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Oil Cooler For Internal Combustion Engine And Vehicle Thereof

Abstract: ABSTRACT Oil Cooler for Internal Combustion Engine and Vehicle Thereof The present invention provides an oil cooler (100) for internal combustion engine (202) of a two-wheeled vehicle (200). The oil cooler (100) first plate (102) adapted to be mounted onto frame member of vehicle (200) and second plate (104) adapted to be mounted onto first plate (102). A flow path (106) is defined on at least one of the first plate (102) and the second plate (104). The flow path (106) fluidly communicates with inlet port (108) adapted to receive a heated lubricant from sump (204) and outlet port (110) adapted to dispense cooled lubricant into sump (204). A plurality of vent holes (114) are provided to first plate (102) and second plate (104), wherein plurality of vent holes (114) adapted to enable airflow through first plate (102) and second plate (104) for facilitating cooling of heated lubricant. Reference Figure 5

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Notices, Deadlines & Correspondence

Patent Information

Application #
Filing Date
02 February 2022
Publication Number
31/2023
Publication Type
INA
Invention Field
MECHANICAL ENGINEERING
Status
Email
Parent Application

Applicants

TVS MOTOR COMPANY LIMITED
“Chaitanya”, No.12 Khader Nawaz Khan Road, Nungambakkam, Chennai 600 006, Tamil Nadu, India

Inventors

1. SUBRAMANIAN KRISHNA KUMAR
TVS Motor Company Limited, “Chaitanya”, No 12 Khader Nawaz Khan Road, Nungambakkam, Chennai 600 006, Tamil Nadu, India
2. KANDREGULA SRINIVASA RAO
TVS Motor Company Limited, “Chaitanya”, No 12 Khader Nawaz Khan Road, Nungambakkam, Chennai 600 006, Tamil Nadu, India
3. VEDHANAYAGAM JAYA JOTHI JOHNSON
TVS Motor Company Limited, “Chaitanya”, No 12 Khader Nawaz Khan Road, Nungambakkam, Chennai 600 006, Tamil Nadu, India

Specification

Claims:WE CLAIM:
1. An oil cooler (100) for an internal combustion engine (202) of a two-wheeled vehicle (200), the oil cooler (100) comprising:
a first plate (102) adapted to be mounted onto a frame member of the vehicle (200); and
a second plate (104) adapted to be mounted onto the first plate (102), wherein a flow path (106) is defined on at least one of the first plate (102) and the second plate (104), the flow path (106) fluidly communicating with an inlet port (108) adapted to receive a heated lubricant from a sump (204) and an outlet port (110) adapted to dispense a cooled lubricant into the sump (204);
wherein a plurality of vent holes (114) are provided to the first plate (102) and the second plate (104), the plurality of vent holes (114) adapted to enable airflow through the first plate (102) and the second plate (104) for facilitating cooling of the heated lubricant.

2. The oil cooler (100) as claimed in claim 1, comprising a gasket member (116) disposed between the first plate (102) and the second plate (104), the gasket member (116) adapted to seal leakage of lubricant flowing in the flow path (106).

3. The oil cooler (100) as claimed in claim 2, wherein the gasket member (116) is provided with beadings (116a), the beadings (116a) being adapted to seal leakage of the lubricant flowing in the flow path (106).

4. The oil cooler (100) as claimed in claim 2, wherein the gasket member (116) is provided with slots (122) for enabling air flow between the first plate (102) and the second plate (104).

5. The oil cooler (100) as claimed in claim 1, wherein the inlet port (108) and the outlet port (110) are defined on the second plate (104).

6. The oil cooler (100) as claimed in claim 5, comprising an inlet pipe (118) fluidly coupled to the sump (204) and the inlet port (108), the inlet pipe (118) adapted to route the heated lubricant into the flow path (106) from the sump (204) via the inlet port (108).

7. The oil cooler (100) as claimed in claim 5, comprising an outlet pipe (120) fluidly coupled to the sump (204) and the outlet port (110), the outlet pipe (120) adapted to route the cooled lubricant into the sump (204) from the flow path (106).

8. The oil cooler (100) as claimed in claim 1, wherein the sump (204) is provided in a bottom portion of a crankcase (208) of the engine (202).

