Abstract: The present disclosure relates to an optical fiber cable. The optical fiber cable includes a plurality of buffer tubes. In addition, the optical fiber cable includes a first layer. The first layer surrounds the plurality of buffer tubes. Moreover, the optical fiber cable includes a third layer. The third layer surrounds a cable core. The plurality of buffer tubes has at least a first plurality of buffer tubes and a second plurality of buffer tubes. The first plurality of buffer tubes are defined by a first dimensions and a pre-defined number of optical fibers. The second plurality of buffer tubes are defined by a second dimensions and a pre-defined number of optical fibers. The first layer includes one or more yarns. The third layer includes a plurality of dielectric strength members embedded inside the third layer. TO BE PUBLISHED WITH FIGURE 1B
Claims:WE CLAIM
1. An optical fiber cable comprising:
a plurality of buffer tubes, wherein the plurality of buffer tubes has at least a first plurality of buffer tubes and a second plurality of buffer tubes, wherein the first plurality of buffer tubes are defined by first dimensions and a pre-defined number of optical fibers and wherein the second plurality of buffer tubes are defined by second dimensions and a pre-defined number of optical fibers;
a first layer surrounding the plurality of buffer tubes, wherein the first layer comprises one or more yarns and wherein the first layer acts as a binding element and strengthening member for the plurality of buffer tubes; and
a third layer surrounding a cable core, wherein the cable core comprises the one or more yarns, the plurality of buffer tubes, a second layer and a plurality of ripcords, wherein the third layer comprises a plurality of dielectric strength members embedded inside the third layer, wherein each of the plurality of dielectric strength members lies substantially along a longitudinal axis of the optical fiber cable,
wherein the optical fiber cable with the different dimensions of buffer tubes and different count of optical fibers is round in shape and wherein the optical fiber cable does not have a central strength member.
2. The optical fiber cable as recited in claim 1, further comprising a plurality of water swellable yarns positioned between the plurality of buffer tubes, wherein the plurality of water swellable yarns prevent ingression of water inside a core of the optical fiber cable and wherein each of the plurality of water swellable yarns fill spaces between the plurality of buffer tubes.
3. The optical fiber cable as recited in claim 1, further comprising the second layer surrounding the first layer, wherein the second layer is water blocking tape layer and wherein the second layer provides a barrier to prevent ingression of water and moisture inside the core of the optical fiber cable.
4. The optical fiber cable as recited in claim 1, further comprising the plurality of ripcords positioned between the second layer and the third layer, wherein the plurality of ripcords lies substantially along the longitudinal axis of the optical fiber cable, wherein the plurality of ripcords facilitates stripping of the third layer and wherein the plurality of ripcords is made of a material selected from a group consisting of polyester material and aramid fibers.
5. The optical fiber cable as recited in claim 1, wherein the first dimensions of the first plurality of buffer tubes comprises a first diameter, a second diameter and a thickness, wherein the first diameter of the first plurality of buffer tubes is substantially about 0.65 millimeter when the pre-defined number of optical fibers is 4 and each of the pre-defined number of optical fibers has a diameter of about 250 microns, wherein the second diameter of the first plurality of buffer tubes is substantially about 0.9 millimeter when the pre-defined number of optical fibers is 4 and each of the pre-defined number of optical fibers has a diameter of about 250 microns and wherein the thickness of the first plurality of buffer tubes is about 0.125 millimeter when the pre-defined number of optical fibers is 4 and each of the pre-defined number of optical fibers has a diameter of about 250 microns.
6. The optical fiber cable as recited in claim 1, wherein the first dimensions of the first plurality of buffer tubes comprises a first diameter, a second diameter and a thickness, wherein the first diameter of the first plurality of buffer tubes is substantially about 0.55 millimeter when the pre-defined number of optical fibers is 4 and each of the pre-defined number of optical fibers has a diameter of about 200 microns, wherein the second diameter of the first plurality of buffer tubes is substantially about 0.80 millimeter when the pre-defined number of optical fibers is 4 and each of the pre-defined number of optical fibers has a diameter of about 200 microns and wherein the thickness of the first plurality of buffer tubes is about 0.125 millimeter when the pre-defined number of optical fibers is 4 and each of the pre-defined number of optical fibers has a diameter of about 200 microns.
7. The optical fiber cable as recited in claim 1, wherein the second dimensions of the second plurality of buffer tubes comprises a first diameter, a second diameter and a thickness, wherein the first diameter of the second plurality of buffer tubes is substantially about 1.05 millimeter when the pre-defined number of optical fibers is 12 and each of the pre-defined number of optical fibers has a diameter of about 250 microns, wherein the second diameter of the second plurality of buffer tubes is substantially about 1.3 millimeter when the pre-defined number of optical fibers is 12 and each of the pre-defined number of optical fibers has a diameter of about 250 microns and wherein the thickness of the second plurality of buffer tubes is about 0.125 millimeter when the pre-defined number of optical fibers is 12 and each of the pre-defined number of optical fibers has a diameter of about 250 microns.
8. The optical fiber cable as recited in claim 1, wherein the second dimensions of the second plurality of buffer tubes comprises a first diameter, a second diameter and a thickness, wherein the first diameter of the second plurality of buffer tubes is substantially about 0.90 millimeter when the pre-defined number of optical fibers is 12 and each of the pre-defined number of optical fibers has a diameter of about 200 microns, wherein the second diameter of the second plurality of buffer tubes is substantially about 1.15 millimeter when the pre-defined number of optical fibers is 12 and each of the pre-defined number of optical fibers has a diameter of about 200 microns and wherein the thickness of the second plurality of buffer tubes is about 0.125 millimeter when the pre-defined number of optical fibers is 12 and each of the pre-defined number of optical fibers has a diameter of about 200 microns.
9. The optical fiber cable as recited in claim 1, wherein each of the plurality of dielectric strength member is made of a material selected from a group consisting of fiber reinforced plastic and steel wire and wherein each of the plurality of dielectric strength members has a diameter of about 1.2 millimeter.
10. The optical fiber cable as recited in claim 1, wherein each of the plurality of buffer tubes is a micromodule and wherein each of the plurality of buffer tubes is made from thermoplastic elastomer.
11. The optical fiber cable as recited in claim 1, wherein the third layer is made from a material selected from a group consisting of polyamide, polypropylene, high density polyethylene, medium density polyethylene, low density polyethylene and low smoke zero halogen.
12. The optical fiber cable as recited in claim 1, wherein the second layer has a thickness of about 0.40 millimeters.
13. The optical fiber cable as recited in claim 1, wherein the third layer has a thickness of about 2.2 millimeters.
14. The optical fiber cable as recited in claim 1, wherein the optical fiber cable has a core diameter of about 2.40 millimeters.
15. The optical fiber cable as recited in claim 1, wherein the optical fiber cable has a diameter of about 7.60 millimeters.
16. The optical fiber cable as recited in claim 1, wherein the optical fiber cable has a weight of about 42 kg/km.
17. The optical fiber cable as recited in claim 1, wherein each of the plurality of optical fibers has a diameter of about 200 microns.
18. The optical fiber cable as recited in claim 1, wherein each of the plurality of optical fibers is colored with an outer diameter in a range of 208 microns – 210 microns.
19. The optical fiber cable as recited in claim 1, wherein each of the plurality of optical fibers has a diameter of about 250 microns.
20. The optical fiber cable as recited in claim 1, wherein the pre-defined number of optical fibers in the at least one buffer tube is 4.
21. The optical fiber cable as recited in claim 1, wherein the pre-defined number of optical fibers in the at least one buffer tube is 12.
22. The optical fiber cable as recited in claim 1, wherein the round shape of the optical fiber cable is achieved by using vacuum calibrator and extrusion tools.
, Description:OPTICAL FIBER CABLE FOR ACCESS NETWORK
TECHNICAL FIELD
[0001] The present disclosure relates to the field of optical fiber cable. More particularly, the present disclosure relates to an optical fiber cable for use in a fiber optic access network.
BACKGROUND
[0002] A vast number of fiber optic networks have been deployed over the last few years. These fiber optic networks are used for various applications including internet services, communication applications and the like. The fiber optic networks are set up using optical fiber cables. These optical fiber cables include buffer tubes. These buffer tubes enclose optical fibers. Typically, the number of the optical fibers in each buffer tube is fixed. In general, the buffer tubes are stranded and surrounded by tapes, binding heads and a sheathing layer. Further, the optical fibers from a particular buffer tube are terminated at a specific termination point in the fiber optic network design. The fiber optic network design may include various termination points where the optical fibers are terminated. Also, based on requirement, different termination points require different number of optical fibers to be terminated.
[0003] Several optical fiber cables are available in the prior art which are used for installation in ducts. In US patent number 8525031B2, an optical fiber cable is provided for installation in underground ducts. The optical fiber cable includes a plurality of buffer tubes. Each of the plurality of buffer tubes encloses a plurality of optical fibers. The plurality of buffer tubes surrounds a flexible reinforcement member. The flexible reinforcement member has a water blocking coating. In addition, the plurality of buffer tubes is surrounded by a layer of water blocking tape. Further, the layer of water blocking tape is surrounded by an outer sheath layer made of high density polyethylene. Furthermore, the outer sheath layer includes a plurality of rigid rod strength members placed longitudinally along a length of the outer sheath of the optical fiber cable. The conventional structures of the optical fiber cables have certain limitations. The presently available optical fiber cables have fixed number of optical fibers inside the buffer tubes. The installers drop a required number of optical fibers to be terminated from a particular buffer tube and protect the remaining number of optical fibers inside the fiber enclosure unit. The remaining number of optical fibers needs to be handled carefully in order to prevent the fibers from breaking. Typically, the handling of the optical fibers takes a lot of time and is risky. The presence of the central strength member in the conventional optical fiber cable restricts the horizontal movement of the buffer tubes due to coupling with the central strength member. This makes the mid span access to the buffer tubes using the window cut quite difficult.
