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Pharmaceutical Composition Comprising Opioid Analgesic

Abstract: The invention provides a method of assembling a device and a kit suitable for administration to multiple patients a multi-dose pharmaceutical composition of nasal analgesic in the form of a nasal spray. The present invention also provides a method for reducing the respiratory depressant effect associated with diamorphine administration  the method comprise a single dose pharmaceutical composition comprising lyophilized diamorphine and a diluent for reconstitution  wherein the dose of diamorphine is 0.1mg/kg body weight.

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Patent Information

Application #
Filing Date
26 July 2012
Publication Number
23/2014
Publication Type
INA
Invention Field
CHEMICAL
Status
Email
Parent Application

Applicants

WOCKHARDT LIMITED
D-4  MIDC Industrial area  Chikalthana  Aurangabad - 431210  M.S.  India

Inventors

1. Wynne  Neil
Wockhardt UK Ltd  Ash Road North  Wrexham Industrial Estate  Wrexham UK  LL13 9UF
2. Singh  Sirjiwan
Wockhardt UK Ltd  Ash Road North  Wrexham Industrial Estate  Wrexham UK  LL13 9UF

Specification

There is provided a method of reducing the respiratory depressant effect of diamorphine wherein the method comprises administering intranasally a single dose pharmaceutical composition comprising (a) lyophilized diamorphine or pharmaceutically acceptable salts thereof  and (b) a diluent for reconstitution; wherein the diluent for reconstitution comprises a preservative  a chelating agent  one or more osmolarity modifiers to maintain the osmolarlity of the said composition between 250-500 Osm/L and pH modifiers to maintain the pH of the said composition between 3.5 to 6.5  wherein the dose of diamorphine is about 0.1mg/kg body weight.

The invention also provides a method for treating pain by administering intranasally a pharmaceutical compositions comprising diamorphine or a pharmaceutically acceptable salt thereof wherein the said composition is adapted for delivery of a single dose of diamorphine in an amount of about 0.1mg/kg diamorphine or a pharmaceutically acceptable salt thereof per kg body weight of a patient. The invention also provides method of assembling a device and a kit suitable for administration to multiple patients a multi-dose pharmaceutical composition of nasal analgesic in the form of a nasal spray.

Pain is an unpleasant sensation often caused by intense or damaging stimuli such mechanical  thermal  chemical or other noxious stimuli. Pain is experienced when the free nerve endings  which constitute the pain receptors in the skin as well as in certain internal tissues. The pain receptors (nociceptors) can transmit signals along afferent neurons into the central nervous system and then to the brain.

Pain is the most common symptom for which patients seek medical advice and treatment. Pain can be acute or chronic. While acute pain is usually self-limited  chronic pain can persist longer and lead to significant changes in a patient""s personality  lifestyle  functional ability or overall quality of life.

Most pain resolves promptly once the painful stimulus is removed and the body has healed  but sometimes pain persists despite removal of the stimulus and apparent healing of the body; and sometimes pain arises in the absence of any detectable stimulus  damage or disease.

A wide variety of compounds can act as analgesics. Two important classes of analgesics are opioid analgesics and non-steroidal anti-inflammatory drugs (NSAIDs).

An opioid is a psychoactive chemical that works by binding to opioid receptors  which are found principally in the central and peripheral nervous system and the gastrointestinal tract. The receptors in these organ systems mediate both the beneficial effects and the side effects of opioids.

Opioids are among the world""s oldest known drugs; the use of the opium poppy for its therapeutic benefits predates recorded history. The analgesic (painkiller) effects of opioids are due to decreased perception of pain  decreased reaction to pain as well as increased pain tolerance.

Opioid analgesics exhibit morphine-like properties and can be sub-classified on the basis of their receptor specificity. They act as an agonist primarily at mu  kappa and perhaps delta receptors in the central nervous system. By acting on these receptors  they cause analgesia and anesthesia as a result of a receptor-mediated central action on pain perception  together with a receptor- medicated modulatory effect on the central transmission of noxious sensation.

