-855 eV
[0053]
The XPS spectrum as described above can be measured using a commercially available X-ray photoelectron spectroscopic analyzer. Further, the measurement conditions of the XPS spectrum may be set as follows.
Measuring device: ULVAC-PHI XPS measuring device PHI5600
X-ray source: MgKα
Analytical area: 800 μmφ
Sputter yield: 2 nm / min. (SiO 2 conversion)
Measurement surface: Outer surface, 0.1, 0.5, 1, 2, 5, 10 minutes or later, every 10 minutes
[0054]
3-2. Organic resin
The organic resin contained in the insulating film exists in a state of being dispersed in a metal phosphate salt that functions as a binder. The presence of the organic resin in the metal phosphate makes it possible to suppress the large growth of crystal grains of the metal phosphate and promote polycrystallization of the metal phosphate, resulting in dense insulation. It becomes possible to form a film.
[0055]
The type of organic resin is not particularly limited, such as acrylic resin, polystyrene resin, vinyl acetate resin, epoxy resin, polyurethane resin, polyamide resin, phenol resin, melamine resin, silicon resin, polypropylene resin, polyethylene resin, etc. , One or more of various known organic resins can be used. However, from the viewpoint of liquid stability of the acidic solution, it is more preferable to use an acrylic resin as the organic resin.
[0056]
As an example of the acrylic resin, it may be a polymer of one kind of monomer or a copolymer of two or more kinds of monomers. The monomer constituting the acrylic resin is not particularly limited, but for example, methyl acrylate, ethyl acrylate, n-butyl acrylate, i-butyl acrylate, n-octyl acrylate, i-octyl acrylate, 2 -Ethylhexyl acrylate, n-nonyl acrylate, n-decyl acrylate, n-dodecyl acrylate and the like can be used. In addition, acrylic acid, methacrylic acid, maleic acid, maleic anhydride, fumaric acid, crotonic acid, itaconic acid and the like can be used as the monomer having a functional group, and 2-as a monomer having a hydroxyl group. It is possible to use hydroxylethyl (meth) acrylate, 2-hydroxylpropyl (meth) acrylate, 3-hydroxylbutyl (meth) acrylate, 2-hydroxylethyl (meth) allyl ether and the like.
[0057]
3-3. Water-soluble organic compound
The water-soluble organic compound contained in the insulating film is a water-soluble organic compound such as alcohol, ester, ketone, ether, carboxylic acid, and sugar, and is compatible with an inorganic composition solution such as a metal phosphate. be. By blending a water-soluble organic compound with a treatment liquid containing a metal phosphate and an organic resin, the water-soluble organic compound may be a metal phosphate or the like when the treatment liquid is applied to the surface of a steel plate and dried. It will be contained in the inorganic component. The water-soluble property in the present embodiment means a property of being infinitely soluble in water or partially soluble in water.
[0058]
The water-soluble organic compound according to this embodiment has an SP value in the range of 10.0 to 20.0 (cal / cm 3) 1/2. Here, the SP value is called a solubility parameter, and represents miscibility between substances.
[0059]
Since the SP value is a characteristic value peculiar to a substance, a literature value may be used as long as it is a pure substance. Further, when the specific value of the SP value is obtained from the actual measurement, it may be obtained from the measurement value of the evaporation energy, or in the case of an aqueous solution, it may be obtained from the change in turbidity when a poor solvent is added. The SP value may be determined from the solubility in a known solvent.
[0060]
When the SP value is less than 10.0 (cal / cm 3) 1/2, the stability of zinc phosphate cannot be sufficiently improved, and it is widely distributed in the insulating coating and does not show a clear peak. .. As a result, although the maximum value of the intensity of the 2p peak of Zn exists near the surface of the insulating coating, it is not larger than the intensity of the 2p peak of Al at that depth, and the corrosion resistance cannot be sufficiently improved. That is, the condition (b) is not satisfied. In addition, the water-soluble organic compound is easily separated in the treatment solution, which causes uneven coating and poor coating. On the other hand, when the SP value is more than 20.0 (cal / cm 3) 1/2, the interaction with the metal phosphate is extremely low, zinc phosphate is not stabilized, and the phosphate a.Luminium becomes concentrated on the surface side of the insulating film. That is, the condition (a) is not satisfied.