[0004] In light of the foregoing discussion, there exists a need for an optical fiber cable which overcomes the above cited drawbacks of conventionally known optical fiber cables.
OBJECT OF THE DISCLOSURE
[0005] A primary object of the disclosure is to provide an optical fiber cable with different combination of number of buffer tubes with different number of fibers per buffer tube.
[0006] Another object of the present disclosure is to provide ease in distribution and termination of the optical fibers as per the design of the optical fiber network.
[0007] Yet another object of the present disclosure is to eliminate storing of the optical fibers for avoiding breaking of the optical fibers.
[0008] Yet another object of the present disclosure is to maintain a circular geometry of the optical fiber cable with different dimensions of buffer tubes.
SUMMARY
[0009] In an aspect, the present disclosure provides an optical fiber cable. The optical fiber cable includes a plurality of buffer tubes. In addition, the optical fiber cable includes a first layer. The first layer surrounds the plurality of buffer tubes. Moreover, the optical fiber cable includes a third layer. The third layer surrounds a cable core. The plurality of buffer tubes has at least a first plurality of buffer tubes and a second plurality of buffer tubes. The first plurality of buffer tubes are defined by a first dimensions and a pre-defined number of optical fibers. The second plurality of buffer tubes are defined by a second dimensions and a pre-defined number of optical fibers. The first layer includes one or more yarns. The first layer acts as a binding element and strengthening member for the plurality of buffer tubes. The cable core includes the one or more yarns, the plurality of buffer tubes, the second layer and a plurality of ripcords. The third layer includes a plurality of dielectric strength members embedded inside the third layer. Each of the plurality of dielectric strength members lies substantially along the longitudinal axis of the optical fiber cable. The optical fiber cable with different dimensions of buffer tubes and different count of optical fibers is round in shape. The optical fiber cable does not have a central strength member.
[0010] In an embodiment of the present disclosure, the optical fiber cable further includes a plurality of water swellable yarns. The plurality of water swellable yarns is positioned between the plurality of buffer tubes. The plurality of water swellable yarns prevents ingression of water inside a core of the optical fiber cable. Each of the plurality of water swellable yarns fills spaces between the plurality of buffer tubes.
[0011] In an embodiment of the present disclosure, the optical fiber cable further includes the second layer. The second layer surrounds the first layer. The second layer is water blocking tape layer. The second layer provides a barrier to prevent ingression of water and moisture inside the core of the optical fiber cable.
[0012] In an embodiment of the present disclosure, the optical fiber cable further includes the plurality of ripcords positioned between the second layer and the third layer. The plurality of ripcords lies substantially along the longitudinal axis of the optical fiber cable. The plurality of ripcords facilitates stripping of the third layer. The plurality of ripcords is made of a material selected from a group. The group consists of polyester material and aramid fibers.
[0013] In an embodiment of the present disclosure, the first dimensions of the first plurality of buffer tubes include a first diameter, a second diameter and a thickness. The first diameter of the first plurality of buffer tubes is substantially about 0.65 millimeter when the pre-defined number of optical fibers is 4 and each of the pre-defined number of optical fibers has a diameter of about 250 microns. The second diameter of the first plurality of buffer tubes is substantially about 0.9 millimeter when the pre-defined number of optical fibers is 4 and each of the pre-defined number of optical fibers has a diameter of about 250 microns. The thickness of the first plurality of buffer tubes is about 0.125 millimeter when the pre-defined number of optical fibers is 4 and each of the pre-defined number of optical fibers has a diameter of about 250 microns.
[0014] In another embodiment of the present disclosure, the first dimensions of the first plurality of buffer tubes include a first diameter, a second diameter and a thickness. The first diameter of the first plurality of buffer tubes is substantially about 0.55 millimeter when the pre-defined number of optical fibers is 4 and each of the pre-defined number of optical fibers has a diameter of about 200 microns. The second diameter of the first plurality of buffer tubes is substantially about 0.80 millimeter when the pre-defined number of optical fibers is 4 and each of the pre-defined number of optical fibers has a diameter of about 200 microns. The thickness of the first plurality of buffer tubes is about 0.125 millimeter when the pre-defined number of optical fibers is 4 and each of the pre-defined number of optical fibers has a diameter of about 200 microns.
[0015] In an embodiment of the present disclosure, the second dimensions of the second plurality of buffer tubes include a first diameter, a second diameter and a thickness. The first diameter of the second plurality of buffer tubes is substantially about 1.05 millimeter when the pre-defined number of optical fibers is 12 and each of the pre-defined number of optical fibers has a diameter of about 250 microns. The second diameter of the second plurality of buffer tubes is substantially about 1.3 millimeter when the pre-defined number of optical fibers is 12 and each of the pre-defined number of optical fibers has a diameter of about 250 microns. The thickness of the second plurality of buffer tubes is 0.125 millimeter when the pre-defined number of optical fibers is 12 and each of the pre-defined number of optical fibers has a diameter of about 250 microns and each of the pre-defined number of optical fibers has a diameter of about 250 microns.
[0016] In another embodiment of the present disclosure, the second dimensions of the second plurality of buffer tubes include a first diameter, a second diameter and a thickness. The first diameter of the second plurality of buffer tubes is substantially about 0.90 millimeter when the pre-defined number of optical fibers is 12 and each of the pre-defined number of optical fibers has a diameter of about 200 microns. The second diameter of the second plurality of buffer tubes is substantially about 1.15 millimeter when the pre-defined number of optical fibers is 12 and each of the pre-defined number of optical fibers has a diameter of about 200 microns. The thickness of the second plurality of buffer tubes is about 0.125 millimeter when the pre-defined number of optical fibers is 12 and each of the pre-defined number of optical fibers has a diameter of about 200 microns.
[0017] In an embodiment of the present disclosure, each of the plurality of dielectric strength member is made of a material selected from a group. The group consists of fiber reinforced plastic and steel wire. Each of the plurality of dielectric strength members has a diameter of about 1.2 millimeter.
[0018] In an embodiment of the present disclosure, each of the plurality of buffer tubes is a micromodule. Each of the plurality of buffer tubes is made from thermoplastic elastomer.
[0019] In an embodiment of the present disclosure, the third layer is made from a material selected from a group. The group consists of polyamide, polypropylene, high density polyethylene, medium density polyethylene, low density polyethylene and low smoke zero halogen.
[0020] In an embodiment of the present disclosure, the second layer has a thickness of about 0.40 millimeters.
[0021] In an embodiment of the present disclosure, the third layer has a thickness of about 2.2 millimeters.
[0022] In an embodiment of the present disclosure, the optical fiber cable has a core diameter of about 2.40 millimeters.
[0023] In an embodiment of the present disclosure, the optical fiber cable has a diameter of about 7.60 millimeters.
[0024] In an embodiment of the present disclosure, the optical fiber cable has a weight of about 42 kg/km.
[0025] In an embodiment of the present disclosure, each of the plurality of optical fibers has a diameter of about 200 microns.
[0026] In an embodiment of the present disclosure, each of the plurality of optical fibers is colored with an outer diameter in a range of 208 microns – 210 microns.
[0027] In an embodiment of the present disclosure, each of the plurality of optical fibers has a diameter of about 250 microns.
[0028] In an embodiment of the present disclosure, the pre-defined number of optical fibers in the at least one buffer tube is 4.
[0029] In an embodiment of the present disclosure, the pre-defined number of optical fibers in the at least one buffer tube is 12.
STATEMENT OF THE DISCLOSURE
[0030] The present disclosure relates to an optical fiber cable. The optical fiber cable includes a plurality of buffer tubes. In addition, the optical fiber cable includes a first layer. The first layer surrounds the plurality of buffer tubes. Moreover, the optical fiber cable includes a third layer. The third layer surrounds a cable core. The plurality of buffer tubes has at least a first plurality of buffer tubes and a second plurality of buffer tubes. The first plurality of buffer tubes are defined by a first dimensions and a pre-defined number of optical fibers. The second plurality of buffer tubes are defined by a second dimensions and a pre-defined number of optical fibers. The first layer includes one or more yarns. The first layer acts as a binding element and strengthening member for the plurality of buffer tubes. The cable core includes the one or more yarns, the plurality of buffer tubes, the second layer and a plurality of ripcords. The third layer includes a plurality of dielectric strength members embedded inside the third layer. Each of the plurality of dielectric strength members lies substantially along the longitudinal axis of the optical fiber cable. The optical fiber cable with different dimensions of buffer tubes and different count of optical fibers is round in shape. The optical fiber cable does not have a central strength member.