Diacetylmorphine  also known as diamorphine (BAN)  is an opioid analgesic synthesized from morphine  a derivative of the opium poppy. When used in medicine it is typically used to treat severe pain  such as that resulting from a heart attack. It is the 3 6-diacetyl ester of morphine  and functions as a morphine prodrug (meaning that it is metabolically converted to morphine inside the body). The white crystalline form considered "pure diamorphine" is usually the hydrochloride salt  diacetylmorphine hydrochloride.


It is a potent opiate analgesic  which has a more rapid onset of activity than morphine as the first metabolite  monoacetylmorphine  more readily crosses the blood brain barrier. In man  diamorphine has a half-life of two to three minutes. Its first metabolite  monoacetylmorphine  is more slowly hydrolyzed in the blood to be concentrated mainly in skeletal muscle  kidney  lung  liver and spleen. Monoacetylmorphine is metabolized to morphine. Diamorphine does not bind to protein. However  morphine is about 35% bound to human plasma proteins  mainly to albumin. The analgesic effect lasts approximately three to four hours.

Diamorphine as a narcotic analgesic acts primarily on central nervous system and smooth muscles. Diamorphine is available in form of supplied in tablet and in 5mg  30mg  100mg and 500mg ampoules of freeze dried diamorphine. It is know in the art that diamorphine is highly unstable in liquid dosage form. In presence of water  diamorphine hydrochloride degrades. After hydrolysis  the initial degradation products are 6-O-acetylmorphine and acetic acid. The 6-acetyl group hydrolyses slowly to morphine. The commercially known Injectable products of diamorphine recommend immediate use of the product after reconstitution. The labels clearly mention the storage of reconstituted product should normally not be longer than 24 hours at 2–8 °C.

As with other opioids  diacetylmorphine is used as both an analgesic and a recreational drug. Diamorphine Lyophillisate for solution for injection is indicated in the treatment of severe pain associated with surgical procedures  myocardial infarction or pain in the terminally ill and for the relief of dyspnoea in acute pulmonary oedema. Frequent and regular administration is associated with tolerance and physical dependence  which may develop into addiction. Internationally  diacetylmorphine is controlled under Schedules I and IV of the Single Convention on Narcotic Drugs.

Injectable dosage form suffers from various disadvantages such as pain  bruises  allergic reactions  self-administration not possible  etc. Moreover  intravenous injection is generally associated with rapid offset of pain relief as the circulating analgesic is cleared from the plasma.

Different routes of administration other than solid and Injectable dosage form include nasal  transdermal  transocular administration  transrectal administration  transpulmonary administration  etc. Among these non-injection type administration methods  nasal administration offer several advantages such as that it is easy  well-tolerated  non-invasive transmucosal route which avoids first pass metabolism of the drug in liver and provides rapid relief. But the drug loses associated with nasal administration are more compared to intravenous administration. Injectable and nasal routes are recognized routes for administration of diamorphine. The usual dose of diamorphine through Injectable and nasal routes is 0.1mg/kg to about 0.2mg/kg body weight.

Use of 0.1mg/kg to about 0.2mg/kg body weight doses of diamorphine for producing analgesia is limited because of the side effects associated with it. One of the major life-threatening side effect associated with morphine or diamorphine administration through recognized routes of administration is respiratory depression. Diamorphine is the 3 6-diacetyl ester of morphine. Diamorphine in-vivo converts to morphine. Diamorphine or morphine when administered  has the potential to slow the rate of breathing and  ultimately  to stop breathing altogether. This is the main concern for a doctor in deciding whether to or not to prescribe diamorphine  if so  how much to prescribe. If a patient already has a condition causing respiratory depression  such as chest disease  the further depressant effect of the drug on the patient""s breathing may easily give rise to danger. The respiratory depressant effect is reported with even at lower doses such as 0.1mg/kg of body weight of diamorphine after intravenous injection. Thus  there is a need of a method for reducing the respiratory depressant effect associated with diamorphine administration.

PCT Patent Application No. 2009040595A1 discloses a multi-dose pharmaceutical composition for intranasal administration in the form of a nasal spray comprising lyophilized nasal analgesic and suitable diluent for reconstitution.

