Specification
DESCRIPTION
TITLE OF INVENTION
OPTICAL INFORMATION RECORDING MEDIUM AND RECORDING AND
REPRODUCING APPARATUS
TECHNICAL FIELD
The present invention relates to an optical information recording medium having a
thin film formed upon a substrate and that is capable of recording information such as
audio/video as a digital signal that can be reproduced. The recording of information onto
the optical information recording medium can be executed using a high-energy light beam
such as a laser beam. The present invention particularly relates to an optical information
recording medium capable of recording a large amount of information through the
multilayering of information layers.
BACKGROUND ART
Research into optical information recording techniques has been advancing in recent
years. The optical information recording media being developed are widely used for
industrial and consumer uses. In particular, optical information recording media capable of
recording information at high densities, such as CDs and DVDs, have become widespread.
Such optical information recording media have a transparent substrate in which is formed pits
expressing an information signal and a concavo-convex shape such as guidance grooves for
tracking of recording/reproduction light; a thin film composed of metal or another
thermally-recordable material, layered upon the transparent subsjtrate; a resin layer that
protects the thin film from atmospheric moisture and the like; and a layer that protects the
transparent substrate. Information recorded onto the optical information recording medium
is reproduced by irradiating the thin film composed of metal or another thermally-recordable
material with laser light and detecting changes in the amount of reflected light therefrom and
so on.
A typical method of manufacturing such an optical information recording medium is
as follows.
When manufacturing, for example, a CD, the substrate is first formed using a mold
called a "stamper". The stamper has a concavo-convex shape on one of its surfaces. A
resin substrate having a concavo-convex shape on one of its surfaces is formed through a
technique such as injection molding using the stamper. "Concavo-convex shape" can also
be referred to as a "signal pattern". An information layer is then formed upon the
concavo-convex shape through deposition, sputtering, or the like using a metal or another
thin film material. After this, a protective layer is formed through coating using an
ultraviolet curable resin or the like.
Meanwhile, when manufacturing a DVD, a resin substrate approximately 0.6 mm
thick is formed through injection molding or the like using a stamper. An information layer
composed of a metal or another thin film material is then formed upon the concavo-convex
shape in the resin substrate. After this, a separately-prepared resin substrate approximately
0.6 mm thick is laminated upon the information layer using an ultraviolet curable resin.
Recent years are seeing an increased demand for such optical information recording
media to have larger capacities. To meet such demand, attempts at implementing higher
densities in such optical information recording media are being made. With respect to the
above-described DVDs, dual-layer optical information recording media have been proposed.
With a dual-layer optical information recording medium, two information layers, each formed
of a thin film composed of metal or another material and having a concavo-convex shape, are
provided sandwiching a intermediate layer several tens of um thick, in order to achieve
higher capacities.
Meanwhile, the recent spread of digital high-definition broadcasting has led to a
demand for next-generation optical information recording media having even higher densities
and capacities than DVDs. High-capacity media such as Blu-ray disks have been proposed
to meet such demand. Compared to a DVD, a Blu-ray disk has a narrower pitch between
the tracks formed in the concavo-convex shape of the information layer, and the size of the
pits is also smaller. For this reason, it is necessary, when recording and reproducing
information, to concentrate the spot of the laser light into a smaller area on the information
layer. When recording and reproducing information to and from a Blu-ray disk, an optical
head equipped with a violet laser whose laser light wavelength is a short 405 nm and an
objective lens whose numerical aperture (NA) is 0.85 is used. Concentrating the laser light
using the objective lens concentrates the spot of the laser light (the beam spot) onto a small
area on the information layer. However, when the spot is small, the position of the beam
spot is greatly affected by disk tilt. In other words, aberration will occur in the beam spot
with even a slight tilt in the disk, causing distortion in the concentrated beam; this results in a
problem in that recording and reproduction cannot be performed. Blu-ray disks solve this
problem by setting the thickness of the protective layer on the laser entry side of the disk to
approximately 0.1 mm.
Furthermore, with a recording and reproduction system that uses an optical head
having an objective lens with such a high NA, the aberration exerts a great influence on the
quality of the laser light concentrated upon the information layer. This "aberration" includes
spherical aberration, which occurs as a result of the thickness from the outermost surface of
the disk to the information layer. Recording and reproduction systems are thus provided
with configurations for correcting aberration occurring due to this thickness. For example,
configurations have been proposed in which the optical head is provided with a spherical
aberration correction unit that uses a combination lens, a spherical aberration correction unit
that uses liquid-crystals, and so on.
Incidentally, even higher capacities are being demanded even in high-capacity
next-generation optical information recording media such as Blu-ray disks. One method
proposed to meet such demand is increasing capacities through the multilayering of
information layers, in the same manner as with DVDs. When multilayering the information
layers in a Blu-ray disk, the information layers are disposed so that the information layer
furthest from the surface of the disk on the laser light-entry side (called simply the "disk
surface" or the "medium surface" hereinafter) is approximately 0.1 mm from the disk surface,
in the same manner as in a single-layer medium; this is done to reduce the influence of disk
tilt. The information layers are thus layered with transparent layers several µm to several
tens of µm thick, called intermediate layers, between each pair of information layers, all
within a space approximately 0.1 mm thick.
A typical method for manufacturing a multilayer Blu-ray disk is described below.
As an example, a manufacturing method for a dual-layer optical information recording
medium, which has two information layers, includes the following (i) - (v):
(i) forming a thin metal film, a thermally-recordable thin film material, or the like
upon a molded resin substrate, approximately 1.1 mm thick, having pits, guidance grooves,
and so on in a concavo-convex shape on one surface, thereby forming a first information
layer;
(ii) forming a intermediate layer several urn to several tens of µm thick upon the
information layer on the substrate, in order to separate the information layer from an
information layer adjacent thereto;
(iii) transferring the pits and guidance grooves onto the upper side of the
intermediate layer by pressing the intermediate layer with a stamper having a
concavo-convex shape corresponding to the pits and guidance grooves on one side;
(iv) forming a thin metal film or thermally-recordable thin film material, the film
being semitransparent with respect to the wavelength of the laser light irradiated onto the pits
and guidance grooves, thereby forming a second information layer; and
(v) forming a protective layer upon the second information layer in order to protect
the second information layer.
A recording medium having three or more information layers can be manufactured
by repeating the processes from the intermediate layer formation (ii) to the second
information layer formation (iv) multiple times, thereby layering multiple information layers.
With a multilayer Blu-ray disk, all the information layers are disposed within a space
approximately 0.1 mm thick, as described earlier, in order to reduce the influence of disk tilt.
Therefore, as shown in FIG 2, the distance from the surface on the laser light-entry side of
the disk to a first information layer 202, which is furthest from that surface, is limited to
approximately 0.1 mm. The other information layers are layered toward the surface side of
the disk.
Although dual-layer media are well-known as such multilayer media, structures
having three or more layers are also being proposed.
With an optical information recording medium that has multiple information layers,
when the laser light is focused upon the information layer on which is recorded the signal to
be read out, light is also reflected by other information layers or other layers. Such reflected
light does not contribute to the recording or reproduction of information. Such light that
does not contribute to the recording or reproduction of information is called "stray light".
Conversely, light reflected by the information layer that is to be recorded to or reproduced is
called "information light". When stray light is reflected in multiple through one of the
information layers and returns to the optical head along the same optical path as the
information light, the stray light interferes with the information light, causing large
fluctuations in the light amount. Problems caused by such interference are particularly
apparent in multilayer media having three or more information layers. Such fluctuation in
the light amounts caused by interference between the information light to be read out and
stray light is called a "back-focus issue". Various investigations are being made with
respect to the elimination of such back-focus issues.
For example, Patent Citation 1 discloses a disk having five signal surfaces, where
each signal surface is disposed so that the distance between one signal surface and its
adjacent signal surface increases or decreases the further away the signal surface is from the
disk substrate.
Furthermore, Patent Citation 2 discloses a multilayer medium, having three or more
information layers, structured with the goal of eliminating the influence of crosstalk between
the information layers (interlayer crosstalk). With the structure disclosed in Patent Citation
2, the thicknesses of each of the intermediate layers differ from one another. Patent Citation
2 particularly discloses a four-layer medium, having four information layers, and furthermore
having a first intermediate layer that is furthest from the recording/reproduction light-entry
side, and a second intermediate layer and third intermediate layer that are layered in order
moving toward the beam entry side. In this medium, the second information layer is the
thickest.
Patent Citation 1: JP2001-155380A
Patent Citation 2: JP2004-213720A
SUMMERY OF INVENTION
TECHNICAL PROBLEM
FIG 3 A illustrates a such a pattern in which a back-focus issue occurs.
A disk 311 shown in FIG. 3 A is a three-layer disk. The disk 311 is composed of a
substrate 300, first to third information layers 321-323, first and second intermediate layers
331 and 332, and a protective layer 340. The first to third information layers 321-323 are
layered in that order upon the substrate 300. The first intermediate layer 331 is disposed
between the first information layer 321 and the second information layer 322, and the second
intermediate layer 332 is disposed between the second information layer 322 and the third
information layer 323. The protective layer 340 is disposed upon the third information layer
323. Laser light is irradiated onto the disk 311 from the side on which the protective layer
340 is located.
In the disk 311, the thickness of the first intermediate layer 331 is the same as the
thickness of the second intermediate layer 332. Therefore, when laser light is focused onto
the first information layer 321, stray light 302, arising due to the laser light being reflected by
the second information layer 322, is focused upon the third information layer 323. As a
result, the stray light 302 returns along almost the same optical path as information light 301
from the first information layer 321. This causes a back-focus issue to occur.
Varying the thicknesses of the two intermediate layers with respect to one another
has been proposed as a way to eliminate such a back-focus issue.
A disk 312 in FIG 3B and a disk 313 in FIG 3C are also three-layer disks including
first to third information layers 321-323, like the disk 311 in FIG 3A. In the disk 312, the
first intermediate layer 331 is thicker than the second intermediate layer 332, whereas in the
disk 313, the second intermediate layer 332 is thicker than the first intermediate layer 331.
However, it has become clear that back-focus issues arise even in such disks in
which the intermediate layers have different thicknesses from one another.
With the disk 312 in FIG 3B, when the laser light is focused upon the first
information layer 321, stray light 304 arising due to reflections from the second information
layer 322 is focused upon the surface of a protective layer 340. The stray light 304 returns
along almost the same optical path as information light 303 from the first information layer
321.
Meanwhile, in FIG 3C, when laser light is focused upon the first information layer
321, stray light 306 and 307, reflected from the second information layer 322 or the third
information layer 323, is not focused upon any of the information layers or the protective
layer surface, but does return along almost the same optical path as information light 305.
As with the pattern in FIG. 3A, a large fluctuation in the light amount occurs in the
patterns in FIGS. 3B and 3C as well.
Incidentally, in the manufacturing of dual-layer and three-layer media, the spin coat
method, using an ultraviolet curable resin, is generally used in the formation of the
intermediate layers that separate the information layers, the protective layer, and so on.
Thus, it is necessary to allow for a thickness distribution in the intermediate layers and
protective layer across the entire surface of the medium to be within the range of at least
approximately ±3 µm, including lot-to-lot variability.
In addition, there is demand for three-layer Blu-ray disks to be compatible with the
single-layer and dual-layer Blu-ray disks currently being sold. Thus, the thickness from the
information layer furthest from the surface of the disk to the protective layer surface (the
surface of the disk) is limited to approximately 100 µm.
Taking into consideration such limitations on the manufacture of media, it is
apparent that the media disclosed in Patent Citations 1 and 2 cannot completely eliminate
back-focus issues.