9. The oil cooler (100) as claimed in claim 8, wherein the crankcase is provided with a partition wall (204a), the partition wall (204a) adapted to define a lubricant passage (206) for routing the cooled lubricant to a crankshaft, a piston and a gear box of the engine (202) for cooling.

10. The oil cooler (100) as claimed in claim 8 comprising an inlet pipe (118) having an end (118a) connected to the sump (204).

11. The oil cooler (100) as claimed in claim 9 comprising an outlet pipe (120) having an end (120a) connecting the lubricant passage (206) is provided above the partition wall (204a).

12. The oil cooler (100) as claimed in claim 1, wherein the flow path (106) is defined on at least one of an inner surface (102a) of the first plate (102) and an inner surface (104a) of the second plate (104).

13. The oil cooler (100) as claimed in claim 1, comprising a plurality of fin members (112) defined on at least one of the first plate (102) and the second plate, wherein each fin member (112) is spaced apart from one another.

14. The oil cooler (100) as claimed in claim 13, wherein the plurality of fin members (112) are defined on at least one of an outer surface (102b) of the first plate (102) and an outer surface (104b) of the second plate (104).

15. The oil cooler (100) as claimed in claim 13, wherein each fin member (112) extends horizontally along at least one of the first plate (102) and the second plate (104).

16. The oil cooler (100) as claimed in claim 13, wherein the plurality of vent holes (114) are defined between each of the fin member (112) to enable air flow through the first plate (102) and the second plate (104) for cooling the heated lubricant.

17. The oil cooler (100) as claimed in claim 1, wherein the first plate (102) and the second plate (104) are positioned in front of the engine (202).

18. The oil cooler (100) as claimed in claim 1, wherein the engine (202) is a naturally aspirated engine.

19. A two-wheeled vehicle (200), comprising:
a frame member;
an internal combustion engine (202) mounted on the frame member; and
an oil cooler (100) for the internal combustion engine (202), the oil cooler (100) comprising:
a first plate (102) adapted to be mounted onto the frame member of the vehicle (200); and
a second plate (104) adapted to be mounted onto the first plate (102), wherein a flow path (106) is defined on at least one of the first plate (102) and the second plate (104), the flow path (106) fluidly communicating with an inlet port (108) adapted to receive a heated lubricant from a sump (204) and an outlet port (110) adapted to dispense a cooled lubricant into the sump (204),
wherein a plurality of vent holes (114) are provided to the first plate (102) and the second plate (104), the plurality of vent holes (114) adapted to enable airflow through the first plate (102) and the second plate (104) for facilitating cooling of the heated lubricant.
20. The vehicle (200) as claimed in claim 19, comprising a gasket member (116) disposed between the first plate (102) and the second plate (104), the gasket member (116) adapted to seal leakage of lubricant flowing in the flow path (106).

21. The vehicle (200) as claimed in claim 20, wherein the gasket member (116) is provided with beadings (116a), the beadings (116a) being adapted to seal leakage of the lubricant flowing in the flow path (106).

22. The vehicle (200) as claimed in claim 20, wherein the gasket member (116) is provided with slots (122) on its surface for enabling air flow between the first plate (102) and the second plate (104).

23. The vehicle (200) as claimed in claim 19, wherein the inlet port (108) and the outlet port (110) are defined on the second plate (104).

24. The vehicle (200) as claimed in claim 23, comprising an inlet pipe (118) fluidly coupled to the sump (204) and the inlet port (108), the inlet pipe (118) adapted to route the heated lubricant into the flow path (106) from the sump (204) via the inlet port (108).

25. The vehicle (200) as claimed in claim 23, comprising an outlet pipe (120) fluidly coupled to the sump (204) and the outlet port (110), the outlet pipe (120) adapted to route the cooled lubricant into the sump (204) from the flow path (106).

26. The vehicle (200) as claimed in claim 19, wherein the sump (204) is provided in a bottom portion of a crankcase 208 of the engine (202).

27. The vehicle (200) as claimed in claim 26, wherein the crankcase is provided with a partition wall (204a), the partition wall (204a) adapted to define a lubricant passage (206) for routing the cooled lubricant to a crankshaft, a piston and a gearbox of the engine for cooling.

28. The vehicle (200) as claimed in claim 27 comprising an inlet pipe (118) having an end (118a) connected to sump (204).