PCT Patent Application No. 2005004961A1 discloses a dispenser comprising a reservoir containing a plurality of dosage units each of which comprise a formulation of a controlled drug or a drug of abuse  said dosage units being contained in a tamper-evident manner such that access to the dosage units in use is controlled either by the dispenser or remotely and/or is monitored either by the dispenser or remotely.

US 5 843 480 disclose a controlled-release pharmaceutical preparation comprising diamorphine  or a pharmaceutically acceptable salt thereof.

PCT Patent Application No. 9802148 discloses a complex of diamorphine- polyacrylate and cocaine-polyacrylate.

PCT Patent Application No. 2008092267 discloses a composition comprising an opioid receptor agonist in an amount effective to produce a therapeutic effect and a cannabinoid receptor antagonist in an amount effective to potentiate a therapeutic activity of an opioid receptor agonist and/or inhibit  delay  reduce and/or reverse tolerance to the opioid receptor agonist.

US Patent Application No. 20050053647 discloses a pharmaceutical device for continuous and controlled release of at least one active substance for application to the undamaged skin  to the oral  lingual  nasal or rectal mucosae  to the bronchial or alveolar epithelium  or parenterally with inclusion of an absorption process  wherein the active substance is diamorphine  which is present as diamorphine base  in the form of a pharmaceutically compatible acid addition salt or in the form of an inclusion compound.

EP Patent No. 1722759B1 discloses a nasal or ocular drug delivery composition in the form of an aqueous solution or suspension for delivery of a therapeutic agent across a nasal or ocular mucosal surface into the systemic circulation comprising chitosan  a salt thereof or a derivative thereof that has been formed by bonding of acyl or alkyl groups with the hydroxyl groups of the chitosan or a salt of such a derivative thereof; a polyol-phosphate or sugar-phosphate salt; triethyl citrate as a plasticizer; and a systemically acting therapeutic agent.

Adam et al.  Oxford handbook of Critical Care Nursing  Chapter 3  pg 50-51  discloses use of opoid analgesics for the management of pain with diamorphine dose of 0.05-0.1mg/kg by intravenous route.

Alexander-Williams J.M. et al. (Br. J. Anaesth. 1998; 81: 3-7) disclose novel routes of opioid administration.

Mitchell et al. (Eur Addict Res 2006; 12: 91-95) discloses feasibility and acceptability of an intranasal diamorphine spray as an alternative to injectable diamorphine.

Wilson et al. (J Accid Emerg Med 1997; 14: 70-72) discloses the safety and efficacy of 0.1mg/kg of intranasal diamorphine as an analgesic for use in children in accident and emergency.

Hallett et al. (Anaesthesia  2000  55  532-539)  discloses use of intranasal diamorphine for postoperative pain as an adjunct to the other drugs.

Kendall et al. (British Medical Journal  322: 261-265) compares the effectiveness and safety profile of a dose of 0.1mg/kg of diamorphine nasal spray with 0.2mg/kg of intramuscular morphine for managing acute pain in children and teenagers with a clinical fracture.

Wyatt et al. (Oxford handbook of Emergency Medicine  3rd Ed.  pg 279) discloses a dose of 0.1mg/kg of nasal diamorphine for providing analgesia in children.

Telfer et al. (Arch Dis Child 2009; 94: 979-980) discloses use of intranasal diamorphine when given in combination with intravenous or oral morphine for rapid analgesia.

Ward et al. (Anaesthesia 2002; 57 (1): 49-52) discloses the effectiveness of diamorphine administered either intravenously (0.5mg bolus) or intranasally (1.0mg bolus) for patient controlled analgesia during the early postoperative period.

Kerr  Maya; Maconochie  Ian (Intranasal diamorphine usage in Paediatric accident and emergency. Current Pediatric Reviews (2010)  6(3)  151-155) discloses intranasal diamorphine is widely accepted and the most commonly used analgesia in Paediatric A&E for acute pain in long bone fracture.