It is an object of the present invention to provide an optical information recording
medium and a recording and reproduction apparatus capable of reducing back-focus issues
while ensuring compatibility with the single-layer and dual-layer optical information
recording media currently being sold and taking into consideration the manufacturing margin
for such optical information recording media.
TECHNICAL SOLUTION
An optical information recording medium according to a first aspect of the present
invention is a disk-shaped optical information recording medium including a substrate, first
to nth information layers layered upon the substrate (where n is an integer of 3 or more), kth
intermediate layers provided between a kth information layer and a (k + l)th information
layer (where k = 1,2, and so on up to n-1), and a protective layer provided upon the nth
information layer, wherein the fluctuation range of the thicknesses from the protective layer
surface to each of the information layers is no more than ±3 µm relative to the average value
of the thicknesses within a range from a radius of 23 mm to 24 mm from the center of the
optical information recording medium.
Furthermore, as a recording and reproduction apparatus that records information to
this optical information recording medium and/or reproduces information recorded on the
optical information recording medium, an apparatus including a laser light source having a
wavelength no less than 400 nm and no more than 410 nm, an objective lens having an NA of
0.85 ±0.01, and a spherical aberration correction unit that corrects spherical aberration in
accordance with the thickness from the surface of the protective layer to the information layer,
of the first to nth information layers, onto which laser light is irradiated, can be given.
ADVANTAGEOUS EFFECTS
According to the present invention, a sufficient process margin for manufacturing
intermediate layers and protective layers is secured for a multilayer optical information
recording medium including three or more information layers. Furthermore, according to
the present invention, it is possible, in a multilayer optical information recording medium, to
ensure compatibility with conventional single- and dual-layer optical information recording
media, reduce the influence of interlayer crosstalk, and furthermore eliminate back-focus
issues.
BRIEF DESCRIPTION OF DRAWINGS
FIG 1A is a cross-sectional view showing an example of a three-layer disk structure.
FIG 1B is a plan view showing an example of a three-layer disk structure.
FIG 2 is a cross-sectional view showing an example of a multilayer disk structure.
FIG 3A is a diagram illustrating a pattern in which a back-focus issue occurs.
FIG. 3B is a diagram illustrating another pattern in which a back-focus issue occurs.
FIG 3C is a diagram illustrating yet another pattern in which a back-focus issue
occurs.
FIG. 4 is a diagram illustrating a relationship between the number of disks
manufactured and the surface thickness distribution of a second intermediate layer.
FIG. 5 is a diagram illustrating the relationship between the surrounding temperature
of a coating apparatus and the average value of the surface thickness of the second
intermediate layer.
FIG 6 is a diagram illustrating the variability in the thickness from the surface of a
protective layer to each information layer.
FIG 7 is a diagram illustrating the structure of a dual-layer disk used to investigate
layer thicknesses.
FIG. 8 is a diagram illustrating a relationship between the thickness of a intermediate
layer and the properties of a reproduced signal.
FIG. 9 is a diagram illustrating the amplitude of the reproduced signal relative to the
difference in inter-layer thicknesses.
FIG 10 is a diagram illustrating a relationship between thickness changes and
aberration.
FIG 11 is a diagram illustrating the relationship between the thickness of the
protective layer and the SER.
FIG 12A is a diagram illustrating an example of a back-focus issue caused by three
reflections.
FIG 12B is a diagram illustrating another example of a back-focus issue caused by
three reflections.
FIG. 12C is a diagram illustrating yet another example of a back-focus issue caused
by five reflections.
FIG. 13 is a diagram illustrating the relationship between the ratio of the amount of
stray light to the amount of information light and the fluctuation range of the reproduced
signal amplitude.
FIG. 14 is a diagram illustrating an example of a pattern in which a back-focus issue
occurs.
FIG 15A is a reproduced signal waveform in a disk having a thick protective layer (a
state where no interference occurs).
FIG. 15B is a reproduced signal waveform in a disk having a thin protective layer (a
state where interference occurs).
FIG 16 is a diagram illustrating a result of comparing the optical path length of
information light to the optical path length of stray light.
FIG 17 is a diagram illustrating an exemplary configuration of an optical head.
FIG 18 is a cross-sectional view showing an example of a multilayer disk structure.
FIG 19 is a cross-sectional view showing an example of a single-layer disk
structure.
FIG 20 is a cross-sectional view showing an example of a dual-layer disk structure.
FIG 21 is a cross-sectional view showing an example of a three-layer disk structure.
FIG 22 is a cross-sectional view showing an example of a four-layer disk structure.
FIG 23 is a cross-sectional view illustrating the physical structure of a disk.
FIG 24 is a diagram illustrating an example of tracks on a 25 GB BD.
FIG 25 is a diagram illustrating an example of tracks on a disk having a higher
recording density than a 25 GB BD.
FIG. 26 is a plan view illustrating tracks and laser light irradiated upon a string of
marks recorded in the tracks.
FIG 27 is a diagram illustrating a relationship between the OTF and the spatial
frequency of a disk whose recording capacity is 25 GB.
FIG. 28 is a diagram illustrating a relationship between the signal amplitude and
spatial frequency when the spatial frequency of the shortest mark (2T) is greater than the
OTF cutoff frequency and the amplitude of the reproduced signal of 2T is 0.
DETAILED DESCRIPTION OF THE EMBODIMENTS
Embodiments of the present invention shall now be described with reference to the
drawings.
[ 1. Outline of Structure of Three-Layer Disk]
FIG 1A is a cross-section of a disk 115 (an optical information recording medium; a
three-layer disk) according to a first embodiment of the present invention, and also
schematically illustrates a part of an apparatus that records information onto the disk 115
and/or reads out information from the disk 115.
Note that in the present specification, the term "optical information recording
medium" includes various recording media such as DVDs, CDs, Blu-ray disks, and so on.
A "disk" is a disk-shaped recording medium. With the exception of the descriptions of the
related art, the "optical information recording medium" referred to in the present
specification is also sometimes called simply a "recording medium", a "medium", an "optical
disk", a "disk", or the like. In other words, in the following description, these terms are
often used interchangeably.
The disk 115 is a disk-shaped optical information recording medium with an outer
diameter of approximately 120 mm and a thickness of approximately 1.2 mm. Note that
these values can be changed.
As shown in FIG 1A, the disk 115 has a substrate 101, first through third
information layers 102-104, first and second intermediate layers 105 and 106, and a
protective layer 107. As shall be mentioned later, the first through third information layers
102-104 are write-once information layers. In other words, the disk 115 is a write-once
optical information recording medium including three information layers. The first through
third information layers 102-104 may be referred to simply as "information layers" when not
being distinguished from one another. Similarly, the first and second intermediate layers
105 and 106 are sometimes referred to simply as "intermediate layers".
The substrate 101 is composed of resin (for example, a polycarbonate resin), and is
approximately 1.1 mm thick. Guidance grooves composed of a concavo-convex shape are
formed on one surface of the substrate 101.
The first through third information layers 102-104 contain a write-once phase
change material. "Write-once phase change material" refers to a material that can take on
two or more states having different optical properties due to heat resulting from the
irradiation of recording/reproduction light. Preferably, the write-once phase change material
is a material in which the stated reaction can result in an irreversible change. It is preferable
to use, as the write-once phase change material, a material that contains, for example, O and
M (where M is a single element or plural elements selected from Te, Al, Si, Ti, V, Cr, Mn, Fe,
Co, Ni, Cu, Zn, Ga, Ge, Zr, Nb, Mo, Ru, Rh, Pd, Ag, In, Sn, Sb, Hf, Ta, W, Re, Os, Ir, Pt, Au,
and Bi). Furthermore, the first through third information layers 102-104 may be structured
so as to contain those materials and a dielectric material layered thereupon. Note, however,
that the materials contained in the information layers are not limited only to these materials.
The write-once phase change material may be a material that can be recorded to only once, or
may be replaced with a material that can be recorded to repeatedly.
Note that the present invention can be applied to a read-only medium. In other
words, one or all of the information layers may be reflective films made of a metal such as an
Ag or Al alloy. Finally, the reflective film materials listed here are merely examples of
materials for information layers in read-only media, and can be replaced with other materials.
Of the two surfaces of the substrate 101, the first information layer 102 is disposed
upon the surface on which the concavo-convex shape has been formed. The second
information layer 103 is disposed upon the first information layer 102, with the first
intermediate layer 105 being sandwiched therebetween. The third information layer 104,
meanwhile, is disposed upon the second information layer 103, with the second intermediate
layer 106 being sandwiched therebetween.
It is necessary for the second information layer 103 and the third information layer
104 to not only reflect laser light, but also to allow laser light to pass through to the
information layer furthest from the laser light-entry side. Therefore, the second information
layer 103 and the third information layer 104 are composed of a thin film material that is
semitransparent with respect to laser light.
The light transmissibilities and reflectances of the first through third information
layers 102-104 are set so that the amount of light that is reflected and returns to an optical
head 116 is approximately the same for each information layer. In other words, the
materials of which the layers are composed are selected so that the light transmissibility
increases from the first information layer 102, to the second information layer 103, to the
third information layer 104. To rephrase, the light transmissibility of the second information
layer 103 is higher than that of the first information layer 102, and the light transmissibility of
the third information layer 104 is higher than that of the second information layer 103.
Note that "semitransparent" may be any light transmissibility that allows
information to be recorded to each information layer and/or reproduced from recordings on
each information layer, as described here, and is not limited to any specific numerical value.
The first and second intermediate layers 105 and 106 are composed of a transparent
resin. Ultraviolet curable resin, for example, is used for this resin. The first intermediate
layer 105 is disposed between the first information layer 102 and the second information
layer 103, and the second intermediate layer 106 is disposed between the second information
layer 103 and the third information layer 104.
The protective layer 107 is composed of a transparent resin, and is disposed upon the
third information layer 104. In other words, the third information layer 104 is disposed
between the protective layer 107 and the second intermediate layer 106.
In this manner, in the disk 115, the first information layer 102, the first intermediate
layer 105, the second information layer 103, the second intermediate layer 106, the third
information layer 104, and the protective layer 107 are disposed, in that order, upon the
substrate 101. The outer surface of the protective layer 107 (that is, the surface on the side
opposite to the surface that faces the third information layer 104) shall be referred to as "a
protective layer surface 107a".
It is preferable for the resin material of which the intermediate layers 105 and 106
and the protective layer 107 are composed to be approximately transparent with respect to the
wavelength of the laser light. Here, "approximately transparent" refers to a transmissibility
that is, preferably, 90% or more with respect to the wavelength of the laser light. A resin
having a transmissibility of 90% or more with respect to light having a wavelength of, for
example, 405 nm is thus preferable for use as the material of the intermediate layers 105 and
106 and the protective layer 107.
As shown in FIG 1B, the disk 115 is disk-shaped, and has a lead-in area 2, a data
recording area 3, and a lead-out area 4.
Information regarding the structure of the disk, information necessary when
recording to the disk, data regarding the management information of the recorded data, and so
on are recorded in the lead-in area 2. The lead-out area 4, meanwhile, is an area indicating
the recording end position of the data. The data recording area 3 is an area onto which, for
example, video, audio, or other software can be recorded as the primary information. The
lead-in area 2 is normally located at the inside area of the disk. For example, the end of the
lead-in area 2 is normally located at a radius of 24 mm from the center of the disk.
<1-1. Thicknesses of Each Portion>
«1-1-1. Thicknesses from Protective Layer Surface to Each Information Layer»
When a disk is inserted into a drive, the drive first reads management information
recorded onto the innermost portion of the disk (a space from a radius of 23 mm to 24 mm).