29. The vehicle (200) as claimed in claim 27 comprising an outlet pipe (120) having an end (120a) connecting the lubricant passage (206) is provided above the partition wall (204a).

30. The vehicle (200) as claimed in claim 19, wherein the flow path (106) is defined on at least one of an inner surface (102a) of the first plate (102) and an inner surface (104a) of the second plate (104).

31. The vehicle (200) as claimed in claim 19 comprising a plurality of fin members (112) defined on at least one of the first plate (102) and the second plate, wherein each fin member (112) is spaced apart from one another.

32. The vehicle (200) as claimed in claim 31, wherein the plurality of fin members (112) are defined on at least one of an outer surface (102b) of the first plate (102) and an outer surface (104b) of the second plate (104).

33. The vehicle (200) as claimed in claim 31, wherein each fin member (112) extends horizontally along at least one of the first plate (102) and the second plate (104).

34. The vehicle (200) as claimed in claim 31, wherein the plurality of vent holes (114) are defined between each of the fin member (112) to enable air flow through the first plate (102) and the second plate (104) for cooling the heated lubricant.

35. The vehicle (200) as claimed in claim 19, wherein the first plate (102) and the second plate (104) are positioned in front of the engine (202).

Dated this 02nd day of February 2022
TVS MOTOR COMPANY LIMITED
By their Agent & Attorney

(Nikhil Ranjan)
of Khaitan & Co
Reg No IN/PA-1471
, Description:FORM 2
THE PATENTS ACT, 1970
(39 OF 1970)
&
THE PATENTS RULES, 2003
COMPLETE SPECIFICATION
[See section 10, Rule 13]

TITLE OF INVENTION
Oil Cooler for Internal Combustion Engine and Vehicle Thereof

APPLICANT
TVS MOTOR COMPANY LIMITED, an Indian company, having its address at “Chaitanya”, No.12 Khader Nawaz Khan Road, Nungambakkam, Chennai 600 006.

PREAMBLE TO THE DESCRIPTION
The following specification particularly describes the invention and the manner in which it is to be performed.

FIELD OF THE INVENTION
[001] The present invention relates to a two-wheeled vehicle, more particularly, relates to an oil cooler for an internal combustion engine for the two-wheeled vehicle.

BACKGROUND OF THE INVENTION
[002] In recent past, two-wheeled vehicles are typically provided with engine lubrication systems that use an internal circulation system for flow of a lubricant such as oil. The internal circulation system employs an oil pump for pumping oil from an oil tank to a main oil delivery channel in the engine, and then the oil delivery main channel is divided into few critical channels such as a piston, a crankshaft and a bearing, a valvetrain system and a transmission.
[003] Further, the engine generates heat during generation of motive force. The heat generated within the engine is required to be dissipated for optimum operation of the engine. When the engine remains at a high temperature for a prolonged duration of time, viscosity of the oil is reduced, which reduces the lubrication to the engine. Consequently, resulting in damage to mechanical parts and hence the output efficiency of the engine is reduced, inherently affecting the service life of the engine. In order to dissipate the heat generated in the engine, an engine oil cooling device is placed in between the lubrication path through a conveying pipe.
[004] In a conventional engine oil cooling device, engine oil is used for lubrication as well as a cooling medium. The lubricating properties of the oil change due to excessive heat, resulting in drop of engine performance and durability. Also, the engine is typically force cooled at its top portion i.e., cylinder head and cylinder block, where the combustion occurs. However, rate of heat transfer at the combustion zone is not effective.
[005] Typically, a separate oil cooling assembly, like radiator or oil cooler may be used for cooling the oil. However, such an assembly increases the part count in the engine, consequently, increasing size of the engine. Also, additional load on the engine affects its performance.
[006] Further, conventional engine oil cooling device provides a zig-zag oil path in its inner side of a cylinder head cover for oil cooling. However, as the cylinder casing, the cylinder head, the piston and the valve are already in a high temperature zone of the engine, a large thermal stress is thereby induced. Such heat is transferred to the zig-zag oil path as well. As such, instead of oil being cooled, the oil gets heated, thereby decreasing its viscosity, greatly reducing its lubrication characteristics. Consequently, resulting in damage to mechanical parts, leading to decrease in efficiency of the engine and also affecting service life of the engine.
[007] Additionally, in order to improve the heat dissipation effect in the engine, a large number of heat sinks are arranged outside the cylinder head or the cylinder head cover. However, such installations make the construction complex, which increases the cost and its maintenance.
[008] Furthermore, attempts have been made for providing an external oil cooler in the front portion of the vehicle between the engine and below the head tube so that ambient air when passes through the oil cooler during vehicle motion. The oil passing through the tubes disposed in between the external oil cooler is cooled due to the flow of ambient air on the oil cooler. However, such oil coolers include a single integrated structure with no multiple plates, which is cost intensive, difficult to manufacture, cumbersome and heavy. Also, the conventional oil coolers are provided with vertical fins which results in a lesser contact surface area with the ambient air, consequently resulting in reducing the cooling efficiency of the oil cooler device. Additionally, oil tubes disposed in such single integrated structure results in providing lesser contact surface area with the ambient air, due to smaller dimensions of the tubes, inherently affecting cooling efficiency of the oil cooler device.
[009] In view of the above, there is a need for an oil cooler for an internal combustion engine, which addresses one or more limitations stated above.