BRIEF DESCRIPTION OF FIGURES
[0031] Having thus described the disclosure in general terms, reference will now be made to the accompanying figures, wherein:
[0032] FIG. 1A illustrates a cross sectional view of an optical fiber cable, in accordance with an embodiment of the present disclosure;
[0033] FIG. 1B illustrates a perspective view of the optical fiber cable of FIG. 1A, in accordance with another embodiment of the present disclosure;
[0034] FIG. 2A illustrates a utilization model for the optical fiber cable of FIG. 1A, in accordance with an embodiment of the present disclosure; and
[0035] FIG. 2B illustrates another utilization model for the optical fiber cable of FIG. 1A, in accordance with another embodiment of the present disclosure.
[0036] It should be noted that the accompanying figures are intended to present illustrations of exemplary embodiments of the present disclosure. These figures are not intended to limit the scope of the present disclosure. It should also be noted that accompanying figures are not necessarily drawn to scale.
DETAILED DESCRIPTION
[0037] Reference will now be made in detail to selected embodiments of the present disclosure in conjunction with accompanying figures. The embodiments described herein are not intended to limit the scope of the disclosure, and the present disclosure should not be construed as limited to the embodiments described. This disclosure may be embodied in different forms without departing from the scope and spirit of the disclosure. It should be understood that the accompanying figures are intended and provided to illustrate embodiments of the disclosure described below and are not necessarily drawn to scale. In the drawings, like numbers refer to like elements throughout, and thicknesses and dimensions of some components may be exaggerated for providing better clarity and ease of understanding.
[0038] It should be noted that the terms "first", "second", and the like, herein do not denote any order, ranking, quantity, or importance, but rather are used to distinguish one element from another. Further, the terms "a" and "an" herein do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced item.
[0039] FIG. 1A illustrates a cross sectional view of an optical fiber cable 100, in accordance with various embodiments of the present disclosure. In an embodiment of the present disclosure, the optical fiber cable 100 is a 24F optical fiber cable. In addition, 24F corresponds to 24 optical fibers. The optical fiber cable 100 is made of a plurality of layers (mentioned below in the patent application). The plurality of layers encloses a plurality of buffer tubes. Each of the plurality of buffer tubes is a loose buffer tube. In an embodiment of the present disclosure, the plurality of buffer tubes includes different number of optical fibers. The different number of optical fibers is set based on a particular fiber optic network design. In an embodiment of the present disclosure, the optical fiber cable 100 includes buffer tubes of varying dimensions. In an embodiment of the present disclosure, the optical fibers inside the plurality of buffer tubes are semi tight. In an embodiment of the present disclosure, each of the plurality of buffer tubes has a small diameter (mentioned below in the provisional patent application).
[0040] Going further, the optical fiber cable 100 includes a plurality of buffer tubes, a plurality of optical fibers, a first layer 125, a second layer 130 and a third layer 135 (as seen in FIG. 1A in conjunction with the perspective view of the optical fiber cable 100 provided in FIG. 1B). In addition, the optical fiber cable 100 includes a plurality of dielectric strength members 140a-140b, a plurality of ripcords 145a-145b and a plurality of water swellable yarns 150a-150c. The optical fiber cable 100 is used to transmit optical signals (which may carry sensor data or communication data).
[0041] Further, the optical fiber cable 100 includes the plurality of buffer tubes. The plurality of buffer tubes is positioned inside a core of the optical fiber cable 100. In addition, at least one buffer tube of the plurality of buffer tubes has different dimensions from at least one other buffer tube of the plurality of buffer tubes. The plurality of buffer tubes includes at least a first plurality of buffer tubes and a second plurality of buffer tubes. The first plurality of buffer tubes are defined by a first dimensions and a pre-defined number of optical fibers. The second plurality of buffer tubes are defined by a second dimensions and a pre-defined number of optical fibers. In an embodiment of the present disclosure, the plurality of buffer tubes includes a first buffer tube 105 and a second one or more buffer tubes 110a-110c. The first buffer tube 105 is different from each of the second one or more buffer tubes 110a-110c in terms of dimensions and a number of optical fibers. In an embodiment of the present disclosure, the first buffer tube 105 has larger dimensions than each of the second one or more buffer tubes 110a-110c. In an embodiment of the present disclosure, the first buffer tube 105 has a larger diameter than each of the second one or more buffer tubes 110a-110c. In an embodiment of the present disclosure, the first buffer tube 105 has more number of the optical fibers than each of the second one or more buffer tubes 110a-110c.
[0042] Each of the plurality of buffer tubes may be stranded in any manner. In an embodiment of the present disclosure, the plurality of buffer tubes is helically stranded substantially along the longitudinal axis of the optical fiber cable 100. In general, the helical stranding is turning of each of the plurality of buffer tubes substantially along the longitudinal axis of the optical fiber cable 100 periodically in a pre-defined direction. The pre-defined direction is at least one of a clockwise direction and an anticlockwise direction. In another embodiment of the present disclosure, the plurality of buffer tubes is SZ stranded substantially along the longitudinal axis of the optical fiber cable 100. In general, each of the plurality of buffer tubes is wound substantially along the longitudinal axis in sections with a first direction of winding in an S-shape alternating with the sections with a second direction of winding in a Z-shape. The plurality of buffer tubes is stranded to form a stranded core.
[0043] In an embodiment of the present disclosure, the circular geometry of the optical fiber cable 100 is maintained in case of buffer tubes with different dimensions and different number of optical fibers in the buffer tubes. The number of the buffer tubes and the optical fibers vary based on the fiber optic network design. Further, the optical fibers in the first buffer tube 105 can be terminated where different termination points require large number of optical fibers to be terminated. Furthermore, the optical fibers in each of the second one or more buffer tubes 110a-110c can be terminated where different termination points require lesser number of the optical fibers to be terminated.
[0044] The cross section of each of the plurality of buffer tubes is circular in shape. In an embodiment of the present disclosure, the cross section of each of the plurality of buffer tubes may be of any suitable shape. In an embodiment of the present disclosure, each of the second one or more buffer tubes 110a-110c has a uniform structure and dimensions. In an embodiment of the present disclosure, a number of the plurality of buffer tubes is 4. In another embodiment of the present disclosure, the number of the plurality of buffer tubes may vary. In an embodiment of the present disclosure, a number of the second one or more buffer tubes 110a-110c is 3. In another embodiment of the present disclosure, a number of the second one or more buffer tubes 110a-110c may vary. In another embodiment of the present disclosure, the number of the optical fibers in the plurality of buffers tubes can be customized based on network requirements. In an example, the number of the optical fibers may be a combination of 4F, 6F, 8F, 12F, 24F and the like.
[0045] The first buffer tube 105 is characterized by a first thickness. Each of the second one or more buffer tubes 110a-110c is characterized by a second thickness. In an embodiment of the present disclosure, the first thickness is different from the second thickness. In an embodiment of the present disclosure, each of the second one or more buffer tubes 110a-110c has same thickness. In an embodiment of the present disclosure, the thickness of the first buffer tube 105 is about 0.125 millimeter. In another embodiment of the present disclosure, the thickness of the first buffer tube 105 is in a range of 0.125 millimeter ± 0.025 millimeter. In yet another embodiment of the present disclosure, the thickness of the first buffer tube 105 may vary.
[0046] In an embodiment of the present disclosure, the thickness of each of the second one or more buffer tubes 110a-110c is about 0.125 millimeter. In another embodiment of the present disclosure, the thickness of each of the second one or more buffer tubes 110a-110c is in a range of 0.125 ± 0.025 millimeter. In yet another embodiment of the present disclosure, the thickness of each of the second one or more buffer tubes 110a-110c may vary. In an embodiment of the present disclosure, buffer tubes with different thickness may be present inside the core of the optical fiber cable 100.
[0047] Going further, the optical fiber cable 100 includes the plurality of optical fibers positioned inside the plurality of buffer tubes. In addition, a pre-defined number of the plurality of optical fibers in at least one buffer tube of the plurality of buffer tubes is different from a pre-defined number of optical fibers in at least one other buffer tube of the plurality of buffer tubes. In an embodiment of the present disclosure, the pre-defined number of optical fibers in the at least one buffer tube is 4. In another embodiment of the present disclosure, the pre-defined number of optical fibers in the at least one buffer tube is 12. In an embodiment of the present disclosure, the pre-defined number of optical fibers may vary.
[0048] In an embodiment of the present disclosure, the first buffer tube 105 of the plurality of buffer tubes encloses first one or more optical fibers 115. In an embodiment of the present disclosure, each of the second one or more buffer tubes 110a-110c encloses second one or more optical fibers 120a-120c. In an embodiment of the present disclosure, number of the optical fibers in the optical fiber cable 100 is 24. In another embodiment of the present disclosure, the number of the optical fibers in the optical fiber cable 100 is more or less than 24. In an example, the total number of optical fibers in the optical fiber cable 100 is 36.
[0049] In an embodiment of the present disclosure, number of the first one or more optical fibers 115 are 12. In another embodiment of the present disclosure, number of the first one or more optical fibers 115 may be more or less than 12. In an embodiment of the present disclosure, number of the second one or more optical fibers 120a-120c in each of the second one or more buffer tubes 110a-110c are 4. In another embodiment of the present disclosure, number of the second one or more optical fibers 120a-120c in each of the second one or more buffer tubes 110a-110c may be more or less than 4. The number of the optical fibers depends upon the particular fiber optic network design.