[0061]
Specifically, examples of the water-soluble organic compound according to the present embodiment include linear alcohols such as butanol and propanol as alcohols, and propylene glycol, glycerin, ethylene glycol, and triethylene glycol as polyols. Examples of carboxylic acids include ketones such as methyl ethyl ketone and diethyl ketone, acetic acid and propionic acid, examples of carboxylic acid salts include sodium maleate and the like, and examples of saccharides include citrus sugar and fructose. Examples of cellosolves include methyl cellosolves and butyl cellosolves, carbitols include diethylene glycol monomethyl ethers and diethylene glycol diethyl ethers, and esters include tetraethylene glycol dimethyl ethers, 1,4-. Examples include ethers such as dioxane and ethylene glycol monomethyl ether acetate. Among these various water-soluble organic compounds, those having an SP value in the range of 10.0 to 20.0 (cal / cm 3) 1/2 can be preferably used.
[0062]
Phosphonate is often used as a water-soluble organic compound. However, phosphonic acid not only does not satisfy the specified range of SP value, but also has a relatively high acidity. Therefore, if a sufficient time is secured from the application of the surface treatment agent containing phosphonic acid to the surface of the base steel sheet to the solidification, rust may occur on the surface of the base steel sheet.
[0063]
In addition, the water-soluble organic compound remains in the film after coating and baking. At this time, even when the boiling point or sublimation point of the water-soluble organic compound is lower than the boiling point of water, the water-soluble organic compound and the metal phosphate salt interact with each other, so that the water-soluble organic compound is a water-soluble organic compound. Remains in the film after coating and baking. Further, in the actual operation, the time required for drying and baking the coating film is about several seconds, so that the water-soluble organic compound remains in the coating film.
[0064]
However, in order to more reliably leave the water-soluble organic compound in the film after coating and baking, it is preferable that the boiling point of the water-soluble organic compound is higher than the boiling point of water and the sublimation point of the solid is higher than the boiling point of water. More preferably, the water-soluble organic compound according to the present embodiment preferably has a boiling point or sublimation point of 150 ° C. or higher, and more preferably 200 ° C. or higher. By using a water-soluble organic compound having a boiling point or a sublimation point of 150 ° C. or higher, a decrease in the residual rate of the water-soluble organic compound in the coating film is suppressed, and the effect of adding the water-soluble organic compound is more reliably exhibited. It becomes possible. On the other hand, the boiling point or sublimation point of the water-soluble organic compound according to the present embodiment is preferably less than 300 ° C. If the boiling point or sublimation point of the water-soluble organic compound is 300 ° C. or higher, it may cause stickiness and deliquescent.
[0065]
4. Insulation film thickness
The thickness of the insulating film is preferably, for example, about 0.3 to 5.0 μm, and more preferably about 0.5 μm to 2.0 μm. By setting the film thickness of the insulating film within the above range, it is possible to maintain better uniformity.
[0066]
5. Surface treatment agent for non-oriented electrical steel sheets
Next, the surface treatment agent for forming the insulating film, which is used when manufacturing the non-oriented electrical steel sheet, will be described in detail below.
[0067]
The surface treatment agent according to the present embodiment is an aqueous solution-based treatment agent used for forming an insulating film as described above on the surface of a base steel sheet that functions as a non-oriented electrical steel sheet. This surface treatment agent contains 3 to 50 parts by mass of an organic resin and 5 to 50 parts by mass of a water-soluble organic compound with respect to 100 parts by mass of a metal phosphate containing aluminum and zinc.
[0068]
Here, as the metal phosphate, organic resin and water-soluble organic compound in the surface treatment agent, the above-mentioned metal phosphate, organic resin and water-soluble organic compound shall be used.
[0069]
Further, in the metal phosphate salt contained in the surface treatment agent according to the present embodiment, the molar ratio (Al: Zn) of the aluminum element and the zinc element is in the range of 10:90 to 75:25. By setting the molar ratio of the aluminum element to the zinc element within the above range, the insulating film formed by using the surface treatment agent satisfies the conditions (a) and (b) regarding the XPS spectrum. .. The molar ratio (Al: Zn) of the aluminum element and the zinc element in the metal phosphate salt in the surface treatment agent is preferably in the range of 30:70 to 50:50.
[0070]
The above molar ratio (Al: Zn) is determined by analyzing the obtained surface treatment agent using an ICP (Inductively Coupled Plasma) emission spectroscopic analyzer to obtain molars of aluminum element and zinc element. The amount can be quantified and calculated from each obtained molar amount.
[0071]
The content of the organic resin contained in the surface treatment agent is 3 to 50 parts by mass with respect to 100 parts by mass of the metal phosphate. By setting the content of the organic resin in the above range, it is possible to particularly enhance the stability of zinc phosphate and satisfy the conditions (a) and (b). Further, by setting the content of the organic resin to 50 parts by mass or less, the concentration of the metal phosphate metal salt can be relatively increased, and heat resistance can be ensured.