SUMMARY OF THE INVENTION
[010] In one aspect, an oil cooler for an internal combustion engine of a two-wheeled vehicle is disclosed. The oil cooler includes a first plate adapted to be mounted onto a frame member of the vehicle and a second plate adapted to be mounted onto the first plate. A flow path is defined on at least one of the first plate and the second plate, wherein the flow path is fluidly communicating with an inlet port adapted to receive a heated lubricant from a sump and an outlet port adapted to dispense a cooled lubricant into the sump. A plurality of vent holes are provided to the first plate and the second plate, wherein the plurality of vent holes are adapted to enable airflow through the first plate and the second plate for facilitating cooling of the heated lubricant.
[011] In an embodiment, a gasket member is disposed between the first plate and the second plate, wherein the gasket member is adapted to seal leakage of lubricant flowing in the flow path. Further, the gasket member is provided with beadings, wherein the beadings are adapted to seal leakage of the lubricant flowing in the flow path. Furthermore, the gasket member is provided with slots for enabling air flow between the first plate and the second plate.
[012] In an embodiment, the inlet port and the outlet port are defined on the second plate.
[013] In an embodiment, an inlet pipe is fluidly coupled to the sump and the inlet port. The inlet pipe is adapted to route the heated lubricant into the flow path from the sump via the inlet port.
[014] In an embodiment, an outlet pipe is fluidly coupled to the sump and the outlet port, wherein the outlet pipe is adapted to route the cooled lubricant into the sump from the flow path.
[015] In an embodiment, the sump is provided in a bottom portion of a crankcase of the engine.
[016] In an embodiment, the crankcase is provided with a partition wall. The partition wall is adapted to define a lubricant passage for routing the cooled lubricant to a crankshaft, a piston and a gear box of the engine for cooling.
[017] In an embodiment, an inlet pipe having an end is connected to the sump.
[018] In an embodiment, an outlet pipe having an end connecting the lubricant passage is provided above the partition wall.
[019] In an embodiment, the flow path is defined on at least one of an inner surface of the first plate and an inner surface of the second plate.
[020] In an embodiment, a plurality of fin members are defined on at least one of the first plate and the second plate, wherein each fin member is spaced apart from one another. Further, the plurality of fin members are defined on at least one of an outer surface of the first plate and an outer surface of the second plate. Furthermore, each fin member extends horizontally along at least one of the first plate and the second plate.
[021] In an embodiment, the plurality of vent holes are defined between each of the fin member to enable air flow through the first plate and the second plate for cooling the heated lubricant.
[022] In an embodiment, the first plate and the second plate are positioned in front of the engine.
[023] In an embodiment, the engine is a naturally aspirated engine.
[024] In another aspect, a two-wheeled vehicle is disclosed. The vehicle includes the frame member, the internal combustion engine mounted on the frame member and the oil cooler for the internal combustion engine. The oil cooler includes the first plate adapted to be mounted onto the frame member of the vehicle and the second plate adapted to be mounted onto the first plate. The flow path is defined on at least one of the first plate and the second plate, wherein the flow path is fluidly communicating with the inlet port adapted to receive a heated lubricant from a sump and the outlet port adapted to dispense a cooled lubricant into the sump. The plurality of vent holes are provided to the first plate and the second plate, wherein the plurality of vent holes are adapted to enable airflow through the first plate and the second plate for facilitating cooling of the heated lubricant.