At that time, the drive makes optimal spherical aberration correction, focus offset adjustments,
and so on within the area from a radius of 23 mm to 24 mm, and then performs recording
learning. The optimal recording conditions are determined based on the result of the
recording learning performed here.
Based on the determined recording conditions, the drive records to and/or
reproduces other locations of the disk (particularly the data recording area). At this time, if
the thicknesses from the protective layer surface to each of the information layers in the areas
outside of a radius of 24 mm differ greatly from the thicknesses from the protective layer
surface to each of the information layers in the area within a radius of 23 mm to 24 mm, the
beam is not precisely focused, and thus the recording or reproduction precision is
significantly influenced. For this reason, it is important, with respect to fluctuations in the
thicknesses from the protective layer surface to each of the information layers, how much
deviation from the average values of the thicknesses from the protective layer surface to each
of the information layers in the area within a radius of 23 mm to 24 mm in the disk is
allowed.
The fluctuation range of a thickness t3, from the protective layer surface 107a to the
first information layer 102, is no more than ±3 urn (relative to the average value of the
thickness t3 within the range from a radius 23 mm to 24 mm in the disk 115). Note that the
"thickness t3" can be rephrased as "the distance from the protective layer surface 107a to the
first information layer 102".
The fluctuation range of a thickness t4, from the protective layer surface 107a to the
second information layer 103, is no more than ±3 urn (relative to the average value of the
thickness t4 within the range from a radius 23 mm to 24 mm in the disk 115). Note that the
"thickness t4" can be rephrased as "the distance from the protective layer surface 107a to the
second information layer 103".
The fluctuation range of a thickness t5, from the protective layer surface 107a to the
third information layer 104, is no more than ±3 urn (relative to the average value of the
thickness t5 within the range from a radius 23 mm to 24 mm in the disk 115). Note that the
"thickness t5" can be rephrased as "the distance from the protective layer surface 107a to the
third information layer 104".
Note that in the present embodiment, the thickness tS is the same as a thickness tc of
the protective layer 107.
A high accuracy in the recording and readout of a signal is realized by ensuring the
thicknesses t3 to t5 are within the ranges stated above. The basis for these ranges as well as
other specific structures of the disk 115 shall be discussed later.
«1-1-2. Thicknesses of Intermediate Layers»
It is preferable for the thickness t1 of the first intermediate layer 105 to be different
from the thickness tc of the protective layer 107 and for the difference between the thickness
tl of the first intermediate layer 105 and the thickness tc of the protective layer 107 to be no
less than 1 µm, at all locations in the areas 2 to 4 within the disk 115.
The same applies to the second intermediate layer 106. In other words, it is
preferable for the thickness t2 of the second intermediate layer 106 to be different from the
thickness tc of the protective layer 107 at all locations in the areas 2 to 4.
Furthermore, it is preferable for the difference between the thickness t2 of the
second intermediate layer 106 and the thickness tc of the protective layer 107 to be no less
than 1 µm, at all locations in the areas 2 to 4.
Furthermore, it is preferable for the difference between the thicknesses of the
intermediate layers to be no less than 1 µm, at all locations in the areas 2 to 4.
Furthermore, it is preferable for the difference between one of the intermediate
layers or the protective layer and the total of the other layers aside from that layer to be no
less than 1 µm, at all locations in the areas 2 to 4. For example, it is preferable for the
difference between the total thickness of all intermediate layers (tl +12) and the thickness tc
of the protective layer 107 to be no less than 1 µm, and for the difference between the total of
the thickness t2 of the second intermediate layer 106 and the thickness tc of the protective
layer 107, and the thickness tl of the first intermediate layer 105, to be no less than 1 µm.
In other words, it is preferable for at least one, more preferable still for two or more,
and even more preferable still for all of the following conditions (a) to (e) to be met at all
locations in the areas 2 to 4 in the disk 115.
|t1 - tc| > 1 µm (a)
|t2 - tc| > 1 µm (b)
|t1-t2| > 1 µm (c)
|(t1 +12) - tc| > 1 µm (d)
|t1 - (t2 + tc)| > 1 µm (e)
Note that in the present embodiment, the areas 2 to 4 are given as examples of "areas
from which information can be reproduced using light". "Areas from which information
can be reproduced using light" may also be referred to as "areas onto which reproducible
information is recorded" or "areas onto which a signal can be recorded in a reproducible
state".
The specific methods resulting in these formulas and the other structures of the disk
115 shall be discussed later.
[2. Disk Manufacturing Method]
A method using the aforementioned (i) through (v) can be favorably used as a
method for manufacturing the disk 115 of the present embodiment.
For example, the first intermediate layer 105 and the second intermediate layer 106
can be formed by:
- coating the first information layer 102 or the second information layer 103 with an
ultraviolet curable resin;
- pressing that resin with a stamper having guidance grooves composed of a
concavo-convex shape;
- hardening the resin; and
- removing the stamper.
This method transfers the concavo-convex shape to the surface of the resin.
The protective layer 107 is also formed by coating the information layer with an
ultraviolet curable resin.
[3. Recording and Reproduction Apparatus]
<3 -1. Outline of Recording and Reproduction Apparatus>
Hereinafter, an apparatus capable of both recording and reproduction shall be
described as an example of a recording and reproduction apparatus.
However, "recording and reproduction apparatus" refers to an apparatus that
performs recording and/or reproduction, and therefore may be an apparatus that performs
only reproduction, only recording, or both.
As shown in FIG 1A, the recording and reproduction apparatus includes the optical
head 116, and also includes a driving unit such as a motor, a control unit, a processing unit,
and so on (not shown) as necessary.
<3-2. Optical Head>
The optical head 116 has an objective lens 108, an aberration correction unit 110, a
light source 111, a polarizing beam splitter 112, and a photodetector 114.
A semiconductor laser with a wavelength of 405 nm can be favorably used as the
light source 111. A lens with an NA of 0.85 is used as the objective lens 108. The
aberration correction unit 110 may be configured of a combination lens including two or
more lenses or configured of a collimate lens, and may include elements such as
liquid-crystals.
Laser light 109 emitted from the light source 111 enters the polarizing beam splitter
112 having passed through the aberration correction unit 110. The laser light 109 that has
passed through the polarizing beam splitter 112 is focused onto one of the information layers
102-104 by the objective lens 108. The light reflected from an information layer passes
through the polarizing beam splitter 112 and is detected by the photodetector 114.
The processing unit of the recording and reproduction apparatus reads information
from a signal outputted as a result of photoelectric conversion performed by the
photodetector 114. Meanwhile, the control unit of the recording and reproduction apparatus
records information onto the disk 115 using laser light.
In this manner, the recording and reproduction apparatus records and/or reproduces a
signal by irradiating a disk with light. Although laser light in particular is given as an
example of this light in the present specification, the term "laser light" is interchangeable
with the terms "recording light", "reproduction light", "recording/reproduction light", and so
on. "Recording light" refers particularly to light used in the recording of information, while
"reproduction light" refers particularly to light used in the reproduction of information;
"recording/reproduction light", meanwhile, refers to light used as recording light and/or
reproduction light. The light irradiated onto a recording medium by the recording and
reproduction apparatus is sometimes called "recording/reproduction light". Furthermore,
"laser light" is sometimes referred to as a "beam".
Referring to FIG 17, an example of the optical head shall be described in more
detail. Note that the various recording media described in the present specification (the disk
115 and so on) can be applied as a disk 1701 shown in FIG 17. Note also that the basic
configuration of the recording and reproduction apparatus is as shown in FIG 1, and is not
limited to the configuration described hereinafter.
As shown in FIG 17, an optical head 1702 includes a light source 1703, a collimate
lens 1705, a polarizing beam splitter 1706, a quarter wave plate 1707, an objective lens 1708,
an aperture 1709, a cylindrical lens 1711, and a photodetector 1712.
The light source 1703 emits laser light 1704, which is a divergent beam of
linearly-polarized light with a wavelength of 405 nm. The laser light 1704 emitted from the
light source 1703 is transformed into parallel light by the collimate lens 1705, whose focal
distance fl is 18 mm, and then passes through the polarizing beam splitter 1706. After this,
the laser light 1704 is transformed into circular polarized light by passing through the quarter
wave plate 1707. The transformed laser light 1704 is further transformed into a convergent
beam by the objective lens 1708, whose focal distance f2 is 2 mm, and is then collected upon
the disk 1701.
The aperture of the objective lens 1708 is restricted by the aperture 1709. In the
present embodiment, the numerical aperture NA is 0.85. In addition, an aberration
correction control unit (not shown) configured of a stepping motor and the like adjusts the
position of the collimate lens 1705 in the optical axis direction, so that the spherical
aberration in the information layers is approximately 0 m?.
The beam reflected by an information layer passes through the objective lens 1708.
After this, the beam passes through the quarter wave plate 1707, thereby being transformed
into linearly-polarized light 90 degrees different from that in the outgoing path. The
linearly-polarized light is reflected by the polarizing beam splitter 1706. The beam reflected
by the polarizing beam splitter 1706 is then divided by a diffraction grating, which is a beam
dividing element, into zero-order light and first-order light, passes through the cylindrical
lens 1711, and enters the photodetector 1712. The beam that enters the photodetector 1712
is given astigmatism upon passing through the cylindrical lens 1711.
Although in FIG 17, the collimate lens 1705 is given as an example of the aberration
correction unit, the aberration correction unit may be configured of a combination lens
including two or more lenses or configured of a collimate lens, and may include elements
such as liquid-crystals, as mentioned earlier.
The aberration correction unit plays the part of correcting aberration, such as
spherical aberration, arising due to the thickness from the protective layer surface of the disk
to the information layer to/from which information is recorded/reproduced. To be more
specific, the aberration correction unit adds aberration to the laser light so as to counteract
aberration components arising at each information layer.
The optical head was originally optically designed to minimize aberration at the
information layer of a single-layer disk. Recent optical head designs, however, take
recording/reproduction of dual-layer disks into consideration as well. Therefore, the
position of minimum aberration, design-wise, is set to approximately 80 to 90 urn from the
protective layer surface. For this reason, when concentrating laser light onto an information
layer present in a location deviated from the position of minimum aberration, it is necessary
for the aberration correction unit to make corrections using aberration correction values
appropriate for that information layer.
Note that although the wavelength of the semiconductor laser used as the light
source is set to 405 nm, the wavelength may change slightly due to the design, changes in
temperature or driving current, or the like. Therefore, a wavelength range of 400 nm to 410
nm is permitted. The same effects as in the present embodiment can be obtained as long as
the wavelength is within a range from 400 nm to 410 nm.
[4. Investigations into Structure of Disk]
<4-1. Thickness Measurement Method>
In the embodiments of the present application, "thickness" refers to a value
measured by a thickness gauge including a confocal optical system. This gauge includes an
optical head including a 405 nm-wavelength light source, an objective lens, a light shielding
member, and a photodetector. The gauge further includes an actuator for moving the optical
head and a calculation unit for calculating thicknesses. The light shielding member has a
pinhole. The light shielding member is provided in the optical path along which reflected
light travels from the disk to the photodetector.
The beam from the light source is concentrated upon the disk by the objective lens.
The light reflected from the disk passes through the pinhole and is detected by the
photodetector.
The gauge has an optical design whereby when the beam is focused upon a boundary
surface within the disk, the reflected light is focused upon the surface of the photodetector.