[0072]
The content of the organic resin is preferably 5 parts by mass or more, and more preferably 10 parts by mass or more with respect to 100 parts by mass of the metal phosphate. The content of the organic resin is preferably 40 parts by mass or less, and more preferably 30 parts by mass or less, based on 100 parts by mass of the metal phosphate salt.
[0073]
In the surface treatment agent according to the present embodiment, zinc phosphate is concentrated on the surface side of the insulating coating and aluminum phosphate is the base steel sheet by containing an appropriate amount of a water-soluble organic compound having an SP value in the above range. It is possible to form a thickened film on the side. Therefore, the content of the water-soluble organic compound contained in the surface treatment agent is 5 to 50 parts by mass with respect to 100 parts by mass of the metal phosphate salt. By setting the content of the water-soluble organic compound in the above range, it is possible to particularly enhance the stability of zinc phosphate and satisfy the conditions (a) and (b).
[0074]
In addition, by setting the content of the water-soluble organic compound to 5 parts by mass or more, the punching property is also improved. Further, by setting the content of the water-soluble organic compound to 50 parts by mass or less, it is possible to suppress the insulating film from becoming sticky or cloudy, and to obtain a glossy film surface. The content of the water-soluble organic compound is preferably 8 parts by mass or more, and more preferably 10 parts by mass or more with respect to 100 parts by mass of the metal phosphate. The content of the water-soluble organic compound is preferably 30 parts by mass or less, and more preferably 20 parts by mass or less, based on 100 parts by mass of the metal phosphate.
[0075]
In addition to the above components, the surface treatment agent according to the present embodiment contains a binder component such as an inorganic compound such as a carbonate, a hydroxide, an oxide, a titanate, or a titanate. You may. In addition, other brighteners and the like may be contained in the above-mentioned treatment liquid.
[0076]
6. About manufacturing method of non-oriented electrical steel sheet
The non-oriented electrical steel sheet manufacturing method according to the present embodiment is a manufacturing method for manufacturing a non-oriented electrical steel sheet including a base steel sheet and an insulating coating. The manufacturing method according to the present embodiment includes a step of applying the above surface treatment agent to the surface of the base material steel sheet, a step of heating the base material steel sheet to which the surface treatment agent is applied, and a step of forming an insulating film. including.
[0077]
Here, the coating method for applying the surface treatment agent to the surface of the base steel sheet is not particularly limited, and various known coating methods can be used. As such a coating method, for example, a roll coater method may be used, or a coating method such as a spray method or a dip method may be used.
[0078]
Further, as described above, it is necessary to secure a sufficient time for each element in the surface treatment agent to diffuse sufficiently between the time when the surface treatment agent is applied to the surface of the base steel sheet and the time when the surface treatment agent is solidified. Therefore, first, it is left for 1.5 seconds or more between the application of the surface treatment agent and the heating. Subsequently, when the base steel sheet coated with the surface treatment agent is heated to form an insulating film, the heating temperature is set to 220 ° C. or higher and lower than 260 ° C., and the average heating rate from the start of heating to the heating temperature is 25 ° C. It shall be less than / second. The temperature at the start of heating is not particularly limited and may be a temperature near room temperature.
[0079]
Further, the heating method is not particularly limited, and a normal radiant furnace or a hot air furnace can be used, and heating using electricity such as an induction heating method may be used.
[0080]
Hereinafter, the present invention will be described in more detail with reference to Examples, but the present invention is not limited to these Examples.
Example
[0081]
In this example, Si: 3.1%, Al: 0.6%, Mn: 0.2% are contained in mass%, and the balance has a chemical component of Fe and impurities, and the plate thickness is 0. A base steel plate having an arithmetic average roughness Ra of 0.32 μm and having a thickness of 30 mm was used.
[0082]
A treatment liquid having the composition shown in Table 1 was applied to the surface of the base steel sheet so that the coating amount was 1.0 g / m 2, and then the baking treatment was performed under the conditions shown in Table 2. The meanings of the symbols of the types of water-soluble organic compounds shown in Table 1 are as shown in Table 3. Further, the heating rate in Table 2 means the average heating rate from room temperature to the heating temperature, and the heating time means the time held at the heating temperature.
[0083]
[table 1]

[0084]
[Table 2]

[0085]
[Table 3]

[0086]
As the metal phosphate salt, orthoric acid and metal hydroxides, oxides, carbonates such as Al (OH) 3, ZnO, Mg (OH) 2 and the like are mixed and stirred to prepare each phosphor metal salt treatment solution. Was prepared to prepare a 40% by mass aqueous solution. The reagents used are all commercially available.