BRIEF DESCRIPTION OF THE DRAWINGS
[025] Reference will be made to embodiments of the invention, examples of which may be illustrated in accompanying figures. These figures are intended to be illustrative, not limiting. Although the invention is generally described in context of these embodiments, it should be understood that it is not intended to limit the scope of the invention to these particular embodiments.
Figure 1 is a schematic view of a vehicle including an internal combustion engine, in accordance with an embodiment of the present invention.
Figure 2 is a perspective view of the internal combustion engine, in accordance with an embodiment of the present invention.
Figure 3 is a schematic view of a crankcase depicting an oil channel, in accordance with an embodiment of the present invention.
Figure 4 is a perspective view of an oil cooler connected to an inlet pipe and an outlet pipe, in accordance with an embodiment of the present invention.
Figure 5 is a perspective view of the oil cooler, in accordance with an embodiment of the present invention.
Figure 6 is an exploded view of the oil cooler depicted in Figure 5, in accordance with an embodiment of the present invention.
Figure 7 is a perspective of the oil cooler, in accordance with an embodiment of the present invention.
Figure 8 is an exploded of the oil cooler depicted in Figure 7, in accordance with an embodiment of the present invention.
Figure 9 is a graph depicting heat dissipation characteristics of the oil cooler vis-à-vis a conventional oil cooler, in accordance with an embodiment of the present invention.