Therefore, light passes through the pinhole provided before the photodetector only when the
beam is focused upon a boundary surface in the disk. If the beam is focused anywhere in
the disk aside from a boundary surface, a major portion of the light will be blocked by the
light shielding member. Therefore, whether or not the beam is focused on a boundary
surface in the disk can be determined by measuring the optical intensity detected by the
photodetector. Note that a "boundary surface in the disk" includes the boundary surfaces of
each layer within the disk as well as the surface of the disk. In other words, the boundary
surfaces of the information layers and the intermediate layers, and the surface of the
protective layer, are considered "boundary surfaces in the disk".
The optical head of the gauge is moved by the actuator in the axial direction of the
light irradiated onto the disk. When the beam is focused on each information layer, the
calculation unit calculates the focus position based on the distance the optical head was
moved by the actuator. The calculation unit can calculate the distance from the disk surface
to an information layer, the distance between adjacent information layers, and so on based on
this movement distance. In other words, the thicknesses of the protective layer and the
intermediate layers are calculated by the calculation unit.
Note that this gauge is calibrated to measure an accurate thickness when the
refraction index N with respect to the wavelength of 405 run for the intermediate layers or
protective layer is 1.6. Thus the optical thickness will vary depending on the value of the
refraction index N of the material from which the intermediate layers and protective layer are
formed. Excluding the descriptions of the related art, the thickness values discussed in the
present specification refer to thicknesses when the refraction index N has been converted to
1.6. In other words, the refraction index with respect to 405 nm-wavelength light differs
depending on the type of the resin, and thus the discussions regarding thicknesses here
concern numerical values obtained by converting the refraction index to 1.6.
"Thicknesses found when the refraction index N has been converted to 1.6" refers to
the data measured by the stated thickness gauge when the refraction index N of each resin
layer has been set to 1.6. When measuring the thicknesses of the resin layers using this
thickness gauge, 1.6 x d/n is outputted as the measured data when the refraction index is set
to 1.6. N is the refraction index of the resin when the wavelength is 405 nm, and d(µm) is
the actual thickness. With the exception of the descriptions of the related art, in the present
specification, all references to "thickness values" refer to values obtained by this thickness
gauge (under these thickness measurement conditions). In other words, with the exception
of the descriptions of the related art, discussions of thicknesses in the present specification
are not concerned with the actual thickness d.
<4-2. Layer Thicknesses>
The optimal design values for the thickness t1 of the first intermediate layer 105, the
thickness t2 of the second intermediate layer 106, and the thickness tc of the protective layer
107 of the disk were investigated.
The relationship between the quality of a signal recorded onto two information
layers that sandwich a intermediate layer when the thickness of that intermediate layer
changes and the thickness of the intermediate layer was also examined.
Note that the following evaluations were performed on a dual-layer disk 700 such as
that shown in FIG. 7, in order to create a simple model of the influence of the thickness of a
intermediate layer on interlayer crosstalk between the two information layers that sandwich
that intermediate layer. The disk 700 includes a substrate 701, a first information layer 702,
a second information layer 703, a intermediate layer 704, and a protective layer 705. The
first information layer 702, the intermediate layer 704, the second information layer 703, and
the protective layer 705 are layered in that order upon the substrate 701.
However, note that aside from the number of layers, the dual-layer disk 700 is the
same as the three-layer disk 115. For example, the substrate 701, the information layers
702-703, the intermediate layer 704, and the protective layer 705 of the dual-layer disk 700
are composed of the same materials as the substrate 101, the information layers 102-104, the
intermediate layers 105-106, and the protective layer 107 of the three-layer disk 115,
respectively. Furthermore, the diameter and thickness of the dual-layer disk 700 are the
same as those of the three-layer disk 115.
"Interlayer crosstalk" refers to a phenomenon in which noise enters the signal to be
read when focusing laser light onto the information layer that is to be recorded to/reproduced.
This is caused by a more concentrated beam being irradiated onto other layers due to the
diameter of the beam spot on other information layers dropping, leading to stray light
entering the information light. This interlayer crosstalk occurs particularly when the
intermediate layer is thin.
In particular, in a disk including three or more information layers, "interlayer
crosstalk" refers to noise entering into the signal due to laser light from a different adjacent
information layer leaking into the reflected light from the information layer to be recorded or
reproduced.
The inventors manufactured dual-layer disks with several different thicknesses in the
intermediate layers, and used those disks in the following evaluations. However, all disks
had a protective layer 705 with a thickness of 57 µm.
The evaluation method used was as follows. The inventors recorded a signal at a
density of 25GB on each of the information layers 702 and 703 at the same radial position in
each disk. The inventors then examined the jitter values of the signals.
"Jitter value" refers to the amount of deviation or fluctuation from the desired
temporal position of the recorded signal. The lower the jitter value, the higher the
reproduction quality of the signal.
FIG 8 illustrates the relationship between the thickness of the intermediate layer 704
and the reproduction properties of the signals recorded onto the first information layer 702
and the second information layer 703.
Note that the recording and reproduction of signals was performed at a linear speed
of 4.9 m/s, and the jitter was evaluated in a state boosted by a limit equalizer. A jitter value
of no more than 8.5% was used as a benchmark for determining the quality of the medium.
If a jitter value in this range can be obtained, error correction can be performed with almost
no problems, and is thus the quality of the signal in the disk is of a level that enables
reproduction.
As shown in FIG 8, the thinner the intermediate layer 704 is, the worse the jitter
value becomes due to the influence of interlayer crosstalk in both the information layers 702
and 703. The jitter value becomes particularly poor when the thickness of the intermediate
layer 704 is 10 µm or less. It is thus preferable for the thickness of the intermediate layer to
be at least 10 µm in order to meet the criteria for jitter values.
Furthermore, as shown in FIG 8, when the thickness of the intermediate layer is no
less than 15 µm, almost no influence of the jitter value by interlayer crosstalk from the
adjacent information layer was observed. Accordingly, it is preferable for the thickness of
the intermediate layer to be no less than 15 µm.
Although FIG. 8 illustrates results of signal evaluation when the recording density is
25GB, note that it is preferable for the thickness of the intermediate layer to be no less than
15 µm regardless of the recording density. The reason for this is that degradation in the
signal quality (specifically, degradation of jitter values) is caused by noise resulting from the
occurrence of brightness/darkness continuity caused by interference between the information
light from an information layer and reflected light from another layer aside from that
information layer. A intermediate layer thickness of 15 µm or more circumvents a
degradation in signal quality caused by an adjacent information layer, regardless of the signal
recording density.
<4-3. Variability in Layer Thicknesses>
The results of investigating variability in the thicknesses of the intermediate layers
and protective layer of the three-layer disk shall now be discussed. A value of 25 µm was
desired for the thickness tl of the first intermediate layer 105, a value of 18 µm was desired
for the thickness t2 of the second intermediate layer 106, a value of 57 µm was desired for the
thickness tc of the protective layer 107, and a value of 100 µm was desired for the thickness
t3 from the protective layer surface 107a to the first information layer 102. The
intermediate layers and protective layer were manufactured through an ultraviolet curable
resin coating process using the spin coat method.
FIG 4 illustrates the surface thickness distribution and thickness fluctuations from
sample to sample in the thickness t2 of the second intermediate layer 106 of the manufactured
disks.
The inventors manufactured 150 samples, removed every tenth disk therefrom, and
measured the thickness of the intermediate layer. FIG 4 illustrates the average thickness
value within the surface of the second intermediate layer 106 of the disk, and also illustrates
the maximum and minimum values in the surface using an error bar.
As shown in FIG 4, there is variability in the thickness t2 of the second intermediate
layer 106 in the surfaces of the individual disks.
The following occurrences can be given as examples of the causes of such
variability.
- when the intermediate layer is formed through the spin coat method, the resin of
which the intermediate layer is composed is drawn out due to the rotation of the spin table.
At this time, the centrifugal force in the radial direction that is affected on the resin being
spun differs depending on the position in the surface of the medium, which leads to
variability in the resin thickness.
- similarly, when the intermediate layer is formed through the spin coat method, after
the spinning has been stopped, the edges of the resin bulge outward due to the influence of
surface tension in the resin at the edges of the region coated by the resin. This, too, results
in variability in the thickness of the resin.
- variability in the thickness of the resin also arises due to resin flow occurring
during pressing with a stamper following the resin coating.
The difference between the maximum and minimum values of the thickness t2 of the
second intermediate layer 106 across the entire surface of the disk has, depending on
conditions, a distribution of approximately 3 µm.
Various methods aside from the spin coat method can be considered as methods for
forming resin layers such as the intermediate layers and protective layer, such as, for example,
screen printing, gravure printing, or the like. However, although the shape of the thickness
distribution is different, a thickness distribution of approximately 3 µm appears in the layers
no matter what method is used.
Also, when the method for forming the layers includes a process of coating a liquid
ultraviolet curable resin, the thickness of the layers is influenced by the surrounding
environment of the coating apparatus; in particular, the influence of changes in the
temperature and humidity is great. For example, the temperature of the ultraviolet curable
resin increases with the surrounding temperature, causing a drop in the viscosity of the resin.
When resin is coated using the spin coat method, for example, in such a state, the
intermediate layer or protective layer that is formed will be thinner by the amount at which
the viscosity dropped. Adding a temperature adjustment function to the coating apparatus
itself can reduce the degree of thickness fluctuations due to changes in temperature.
However, the influence of the temperature on the thickness of layers cannot be completely
eliminated. Therefore, thickness variability appears among the multiple disks.
FIG. 5 illustrates the relationship between the surrounding temperature of the coating
apparatus and the average surface value of the thickness t2 of the second intermediate layer
106. As can be seen in the data of FIG 5, the thickness changes by approximately 0.5 µm
for a change of approximately 1° C in the temperature.
The temperature within the coating apparatus easily changes by about 5-6° C due to
temperature changes in the environment in which the apparatus is installed or temperature
changes due to changes in the operating status of the apparatus. Temperature management
of approximately 5-6° C can be realized in coating apparatuses used in the manufacture of
conventional single-layer disks and dual-layer disks without requiring any special
improvements in the temperature management precision. The thickness changes by
approximately 3 µm with a temperature change of approximately 6° C. Combining the
thickness variability within the surface of a single medium and thickness fluctuations from
medium to medium results in a variability of as much as approximately 6 µm from the
desired thickness. For this reason, under the influence of process-related fluctuation factor,
the thickness of each intermediate layer or the thickness of the protective layer vary in
approximately ±3 µm with respect to the desired thickness.
Although only the thickness t2 of the second intermediate layer is described here, the
same effects were obtained for the thickness t1 of the first intermediate layer and the
thickness to of the protective layer. In other words, approximately ±3 µm relative to the
desired thicknesses can be expected as the fluctuation amount of the thicknesses of the
intermediate layers and protective layer. In other words, when mass-producing disks, the
thicknesses of the intermediate layers may deviate from the desired thicknesses by
approximately ±3 µm. Therefore, it is preferable for the thicknesses of the intermediate
layers in a three-layer disk to be set so as to accommodate such a fluctuation range.
<4-4. Difference in Layer Thicknesses>
Next, the results of evaluating the influence of interference caused my multilayer
reflected light shall be discussed.
As described with reference to FIGS. 3A to 3C, when laser light is focused on an
information layer to be read out, part of the stray light reflected by other layers is reflected in
multiple by one of the information layers, the protective layer surface, or the like. This stray
light sometimes enters the photodetector 114 of the optical head with the same optical path
length and with the same beam diameter as the information light to be read out. In this case,
the stray light components enter the photodetector having been reflected by multiple
information layers, the protective layer surface, and so on, and thus have a much smaller light
amount relative to the information light to be read out. However, these stray light
components also enter the photodetector 114 with the same optical path length and with the
same beam diameter as the information light, resulting in major influence on the amount of
light received by the photodetector 114, caused by interference. Therefore, a minute change
in the thicknesses of a intermediate layer or protective layer causes a major fluctuation in the
amount of light received by the photodetector, making stable signal detection difficult.