Kendall  Jason M.; Latter  Victoria S. (Intranasal diamorphine as an alternative to intramuscular morphine: pharmacokinetic and pharmacodynamic aspects. Clinical Pharmacokinetics (2003)  42(6)  501-513) discloses pharmacokinetic profile of intranasal diamorphine in adults.

PCT Patent Application Nos. 2000076477 and 2006016530  US Patent Nos. 4 464 378  and US 6 677 346  US Patent Application No. 2006110333  disclose morphine and morphine derivatives in the form of lyophilized powder for nasal administration with the aid of nasal insufflator or jet-spray.

US Patent No. 6 608 073 discloses codeine optionally in combination with opioid analgesics in the form of solution or gel for nasal administration with the aid of finger or cotton tipped applicator.

US Patent No. 5 756 483 discloses apomorphine and morphine solution or gel for nasal administration with the aid of nasal tampon or nasal sponge.

US Patent No. 4 973 596 discloses meperidine solution with a single dose dispenser.

US Patent No. 4703864 provides for a unitary molded plastic cover for a container such as medicament bottle  in which removable cap portion is attached by a severable tear strip.

US Patent No. 5 350 116 provides for an actuator for a liquid spray pump provided with a skirt  which cooperates with the body of the pump to compress a volume of air during pump actuation.

US Patent No. 5 509 578 provides for pump  which has a tubular portion which is arranged to penetrate the mouth of a container having a seal in order to dispense liquid from the container.

US Patent No. 6 948 492 and US Patent Application No. 2006/0021614 provide for an apparatus and method for the self-administration of a plurality of doses of an intranasal liquid pharmaceutical composition including opioid analgesics that includes a drug delivery device containing a plurality of sealed vials.

PCT Patent Application No. 2009040595A1 discloses a multi-dose pharmaceutical composition for intranasal administration in the form of a nasal spray comprising lyophilized nasal analgesic and suitable diluent for reconstitution.

PCT Patent Application No. 2008152398A1 discloses the aerosol formulation comprising an active material coated with a polymer  in combination with a propellant  optionally with other pharmaceutically acceptable excipients. Formulation given in example

US Patent Application No. 20080248991A1 discloses a composition having a viscosity of 150 cp or less at 25ºC and comprising (i) chitosan  a salt or derivative thereof or a salt of a derivative thereof  (ii) a polyol-phosphate or sugar-phosphate salt  (iii) a plasticizer  and (iv) a therapeutic agent. Examples discloses the compositions

In an attempt to develop a safe and effective multi-use intranasal diamorphine composition  applicants have surprisingly found that when a single dose pharmaceutical composition comprising lyophilized diamorphine reconstituted with a diluent for reconstitution  wherein the dose of diamorphine is about 0.1mg/kg body weight was administered to a patient in need of a pain relief  the adverse effects associated with diamorphine administration were found to be very low. No respiratory depressant effect was observed in patients during the study by the administration of the single dose of diamorphine is 0.1mg/kg body weight. At the same time this dose of 0.1mg/kg body weight of diamorphine intranasally as compared to standard diamorphine intravenous formulation was found to be effective alone in producing the analgesic effects in children aged from 1-<16 years attending hospital for minor surgery  laser treatment and requiring intravenous cannulation and opiate analgesia during routine clinical management.

As the 0.1 mg/kg body weight dose of diamorphine when administered in form of a pharmaceutical composition is free of major side effects  it can be used for producing the patient controlled analgesia in post-operative conditions without the assistance of doctor and ambulatory services.

Moreover  the pharmaceutical composition of the present invention were found to be stable for atleast three weeks after reconstitution and does not require stringent storage conditions. The compositions of the present invention are suitable for multiple-use in the form of nasal spray for the treatment of pain in an emergency setting. The compositions of the present invention are found to be safe and efficacious in-vivo. The nasal administration provides fast onset of analgesia similar to injection  increases the time of residence of diamorphine in nasal cavity  thus resulting in prolonged analgesia.