[0050] Each of the plurality of buffer tubes is characterized by a first diameter and a second diameter. The first diameter of the plurality of buffer tubes is an inner diameter of the plurality of buffer tubes. The second diameter of the plurality of buffer tubes is an outer diameter of the plurality of buffer tubes. The first diameter of the plurality of buffer tubes is based on the number of the corresponding plurality of optical fibers. In an embodiment of the present disclosure, the first dimensions of the first plurality of buffer tubes include a first diameter, a second diameter and a thickness.
[0051] In an embodiment of the present disclosure, the first diameter of the first plurality of buffer tubes is substantially about 0.65 millimeter when the pre-defined number of optical fibers is 4 and each of the pre-defined number of optical fibers has a diameter of about 250 microns. In another embodiment of the present disclosure, the first diameter of the first plurality of buffer tubes is in a range of 0.65 millimeter ± 0.05 millimeter when the pre-defined number of optical fibers is 4 and each of the pre-defined number of optical fibers has a diameter of about 250 microns. In yet another embodiment of the present disclosure, the first diameter of the first plurality of buffer tubes may vary when the pre-defined number of optical fibers is 4 and each of the pre-defined number of optical fibers has a diameter of about 250 microns.
[0052] In an embodiment of the present disclosure, the second diameter of the first plurality of buffer tubes is substantially about 0.9 millimeter when the pre-defined number of optical fibers is 4 and each of the pre-defined number of optical fibers has a diameter of about 250 microns. In another embodiment of the present disclosure, the second diameter of the second plurality of buffer tubes is in a range of 0.90 millimeter ± 0.05 millimeter when the pre-defined number of optical fibers is 4 and each of the pre-defined number of optical fibers has a diameter of about 250 microns. In yet another embodiment of the present disclosure, the second diameter of the second plurality of buffer tubes may vary when the pre-defined number of optical fibers is 4 and each of the pre-defined number of optical fibers has a diameter of about 250 microns.
[0053] In an embodiment of the present disclosure, the thickness of the first plurality of buffer tubes is about 0.125 millimeter when the pre-defined number of optical fibers is 4 and each of the pre-defined number of optical fibers has a diameter of about 250 microns. In another embodiment of the present disclosure, the thickness of the first plurality of buffer tubes is in a range of 0.125 millimeter ± 0.025 millimeter when the pre-defined number of optical fibers is 4 and each of the pre-defined number of optical fibers has a diameter of about 250 microns. In yet another embodiment of the present disclosure, the thickness of the first plurality of buffer tubes may vary when the pre-defined number of optical fibers is 4 and each of the pre-defined number of optical fibers has a diameter of about 250 microns.
[0054] In an embodiment of the present disclosure, the second dimensions of the second plurality of buffer tubes include a first diameter, a second diameter and a thickness. In an embodiment of the present disclosure, the first diameter of the second plurality of buffer tubes is substantially about 1.05 millimeter when the pre-defined number of optical fibers is 12 and each of the pre-defined number of optical fibers has a diameter of about 250 microns. In another embodiment of the present disclosure, the first diameter of the second plurality of buffer tubes is in a range of 1.05 millimeters ± 0.05 millimeter when the pre-defined number of optical fibers is 12 and each of the pre-defined number of optical fibers has a diameter of about 250 microns. In yet another embodiment of the present disclosure, the first diameter of the second plurality of buffer tubes may vary when the pre-defined number of optical fibers is 12 and each of the pre-defined number of optical fibers has a diameter of about 250 microns.
[0055] In an embodiment of the present disclosure, the second diameter of the second plurality of buffer tubes is substantially about 1.3 millimeter when the pre-defined number of optical fibers is 12 and each of the pre-defined number of optical fibers has a diameter of about 250 microns. In another embodiment of the present disclosure, the second diameter of the second plurality of buffer tubes is in a range of 1.30 millimeters ± 0.05 millimeter when the pre-defined number of optical fibers is 12 and each of the pre-defined number of optical fibers has a diameter of about 250 microns. In yet another embodiment of the present disclosure, the second diameter of the second plurality of buffer tubes may vary when the pre-defined number of optical fibers is 12 and each of the pre-defined number of optical fibers has a diameter of about 250 microns.
[0056] In an embodiment of the present disclosure, the thickness of the second plurality of buffer tubes is about 0.125 millimeter when the pre-defined number of optical fibers is 12 and each of the pre-defined number of optical fibers has a diameter of about 250 microns. In another embodiment of the present disclosure, the thickness of the second plurality of buffer tubes is in a range of 0.125 millimeter ± 0.025 millimeter when the pre-defined number of optical fibers is 12 and each of the pre-defined number of optical fibers has a diameter of about 250 microns. In yet another embodiment of the present disclosure, the thickness of the second plurality of buffer tubes may vary when the pre-defined number of optical fibers is 12 and each of the pre-defined number of optical fibers has a diameter of about 250 microns.
[0057] In another embodiment of the present disclosure, the first dimensions of the first plurality of buffer tubes include a first diameter, a second diameter and a thickness. In an embodiment of the present disclosure, the first diameter of the first plurality of buffer tubes is substantially about 0.55 millimeter when the pre-defined number of optical fibers is 4 and each of the pre-defined number of optical fibers has a diameter of about 200 microns. In another embodiment of the present disclosure, the first diameter of the first plurality of buffer tubes is in a range of 0.55 millimeter ± 0.05 millimeter when the pre-defined number of optical fibers is 4 and each of the pre-defined number of optical fibers has a diameter of about 200 microns. In yet another embodiment of the present disclosure, the first diameter of the first plurality of buffer tubes may vary when the pre-defined number of optical fibers is 4 and each of the pre-defined number of optical fibers has a diameter of about 200 microns.
[0058] In an embodiment of the present disclosure, the second diameter of the first plurality of buffer tubes is substantially about 0.80 millimeter when the pre-defined number of optical fibers is 4 and each of the pre-defined number of optical fibers has a diameter of about 200 microns. In another embodiment of the present disclosure, the second diameter of the second plurality of buffer tubes is in a range of 0.80 millimeter ± 0.05 millimeter when the pre-defined number of optical fibers is 4 and each of the pre-defined number of optical fibers has a diameter of about 200 microns. In yet another embodiment of the present disclosure, the second diameter of the second plurality of buffer tubes may vary when the pre-defined number of optical fibers is 4 and each of the pre-defined number of optical fibers has a diameter of about 200 microns.
[0059] In an embodiment of the present disclosure, the thickness of the first plurality of buffer tubes is about 0.125 millimeter when the pre-defined number of optical fibers is 4 and each of the pre-defined number of optical fibers has a diameter of about 200 microns. In another embodiment of the present disclosure, the thickness of the first plurality of buffer tubes is in a range of 0.125 millimeter ± 0.025 millimeter when the pre-defined number of optical fibers is 4 and each of the pre-defined number of optical fibers has a diameter of about 200 microns. In yet another embodiment of the present disclosure, the thickness of the first plurality of buffer tubes may vary when the pre-defined number of optical fibers is 4 and each of the pre-defined number of optical fibers has a diameter of about 200 microns.
[0060] In another embodiment of the present disclosure, the second dimensions of the second plurality of buffer tubes include a first diameter, a second diameter and a thickness. In an embodiment of the present disclosure, the first diameter of the second plurality of buffer tubes is substantially about 0.90 millimeter when the pre-defined number of optical fibers is 12 and each of the pre-defined number of optical fibers has a diameter of about 200 microns. In another embodiment of the present disclosure, the first diameter of the second plurality of buffer tubes is in a range of 0.90 millimeters ± 0.05 millimeter when the pre-defined number of optical fibers is 12 and each of the pre-defined number of optical fibers has a diameter of about 200 microns. In yet another embodiment of the present disclosure, the first diameter of the second plurality of buffer tubes may vary when the pre-defined number of optical fibers is 12 and each of the pre-defined number of optical fibers has a diameter of about 200 microns.
[0061] In an embodiment of the present disclosure, the second diameter of the second plurality of buffer tubes is substantially about 1.15 millimeter when the pre-defined number of optical fibers is 12 and each of the pre-defined number of optical fibers has a diameter of about 200 microns. In another embodiment of the present disclosure, the second diameter of the second plurality of buffer tubes is in a range of 1.15 millimeters ± 0.05 millimeter when the pre-defined number of optical fibers is 12 and each of the pre-defined number of optical fibers has a diameter of about 200 microns. In yet another embodiment of the present disclosure, the second diameter of the second plurality of buffer tubes may vary when the pre-defined number of optical fibers is 12 and each of the pre-defined number of optical fibers has a diameter of about 200 microns.
[0062] In an embodiment of the present disclosure, the thickness of the second plurality of buffer tubes is about 0.125 millimeter when the pre-defined number of optical fibers is 12 and each of the pre-defined number of optical fibers has a diameter of about 200 microns. In another embodiment of the present disclosure, the thickness of the second plurality of buffer tubes is in a range of 0.125 millimeter ± 0.025 millimeter when the pre-defined number of optical fibers is 12 and each of the pre-defined number of optical fibers has a diameter of about 200 microns. In yet another embodiment of the present disclosure, the thickness of the second plurality of buffer tubes may vary when the pre-defined number of optical fibers is 12 and each of the pre-defined number of optical fibers has a diameter of about 200 microns.