FIG 9 illustrates the reproduced signal amplitude relative to the difference in
inter-layer thicknesses when the light amount ratio of the information light to be read out to
the stray light returning to the photodetector in patterns as shown in FIGS. 3 A to 3B is 100:1.
Note that "difference in inter-layer thicknesses" refers to the difference in the thicknesses
between the first intermediate layer, the second intermediate layer, and the protective layer.
In other words, the "state where the difference in thicknesses between layers is no less than 1 µm" referred to in FIG 9 means that the differences between those three layers are all no less
than 1 urn. In other words, the difference in thickness between the first intermediate layer
and the second intermediate layer, the difference in thickness between the second
intermediate layer and the protective layer, and the difference in thickness between the
protective layer and the first intermediate layer, or to put it differently, the difference in
thicknesses between layers at which interference occurs, are all no less than 1 µm.
The horizontal axis in FIG 9 represents the difference in interlayer thicknesses,
whereas the vertical axis represents the reproduced signal amplitude. The reproduced signal
amplitude is a value obtained by normalizing only the information light to be read out to a
DC light amount found when the light is received by the photodetector. It can be seen in
FIG 9 that when the difference in interlayer thicknesses drops below 1 µm, the reproduced
signal amplitude fluctuates dramatically.
With respect to three-layer disks, setting the recording capacity of a single
information layer to 33.4 GB, which is greater than the recording capacity of a single
information layer in a conventional dual-layer disk, has been proposed, thereby bringing the
total recording capacity of the three-layer disk to 100 GB. There is demand to enable the
use of such three-layer disks in conventional dual-layer disk drives without significantly
altering the configuration thereof, such as the tracking mechanism. To meet such demand, it
is preferable not to alter the pitch of the guidance grooves provided in the information layers
of a three-layer disk from the pitch in conventional media such as dual-layer disks.
Accordingly, setting the line density in the direction in which the laser light proceeds to 1.3
times the conventional density has been proposed to significantly increase the capacity of
each information layer.
The mark length of a signal mark in a disk whose line density is approximately 1.3
times that of a conventional disk is 25% shorter than the mark length of a signal mark in the
conventional disk (where the recording capacity of the conventional disk is 25GB). The SN
ratio for the signal becomes comparatively lower as the signal mark becomes shorter, and
thus the influence of noise on the signal properties becomes extremely great. Therefore, the
fluctuation of the reproduced signal amplitude when the difference in interlayer thicknesses is
no more than 1 µm causes significant degradation in the signal quality. Accordingly, a
difference in interlayer thicknesses of no more than 1 µm is in no way allowable in a disk
with this sort of high line density.
Therefore, as described thus far, it is preferable for the difference in thickness
between the first intermediate layer and the second intermediate layer, the difference in
thickness between the second intermediate layer and the protective layer, and the difference
in thickness between the protective layer and the first intermediate layer to each be no less
than 1 µm.
<4-5. Back-Focus Issues>
Next, the results of examining the degree of influence of back-focus issues shall be
discussed. In a three-layer disk, a total of four reflective boundary surfaces are present;
namely, the first through third information layers, and the surface of the protective layer.
When laser light is focused on one of the information layers, some of the stray light reflected
by another reflective boundary surface is repeatedly reflected in multiple, and returns to the
photodetector provided in the optical head. The stray light that returns to the photodetector
always returns to the photodetector having been reflected by one of the boundary surfaces an
odd number of times. The degree of influence of the stray light on the signal quality was
evaluated for a pattern in which the stray light returns to the photodetector after three
reflections and a pattern in which the stray light returns to the photodetector after five
reflections. The evaluation results are as follows.
The reflectances and transmissibilities of each information layer are set so that the
reflectances of each information layer are approximately the same when a signal is
reproduced from each information layer. For this reason, the reflectance of an information
layer is increased and the transmissibility is reduced the closer that information layer is to the
first information layer. In the disk 115, or in other words, in a state in which the layers are
layered upon one another, the reflectances of each layer with respect to the light from the
optical head are set to approximately 2 to 5%.
FIGS. 12Ato 12C illustrate an example of back-focus issues that can arise with three
reflections and back-focus issues that can arise with five reflections. The disk shown in
FIGS. 12A to 12C is a three-layer disk that has first through third information layers 1201 to
1203 and a protective layer 1204.
The reflectances of the information layers are set so as to increase as they progress
toward the first information layer 1201. The amount of stray light that returns to the
photodetector is greater when multiple reflections occur at the second information layer 1202
or the third information layer 1203 than when the reflection occurs at the protective layer
surface 1204a.
«4-5-l. Pattern 1»
For example, in FIG 12A, when laser light is focused on the first information layer
1201, stray light is reflected by the second information layer 1202, the third information layer
1203, and the second information layer 1202, and is then detected by the photodetector. In
other words, in this pattern, the stray light is reflected three times.
The second information layer 1202 and third information layer 1203 have higher
reflectances than the protective layer surface 1204a. In the pattern shown in FIG 12A, the
stray light is reflected in multiple between the information layers 1202 and 1203. Therefore,
of the patterns of three reflections that can conceivably occur, the pattern shown in FIG 12A
results in the largest amount of stray light relative to the amount of reflected light from the
first information layer 1201 on which the laser light is focused. In the pattern shown in FIG
12 A, the amount of stray light is approximately 1.4% of the amount of information light from
the first information layer 1201.
FIG 13 illustrates the relationship between the ratio of the amount of stray light to
the amount of information light and the fluctuation range of the reproduced signal amplitude.
Because the amount of stray light is approximately 1.4% of the amount of information light
in the pattern shown in FIG. 12A, the amplitude of the reproduced signal fluctuates by about
45%, according to the graph represented by the white squares in FIG 13.
«4-5-2. Pattern 2»
In the pattern shown in FIG. 12B, when laser light is focused on the first information
layer 1201, stray light traverses the second information layer 1202, the protective layer
surface 1204a, and the third information layer 1203, and then returns to the photodetector.
In this pattern, at the same time, stray light that traverses the third information layer, the
protective layer surface, and the second information layer, and then returns to the
photodetector, arises.
Thus in the pattern in FIG 12B, two types of stray light return to the photodetector,
and thus the amount of stray light is approximately 0.87% of the amount of information light.
The ratio of the amount of stray light to the amount of information light is thus high, and thus
the influence exerted on the amplitude of the reproduced signal by the stray light is great.
The black square graph shown in FIG 13 illustrates the relationship between the
fluctuation of the amplitude of the reproduced signal when two beams of stray light arise, as
shown in FIG 12B, and the ratio of the amount of stray light to the amount of information
light. In a pattern in which two beams of stray light return to the photodetector, such as that
shown in FIG 12B, when the amount of stray light is approximately 0.87% of the amount of
information light, the reproduction signal amplitude fluctuates by approximately 50%, as
seen in FIG. 13.
«4-5-3. Pattern 3»
Next, the influence of stray light reflected five times on the amplitude of the
reproduced signal shall be evaluated.
As described above, the second information layer 1202 and third information layer
1203 have higher reflectances than the protective layer surface 1204a. Therefore, the
amount of stray light that returns to the photodetector is greater with stray light reflected by
the second information layer 1202 or the third information layer 1203 than stray light
reflected by the protective layer surface 1204a. As a result, the pattern shown in FIG. 12C,
where the stray light returns having been reflected five times, results in the greatest amount of
stray light. In FIG. 12C, when laser light is focused on the first information layer 1201,
stray light traverses the second information layer 1202, the third information layer 1203, the
second information layer 1202, the third information layer 1203, and the second information
layer 1202, and then returns to the photodetector.
In the pattern in FIG 12C, the amount of stray light is approximately 0.02% of the
amount of information light. The fluctuation in the amplitude of the reproduced signal in
the pattern shown in FIG. 12C, estimated based on FIG 13, is approximately 2 to 3%. Such
a degree of fluctuation does not greatly affect the quality of the signal. Therefore, stray light
that returns to the photodetector having been reflected five times can be ignored.
Based on the above investigations, it is clear that the quality of the signal degrades
due to back-focus issues particularly when stray light returns to the photodetector having
been reflected three or fewer times by one or multiple information layers and/or the
protective layer surface.
«4-5-4. Influence on Signal of Stray Light Reflected Three Times»
FIG 15B illustrates the fluctuation of the reproduced signal amplitude in the case
where stray light returning to the photodetector having been reflected three times interferes
with the information light. FIG. 15B particularly illustrates the fluctuation of the reproduced
signal amplitude occurring in the pattern shown in FIG 14, which has three reflections.
FIG 14 illustrates the structure of a three-layer disk having first to third information
layers 1401 to 1403 and a protective layer 1404. In FIG 14, some of the stray light is
reflected a total of three times, by the third information layer 1403, the protective layer
surface 1404a, and the second information layer 1202. Some of the stray light enters the
photodetector with the same optical path length and the same beam diameter as information
light from the first information layer 1401 on which a signal to be read out has been recorded.
FIG 15B illustrates the fluctuation in the reproduced signal amplitude occurring due to the
influence of stray light entering the photodetector in this manner.
FIG. 15A illustrates the waveform of a reproduced signal of a disk whose protective
layer is approximately 3 µm thicker than that of the disk shown in FIG. 14. Although some
stray light is reflected three times in this disk as well, in a manner similar to the state shown
in FIG 14, the optical path length of the stray light is shifted from the optical path length of
the information light from the first information layer 1401, thereby eliminating the influence
of interference.
Furthermore, the inventors examined to what degree the optical path length of the
stray light needed to be shifted from the optical path length of the information light to be read
out in order to eliminate the influence of interference.
Regions in which the fluctuation of the amplitude is great, and regions in which the
fluctuation of the amplitude is low, are both present in the reproduced signal waveform
shown in FIG 15B. In FIG 15B, a region in which the fluctuation of the amplitude is great
is referred to as a "fluctuating area".
FIG 16 illustrates the results of comparing the optical path length of information
light with the optical path length of stray light in the fluctuating area and the other areas. In
FIG 16, the horizontal axis represents the radius of the disk. Meanwhile, in FIG 16, the
vertical axis represents the difference between the optical path length of information light and
the optical path length of stray light reflected three times, as shown in FIG 14. "Optical
path length of information light" refers to the round-trip optical path length, from when laser
light enters from the protective layer surface to when that light exits the protective layer
surface as information light.
Portions of the vertical axis in FIG. 16 in which the optical path length difference
between the information light and the stray light is 0 indicate conditions where the
information light and stray light return to the photodetector with the same optical path length
and the same beam diameter. However, it was understood, based on the data shown in FIG
16, that the signal amplitude experiences significant fluctuation not only in areas where the
optical path length difference is 0, but also in areas where the optical path length difference is
0 ±2 µm. Such areas are referred to as "amplitude fluctuation areas" in FIG 16. Based on
these results, an optical path length difference of no less than ±2 µm was understood to be
preferable. Note that "an optical path length difference of no less than ±2 µm" means that
the absolute value of the optical path length difference is no less than 2 µm.
<4-6. Structure Capable of Preventing Interference>
Next, specific conditions for ensuring that the difference in optical path lengths of
the information light and stray light is no less than ±2 µm shall be described.
With a disk having three information layers, when laser light is focused on the
information layer disposed deeper than the third information layer (on the side opposite to the
light-entry side), the following two patterns of stray light problems can occur. Note that in
the following descriptions, the information layer that is the target of signal recording or
reproduction shall be referred to as the "target information layer".