DETAILED DESCRIPTION OF THE INVENTION
[026] Various features and embodiments of the present invention here will be discernible from the following further description thereof, set out hereunder.
[027] Figure 1 illustrates a schematic view of a vehicle 200, in accordance with an embodiment of the present invention. As an example, the vehicle 200 is a two-wheeled vehicle. The vehicle 200 comprises an internal combustion engine 202 that is adapted to provide motive force required for movement of the vehicle 200. In an embodiment, the internal combustion engine 202 is preferably a single-cylinder engine. The vehicle 200 has a front wheel 210, a rear wheel 212, a frame member (not shown), a seat 214 and a fuel tank 216. In the present embodiment, the seat 214 includes a rider seat 214a and a pillion seat 214b. The frame member includes a head pipe (not shown), a main tube (not shown), a down tube (not shown), and a seat rail (not shown). The head pipe supports a steering shaft (not shown) and a telescopic suspension unit 218 attached to the steering shaft through a lower bracket (not shown). The telescopic suspension unit 218 supports the front wheel 210.
[028] Further, the upper portion of the front wheel 210 is covered by a front fender 220 mounted to the lower portion of the telescopic suspension unit 218 at the end of the steering shaft. A handlebar 222 is fixed to upper bracket (not shown) and can rotate about the steering shaft for turning the vehicle 200. A headlight 224, a visor guard 226 and instrument cluster 228 are arranged on an upper portion of the head pipe. The frame member comprises the down tube that may be positioned in front of the engine 202 and extends slantingly downward from head pipe. The main tube of the frame member is located above the engine 202 and extends rearward from head pipe.
[029] The fuel tank 216 is mounted on the main tube. Seat rails are joined to main tube and extend rearward to support the seat 214. A rear swing arm (not shown) is connected to the frame member to swing vertically, and the rear wheel 212 is connected to rear end of the rear swing arm. Generally, the rear swing arm is supported by a mono rear suspension (not shown) or through two suspensions on either side of the vehicle 200. A taillight unit (not shown) is disposed at the end of the vehicle 200 and at the rear of the seat 214 or the pillion seat 214b. A grab rail 230 is also provided to the seat rails. The rear wheel 212 is arranged below the seat 214 rotates by the motive force of the engine 202 transmitted through a chain drive (not shown).
[030] Further, a rear fender 232 is disposed above the rear wheel 212. An exhaust pipe 234 of the vehicle 200 extends vertically downward from the engine 202 and then extends below the engine 202, longitudinally along length of the vehicle 200 before terminating in a muffler 236. The muffler 236 is typically disposed adjoining the rear wheel 212.
[031] Referring to Figures 2 and 3 in conjunction with Figure 1, the engine 202 is provided with an oil cooler 100. The oil cooler 100 is adapted to cool a lubricant that is routed into the engine 202, consequently cooling the engine 202, while enhancing engine life and ensuring optimum engine performance. The oil cooler 100 is described in detail in description pertaining to Figures 4-8. Further, the engine 202 includes a crankcase 208 that is provided with a partition wall 204a (as shown in Figure 3). The partition wall 204a defines a lubricant passage 206 (as shown in Figure 3) within the crankcase 208 (as shown in Figure 3). The lubricant passage 206 facilitates routing a cooled lubricant to a crankshaft (not shown), a piston (not shown) and a gear box (not shown) of the engine 202 for cooling. Accordingly, the lubricant passage 206 can include additional passages (not shown) for routing the cooled lubricant to the crankshaft, the piston and the gearbox of the engine 202. In the present embodiment, the partition wall 204a is defined at a top portion 208a and adjacent to a periphery of the crankcase 208 for defining the lubricant passage 206. In an embodiment, the dimensions and configuration of the partition wall 204a is selected as per design feasibility and requirement. Also, the location or position of the partition wall 204a within the crankcase 208 is selected as per requirement of the lubricant passage 206.
[032] Referring now to Figures 4-8, the oil cooler 100 for the engine 202 is depicted. The oil cooler 100 includes a first plate 102 mounted onto the frame member of the vehicle 200 and a second plate 104. In an embodiment, the first plate 102 and the second plate 104 are mounted infront of the engine 202. In the present embodiment, the first plate 102 is defined with at least one mounting provisions 124 for enabling mounting or fastening of the first plate 102 onto the downtube. The mounting provisions 124 are defined on a top portion of the first plate 102. Alternatively, the location, dimensions and position of the mounting provisions 124 is considered as per design feasibility and requirement. Further, each of the mounting provisions 124 are configured to receive a fastener 126 for enabling mounting of the first plate 102 onto the downtube. Mounting of the first plate 102 on the downtube, facilitates exposure of the first plate 102 to the ambient air. In an embodiment, the fastener 126 is selected as per design feasibility and requirement of mounting.
[033] Further, the second plate 104 is mounted onto the first plate 102 (as shown in Figure 5). In the present embodiment, the second plate 104 is mounted onto the first plate 102 via one or more fastening members 128. Also, slots (not shown) are provided on the first plate 102 and the second plate 104 for receiving the fastening members 128. In the present embodiment, slots are provided on corners of the first plate 102 and the second plate 104, and at a central portion so that fastening member 128 is provided in each of the slot for mounting the first plate 102 and the second plate 104. In an embodiment, the slots and the fastening member 128 are selected as per design feasibility and requirement.
[034] Referring to Figure 6, a flow path 106 is defined on at least one of the first plate 102 and the second plate 104. That is, the flow path 106 on the first plate 102 or on the second plate 104 or on both. In the present embodiment, the flow path 106 is defined on both the first plate 102 (as shown in Figure 6) and on the second plate 104 (as shown in Figure 8). The flow path 106 is fluidly communicating with an inlet port 108 of the oil cooler 100, that is adapted to receive a heated lubricant from a sump 204. In the present embodiment, the sump 204 is defined on a bottom portion of the crankcase 208. In an embodiment, the sump 204 is provided as a container (not shown) mounted externally to the engine 202. In another embodiment, the dimensions and/or configuration of the sump 204 is selected as per design feasibility and requirement. In another embodiment, the sump 204 may be connected to a pump (not shown) for pumping the heated lubricant from the sump 204 to the oil cooler 100.
[035] In an embodiment, the flow path 106 is defined on an inner surface 102a (as shown in Figure 8) of the first plate 102 and/or an inner surface 104a (as shown in Figure 6) of the second plate 104. The flow path 106 is of a corrugated configuration, and the flow path 106 on the inner surfaces 102a, 104a match with one another. Thus, mounting of the first plate 102 and the second plate 104, the inner surfaces 102a, 104a overlap with one another to form the flow path 106 for facilitating flow of the lubricant (not shown) within the oil cooler 100. In an embodiment, the configuration and dimensions of the flow path 106 may be considered based on the lubricant flow characteristics in the oil cooler 100, or as per design feasibility and requirement of the oil cooler 100.