[0063] In an embodiment of the present disclosure, a first diameter of the first buffer tube 105 is substantially about 1.05 millimeters when the first one or more optical fibers 115 have a diameter of about 250 microns and a number of optical fibers are 12. In another embodiment of the present disclosure, the first diameter of the first buffer tube 105 is in a range of 1.05 millimeters ± 0.05 millimeter when the first one or more optical fibers 115 have a diameter of about 250 microns and a number of optical fibers are 12. In yet another embodiment of the present disclosure, the first diameter of the first buffer tube 105 may vary when the first one or more optical fibers 115 have a diameter of about 250 microns and a number of optical fibers are 12. In an embodiment of the present disclosure, a first diameter of the first buffer tube 105 is substantially about 0.90 millimeters when the first one or more optical fibers 115 have a diameter of about 200 microns and a number of optical fibers are 12. In another embodiment of the present disclosure, the first diameter of the first buffer tube 105 is in a range of 0.90 millimeters ± 0.05 millimeter when the first one or more optical fibers 115 have a diameter of about 200 microns and a number of optical fibers are 12. In yet another embodiment of the present disclosure, the first diameter of the first buffer tube 105 may vary when the first one or more optical fibers 115 have a diameter of about 200 microns and a number of optical fibers are 12.
[0064] In an embodiment of the present disclosure, the second diameter of the first buffer tube 105 is substantially about 1.30 millimeters when the first one or more optical fibers 115 have a diameter of about 250 microns and a number of optical fibers are 12. In another embodiment of the present disclosure, the second diameter of the first buffer tube 105 is in a range of 1.30 millimeters ± 0.05 millimeter when the first one or more optical fibers 115 have a diameter of about 250 microns and a number of optical fibers are 12. In yet another embodiment of the present disclosure, the second diameter of the first buffer tube 105 may vary when the first one or more optical fibers 115 have a diameter of about 250 microns and a number of optical fibers are 12. In an embodiment of the present disclosure, the second diameter of the first buffer tube 105 is substantially about 1.15 millimeters when the first one or more optical fibers 115 have a diameter of about 200 microns and a number of optical fibers are 12. In another embodiment of the present disclosure, the second diameter of the first buffer tube 105 is in a range of 1.15 millimeters ± 0.05 millimeter when the first one or more optical fibers 115 have a diameter of about 200 microns and a number of optical fibers are 12. In yet another embodiment of the present disclosure, the second diameter of the first buffer tube 105 may vary when the first one or more optical fibers 115 have a diameter of about 200 microns and a number of optical fibers are 12.
[0065] In an embodiment of the present disclosure, a first diameter of each of the second one or more buffer tubes 110a-110c is substantially about 0.65 millimeter when the second one or more optical fibers 120a-120c have a diameter of about 250 microns and a number of optical fibers are 4. In another embodiment of the present disclosure, the first diameter of each of the second one or more buffer tubes 110a-110c is in a range of 0.65 millimeter ± 0.05 millimeter when the second one or more optical fibers 120a-120c have a diameter of about 250 microns and a number of optical fibers are 4. In yet another embodiment of the present disclosure, the first diameter of each of the second one or more buffer tubes 110a-110c may vary when the second one or more optical fibers 120a-120c have a diameter of about 250 microns and a number of optical fibers are 4.
[0066] In an embodiment of the present disclosure, a first diameter of each of the second one or more buffer tubes 110a-110c is substantially about 0.55 millimeter when the second one or more optical fibers 120a-120c have a diameter of about 200 microns and a number of optical fibers are 4. In another embodiment of the present disclosure, the first diameter of each of the second one or more buffer tubes 110a-110c is in a range of 0.55 millimeter ± 0.05 millimeter when the second one or more optical fibers 120a-120c have a diameter of about 200 microns and a number of optical fibers are 4. In yet another embodiment of the present disclosure, the first diameter of each of the second one or more buffer tubes 110a-110c may vary when the second one or more optical fibers 120a-120c have a diameter of about 200 microns and a number of optical fibers are 4.
[0067] In an embodiment of the present disclosure, a second diameter of each of the second one or more buffer tubes 110a-110c is substantially about 0.90 millimeters when the second one or more optical fibers 120a-120c has a diameter of about 250 microns and a number of optical fibers are 4. In another embodiment of the present disclosure, the second diameter of each of the second one or more buffer tubes 110a-110c is in a range of 0.90 millimeter ± 0.05 millimeter when the second one or more optical fibers 120a-120c have a diameter of about 250 microns and a number of optical fibers are 4. In yet another embodiment of the present disclosure, the second diameter of each of the second one or more buffer tubes 110a-110c may vary when the second one or more optical fibers 120a-120c have a diameter of about 250 microns and a number of optical fibers are 4.
[0068] In an embodiment of the present disclosure, a second diameter of each of the second one or more buffer tubes 110a-110c is substantially about 0.80 millimeters when the second one or more optical fibers 120a-120c has a diameter of about 200 microns and a number of optical fibers is 4. In another embodiment of the present disclosure, the second diameter of each of the second one or more buffer tubes 110a-110c is in a range of 0.80 millimeter ± 0.05 millimeter when the second one or more optical fibers 120a-120c have a diameter of about 200 microns and a number of optical fibers is 4. In yet another embodiment of the present disclosure, the second diameter of each of the second one or more buffer tubes 110a-110c may vary when the second one or more optical fibers 120a-120c have a diameter of about 200 microns and a number of optical fibers is 4. Further, each of the plurality of buffer tubes is a loose tube. Although not shown in FIG. 1A, the plurality of buffer tubes may have different diameter based on different fiber counts.
[0069] Each of the plurality of buffer tubes is a tube for encapsulating the optical fibers. The plurality of buffer tubes provides support and protection to each of the optical fibers against crush, bend and stretch. In addition, the plurality of buffer tubes protects the optical fibers. Further, the plurality of buffer tubes provides mechanical isolation, physical damage protection and identification of the optical fibers. In an embodiment of the present disclosure, each of the plurality of buffer tubes is colored.
[0070] In an embodiment of the present disclosure, each of the plurality of buffer tubes has a different color. In addition, total number of colors available for coloring the buffer tubes is 12. The coloring is done for identification of each of the plurality of buffer tubes. The colors include blue, orange, green, brown, gray, white, red, black, yellow, violet, pink and aqua. In an embodiment of the present disclosure, the plurality of buffer tubes is made from thermoplastic elastomer. Each of the plurality of buffer tubes is a micro module which can be stripped with bare hands. The tear off of the plurality of buffer tubes by bare fingers facilitates access to each of the plurality of optical fibers. In addition, the thermoplastic elastomer provides easy stripping of the plurality of buffer tubes. In another embodiment of the present disclosure, the plurality of buffer tubes may be made of any other suitable material. In addition, the suitable material must provide easy stripping of the plurality of buffer tubes.
[0071] In an embodiment of the present disclosure, each of the plurality of buffer tubes is filled with a gel. In an embodiment of the present disclosure, the gel is a thixotropic gel. In an embodiment of the present disclosure, the thixotropic gel prevents ingression of water inside each of the plurality of buffer tubes.
[0072] Further, each of the optical fibers is a fiber used for transmitting information as light pulses from one end to another. In addition, each of the optical fibers is a thin strand of glass capable of transmitting optical signals. Also, each of the optical fibers is configured to transmit large amounts of information over long distances with relatively low attenuation. Further, each of the optical fibers includes a core region and a cladding region. The core region is an inner part of an optical fiber and the cladding section is an outer part of the optical fiber. Moreover, the core region is defined by a central longitudinal axis of each of the optical fibers. In addition, the cladding region surrounds the core region.
[0073] In an embodiment of the present disclosure, each of the plurality of optical fibers has a diameter of about 200 microns. In an embodiment of the present disclosure, each of the plurality of optical fibers may be colored. The colored optical fibers have an outer diameter in a range of 208 microns – 210 microns. In another embodiment of the present disclosure, each of the plurality of optical fibers may not be colored.
[0074] In another embodiment of the present disclosure, each of the plurality of optical fibers has a diameter of about 250 microns. In yet another embodiment of the present disclosure, each of the plurality of optical fibers has a diameter in a range of 250 microns ± 5 microns. In an embodiment of the present disclosure, each of the plurality of optical fibers is a single mode fiber. In another embodiment of the present disclosure, each of the plurality of optical fibers is a multimode fiber or 200 micron single mode fibers.
[0075] Further, a total number of the optical fibers in the optical fiber cable 100 are 24 (12*1 + 4*3=24). In an embodiment of the present disclosure, the total number of the optical fibers may be more or less than 24 depending upon the number of the plurality of buffer tubes and the optical fibers in each of the plurality of buffer tubes.
[0076] In an embodiment of the present disclosure, each of the optical fibers is a colored optical fiber. In an embodiment of the present disclosure, each of the optical fibers has a different color. In another embodiment of the present disclosure, the total number of colors available for coloring the optical fibers is 12. The coloring is done for identification of each of the optical fibers. The colors include blue, orange, green, brown, gray, white, red, black, yellow, violet, pink and aqua. In an embodiment of the present disclosure, the color repeats when the number of the plurality of optical fibers exceed more than 12.
[0077] Going further, the optical fiber cable 100 includes the first layer 125. The first layer 125 surrounds the plurality of buffer tubes. The first layer 125 includes one or more yarns. In addition, the first layer 125 acts as a binding element and strength member for the plurality of buffer tubes. In an embodiment of the present disclosure, each of the one or more yarns is a binder yarn. The binder yarn is made of a material. In an embodiment of the present disclosure, the binder yarn is made of aramid. In an embodiment of the present disclosure, the aramid yarns are water blocked type aramid yarns. In another embodiment of the present disclosure, the binder yarn is made of any other suitable material.