«4-6-1. First Stray Light Problem»
The first stray light problem is a problem that arises due to stray light being reflected
a total of three times, by an information layer B disposed on the light-entry side of the target
information layer A, then by an information layer C on the light-entry side or the protective
layer surface, and then again by the information layer B, in that order. To be more specific,
the first stray light problem involves interference occurring between the information light and
the stray light when the round-trip optical path length difference between the stray light and
the information light that returns to the optical head from the target information layer A is less
than 2 µm.
This first stray light problem is solved by setting the difference between the
thickness between the target information layer A and the information layer B and the
thickness between the information layer B and the information layer C/the protective layer
surface to no less than 1µm. Note that "thickness" refers to the thickness as measured by a
thickness gauge, as mentioned above.
To be more specific, if the target information layer is the first information layer 102
in the disk 115 illustrated in FIG 1A, it is preferable for the following conditions (1) to (3) to
be met in order to solve the first stray light problem, or in other words, in order to prevent
interference between the information light and the stray light.
Interference between the information light and stray light reflected by the second
information layer 103, the third information layer 104, and the second information layer 103,
in that order, is prevented by meeting this condition (1).
Interference between the information light and stray light reflected by the second
information layer 103, die protective layer surface 107a, and the second information layer
103, in that order, is prevented by meeting this condition (2).
Interference between the information light and stray light reflected by the third
information layer 104, the protective layer surface 107a, and the third information layer 104,
in that order, is prevented by meeting this condition (3).
Furthermore, if the target information layer is the second information layer 103, it is
preferable for the following condition (4) to be met in order to prevent interference between
the information light and the stray light.
Interference between the information light and stray light reflected by the third
information layer 104, the protective layer surface 107a, and the third information layer 104,
in that order, is prevented by meeting mis condition (4).
The second stray light problem is a problem that arises due to stray light being
reflected a total of three times, by an information layer b on the light-entry side of a target
information layer a, then by the protective layer surface, and then again by an information
layer c on the light-entry side of the information layer b, in that order. To be more specific,
the second stray light problem involves interference occurring between the information light
and the stray light when the round-trip optical path length difference between the stray light
and the information light that returns to the optical head from the target information layer a is
less than 2 urn. Note that when the second stray light problem arises, stray light reflected a
total of three times, by the information layer b, the information layer c, and the protective
layer surface, in that order, also arises. Therefore, interference caused by two beams occurs
in the second stray light problem.
The second stray light problem is solved by setting the difference between the
thickness between the information layer a and the information layer b, and the thickness
between the information layer c and the protective layer surface, to be no less than 1 urn.
To be more specific, if the target information layer is the first information layer 102
of the disk 115, it is preferable for the following condition (5) to be met in order to prevent
interference between the information light and the stray light.
Interference between the information light and stray light reflected by the second
information layer 103, the protective layer surface 107a, and the third information layer 104,
in that order, is prevented by meeting this condition (5). At the same time, interference
between the information light and stray light reflected by the third information layer 104, the
protective layer surface 107a, and the second information layer 103, in that order, is also
prevented.
<4-7. Thickness of Protective Layer>
The relationship between the thickness of the protective layer and a signal recorded
to an information layer/a signal reproduced from an information layer shall be evaluated.
There is a high likelihood that foreign objects such as dirt, dust, or fingerprints will adhere to
the surface of the protective layer, or that the surface of the protective layer will be scratched.
When such blemishes are present on the surface of the protective layer, the laser
light for recording a signal to the information layers or reproducing a signal from the
information layers is blocked, the angle at which the laser light enters changes, and so on.
The quality of the signal recorded to or reproduced from the information layer is greatly
influenced as a result.
Meanwhile, the thinner the protective layer becomes, the smaller the diameter of the
laser light is on the protective layer surface when the laser light is focused on an information
layer. Furthermore, the smaller the diameter of the laser light is on the protective layer
surface, the greater the influence of foreign objects or scratches on the protective layer
surface is on the quality of the signal. The reason for this is that the smaller the diameter of
the laser light, the greater the size of the foreign objects or scratches is relative to the
diameter of the laser light, even if those foreign objects or scratches are the same size in
reality. Thus a greater percentage of the total amount of laser light is blocked by the foreign
objects or scratches.
Accordingly, the following experiments were performed, and the optimal thickness
of the protective layer was examined. In other words, the inventors manufactured five types
of single-layer disks having different protective layer thicknesses within a range from 100 µm to 45 µm. The information layers in these single-layer disks had the same configuration as
the third information layer of the three-layer disk 115. The inventors imparted artificial
fingerprints on the protective layer surface of these single-layer disks. The inventors then
evaluated the influence of those artificial fingerprints on the recording to and reproduction
from the information layer by examining the error rate. Note that the recorded signal was a
random-pattern signal modulated according to the 1-7PP modulation technique, with a
reference clock frequency of 66 MHz and a minimum mark length of 149 nm, and the
recording/reproduction linear speed was set to 4.9 m/s.
The evaluation method used was as follows. A signal was recorded to and
reproduced from a disk whose protective layer surface was imparted with an artificial
fingerprint liquid, and the symbol error rate was evaluated. The artificial fingerprint liquid
was manufactured by mixing standard dust as represented by Kanto loam with Triolein, and
is used in the evaluation of the surface properties of the protective layer.
This artificial fingerprint liquid was imparted onto the protective layer surface using
a rubber stamp, being transferred from an artificial fingerprint pad. The area of impartation
had a diameter of approximately 10 mm, central to the vicinity of a radius of 38 mm on the
disk. A signal was recorded to and reproduced from the disk at five positions at different
distances from the center of the disk, within that impartation area. The SER (Symbol Error
Rate) was evaluated for the signals recorded at each position. Disks with an error rate
where the SER was no more than 4.2x10"3 were determined as passing. The error rate value
used as the benchmark for passing/failing is a level at which there is the possibility that
information cannot be read out from one disk out of one million. The optical information
recording medium is considered to have no problems with regards to recording and
reproduction properties if the SER is no more than this error rate value.
FIG. 11 is a graph illustrating the relationship between the protective layer thickness
and the SER. In FIG. 11, the worst data (that is, the highest SER) has been selected as the
SER for each thickness, from the evaluation results obtained when the impartation location of
the fingerprint is alternated among five different radii in each disk of a certain thickness.
Based on these results, it was understood that the SER did not exceed 4.2x10-3 as
long as the protective layer thickness was no less than approximately 51 µm. Therefore, it is
preferable for the thickness tc of the protective layer 107 to be no less than 51 µm in the disk
115. Furthermore, the greater the thickness tc of the protective layer is, the less likely it is
for the disk to be influence by fingerprints imparted on the surface. It is thus preferable for
the thickness tc of the protective layer to be as great as possible.
<4-8. More Specific Values for Thicknesses of Each Layer>
Based on the above results, it is preferable for the thickness t1 of the first
intermediate layer 105 and the thickness t2 of the second intermediate layer 106 to be no less
than 15 µm and to have a thickness fluctuation range of 6 µm. Furthermore, it is preferable
for the difference in thicknesses between intermediate layers to be no less than 1 µm.
Moreover, it is preferable for the thicknesses of the intermediate layers to be no less
than 15 µm and no more than 21 µm, or no less than 22 µm and no more than 28 µm, in order
to make the protective layer as thick as possible. All of the above conditions can be met as
long as the thicknesses of the intermediate layers are within that range.
[0064] Taking into consideration compatibility with conventional single-layer Blu-ray disks
and dual-layer Blu-ray disks, it is preferable, in the three-layer disk 115, for the thickness t3,
from the protective layer surface 107a to the first information layer 102 furthest from the
optical head, to be 100 urn, and for the thickness t4, from the surface 107a to the second
information layer 103, to be 75 urn. These numerical values are the same as those of the
thicknesses from the protective layer surface to the first information layer and second
information layer in a conventional dual-layer disk. Thus, by providing a three-layer disk
with the first information layer and the second information layer within the same range as the
information layers in a dual-layer disk, recording and reproduction to and from a three-layer
disk can be implemented by a conventional drive without requiring significant modifications
thereto.
For this reason, it is preferable for the thickness t1 of the first intermediate layer 105
to be 22 µm < t1 < 28 µm, and for the thickness t2 of the second intermediate layer 106 to be
15µm
The inventors examined the degree of fluctuation allowable in the thickness from the
protective layer surface to each information layer. The thickness from the protective layer
surface to the first information layer located furthest from the optical head is 100 µm in
conventional Blu-ray disks with both single-layer and dual-layer constructions.
It is also preferable for the thickness t3 up to the first information layer 102 to be
100 µm in the three-layer disk 115 as well.
This is to ensure that when the three-layer disk 115 is inserted into a drive, the
information layer upon which light is focused first is the first information layer 102; by
setting this thickness to the same thickness as that in a single-layer disk and a dual-layer disk,
such compatibility is ensured.
Furthermore, when a disk is inserted, the drive performs the actual focusing
operations after first performing spherical aberration correction using the aberration
correction unit, so that the beam is concentrated most on a location that is at a thickness
(depth) of 100 µm from the disk surface. Therefore, if the actual location of the first
information layer 102 is shifted 100 µm from the location of the protective layer surface 107a
when the focusing operations are commenced after aberration correction for concentrating the
beam the most on a location of 100 µm has been performed, there is a drop in the amplitude
level of a focus error signal used in focusing. As a result, there is an increased likelihood
that the focusing operations of the drive will fail.
The inventors examined the actual range at which operations for focusing on the first
information layer 102 can be performed in a stable manner by shifting the thickness t3, from
the protective layer surface 107a to the first information layer 102, to greater and less than
100 µm. As a result, no problems occurred in focusing as long as the thickness t3 was
within a range of 100 µm ±6 µm. If the thickness is no less than ±6 µm from 100 µm, the
level of the focus error signal drops to less than half of its level, making it difficult to perform
focusing operations in a stable manner.
With respect to the second information layer 103 and the third information layer 104,
when performing operations for switching between information layers, the drive first
performs aberration correction according to the thicknesses from the protective layer surface
107a to each information layer, and then performs operations for switching to each
information layer. In the aberration correction, the central values of the thicknesses to each
information layer are used as the thickness to each information layer. Therefore, it is
difficult to perform focusing operations in a stable manner if the thicknesses from the
protective layer surface are no less than ±6 µm from the desired value for the second
information layer and the third information layer as well.
Such values pre-set as the thicknesses from the protective layer surface to each
information layer in the aberration correction are called "desired central values". The
centers of the fluctuation ranges of the thicknesses of each intermediate layer for matching
the desired central values of the thicknesses from the protective layer surface to each
information layer are also called "desired central values".
Based on the results of the above examinations, it is preferable for the thickness t1 of
the first intermediate layer 105 to be 22 µm < t1 < 28 µm. The desired central value of the
thickness tl is thus 25 µm.
Meanwhile, it is preferable for the thickness t2 of the second intermediate layer 106
to be 15 µm
The disks described above may have the physical structure illustrated in FIG 23.
As shown in FIG 23, multiple tracks 232 are formed in a disk-shaped disk 231, in a shape
that is, for example, a series of concentric circles, a spiral shape, or the like. Multiple
sectors in fine divisions are formed in each track 232. Note that data is recorded into each
track 232 using blocks 233, which have predetermined sizes, as the unit for recording; this
shall be discussed later.
The disk 231 has a recording capacity per information layer that is extended beyond
that of conventional optical disks (for example, a 25 GB BD). Extended recording capacity
is realized by improving the recording line density, and is realized by, for example,
shortening the mark length of the recording marks recorded onto an optical disk. Here,
"improving the recording line density" refers to shortening the channel bit length. The
"channel bit" is a length corresponding to the cycle T of the reference clock (the reference
cycle T for modulation when recording a mark using a predetermined modulation technique).