[0087]
In Table 1, the blending amount of aluminum phosphate in the metal phosphate, the blending amount of zinc phosphate in the metal phosphate, and the blending amount of the third element phosphate metal salt in the metal phosphate are shown. , Shown as parts by mass. Table 1 also shows the molar ratio of aluminum element and zinc element in the metal phosphate.
[0088]
Commercially available water-soluble organic compounds are also used, and each has the SP value shown in Table 3.
[0089]
Regarding the acrylic resin, 30% by mass of methyl methacrylate, 45% by mass of styrene monomer, 10% by mass of 2-hydroxyethyl methacrylate, 5% by mass of ethylene glycol methacrylate as acrylic resin, 5% by mass of anionic reactive emulsifier, and nonionic reactivity. A 30% emulsion solution was used by copolymerizing with 5% by mass of the emulsifier. All of the reagents used for the polymerization of the acrylic resin are commercially available.
[0090]
As the epoxy resin, a bisphenol A epoxy resin was modified with monoethanolamine and then graft-polymerized with succinic anhydride to be emulsified. All of the reagents used for the polymerization of the epoxy resin are commercially available.
[0091]
The compounding ratio of the metal phosphate, the water-soluble organic compound and the organic resin in the treatment liquid shown in Table 1 is the compounding ratio of the metal phosphate, the water-soluble organic compound and the organic resin in the insulating film after coating and drying. Become.
[0092]
The XPS spectrum of each sample of the obtained non-oriented electrical steel sheet was measured, and it was determined whether or not the above conditions (a) and (b) were satisfied. Satisfied conditions were given a score of "A", and unsatisfied conditions were given a score of "B". The measurement conditions for the XPS spectrum are as described above.
[0093]
Furthermore, for each sample, various types An evaluation test was conducted. The evaluation method of the manufactured sample will be described in detail below.
[0094]
Adhesiveness was evaluated by wrapping a steel plate sample with adhesive tape on a metal rod having diameters of 10 mm, 20 mm, and 30 mm, then peeling off the adhesive tape, and evaluating the adhesiveness from the traces of peeling. Those that did not peel off even with a bend of 10 mmφ were given a score of "A", those that did not peel off at 20 mmφ were given a score of "B", those that did not peel off at 30 mmφ were given a score of "C", and those that did not peel off were given a score of "C". It was called "D". Regarding the adhesion, those with scores A and B were regarded as acceptable.
[0095]
Insulation is based on the interlayer resistance measured according to the JIS method (JIS C2550-4: 2019), with a score of less than 5Ω ・ cm 2 / sheet, a score of “D”, 5Ω ・ cm 2 / sheet or more, 10Ω ・ cm 2 /. A score of less than 2 sheets was given as a score of "C", a score of 10 Ω / cm 2 / sheet or more and 50 Ω / cm less than 2 sheets was given as a score of "B", and a score of 50 Ω / cm 2 / sheet or more was given as a score of "A". Insulation grades A and B were considered acceptable.
[0096]
The heat resistance was evaluated by the corrosion resistance after strain removal and annealing. After heat treatment for 1 hour in a 100% nitrogen atmosphere at 850 ° C and then 48 hours in a constant temperature and humidity chamber with a temperature of 50 ° C and a humidity of 90%, the rust generated on the surface was evaluated as in the evaluation of corrosion resistance. The area ratio was evaluated. The evaluation criteria are as follows: grades 9 and 10 are "A", grades 6, 7, and 8 are "B", grades 4 and 5 are "C", and grades 1, 2 and 3 are "D". Those with scores A and B were considered as passing.
[0097]
Regarding workability, the cutting load of the sample was measured and used as an index of workability. The cutting blade was set so as to hit the sample processed to 3 cm × 6 cm vertically, and the load when the sample was cut was measured. When comparing samples to which no insulating film is applied, the ratio of cutting load is "A" when it is less than 0.95, "B" when it is 0.95 or more and less than 1.00, and 1.00 or more. Those less than 1.05 were designated as "C", those of 1.05 or more and less than 1.10 were designated as "D", and those of 1.10 or more were designated as "E". Regarding workability, those with scores A and B were regarded as acceptable.
[0098]
Corrosion resistance was evaluated according to the salt spray test (JIS Z2371: 2015) of the JIS method. Specifically, a step of spraying a 5% NaCl aqueous solution on a sample in an atmosphere of 35 ° C. for 1 hour, a step of holding the sample in an atmosphere of a temperature of 60 ° C. and a humidity of 40% for 3 hours, a temperature of 40 ° C. and a humidity of 95%. After repeating 5 cycles with the step of holding for 3 hours in the atmosphere of No. 1 as one cycle, the area ratio of rust generated on the surface was evaluated by 10 points. The evaluation criteria are as follows. Regarding corrosion resistance, a score of 5 or higher was passed.