[0078] Each of the one or more yarns is a yarn thread. In an embodiment of the present disclosure, a number of the one or more yarns are 5. In another embodiment of the present disclosure, the number of the one or more yarns may vary. In an embodiment of the present disclosure, the aramid yarn has a linear density of 3220 decitex. In addition, 3220 decitex corresponds to 3.22 kilograms of aramid yarn per 10,000 meter length of the aramid yarn.
[0079] In an embodiment of the present disclosure, the binder yarn facilitates buffer tube binding which could also provide absorption of water and moisture. In addition, each of the one or more yarns prevents ingression of the water inside the optical fiber cable 100. In addition, the first layer 125 binds the plurality of buffer tubes to prevent opening up of the plurality of buffer tubes. In an embodiment of the present disclosure, the first layer 125 provides retention of the lay length of the plurality of buffer tubes. In an embodiment of the present disclosure, the first layer 125 acts as a strengthening element for the plurality of buffer tubes.
[0080] In an embodiment of the present disclosure, the optical fiber cable 100 includes the second layer 130. The second layer 130 surrounds the first layer 125. In an embodiment of the present disclosure, the second layer 130 is a water blocking tape. The water blocking tape provides barrier to prevent ingression of water and moisture inside the core of the optical fiber cable 100. In addition, the second layer 130 is characterized by a thickness. In an embodiment of the present disclosure, the second layer 130 has a thickness of about 0.40 millimeter. In another embodiment of the present disclosure, the second layer 130 has a thickness in a range of 100 micron – 300 micron. In yet another embodiment of the present disclosure, the thickness of the second layer 130 may vary. In another embodiment of the present disclosure, the optical fiber cable 100 may not include the second layer 130.
[0081] Furthermore, the optical fiber cable 100 includes the third layer 135. The third layer 135 surrounds the cable core. The cable core comprises the one or more yarns, the plurality of buffer tubes, the second layer 130 and the plurality of ripcords 145a-145b. In an embodiment of the present disclosure, the third layer 135 is made from a material selected from a group. The group consists of polyamide, polypropylene, high density polyethylene, medium density polyethylene, low density polyethylene and low smoke zero halogen. In an embodiment of the present disclosure, the third layer 135 may be made of any other suitable material. Further, the third layer 135 is an outer jacket of the optical fiber cable 100. Also, the third layer 135 provides protection to the optical fiber cable 100.
[0082] The third layer 135 is characterized by a thickness. In an embodiment of the present disclosure, the third layer 135 has a thickness of about 2.20 millimeters. In another embodiment of the present disclosure, the third layer 135 has the thickness in the range of 2.20 millimeter ± 0.2 millimeter. In yet another embodiment of the present disclosure, the thickness of the third layer 135 may vary. In an embodiment of the present disclosure, the third layer 135 is black in color. In another embodiment of the present disclosure, the third layer 135 may be of any color. In addition, the third layer 135 is a sheathing layer. The third layer 135 protects the optical fiber cable 100 against the crush, the bend and tensile stress along the length of the optical fiber cable 100.
[0083] Going further, the third layer 135 includes the plurality of dielectric strength members 140a-140b. The plurality of dielectric strength members 140a-140b are embedded in the third layer 135 of the optical fiber cable 100. Each of the plurality of dielectric strength members 140a-140b lies substantially along the longitudinal axis of the optical fiber cable 100. In addition, each of the plurality of dielectric strength members 140a-140b provides additional tensile strength to the optical fiber cable 100. In an embodiment of the present disclosure, the plurality of dielectric strength members 140a-140b are positioned diametrically opposite to each other. In another embodiment of the present disclosure, the plurality of dielectric strength members 140a-140b may be positioned in any other suitable manner.
[0084] In an embodiment of the present disclosure, each of the plurality of dielectric strength member 140a-140b is made of a material selected from a group. The group consists of fiber reinforced plastic and steel wire. Further, each of the plurality of dielectric strength members 140a-140b is characterized by a diameter. In an embodiment of the present disclosure, each of the plurality of dielectric strength members 140a-140b has a diameter of about 1.2 millimeter. In another embodiment of the present disclosure, each of the plurality of dielectric strength members 140a-140b has a diameter in a range of 1.2 millimeter ± 0.1 millimeter. In yet another embodiment of the present disclosure, the diameter of each of the plurality of dielectric strength members 140a-140b may vary.
[0085] In an embodiment of the present disclosure, number of the plurality of dielectric strength members 140a-140b is 2. In another embodiment of the present disclosure, the number of the plurality of dielectric strength members 140a-140b is more or less than 2.
[0086] In an embodiment of the present disclosure, the optical fiber cable 100 includes the plurality of ripcords 145a-145b. In an embodiment of the present disclosure, a number of the plurality of ripcords 145a-145b is 2. In another embodiment of the present disclosure, the number of the plurality of ripcords 145a-145b may vary. The plurality of ripcords 145a-145b is positioned between the second layer 130 and the third layer 135. The plurality of ripcords 145a-145b lies substantially along the longitudinal axis of the optical fiber cable 100. The plurality of ripcords 145a-145b facilitates stripping of the third layer 135.
[0087] In an embodiment of the present disclosure, the plurality of ripcords 145a-145b is made of a polyester material or aramid fibers. In another embodiment of the present disclosure, the plurality of ripcords 145a-145b is made of any suitable material. In an embodiment of the present disclosure, each of the plurality of ripcords 145a-145b has a circular cross-section.
[0088] In an embodiment of the present disclosure, the optical fiber cable 100 includes the plurality of water swellable yarns 150a-150c. In an embodiment of the present disclosure, number of the plurality of water swellable yarns 150a-150c is 3. In another embodiment of the present disclosure, the number of the plurality of water swellable yarns 150a-150c may vary. Further, the plurality of water swellable yarns 150a-150c is positioned between the plurality of buffer tubes. The plurality of water swellable yarns 150a-150c prevents ingression of water in the stranded core of the optical fiber cable 100. Each of the plurality of water swellable yarns 150a-150c fills spaces between the plurality of buffer tubes.
[0089] Further, the optical fiber cable 100 has a diameter of about 7.60 millimeters. In an embodiment of the present disclosure, the optical fiber cable 100 has the diameter in a range of 7.60 millimeters ± 0.5 millimeter. In another embodiment of the present disclosure, the diameter of the optical fiber cable 100 may vary. In an embodiment of the present disclosure, the optical fiber cable 100 has a core diameter of about 2.40 millimeters. In another embodiment of the present disclosure, the core diameter of the optical fiber cable 100 may vary. Moreover, the optical fiber cable 100 has a weight of about 42 kilograms per kilometer. In an embodiment of the present disclosure, the optical fiber cable 100 has a weight in a range of 42 kilograms per kilometer ± 5 percent.
[0090] The optical fiber cable 100 with the different dimensions of buffer tubes and different count of optical fibers is round in shape. The round shape of the optical fiber cable 100 is achieved by using extrusion tools and vacuum calibrator. The vacuum calibrator is a sizing tool inside a vacuum water trough. The extrusion tools are used in cross head of an extruder. The extrusion tools selection and vaccum calibrator selection enables the round shape of the optical fiber cable 100 when different elements of the optical fiber cable 100 are passed through the cross head simultaneously.
[0091] In an embodiment of the present disclosure, the optical fiber cable 100 may have different number of optical fibers in each of the plurality of buffer tubes along with different dimensions of the plurality of buffer tubes (as explained above in the provisional patent application). The diameter of the plurality of buffer tubes varies based on a number of the plurality of optical fibers in the plurality of buffer tubes. In an embodiment of the present disclosure, a 2 fiber buffer tube has a diameter in a range of 0.9 mm ± 0.05 mm when the diameter of the optical fibers is about 250 microns. In another embodiment of the present disclosure, the diameter of the 2 fiber buffer tube may vary when the diameter of the optical fibers is about 250 microns.
[0092] In an embodiment of the present disclosure, the thickness of a 2 fiber buffer tube is 0.125 millimeter. In another embodiment of the present disclosure, the thickness of the 2 fiber buffer tube is in a range of 0.125 ± 0.025 millimeter. In yet another embodiment of the present disclosure, the thickness of the 2 fiber buffer tube may vary. In an embodiment of the present disclosure, the thickness of a 6 fiber buffer tube is 0.125 millimeter. In another embodiment of the present disclosure, the thickness of the 6 fiber buffer tube is in a range of 0.125 ± 0.025 millimeter. In yet another embodiment of the present disclosure, the thickness of the 6 fiber buffer tube may vary. In an embodiment of the present disclosure, the thickness of an 8 fiber buffer tube is 0.125 millimeter. In another embodiment of the present disclosure, the thickness of the 8 fiber buffer tube is in a range of 0.125 ± 0.025 millimeter. In yet another embodiment of the present disclosure, the thickness of the 8 fiber buffer tube may vary. In an embodiment of the present disclosure, the thickness of a 24 fiber buffer tube is 0.125 millimeter. In another embodiment of the present disclosure, the thickness of the 24 fiber buffer tube is in a range of 0.125 ± 0.025 millimeter. In yet another embodiment of the present disclosure, the thickness of the 24 fiber buffer tube may vary. In an embodiment of the present disclosure, the thickness of the buffer tubes with 2 fibers, 6 fibers, 8 fibers and 24 fibers is same for 200 micron fiber and 250 micron fiber.
