Description:FORM 2
THE PATENTS ACT 1970 39 OF 1970
&
THE PATENT RULES 2003
COMPLETE SPECIFICATION
(SEE SECTIONS 10 & RULE 13)
1. TITLE OF THE INVENTION

NON-WELD SOLAR PHOTOVOLTAIC MOUNTING STRUCTURE AND METHOD
2. APPLICANTS (S)
NAME NATIONALITY ADDRESS
Strolar Mounting Systems Private Limited Indian H-36-37/41, PSIDC Industrial Area, Kosi Kotwan, Dist. Mathura, UP- 281403

3. PREAMBLE TO THE DESCRIPTION
COMPLETE SPECIFICATION
The following specification particularly describes the invention and the manner in which it is to be performed

NON-WELD SOLAR PHOTOVOLTAIC MOUNTING SYSTEM AND METHOD

TECHNICAL FIELD
[001] The present subject matter described herein relates to solar photovoltaic mounting structure / systems. In particular, the present subject matter relates to a non-weld solar photovoltaic mounting structure and method for installing solar photovoltaic mounting structure on roofs or for ground mounting without welding.

BACKGROUND
[002] Solar energy, as a sustainable and renewable resource, has gained significant traction in recent years for electricity generation. Solar photovoltaic systems, in particular, have become increasingly popular due to their ability to harness sunlight and convert it into electricity.

[003] Traditional methods of installing solar photovoltaic mounting systems often involve welding the channel to a base plate for anchoring purposes. While welding is a common practice, it comes with certain drawbacks such as time-consuming processes, high costs and potential inaccuracies. Moreover, the welding process requires additional steps for post-production upkeep, adding to the overall complexity and expense. Further, exposure to moisture has the potential to cause degradation at the welding joints as well.

[004] Generally, welding is done either manually or through robotic arm, but, in the cost-competitive landscape, mostly manual welding is carried out which is time consuming and manpower dependent. Also, welding requires the material to be free from welding spatter before it goes into post hot dip galvanization. After post hot dip galvanization, the material is cleaned from the welding points and edges to remove excess zinc.
[005] Recognizing the limitations of conventional welding methods, there has been a growing demand for innovative solutions of installation for solar photovoltaic mounting systems while also reducing time and costs.

[006] However, the efficient installation of photovoltaic systems, especially on concrete roofs or ground applications, has been an ongoing challenge.

[007] The present invention introduces a structure and method that eliminates the need for welding, thereby addressing drawbacks associated with traditional installation techniques.

OBJECTS OF THE INVENTION
[008] It is therefore the object of the present invention to overcome the aforementioned and other drawbacks in prior product/apparatus.

[009] It is a primary object of the present invention to provide a structure for installing solar photovoltaic mounting systems on concrete roofs or ground applications, which eliminates the need for welding.

[010] It is another object of the present invention to overcome the limitations of traditional welding methods by streamlining the installation process, reducing associated costs, and enhancing overall efficiency due to non-welding.

[011] It is yet another object of the present invention to improve the sustainability and eco-friendliness of solar photovoltaic installations by minimizing resource consumption, reducing energy expenditure, and eliminating the production of welding spatter.

[012] It is still another object of the present invention to enhance the versatility and flexibility of solar photovoltaic mounting systems by enabling the use of different materials and manufacturing techniques as the non-welding method opens up opportunities for innovation in material selection, allowing for the incorporation of lightweight, durable, and cost-effective materials that may not be suitable for traditional welding processes.

[013] It is another object of the present invention to simplify the installation process and improve overall reliability and safety by eliminating the complexities associated with welding, such as post-production cleanup and maintenance.

[014] It is another object of the present invention to reduce the likelihood of errors, inconsistencies, and structural weaknesses and ensure the long-term performance and stability of solar photovoltaic mounting systems.

[015] It is yet another object of the present invention to facilitate global adoption and deployment of solar energy technologies by offering a more accessible, efficient, and cost-effective solution for installing photovoltaic systems as the non-welding method enhances packaging efficiency, simplifies transportation logistics, and reduces installation time, making solar photovoltaic installations more feasible and practical for a wider range of applications and geographic locations.

[016] It is still another object of the present invention to accelerate the transition to sustainable energy solutions while maximizing economic, environmental, and societal benefits on a global scale.

[017] These and other objects and advantages of the present subject matter and inventionwill be apparent to a person skilled in the art after consideration of the following detailed description taken into consideration with accompanying drawings in which preferred embodiments of the present subject matter are illustrated.

SUMMARY
[018] Solution to one or more drawbacks of existing technology and additional advantages are provided through the present disclosure. Additional features and advantages are realized through the technicalities of the present disclosure. Other embodiments and aspects of the disclosure are described and are considered to be a part of the claimed disclosure. The concepts are further described below in the detailed description. This summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used to limit the scope of the claimed subject matter.