Note that the disk 231 may have multiple layers. However, the disk shall be
discussed as having only one information layer hereinafter, to simplify the descriptions.
In a disk having multiple information layers, when the width is the same for the
tracks provided in each information layer, the recording line density can be made different
from layer to layer by using different mark lengths in each layer but using the same mark
lengths within a single layer.
The tracks 232 are divided into blocks every 64 kB (kilobytes), which is the unit for
recording data. Block address values are assigned to blocks in order. Each block is
divided into subblocks of predetermined lengths, and one block is composed of three
subblocks. Subblock numbers from 0 to 2 are assigned to each subblock in order.
<8-2. Recording Density>
Next, the recording density shall be described using FIGS. 24 to 28.
FIG 24 illustrates a BD 124, serving as an example of a 25 GB BD. The BD
recording and reproduction apparatus shown in FIG 24 has a laser 123 with a wavelength of
405 nm and an objective lens 220 with a numerical aperture NA of 0.85.
Like DVDs, data is recorded onto a BD as a string of marks, resulting from physical
alterations, on the tracks 232 of the optical disk. The mark strings in the BD 124 contains
marks having numerals "120" and "121" added thereto. The mark in this mark string with
the shortest length is called the "shortest mark". In FIG 24, the mark 121 is the shortest
mark.
In the BD 124, the recording capacity is 25 GB, and the physical length of the
shortest mark 121 is 0.149 µm. The length of the shortest mark is equivalent to
approximately 1/2.7 of the length of the shortest mark in a DVD. The length of the shortest
mark is near the limit of the optical resolution performance, which is the limit for the
identification of recording marks by a light beam, even if the wavelength parameters (405
nm) and the NA parameters (0.85) in the optical system are changed and the resolution
performance of the laser is increased.
FIG 26 illustrates a state in which a laser beam is irradiated upon a mark string
recorded onto a track. With BDs, the stated optical system parameters result in a laser spot
30 of approximately 0.39 µm. If the recording line density is increased without changing
the construction of the optical system, the recording marks become smaller relative to the
spot diameter of the laser spot 30, leading to a degradation in the reproduction resolution
performance.
For example, FIG 25 illustrates an example of a BD whose recording density is
greater than that of a 25 GB BD. The recording and reproduction apparatus for this BD has
a laser 123 with a wavelength of 405 nm and an objective lens 220 with an NA of 0.85. Of
the mark strings 126 and 127 in this disk, the physical length of the shortest mark 127 is
0.1115 µm. Compared to FIG 25, the configuration shown in FIG 25 has the same spot
diameter of approximately 0.39 µm; however, the recording marks are relatively smaller, and
the interval between the marks is smaller as well, resulting in poor reproduction resolution
performance.
The amplitude of the reproduced signal when the recording marks are reproduced by
a laser beam decreases as the recording marks become shorter, and become zero atthe limit
of the optical resolution performance. The inverse of the recording mark cycle is called the
spatial frequency, and the relationship between the spatial frequency and the signal amplitude
is called the OTF (Optical Transfer Function). The signal amplitude drops in an almost
linear fashion as the spatial frequency increases. The frequency limit for reproduction,
when the signal amplitude reaches zero, is called the OTF cutoff.
FIG 27 is a graph illustrating the relationship between the OTF and the shortest
recording mark with a recording capacity of 25 GB. The spatial frequency of the shortest
mark in a BD is approximately 80% of the OTF cutoff, which is close to the OTF cutoff. It
can also be seen that the amplitude of the reproduced signal of the shortest mark is
approximately 10% of the maximum detectable amplitude, which is an extremely low value.
The recording capacity of a BD when the spatial frequency of the shortest mark of the BD is
extremely close to the OTF cutoff, or in other words, when the reproduction amplitude is
nearly nonexistent, is approximately 31 GB. When the frequency of the reproduced signal
of the shortest mark is near the OTF cutoff frequency or is a frequency greater than the OTF
cutoff frequency, the frequency reaches or exceeds the limit of the laser resolution
performance, leading to a decrease in the reproduction amplitude of the reproduced signal,
and thus causing a dramatic degradation in the SN ratio.
For this reason, the recording line density of a high-recording density disk 125
shown in FIG 25 can be assumed from the case where the frequency of the shortest mark of
the reproduced signal is near the OTF cutoff frequency to the case where the frequency of the
shortest mark of the reproduced signal is greater than or equal to the OTF cutoff frequency.
Note that "the case where the frequency of the shortest mark is near the OTF cutoff
frequency" includes the case where the frequency of the shortest mark is no more than the
OTF cutoff frequency but is not significantly lower than the OTF cutoff frequency.
FIG. 28 is a graph illustrating an example of the relationship between the signal
amplitude and the spatial frequency when the spatial frequency of the shortest mark (2T) is
higher than the OTF cutoff frequency and the reproduced signal of 2T has an amplitude of 0.
In FIG 28, the spatial frequency of the shortest mark length 2T is 1.12 times the OTF cutoff
frequency.
<8-3. Wavelength, Numerical Aperture, and Mark Length>
The relationship between the wavelength, numerical aperture, and mark length/space
length in a high-recording density disk is as follows.
When the shortest mark length is taken as TM nm, and the shortest space length is
taken as TS nm, and (shortest mark length + shortest space length) is expressed as "P", P is
(TM + TS) nm. With 17 modulation, P = 2T + 2T = 4T. When three parameters, or a laser
wavelength ? (405 nm ±5 nm, or in other words, 400-410 nm), a numerical aperture NA (0.85
±0.01, or in other words, 0.84-0.86), and a shortest mark + shortest space length P (with 17
modulation, the shortest length if 2T, so P = 2T + 2T = 4T), are used, and the reference T is
small to the degree where the following holds true:
P/2NA
the spatial frequency of the shortest mark is no less than the OTF cutoff frequency.
The reference T corresponding to the OTF cutoff frequency when the NA = 0.85 and
? = 405 is:
T = 405/(2 X 0.85)/4 = 59.558 nm
Note that, conversely, when P > ?/2NA, the spatial frequency of the shortest mark is less than
the OTF cutoff frequency.
In this manner, the SN ratio degrades due to the limit of the optical resolution
performance, simply due to an increase in the recording line density. Therefore, there are
cases where degradation of the SN ratio due to the multilayering of information layer is not
allowable from the system margin standpoint. The SN ratio degradation is particularly
marked from when the frequency of the shortest mark exceeds the OTF cutoff frequency, as
described above.
Although the above discusses recording densities by comparing the frequency of the
reproduced signal of the shortest mark to the OTF cutoff frequency, it should be noted that as
further high densities are developed, the recording densities (recording line densities,
recording capacities) corresponding thereto may be set using the relationship between the
frequency of the reproduced signal of the next shortest mark (or the next-next shortest mark
(or a recording mark beyond the next shortest mark)) and the OTF cutoff frequency, based on
the same principles as described above.
<8-4. Recording Density and Number of Layers>
The specific recording capacity per layer in a BD suited to a recording and
reproduction apparatus having specs such as a wavelength of 405nm and an NA of 0.85 can,
when the spatial frequency of the shortest mark is near the OTF cutoff frequency, be assumed
to be as follows, for example: approximately 29 GB (for example, 29.0 GB ±0.5 GB or 29
GB ±1 GB) or more, or approximately 30 GB (for example, 30.0 GB ±0.5 GB or 30 GB ±1
GB) or more, or approximately 31 GB (for example, 31.0 GB ±0.5 GB or 31 GB ±1 GB) or
more, or approximately 32 GB (for example, 32.0 GB ±0.5 GB or 32 GB ±1 GB) or more.
Furthermore, the recording capacity per layer can, when the spatial frequency of the
shortest mark is greater than or equal to the OTF cutoff frequency, be assumed to be as
follows, for example: approximately 32 GB (for example, 32.0 GB ±0.5 GB or 32 GB ±1
GB) or more, or approximately 33 GB (for example, 33.0 GB ±0.5 GB or 33 GB ±1 GB) or
more, or approximately 33.3 GB (for example, 33.3 GB ±0.5 GB or 33.3 GB ±1 GB) or more,
or approximately 33.4 GB (for example, 33.4 GB ±0.5 GB or 33.4 GB ±1 GB) or more, or
approximately 34 GB (for example, 34.0 GB ±0.5 GB or 34 GB ±1 GB) or more, or
approximately 35 GB (for example, 35.0 GB ±0.5 GB or 35 GB ±1 GB) or more.
Particularly, when the recording density is approximately 33.3 GB, a recording
capacity of approximately 100 GB (99.9 GB) can be realized using three layers, and when the
recording density is approximately 33.4 GB, a recording capacity of more than 100 GB
(100.2 GB) can be realized using three layers. This is approximately the same recording
capacity as a four-layer construction for a 25 GB BD. For example, when the recording
density is 33 GB, the difference between 33x3 = 99 GB and 100 GB is 1 GB (less than 1
GB); when the recording density is 34 GB, the difference between 34x3 = 102 GB and 100
GB is 2 GB (less than 2 GB); when the recording density is 33.3 GB, the difference between
33.3x3 = 99.9 GB and 100 GB is 0.1 GB (less than 0.1 GB); and when the recording density
is 33.4 GB, the difference between 33.4x3 = 100.2 GB and 100 GB is 0.2 GB (less than 0.2
GB).
Note that extending the density extensively makes accurate reproduction difficult
due to the influence of the reproduction properties of the shortest mark, as discussed earlier.
Accordingly, approximately 33.4 GB is realistic as a recording density that does not
extensively extend the recording density but also realizes a recording density of 100 GB or
more.
The issue here is whether to structure the disk as a four-layer disk with 25 GB per
layer, or as a three-layer disk with 33-34 GB per layer.
Multilayering is accompanied by a drop in the reproduced signal amplitude in each
layer (SN ratio degradation), the influence of multilayer stray light (signals from adjacent
information layers), and so on. For this reason, a disk having a lower number of layers, or
in other words, three 33-34 GB layers can suppress the influence of such stray light to the
greatest degree possible while also realizing a recording capacity of approximately 100 GB
more easily than a disk having four 25 GB layers.
For this reason, disk manufacturers who wish to realize approximately 100 GB while
multilayering as little as possible will likely select three layers of 33-34 GB. Meanwhile,
disk manufacturers who wish to realize approximately 100 GB using a conventional format (a
recording density of 25 GB) will likely select four layers of 25 GB. Thus manufacturers
with different goals can reach those goals using these different structures. Implementing
three and four layers in disks thus adds an element of freedom to disk design.
Meanwhile, if the recording density is 30 to 32 GB, the total recording capacity of a
three-layer disk is 90 to 96 GB, and thus does not reach 100 GB. However, a four-layer disk
realizes a capacity of over 120 GB. A disk having four layers whose recording densities are
32 GB enables the realization of a recording capacity of approximately 128 GB. The
number 128 is a numerical value that matches with a power of 2 (2 to the 7th power), which
is convenient in terms of computer processing. When a three-layer disk having a recording
density that realizes approximately 100 GB is compared with such a four-layer disk, the
reproduction properties demanded of the shortest mark in a four-layer disk are less stringent
than the reproduction properties demanded of the shortest mark in a three-layer disk.
Accordingly, when extending the recording density, disks having multiple layers of
different recording densities from one another (for example, approximately 32 GB and
approximately 33.4 GB) provide the manufacturers of disks an element of freedom in terms
of design. In other words, the combination of multiple types of recording densities and
number of layers realizes this freedom of design. For example, manufacturers who wish to
suppress the influence of multilayering while achieving high capacities can select a
three-layer disk of approximately 100 GB, created from three layers of 33 to 34 GB. On the
other hand, manufacturers who wish to suppress the influence of reproduction properties
while achieving high capacities can select a four-layer disk of approximately 120 GB or more,
created from four layers of 30 to 32 GB.