[0093] In an embodiment of the present disclosure, the 6 fiber buffer tube has inner diameter of substantially about 0.85 millimeter and an outer diameter of substantially about 1.1 millimeter when the diameter of the plurality of optical fibers is about 250 microns. In another embodiment of the present disclosure, the inner diameter and the outer diameter of the 6 fiber buffer tube may vary when the diameter of the plurality of optical fibers is about 250 microns. In an embodiment of the present disclosure, the 8 fiber buffer tube has inner diameter of substantially about 0.95 millimeter and an outer diameter of substantially about 1.2 millimeter when the diameter of the plurality of optical fibers is about 250 microns. In another embodiment of the present disclosure, the inner diameter and the outer diameter of the 8 fiber buffer tube may vary when the diameter of the plurality of optical fibers is about 250 microns. In an embodiment of the present disclosure, the 24 fiber buffer tube has inner diameter of substantially about 1.55 millimeter and an outer diameter of substantially about 1.8 millimeter when the diameter of the plurality of optical fibers is about 250 microns. In another embodiment of the present disclosure, the inner diameter and the outer diameter of the 24 fiber buffer tube may vary.
[0094] In an embodiment of the present disclosure, the 2 fiber buffer tubes has inner diameter of substantially about 0.45 millimeter and an outer diameter of substantially about 0.70 millimeter when the diameter of the optical fibers is about 200 microns. In another embodiment of the present disclosure, the inner diameter and the outer diameter of the 2 fiber buffer tube may vary when the diameter of the plurality of optical fibers is about 200 microns. In an embodiment of the present disclosure, the 6 fiber buffer tube has inner diameter of substantially about 0.70 millimeter and an outer diameter of substantially about 0.95 millimeter when the diameter of the plurality of optical fibers is about 200 microns. In another embodiment of the present disclosure, the inner diameter and the outer diameter of the 6 fiber buffer tube may vary when the diameter of the plurality of optical fibers is about 200 microns. In an embodiment of the present disclosure, the 8 fiber buffer tube has inner diameter of substantially about 0.75 millimeter and an outer diameter of substantially about 1.0 millimeter when the diameter of the plurality of optical fibers is about 200 microns. In another embodiment of the present disclosure, the inner diameter and the outer diameter of the 8 fiber buffer tube may vary when the diameter of the plurality of optical fibers is about 200 microns. In an embodiment of the present disclosure, the 24 fiber buffer tube has inner diameter of substantially about 1.25 millimeter and an outer diameter of substantially about 1.5 millimeter when the diameter of the plurality of optical fibers is about 200 microns. In another embodiment of the present disclosure, the inner diameter and the outer diameter of the 24 fiber buffer tube may vary when the diameter of the plurality of optical fibers is about 200 microns.
[0095] In an embodiment of the present disclosure, the outer diameter of the optical fiber cable 100 having three buffer tubes with 2 fibers each and one buffer tube with 12 fibers is in a range of 7.0 millimeters and 7.5 millimeters.
[0096] It may be noted that in FIG. 1A and FIG. 1B, the optical fiber cable 100 has one buffer tube with 12 optical fibers and three buffer tubes with 4 optical fibers; however, the optical fiber cable 100 can include various other combination of buffer tubes and fiber counts in each buffer tube.
[0097] FIG. 2A illustrates a utilization model 200 for the optical fiber cable 100, in accordance with an embodiment of the present disclosure. The utilization model 200 represents utilization of the optical fiber cable 100 with 24 optical fibers. In addition, the utilization model 200 represents an exemplary use of each of the optical fibers in the optical fiber cable 100. In an embodiment of the present disclosure, a first buffer tube with 4 optical fibers can be terminated at point 1 and a second buffer tube with 4 optical fibers can be terminated at point 2. In an embodiment of the present disclosure, a third buffer tube with 4 optical fibers can be terminated at point 3 and a fourth buffer tube with 12 optical fibers can be terminated at point 4.
[0098] FIG. 2B illustrates another utilization model 202 for the optical fiber cable 100, in accordance with another embodiment of the present disclosure. The utilization model 202 represents utilization of the optical fiber cable 100 with 22 optical fibers. The utilization model 202 enables easy distribution of the optical fibers at drop points where different number of fiber dropping is required along the route of the optical fiber cable 100. In addition, the utilization model 202 represents an exemplary use of each of the optical fibers in the optical fiber cable 100. In an embodiment of the present disclosure, 6 optical fibers in a first buffer tube can be terminated at point 1, 4 optical fibers in a second buffer tube can be terminated at point 2 and 12 optical fibers in a third buffer tube can be terminated at point 3.
[0099] In an embodiment of the present disclosure, there is no need of long window cutting at a mid span of 1.5 meter to find the reversal position. In an embodiment of the present disclosure, a maximum of 1 meter mid span is sufficient for dropping the plurality of optical fibers from the optical fiber cable 100. The optical fiber cable 100 does not include a central strength member. In addition, the presence of the central strength member results in an increase in friction which does not enable a skilled person to pull the plurality of buffer tubes using the window cuts. The absence of the central strength member enables the plurality of buffer tubes to be pulled out using window cuts.
[00100] The present disclosure provides numerous advantages over the prior art. The optical fiber cable includes different combination of number of buffer tubes with different number of fibers per buffer tube. This allows an optical fiber cable with a specific combination of buffer tubes and optical fibers to be used for a particular fiber optic network. Also, the different combination of number of buffer tubes and optical fibers eliminates the need for storing excess number of optical fibers from a buffer tube which are not in use in the fiber enclosure at a particular drop point. In addition, the present disclosure provides an ease in distribution and termination of the optical fibers as per the design of the optical fiber network. Moreover, the ease in distribution eliminates messiness to the installers. Further, the circular geometry of the optical fiber cable is maintained with different dimensions of buffer tubes. The exclusion of a central strength member enables easy mid span access using window cut due to absence of SZ stranding of the buffer tubes around the central strength member.
| # | Name | Date |
|---|---|---|
| 1 | 201621036746-AMENDED DOCUMENTS [05-10-2023(online)]-1.pdf | 2023-10-05 |
| 1 | 201621036746-Response to office action [21-03-2025(online)].pdf | 2025-03-21 |
| 1 | Form 5 [26-10-2016(online)].pdf | 2016-10-26 |
| 2 | 201621036746-AMENDED DOCUMENTS [05-10-2023(online)]-1.pdf | 2023-10-05 |
| 2 | 201621036746-AMENDED DOCUMENTS [05-10-2023(online)].pdf | 2023-10-05 |
| 2 | Form 3 [26-10-2016(online)].pdf | 2016-10-26 |
| 3 | 201621036746-AMENDED DOCUMENTS [05-10-2023(online)].pdf | 2023-10-05 |
| 3 | 201621036746-FORM 13 [05-10-2023(online)]-1.pdf | 2023-10-05 |