[036] Further, the flow path 106 is also in fluid communication with an outlet port 110, which is adapted to dispense the cooled lubricant into the sump 204. In the present embodiment, the inlet port 108 and the outlet port 110 are defined on the second plate 104, wherein the inlet port 108 is provided on right-top portion of the second plate 104 and the outlet port 110 is provided on left-bottom portion of the second plate 104 (as shown in Figure 8). Alternatively, the location of the inlet port 108 and the outlet port 110 can be selected as per requirement. An inlet pipe 118 is fluidly coupled to the sump 204 and the inlet port 108. The inlet pipe 118 is adapted to route the heated lubricant into the flow path 106 from the sump 204 via the inlet port 108. Also, an outlet pipe 120 is fluidly coupled to the sump 204 and the outlet port 110. The outlet pipe 120 is adapted to route the cooled lubricant into the sump 204 from the flow path 106. In the present embodiment, the inlet pipe 118 has an end 118a (shown in Figure 2) connected to the sump 204, while the outlet pipe 120 has an end 120a (shown in Figure 2) that connects the lubricant passage 206 of the sump 204 (or the crankcase 208). As such, the end 118a is provided below the partition wall 204a (or at the bottom portion of the crankcase 208) and the end 120a is provided above the partition wall 204a.
[037] In an embodiment, the features in the crankcase 208 i.e. the partition wall 204a and the lubricant passage 206 are interchangeably used for sump 204 and the crankcase 208 in the premise that the crankcase 208 is the sump 204.
[038] In an embodiment, each of the inlet port 108 and the outlet port 110 are provided with a mounting 130 (as shown in Figure 7) for facilitating mounting of the inlet pipe 118 and the outlet pipe 120 respectively.
[039] Further, a plurality of vent holes 114 are provided to the first plate 102 and the second plate 104. The plurality of vent holes 114 are adapted to enable airflow through the first plate 102 and the second plate 104 for facilitating cooling of the heated lubricant. In an embodiment, the configuration and dimensions of the vent holes 114 are selected as per feasibility and requirement. In the present embodiment, the vent holes 114 are provided in a cascaded or series manner on the first plate 102 and the second plate 104. The vent holes 114 provided on the first plate 102 align with the vent holes 114 provided on the second plate 104, and thus enable air flow through the first plate 102 and the second plate 104. In an embodiment, the alignment of the vent holes 114 provided in the first plate 102 and the second plate 104 may be along a horizontal direction or a vertical direction or along an axis (not shown) so that air flow is enabled through the first plate 102 and the second plate 104.
[040] Additionally, a gasket member 116 is disposed between the first plate 102 and the second plate 104. The gasket member 116 is adapted to seal leakage of the lubricant flowing in the flow path 106. The gasket member 116 is provided with beadings 116a, which are adapted to seal leakage of the lubricant flowing in the flow path 106. As such, the beadings 116a conform to the shape and configuration of the flow path 106, and this engage with the inner surfaces 102a, 104a. Thus, the beadings 116a are also provided on both the surfaces of the gasket member 116. In an embodiment, the beadings 116a are made of suitable sealing material such a rubber material or any other suitable material as per sealing requirement. Further, the gasket member 116 is provided with slots 122 for enabling air flow between the first plate 102 and the second plate 104. As such, the slots 122 align with the vent holes 114 provided to the first plate 102 and the second plate 104.
[041] In the present embodiment, the first plate 102, the second plate 104 and the gasket member 116 are rectangular shaped members and are dimensioned to form a rectangular structure. Alternatively, the shape, configuration, and dimensions of each of the first plate 102, the second plate 104 and the gasket member 116 can be selected as per design feasibility and requirement of the oil cooler 100.
[042] Furthermore, a plurality of fin members 112 are defined on at least one of the first plate 102 and the second plate 104. Each fin member 112 is spaced apart from one another. In an embodiment, the fin members 112 extend horizontally on the first plate 102 and the second plate 104, and each of the fin member 112 are spaced apart vertically. In an embodiment, the plurality of fin members 112 extend uniformly or may vary in thickness during horizontal extension on the first plate 102 and the second plate 104. In another embodiment, the plurality of fin members 112 may also form a corrugated configuration (not shown) on the first plate 102 and the second plate 104 during horizontal extension for improving the surface area available for ambient air contact. As such, the construction or configuration of the plurality of fin members 112 is selected as per feasibility and requirement. In an embodiment, the plurality of fin members 112 are defined on at least one of an outer surface 102b of the first plate 102 and an outer surface 104b of the second plate 104.
[043] Further, the plurality of vent holes 114 are defined between each of the fin member 112 to enable air flow through the first plate 102 and the second plate 104 for cooling the heated lubricant. Thus, the oil cooler 100 is adapted to enable cooling of the lubricant. In the present embodiment, the lubricant is engine oil. In another embodiment, the engine 202 is a naturally aspirated engine or an air-cooled engine.
[044] In an embodiment, as depicted in Figure 9, the construction of the oil cooler 100 ensures greater contact with the ambient air, thereby improving cooling characteristics of the oil cooler 100 (depicted as ‘t2’) vis-à-vis the cooling characteristics of a conventional oil cooler (depicted as ‘t1’).
[045] In an embodiment, the first plate 102 and second plate 104 are made of a metallic material or a composite material, which facilitates heat dissipation or transfer. In an embodiment, the gasket member 116 can be made of a metallic material, a non-metallic material or a composite material, as per design feasibility and requirement.
[046] Advantageously, the present disclosure provides the oil cooler 100 which provides an improved cooling effect to the lubricant or engine oil flowing in the engine 202. Consequently, improving engine life, durability and performance. Also, the construction of the outlet pipe 120 from the oil cooler 100 ensures routing of the cooled lubricant direct to lubricant passage 206 which routes the cooled lubricant to engine components such as the crankshaft and the piston. Further, due to the cooling effect, the oil reusability and lubrication of the engine 202 is improved. Further, the oil consumption rate is considerably reduced due to the oil cooler 100.
[047] While the present invention has been described with respect to certain embodiments, it will be apparent to those skilled in the art that various changes and modification may be made without departing from the scope of the invention as defined in the following claims.