[9. Other Embodiments]
The diameter and thickness of the entire optical information recording medium, the
thicknesses and materials of each layer present in the optical information recording medium,
the manufacturing method thereof, and so on are not limited to the specific descriptions
provided above, and can be altered.
For example, the above structures can be applied to various types of recording media,
such as write-once, read-only, rewritable, and so on. Furthermore, although the above
descriptions focus primarily on three or four-layer disks, the structures discussed above can
be applied in optical information recording media having five or more information layers as
well. In other words, the optical information recording medium can be provided with n
information layers (where n is an integer greater than or equal to 3).
To rephrase, the optical information recording medium may be configured as
described in [1] - [7] and [9] - [12] below.
Furthermore, the recording and reproduction apparatus is not limited to the specific
configuration described above. For example, the laser light source can be replaced with
another light source, and the wavelength of the light emitted by the light source, the
numerical aperture of the objective lens, and so on are not limited to any specific numerical
values. For example, the recording and reproduction apparatus may be achieved through the
following [8].
[1] A disk-shaped optical information recording medium comprising:
a substrate;
first to nth information layers layered upon the substrate (where n is an integer of 3
or more);
kth intermediate layers provided between a kth information layer and a (k + l)th
information layer (where k = 1,2, and so on up to n-1); and
a protective layer provided upon the nth information layer,
wherein the fluctuation range of the thicknesses from the protective layer surface to
each of the information layers is no more than ±3 µm relative to the average value of the
thicknesses within a range from a radius of 23 mm to 24 mm from the center of the optical
information recording medium.
[2] The optical information recording medium according to [1],
wherein the optical information recording medium includes a region from which
information can be reproduced using light; and
the difference between the thicknesses of each of the intermediate layers and the
thickness of the protective layer is no less than 1 urn at all locations in the region.
[3] The optical information recording medium according to [1] or [2],
wherein the optical information recording medium includes an area from which
information can be reproduced using light; and
the difference between the total of the thicknesses of the first to nth intermediate
layers and the thickness of the protective layer is no less than 1 urn at all locations in the
region.
[4] The optical information recording medium according to one of [1] to [3],
wherein the thickness of the first intermediate layer is no less than 22 urn and no
more than 28 µm; and
the thickness of the second intermediate layer is no less than 15 µm and no more
than 21 µm.
[5] The optical information recording medium according to one of [1] to [4],
wherein the thickness from the protective layer surface to the first information layer
is no less than 94 µm and no more than 106 µm.
[6] The optical information recording medium according to one of [1] to [5],
wherein the thickness from the protective layer surface to the second information
layer is no less than 69 µm and no more than 81 µm.
[7] The optical information recording medium according to one of [1] to [6],
wherein the thickness from the protective layer surface to the third information layer
is no less than 51 urn and no more than 63 urn.
[8] A recording and reproduction apparatus that records information to the optical
information recording medium according to one of [1] to [7] and/or reproduces information
recorded on the optical information recording medium, the apparatus comprising:
a laser light source having a wavelength no less than 400 nm and no more than 410
nm;
an objective lens having an NA of 0.85 ±0.01; and
a spherical aberration correction unit that corrects spherical aberration in accordance
with the thickness from the surface of the protective layer to an information layer, of the first
to nth information layers, onto which laser light is irradiated.
[9] A three-layer disk comprising a 1.1 mm-thick substrate, one or more
information layers, and a protective layer no more than 0.1 mm thick, and including three
information layers according to the BD recording medium format, information having been
recorded onto the information layers being reproduced by irradiating the information layer
with laser light having a wavelength of 400 - 410 nm via an objective lens having a
numerical aperture of 0.84-0.86,
wherein when the recording capacity of a single-layer disk having a single
information layer or the recording capacity per layer in a dual-layer disk having two
information layers according to the BD recording medium format is taken as a (GB) (where a
is a real number greater than 0), and the recording capacity per layer of the three-layer disk is
taken as b (GB) (where b is a real number greater than 0), the conditions a < b and 4a ~ 3b
are met.
[10] The three-layer disk according to 9, wherein the condition |3b - 4a| < 2 is
met.
[11] A four-layer disk comprising a 1.1 mm-thick substrate, one or more information
layers, and a protective layer no more than 0.1 mm thick, and including four information
layers according to the BD recording medium format, information having been recorded onto
the information layers being reproduced by irradiating the information layer with laser light
having a wavelength of 400 - 410 nm via an objective lens having a numerical aperture of
0.84-0.86,
wherein when the recording capacity per layer of a three-layer disk having three
information layers according to the BD recording medium format is taken as b (GB) (where b
is a real number greater than 0) and the recording capacity per layer of the four-layer disk is
taken as c (GB) (where c is a real number greater than 0), the conditions c < b and 3b < 4c are
met.
[12] The four-layer disk according to [11], wherein the conditions 3c < 100 and
4c is a power of 2 are met.
In all of the above embodiments, the expressions "no less than", "no more than","-",
"from... to..." and so on are assumed to include the border values in question. Furthermore,
the expression "information layer" used above can be replaced with "recording layer" or
"information recording layer" as well.
EXPLANATION OF REFERENCE
101 substrate
102 first information layer
103 second information layer
104 third information layer
105 first intermediate layer
106 second intermediate layer
107 protective layer
107a protective layer surface
108 objective lens
109 recording/reproduction light
110 aberration correction unit
111 laser light source
112 polarizing beam splitter
114 photodetector
115 disk (optical information recording medium)
116 optical head
201 substrate
202 first information layer
203 second information layer
204 third information layer
205 Nth information layer
206 objective lens
207 laser light
301 optical path of information light to be read
302 optical path of stray light focused on third information layer
303 optical path of information light to be read
304 optical path of stray light focused on protective layer surface
305 optical path of information light to be read
306 optical path of stray light not focused on another information layer
307 optical path of stray light not focused on another information layer
510, 511, 512, 513, 514, 230 disk (optical information recording medium)
501, 5011, 5012, 5013, 5014 cover layer (protective layer)
502 information layer
503, 5032, 5033, 5034 intermediate layer
701 substrate
702 second information layer
703 third information layer
704 second intermediate layer
705 protective layer
706 objective lens
707 recording/reproduction light
708 aberration correction means
1201 first information layer
1202 second information layer
1203 third information layer
1204 protective layer
1204a protective layer surface
1205 optical path of information light to be read
1206 optical path of stray light focused on third information layer
1207 optical path of information light to be read
1208 optical path of stray light not focused on another information layer
1209 optical path of information light to be read
1210 optical path of stray light focused on second information layer that returns
after five reflections
1401 first information layer
1402 second information layer
1403 third information layer
1404 protective layer
1404a protective layer surface
1405 optical path of information light to be read
1406 optical path of stray light
1701 disk (optical information recording medium)
1702 optical head
1703 light source
1704 laser light (recording light, reproduction light)
1705 collimate lens
1706 polarizing beam splitter
1707 quarter wave plate
1708 objective lens
1709 aperture
1711 cylindrical lens
1712 photodetector
We claim:
1. A disk-shaped optical information recording medium comprising:
a substrate;
first to nth information layers layered upon the substrate (where n is an integer of 3
or more);
kth intermediate layers provided between a kth information layer and a (k + 1)th
information layer (where k = 1,2, and so on up to n-1); and
a protective layer provided upon the nth information layer,
wherein the fluctuation range of the thicknesses from the protective layer surface to
each of the information layers is no more than ±3 µm relative to the average value of the
thicknesses within a range from a radius of 23 mm to 24 mm from the center of the optical
information recording medium.
2. The optical information recording medium according to claim 1,
wherein the optical information recording medium includes an area from which
information can be reproduced using light; and
the difference between the thicknesses of each of the intermediate layers and the
thickness of the protective layer is no less than 1 µm at all locations in the region.
3. The optical information recording medium according to claim 1 or 2,
wherein the optical information recording medium includes an area from which
information can be reproduced using light; and
the difference between the total of the thicknesses of the first to nth intermediate
layers and the thickness of the protective layer is no less than 1 urn at all locations in the
region.
4. The optical information recording medium according to one of claims 1 to 3,
wherein the thickness of the first intermediate layer is no less than 22 µm and no
more than 28 µm; and
the thickness of the second intermediate layer is no less than 15 µm and no more
than 21 µm.
5. The optical information recording medium according to one of claims 1 to 4,
wherein the thickness from the protective layer surface to the first information layer
is no less than 94 µm and no more than 106 µm.
6. The optical information recording medium according to one of claims 1 to 5,
wherein the thickness from the protective layer surface to the second information
layer is no less than 69 µm and no more than 81 µm.
7. The optical information recording medium according to one of claims 1 to 6,
wherein the thickness from the protective layer surface to the third information layer
is no less than 51 µm and no more than 63 µm.
8. A recording and reproduction apparatus that records information to the optical
information recording medium according to one of claims 1 to 7 and/or reproduces
information recorded on the optical information recording medium, the apparatus comprising:
a laser light source having a wavelength no less than 400 nm and no more than 410
nm;
an objective lens having an NA of 0.85 ±0.01; and
a spherical aberration correction unit that corrects spherical aberration in accordance
with the thickness from the surface of the protective layer to an information layer, of the first
to nth information layers, onto which laser light is irradiated.
9. A three-layer disk comprising a 1.1 mm-thick substrate, one or more information
layers, and a protective layer no more than 0.1 mm thick, and including three information
layers according to the BD recording medium format, information having been recorded onto
the information layers being reproduced by irradiating the information layer with laser light
having a wavelength of 400 - 410 nm via an objective lens having a numerical aperture of
0.84-0.86,
wherein when the recording capacity of a single-layer disk having a single
information layer or the recording capacity per layer in a dual-layer disk having two
information layers according to the BD recording medium format is taken as a (GB) (where a
is a real number greater than 0), and the recording capacity per layer of the three-layer disk is
taken as b (GB) (where b is a real number greater than 0), the conditions a < b and 4a ˜ 3b
are met.
10. The three-layer disk according to claim 9, wherein the condition |3b - 4a| = 2 is met.
11. A four-layer disk comprising a 1.1 mm-thick substrate, one or more information
layers, and a protective layer no more than 0.1 mm thick, and including four information
layers according to the BD recording medium format, information having been recorded onto
the information layers being reproduced by irradiating the information layer with laser light
having a wavelength of 400 - 410 nm via an objective lens having a numerical aperture of
0.84-0.86,
wherein when the recording capacity per layer of a three-layer disk having three
information layers according to the BD recording medium format is taken as b (GB) (where b
is a real number greater than 0) and the recording capacity per layer of the four-layer disk is
taken as c (GB) (where c is a real number greater than 0), the conditions c < b and 3b < 4c are
met.
12. The four-layer disk according to claim 11, wherein the conditions 3c < 100 and 4c is
a power of 2 are met.
A disk-shaped optical information recording medium (115) includes a substrate
(101), first to nth information layers (102 - 104) layered upon the substrate (where n is an
integer of 3 or more), kth intermediate layers (105, 106) provided between a kth information
layer and a (k + 1)th information layer (where k = 1,2, and so on up to n-1), and a protective
layer (107) provided upon the nth information layer. The fluctuation range of the
thicknesses from the protective layer surface (107a) to each of the information layers (102 —
104) is no more than ±3 µm relative to the average value of the thicknesses within a range
from a radius of 23 mm to 24 mm from the center of the optical information recording
medium.