| 3 | Form 20 [26-10-2016(online)].jpg | 2016-10-26 |
| 4 | Drawing [26-10-2016(online)].pdf | 2016-10-26 |
| 4 | 201621036746-FORM 13 [05-10-2023(online)].pdf | 2023-10-05 |
| 4 | 201621036746-FORM 13 [05-10-2023(online)]-1.pdf | 2023-10-05 |
| 5 | Description(Complete) [26-10-2016(online)].pdf | 2016-10-26 |
| 5 | 201621036746-POA [05-10-2023(online)].pdf | 2023-10-05 |
| 5 | 201621036746-FORM 13 [05-10-2023(online)].pdf | 2023-10-05 |
| 6 | Other Patent Document [29-03-2017(online)].pdf | 2017-03-29 |
| 6 | 201621036746-PRE GRANT OPPOSITION DOCUMENT [03-08-2023(online)].pdf | 2023-08-03 |
| 6 | 201621036746-POA [05-10-2023(online)].pdf | 2023-10-05 |
| 7 | Form 26 [29-03-2017(online)].pdf | 2017-03-29 |
| 7 | 201621036746-PRE GRANT OPPOSITION FORM [03-08-2023(online)].pdf | 2023-08-03 |
| 7 | 201621036746-PRE GRANT OPPOSITION DOCUMENT [03-08-2023(online)].pdf | 2023-08-03 |
| 8 | 201621036745-ORIGINAL UNDER RULE 6 (1A)-03-04-2017.pdf | 2017-04-03 |
| 8 | 201621036746-CLAIMS [06-06-2022(online)].pdf | 2022-06-06 |
| 8 | 201621036746-PRE GRANT OPPOSITION FORM [03-08-2023(online)].pdf | 2023-08-03 |
| 9 | 201621036746-CLAIMS [06-06-2022(online)].pdf | 2022-06-06 |
| 9 | 201621036746-ENDORSEMENT BY INVENTORS [06-06-2022(online)].pdf | 2022-06-06 |
| 9 | ABSTRACT1.jpg | 2018-08-11 |
| 10 | 201621036746-ENDORSEMENT BY INVENTORS [06-06-2022(online)].pdf | 2022-06-06 |
| 10 | 201621036746-FER_SER_REPLY [06-06-2022(online)].pdf | 2022-06-06 |
| 10 | 201621036746-RELEVANT DOCUMENTS [09-09-2019(online)].pdf | 2019-09-09 |
| 11 | 201621036746-FER_SER_REPLY [06-06-2022(online)].pdf | 2022-06-06 |
| 11 | 201621036746-FORM 3 [06-06-2022(online)].pdf | 2022-06-06 |
| 11 | 201621036746-FORM-26 [09-09-2019(online)].pdf | 2019-09-09 |
| 12 | 201621036746-FORM 13 [09-09-2019(online)].pdf | 2019-09-09 |
| 12 | 201621036746-FORM 3 [06-06-2022(online)].pdf | 2022-06-06 |
| 12 | 201621036746-FORM-26 [06-06-2022(online)].pdf | 2022-06-06 |
| 13 | 201621036746-Proof of Right [10-02-2020(online)].pdf | 2020-02-10 |
| 13 | 201621036746-OTHERS [06-06-2022(online)].pdf | 2022-06-06 |
| 13 | 201621036746-FORM-26 [06-06-2022(online)].pdf | 2022-06-06 |
| 14 | 201621036746-OTHERS [06-06-2022(online)].pdf | 2022-06-06 |
| 14 | 201621036746-Proof of Right [06-06-2022(online)].pdf | 2022-06-06 |
| 14 | 201621036746-Proof of Right [10-02-2020(online)]-1.pdf | 2020-02-10 |
| 15 | 201621036746-FORM-26 [11-02-2020(online)].pdf | 2020-02-11 |
| 15 | 201621036746-Proof of Right [06-06-2022(online)].pdf | 2022-06-06 |
| 15 | 201621036746-Response to office action [06-06-2022(online)].pdf | 2022-06-06 |
| 16 | 201621036746-FER.pdf | 2021-12-06 |
| 16 | 201621036746-Proof of Right [17-02-2020(online)].pdf | 2020-02-17 |
| 16 | 201621036746-Response to office action [06-06-2022(online)].pdf | 2022-06-06 |
| 17 | 201621036746-ENDORSEMENT BY INVENTORS [12-10-2020(online)].pdf | 2020-10-12 |
| 17 | 201621036746-FER.pdf | 2021-12-06 |
| 17 | 201621036746-ORIGINAL UR 6(1A) FORM 1 & 26-190220.pdf | 2020-02-20 |
| 18 | 201621036746-ENDORSEMENT BY INVENTORS [12-10-2020(online)].pdf | 2020-10-12 |
| 18 | 201621036746-FORM 18 [12-10-2020(online)].pdf | 2020-10-12 |
| 18 | 201621036746-Proof of Right [12-10-2020(online)].pdf | 2020-10-12 |
| 19 | 201621036746-FORM 18 [12-10-2020(online)].pdf | 2020-10-12 |
| 19 | 201621036746-FORM-26 [12-10-2020(online)].pdf | 2020-10-12 |
| 20 | 201621036746-FORM 18 [12-10-2020(online)].pdf | 2020-10-12 |
| 20 | 201621036746-FORM-26 [12-10-2020(online)].pdf | 2020-10-12 |
| 20 | 201621036746-Proof of Right [12-10-2020(online)].pdf | 2020-10-12 |
| 21 | 201621036746-Proof of Right [12-10-2020(online)].pdf | 2020-10-12 |
| 21 | 201621036746-ORIGINAL UR 6(1A) FORM 1 & 26-190220.pdf | 2020-02-20 |
| 21 | 201621036746-ENDORSEMENT BY INVENTORS [12-10-2020(online)].pdf | 2020-10-12 |
| 22 | 201621036746-FER.pdf | 2021-12-06 |
| 22 | 201621036746-ORIGINAL UR 6(1A) FORM 1 & 26-190220.pdf | 2020-02-20 |
| 22 | 201621036746-Proof of Right [17-02-2020(online)].pdf | 2020-02-17 |
| 23 | 201621036746-FORM-26 [11-02-2020(online)].pdf | 2020-02-11 |
| 23 | 201621036746-Proof of Right [17-02-2020(online)].pdf | 2020-02-17 |
| 23 | 201621036746-Response to office action [06-06-2022(online)].pdf | 2022-06-06 |
| 24 | 201621036746-Proof of Right [10-02-2020(online)]-1.pdf | 2020-02-10 |
| 24 | 201621036746-Proof of Right [06-06-2022(online)].pdf | 2022-06-06 |
| 24 | 201621036746-FORM-26 [11-02-2020(online)].pdf | 2020-02-11 |
| 25 | 201621036746-Proof of Right [10-02-2020(online)]-1.pdf | 2020-02-10 |
| 25 | 201621036746-Proof of Right [10-02-2020(online)].pdf | 2020-02-10 |
| 25 | 201621036746-OTHERS [06-06-2022(online)].pdf | 2022-06-06 |
| 26 | 201621036746-FORM 13 [09-09-2019(online)].pdf | 2019-09-09 |
| 26 | 201621036746-FORM-26 [06-06-2022(online)].pdf | 2022-06-06 |
| 26 | 201621036746-Proof of Right [10-02-2020(online)].pdf | 2020-02-10 |
| 27 | 201621036746-FORM 13 [09-09-2019(online)].pdf | 2019-09-09 |
| 27 | 201621036746-FORM 3 [06-06-2022(online)].pdf | 2022-06-06 |
| 27 | 201621036746-FORM-26 [09-09-2019(online)].pdf | 2019-09-09 |
| 28 | 201621036746-RELEVANT DOCUMENTS [09-09-2019(online)].pdf | 2019-09-09 |
| 28 | 201621036746-FORM-26 [09-09-2019(online)].pdf | 2019-09-09 |
| 28 | 201621036746-FER_SER_REPLY [06-06-2022(online)].pdf | 2022-06-06 |
| 29 | 201621036746-ENDORSEMENT BY INVENTORS [06-06-2022(online)].pdf | 2022-06-06 |
| 29 | 201621036746-RELEVANT DOCUMENTS [09-09-2019(online)].pdf | 2019-09-09 |
| 29 | ABSTRACT1.jpg | 2018-08-11 |
| 30 | 201621036745-ORIGINAL UNDER RULE 6 (1A)-03-04-2017.pdf | 2017-04-03 |
| 30 | 201621036746-CLAIMS [06-06-2022(online)].pdf | 2022-06-06 |
| 30 | ABSTRACT1.jpg | 2018-08-11 |
| 31 | 201621036745-ORIGINAL UNDER RULE 6 (1A)-03-04-2017.pdf | 2017-04-03 |
| 31 | 201621036746-PRE GRANT OPPOSITION FORM [03-08-2023(online)].pdf | 2023-08-03 |
| 31 | Form 26 [29-03-2017(online)].pdf | 2017-03-29 |
| 32 | 201621036746-PRE GRANT OPPOSITION DOCUMENT [03-08-2023(online)].pdf | 2023-08-03 |
| 32 | Form 26 [29-03-2017(online)].pdf | 2017-03-29 |
| 32 | Other Patent Document [29-03-2017(online)].pdf | 2017-03-29 |
| 33 | 201621036746-POA [05-10-2023(online)].pdf | 2023-10-05 |
| 33 | Description(Complete) [26-10-2016(online)].pdf | 2016-10-26 |
| 33 | Other Patent Document [29-03-2017(online)].pdf | 2017-03-29 |
| 34 | 201621036746-FORM 13 [05-10-2023(online)].pdf | 2023-10-05 |
| 34 | Description(Complete) [26-10-2016(online)].pdf | 2016-10-26 |
| 34 | Drawing [26-10-2016(online)].pdf | 2016-10-26 |
| 35 | 201621036746-FORM 13 [05-10-2023(online)]-1.pdf | 2023-10-05 |
| 35 | Drawing [26-10-2016(online)].pdf | 2016-10-26 |
| 35 | Form 20 [26-10-2016(online)].jpg | 2016-10-26 |
| 36 | 201621036746-AMENDED DOCUMENTS [05-10-2023(online)].pdf | 2023-10-05 |
| 36 | Form 20 [26-10-2016(online)].jpg | 2016-10-26 |
| 36 | Form 3 [26-10-2016(online)].pdf | 2016-10-26 |
| 37 | Form 5 [26-10-2016(online)].pdf | 2016-10-26 |
| 37 | Form 3 [26-10-2016(online)].pdf | 2016-10-26 |
| 37 | 201621036746-AMENDED DOCUMENTS [05-10-2023(online)]-1.pdf | 2023-10-05 |
| 38 | Form 5 [26-10-2016(online)].pdf | 2016-10-26 |
| 38 | 201621036746-Response to office action [21-03-2025(online)].pdf | 2025-03-21 |
| 39 | 201621036746-PreGrant-HearingNotice-(HearingDate-25-08-2025)-1500.pdf | 2025-07-23 |
| 40 | 201621036746-FORM-26 [18-08-2025(online)].pdf | 2025-08-18 |
| 41 | 201621036746-ANY SUPPORTING DOCUMENT [18-08-2025(online)].pdf | 2025-08-18 |
| 42 | 201621036746-Written submissions and relevant documents [09-09-2025(online)].pdf | 2025-09-09 |
| 43 | 201621036746-Acceptance of Pre-Grant Opposition-[07-10-2025].pdf | 2025-10-07 |
| 1 | 36746E_14-06-2021.pdf |