Reference numerals
100 - Oil cooler
102 - First plate
102a - Inner surface of first plate
102b - Outer surface of first plate
104 - Second plate
104a - Inner surface of second plate
104b - Outer surface of second plate
106 - Flow path
108 - Inlet port
110 - Outlet port
112 - Fin members
114 - Vent holes
116 - Gasket member
116a - Beadings
118 - Inlet pipe
118a - End of the inlet pipe
120 - Outlet pipe
120a - End of the outlet pipe
122 - Slots
124 - Mounting provisions
126 - Fastener
128 - Fastening member
200 - Vehicle
202 - Internal combustion engine
204 - Sump
204a - Partition wall
206 - Lubricant passage
208 - Crankcase
210 - Front wheel
212 - Rear wheel
214 - Seat
214a - Rider seat
214b - Pillion seat
216 - Fuel tank
218 - Telescopic suspension unit
220 - Front fender
222 - Handlebar
224 - Headlight
226 - Visor guard
228 - Instrument cluster
230 - Grab rail
232 - Rear fender
234 - Exhaust pipe
236 - Muffler

Documents

Application Documents

# Name Date
1 202241005675-STATEMENT OF UNDERTAKING (FORM 3) [02-02-2022(online)].pdf 2022-02-02
2 202241005675-REQUEST FOR EXAMINATION (FORM-18) [02-02-2022(online)].pdf 2022-02-02
3 202241005675-PROOF OF RIGHT [02-02-2022(online)].pdf 2022-02-02
4 202241005675-POWER OF AUTHORITY [02-02-2022(online)].pdf 2022-02-02
5 202241005675-FORM 18 [02-02-2022(online)].pdf 2022-02-02
6 202241005675-FORM 1 [02-02-2022(online)].pdf 2022-02-02
7 202241005675-FIGURE OF ABSTRACT [02-02-2022(online)].jpg 2022-02-02
8 202241005675-DRAWINGS [02-02-2022(online)].pdf 2022-02-02
9 202241005675-DECLARATION OF INVENTORSHIP (FORM 5) [02-02-2022(online)].pdf 2022-02-02
10 202241005675-COMPLETE SPECIFICATION [02-02-2022(online)].pdf 2022-02-02
11 202241005675-REQUEST FOR CERTIFIED COPY [28-09-2022(online)].pdf 2022-09-28
12 202241005675-FORM 3 [27-01-2023(online)].pdf 2023-01-27
13 202241005675-FORM 3 [02-05-2023(online)].pdf 2023-05-02