[019] The present disclosure offers a solution in the form of a non-weld solar photovoltaic mounting structure, the mounting structure comprising a clit coupled with a bent section, a column post integrated to the bent section to support the mounting structure and a bracing plate on the column post connecting a cleat to a purlin.

[020] In an embodiment, the present disclosure provides the mounting structure in which the cleat further connects an angled column to the purlin.

[021] In an aspect, the present disclosure provides the mounting structure having the clit with dimensions __ to __ and the bent section with dimensions __ to __.

[022] In another aspect, the present disclosure provides the mounting structure, where the column post has dimensions __ to __ and the bracing plate has dimensions __ to __.

[023] In yet another aspect, the present disclosure provides the mounting structure, where the cleat has dimensions __ to __ and the purlin has dimensions __ to __.

[024] In still another aspect, the present disclosure provides a method of assembling a non-weld solar photovoltaic mounting structure, the method having the steps of:
a. Mounting a clit to a surface to hold a bent section,
b. Coupling the bent section to the clit and fixing on the surface,
c. Integrating a column post with the bent section for supporting the mounting structure,
d. Fastening a bracing plate on the column post to connect a cleat to a purlin,
e. Securing an angled column to the purlin through the cleat to provide a non-weld solar photovoltaic mounting structure.

[025] In yet another aspect, the present disclosure provides the method in which the clit, bent section, bracing plate and cleat are pre-galvanised and pre-fabricated.

[026] In yet another aspect, the present disclosure describes the method, wherein the angled column is secured to the purlin through the cleat at an angle of __to __.

[027] The foregoing summary is illustrative only and is not intended to be in any way limiting. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features will become apparent by reference to the drawings and the following detailed description.

BRIEF DESCRIPTION OF THE DRAWINGS:

[028] It is to be noted, however, that the appended drawings illustrate only typical embodiments of the present subject matter and are therefore not to be considered for limiting of its scope, for the present disclosure may admit to other equally effective embodiments. The detailed description is described with reference to the accompanying figures. In the figures, a reference number identifies the figure in which the reference number first appears. The same numbers are used throughout the figures to reference like features and components. Some embodiments of system or methods or structure in accordance with embodiments of the present subject matter are now described, by way of example, and with reference to the accompanying figures, in which:

[029] Figure 1 is a complete schematic view of the non-welded solar photovoltaic mounting structure on RCC/brick column.

[030] Figure 2 is a view of the components of the non-welded solar photovoltaic mounting structure, where the bent section (8) is screwed to the RCC block in accordance with an embodiment of the present disclosure.

[031] Figure 3 is a closeup view of the mounting structure depicting the bracing Plate (4) to connect the cleat to purlin (5).

[032] Figure 4 is a top-down schematic view of the mounting structure (10) wherein it is depicting cleat (7) connecting the mounting structure (10) from a different angle.

[033] The figures depict embodiments of the present subject matter for illustration only. A person skilled in the art will easily recognize from the following description that alternative embodiments of the structures and methods illustrated herein may be employed without departing from the principles of the disclosure described herein.

DETAILED DESCRIPTION

[034] While the embodiments of the disclosure are subject to various modifications and alternative forms, a specific embodiment thereof has been shown by way of example in the figures and will be described below. It should be understood, however, that it is not intended to limit the disclosure to the particular forms disclosed, but on the contrary, the disclosure is to cover all modifications, equivalents, and alternatives falling within the scope of the disclosure.

[035] Referring to Figure 1, a schematic view of the non-welded solar photovoltaic mounting structure on RCC/brick column is illustrated. As mentioned above, the present invention is a non-weld solar photovoltaic mounting structure (10), the mounting structure (10) comprising a clit (1) coupled with a bent section (8), a column post (2) integrated to the bent section (8) to support the mounting structure (10) and a bracing plate (4) on the column post (2) connecting a cleat (7) to a purlin (5) is provided. In a preferred embodiment, the column post (2) has dimensions __ to __ and the bracing plate (4) has dimensions __ to __. Further, the clit (1) has dimensions __ to __ and the bent section (8) with dimensions __ to __.

[036] Referring to Figure 2, it is a view of the components of the non-welded solar photovoltaic mounting structure (10), where the bent section (8) is screwed to the RCC block in accordance with an embodiment of the present disclosure. As provided in the disclosure, in a preferred embodiment, the mounting structure (10) in which the cleat (7) further connects an angled column (6) to the purlin (5) at an angle of __ to __.