[0099]
10: No rust was generated
9: Very small amount of rust (area ratio 0.10% or less)
8: Area ratio with rust = more than 0.10% and 0.25% or less
7: Area ratio with rust = more than 0.25% and less than 0.50%
6: Area ratio of rusted area = more than 0.50% and 1.0% or less
5: Area ratio with rust = more than 1.0% and 2.5% or less
4: Area ratio of rusted area = more than 2.5% and 5.0% or less
3: Area ratio of rusted area = more than 5.0% and 10% or less
2: Area ratio of rusted area = more than 10% and 25% or less
1: Area ratio of rusted area = more than 25% and 50% or less
[0100]
As for the appearance, 5 is glossy, smooth and uniform, 4 is glossy but slightly inferior in uniformity, 3 is slightly glossy and smooth but inferior in uniformity, and 3 is glossy. The one with less, slightly inferior smoothness and inferior uniformity was defined as 2, and the one with inferior gloss, uniformity and smoothness was defined as 1. Regarding the appearance, a score of 3 or higher was passed.
[0101]
Further, for each sample, the film thickness of the insulating film is measured by an electromagnetic film thickness meter, and the space factor is obtained from the measured value of the insulating film on each surface of the base steel sheet and the thickness of the base steel sheet (300 μm). (%) Was calculated. The space factor in this embodiment is the space factor (%) = {300 μm / (300 μm + 2 × d 1)} × 100 using the film thickness d 1 (μm) of the insulating coating shown in FIG. Can be calculated.
[0102]
The obtained results are summarized in Table 4.
[0103]
[Table 4]

[0104]
As is clear from Table 4, the sample of the example of the present invention satisfying the provisions of the present invention does not contain a chromic acid compound and has more excellent properties in terms of insulation, processability, adhesion, corrosion resistance and heat resistance. Indicated. On the other hand, the sample of the comparative example which deviates from any of the provisions of the present invention could not realize the characteristics having insulation, processability, adhesion, corrosion resistance and heat resistance.
Code description
[0105]
1. 1. Non-oriented electrical steel sheet
11. Base steel plate
13. Insulation film
The scope of the claims
[Claim 1]
It is provided with a base steel plate and an insulating coating formed on the surface of the base steel plate.
The insulating coating contains a total of 50% by mass or more of a metal phosphate, an organic resin and a water-soluble organic compound with respect to the total mass of the insulating coating.
The water-soluble organic compound has an SP value in the range of 10.0 to 20.0 (cal / cm 3) 1/2.
The phosphoric acid metal salt contains aluminum and zinc as metal elements, and contains
When measurement is performed by photoelectron spectroscopy from the surface of the insulating coating in the thickness direction of the non-oriented electrical steel sheet,
The depth at which the intensity of the 2p peak of zinc is maximum exists on the surface side of the depth at which the intensity of the 2p peak of aluminum is maximum, and
The maximum value of the intensity of the 2p peak of zinc is 1 to 20 times the intensity of the 2p peak of aluminum at the depth at which the intensity of the 2p peak of zinc is maximum.
Non-oriented electrical steel sheet.
[Claim 2]
The insulating coating contains 3 to 50 parts by mass of an acrylic resin as the organic resin with respect to 100 parts by mass of the metal phosphate salt.
The non-oriented electrical steel sheet according to claim 1.
[Claim 3]
The phosphoric acid metal salt further contains at least one selected from the group consisting of Co, Mg, Mn and Ni as a metal element.
The non-oriented electrical steel sheet according to claim 1 or 2.
[Claim 4]
A surface treatment agent for forming an insulating film on the surface of non-oriented electrical steel sheets.
It contains 3 to 50 parts by mass of an organic resin and 5 to 50 parts by mass of a water-soluble organic compound with respect to 100 parts by mass of a metal phosphate containing aluminum and zinc.
The water-soluble organic compound has an SP value in the range of 10.0 to 20.0 (cal / cm 3) 1/2.
The molar ratio (Al: Zn) of the aluminum element and the zinc element in the metal phosphate salt is in the range of 10:90 to 75:25.
Surface treatment agent for non-oriented electrical steel sheets.
[Claim 5]
The organic resin is an acrylic resin,
The surface treatment agent for non-oriented electrical steel sheets according to claim 4.
[Claim 6]
Further containing a phosphate metal salt having one or more elements selected from the group consisting of Co, Mg, Mn and Ni,
The surface treatment agent for non-oriented electrical steel sheets according to claim 4 or 5.