[037] In the disclosure, it is provided a method of assembling a non-weld solar photovoltaic mounting structure (10), the method having the steps of:
a. Mounting a clit (1) to a surface to hold a bent section (8),
b. Coupling the bent section (8) to the clit (1) and fixing on the surface,
c. Integrating a column post (2) with the bent section (8) for supporting the mounting structure (10),
d. Fastening a bracing plate (4) on the column post (2) to connect a cleat (7) to a purlin,
e. Securing an angled column (6) to the purlin (5) through the cleat (7) to provide a non-weld solar photovoltaic mounting structure (10).

[038] Further, the method involves clit (1), bent section (8), bracing plate (4) and cleat (7) as pre-galvanised and pre-fabricated.

[039] Referring to Figure 3, it is a closeup view of the mounting structure depicting the bracing plate (4) to connect the cleat (7) to purlin (5) as illustrated. In a preferred embodiment, the cleat (7) has dimensions __ to __ and the purlin has dimensions __ to __.

[040] Figure 4 is a top-down schematic view of the mounting structure (10) wherein it is depicting cleat (7) connecting the mounting structure (10) from a different angle.

[041] The invention encompasses a novel solar photovoltaic mounting structure and method for installing solar photovoltaic mounting systems on concrete roofs or ground applications, utilizing a mechanical production procedure that eliminates the need for welding. By introducing this non-welding approach, the invention aims to streamline the installation process, reduce associated costs, enhance material flexibility, and improve overall efficiency, thereby offering a comprehensive solution for the deployment of solar photovoltaic systems across various applications and geographic locations.

[042] Therefore, the present invention has following advantageous features:
• Reduction of time
• Reduction of cost of manufacturing
• Usage of different new types of materials
• Easy packaging in container
• The material used for the finished material are pre-galvanized material as there are no welding involved, hence no post production upkeep.
• The pre-galvanized raw material is commercially lesser cost than the raw material plus galvanization process cost.
• The welded base plate is not stacked with respect to packaging the material but rather is composed of bent section with a removable clit, which is less volume centric than the base plate, hence cost-effective pallet packing and stacking.

[043] Referring to the figures of the present invention, the following reference numerals depict the elements of the invention:

1 - clit
2 - column post
4 - bracing plate
5 - purlin
6 - angled column
7 - cleat
8 - bent section
10 - mounting structure

[044] It will be further appreciated that functions or structures of a plurality of components or steps may be combined into a single component or step, or the functions or structures of one-step or component may be split among plural steps or components. The present disclosure contemplates all of these combinations. Unless stated otherwise, dimensions and geometries of the various structures depicted herein are not intended to be restrictive of the disclosure, and other dimensions or geometries are possible. Also, while a feature of the present disclosure may have been described in the context of only one of the illustrated embodiments, such feature may be combined with one or more other features of other embodiments, for any given application. It will also be appreciated from the above that the fabrication of the unique structures herein and the operation thereof also constitute methods in accordance with the present disclosure. The present disclosure also encompasses intermediate and end products resulting from the practice of the methods herein. The use of “comprising” or “including” also contemplates embodiments that “consist essentially of” or “consist of” the recited feature.
, C , Claims:We Claim:
1. A non-weld solar photovoltaic mounting structure (10), the mounting structure (10) comprising:
a clit (1) coupled with a bent section (8);
a column post (2) integrated to the bent section (8) to support the mounting structure (10); and
a bracing plate (4) on the column post (2) connecting a cleat (7) to a purlin (5).

2. The mounting structure (10) as claimed in claim 1, wherein the cleat (7) further connects an angled column (6) to the purlin (5).

3. The mounting structure (10) as claimed in claim 1, wherein the clit (1) has dimensions __ to __ and the bent section (8) has dimensions __ to __.

4. The mounting structure (10) as claimed in claim 1, wherein the column post (2) has dimensions __ to __ and the bracing plate (4) has dimensions __ to __.

5. The mounting structure (10) as claimed in claim 1, wherein the cleat (7) has dimensions __ to __ and the purlin (5) has dimensions __ to __.

6. A method of assembling a non-weld solar photovoltaic mounting structure (10), the method comprising:
a. Mounting a clit (1) to a surface to hold a bent section (8);
b. Coupling the bent section (8) to the clit (1) and fixing on the surface;
c. Integrating a column post (2) with the bent section (8) for supporting the mounting structure (10);
d. Fastening a bracing plate (4) on the column post (2) to connect a cleat (7) to a purlin (5);
e. Securing an angled column (6) to the purlin (5) through the cleat (7) to provide a non-weld solar photovoltaic mounting structure (10).

7. The method as claimed in claim 6, wherein the clit (1), bent section (8), bracing plate (4), and cleat (7) are pre-galvanised and pre-fabricated.

8. The method as claimed in claim 6, wherein the angled column (6) is secured to the purlin (5) through the cleat (7) at an angle of __to __.