When multi-dose nasal compositions are administered to number of patient  it leads to cross contamination among patients typically in a hospital setting  which can lead to serious mishaps. To avoid the same  the present inventors have also developed a device suitable for administration to multiple patients a multi-dose pharmaceutical composition of nasal analgesic in the form of a nasal spray without cross-contamination and can be utilized easily for use in different patients. The assembly not only avoids cross-contamination but also maintains the integrity of the formulation throughout use.

The pharmaceutical compositions of the present invention are adapted for use in pre-hospital ambulatory conditions by paramedics. Pre-hospital ambulatory conditions such as clinical fractures occurring during mountaineering  racing  driving  etc. which requires instant pain relief can suitably be treated by administering intranasally pharmaceutical composition comprising diamorphine. The use of compositions of present invention does not require any hospitalization. Further  paramedics need no special training for administering the diamorphine compositions intranasally. The pharmaceutical compositions of the present invention are useful in postoperative pain.

One of the embodiments of the present invention provides method of reducing the respiratory depressant effect of diamorphine wherein the method comprises administering intranasally a single dose pharmaceutical composition comprising (a) lyophilized diamorphine or pharmaceutically acceptable salts thereof  and (b) a diluent for reconstitution; wherein the diluent for reconstitution comprises a preservative  a chelating agent  one or more osmolarity modifiers to maintain the osmolarlity of the said composition between 250-500 Osm/L and pH modifiers to maintain the pH of the said composition between 3.5 to 6.5  wherein the dose of diamorphine is 0.1mg/kg body weight.

Another embodiment of the present invention provides a method for treating pain  said method comprising administering intranasally a pharmaceutical composition comprising diamorphine or a pharmaceutically acceptable salt thereof  reconstituted with a diluent for reconstitution  said composition adapted for a delivery of a single dose of diamorphine or a pharmaceutically acceptable salt thereof in an amount of 0.1 mg diamorphine or a pharmaceutically acceptable salt thereof per kg body weight of a patient.

One of the embodiments of the present invention provides method of reducing the respiratory depressant effect of diamorphine wherein the method comprises administering intranasally a single dose pharmaceutical composition comprising (a) lyophilized diamorphine hydrochloride  and (b) a diluent for reconstitution; wherein the diluent for reconstitution comprises a preservative  a chelating agent  one or more osmolarity modifiers to maintain the osmolarlity of the said composition between 250-500 Osm/L and pH modifiers to maintain the pH of the said composition between 3.5 to 6.5  wherein the dose of diamorphine is 0.1mg/kg body weight.

Another embodiment of the present invention provides a pharmaceutical composition comprising diamorphine or a pharmaceutically acceptable salt thereof  wherein the composition is adapted for intranasal delivery of diamorphine or a pharmaceutically acceptable salt thereof using a nasal spray capable of delivering diamorphine or a pharmaceutically acceptable salt thereof in an amount of 0.1mg/kg body weight.

The pharmaceutical composition of the present invention is a liquid dosage form.

The pharmaceutical composition of the present invention is reconstituted liquid dosage form.

The dose of Diacerein for the purpose of present invention varies from about 0.05mg/kg to 0.2mg/kg body weight.

The diluent for reconstitution for the purpose of present invention is water or saline comprising comprises a preservative  a chelating agent  one or more osmolarity modifiers or pH modifiers.

Suitable preservatives include but are not limited to m-cresol  phenol  alcohol  benzyl alcohol  methyl-  ethyl-  propyl- and butyl-paraben  thiomersal  chlorobutanol  benzalkonium or any combination thereof. Typically  the preservative may be present in the formulations in a concentration of from about 0.001% up to about 5% by weight of the total formulation.

The preservatives or chelating agents added to the diluent for reconstitution do not avoid the degradation of diamorphine in solution. The purpose of adding preservatives or chelating agents in the formulation is to avoid any microbial contamination during storage.

For the purpose of present invention suitable iso-osmolality modifiers include but are not limited to carbohydrate  a polyhydric alcohol  or a combination thereof. Examples of iso-osmolality modifiers include sodium chloride  potassium chloride  sodium sulphate  glycerol  trehalose  mannitol  sorbitol  dextrose  lactose  and arginine.

The iso-osmolality modifier for the purpose of present invention is a halogenide or mannitol.

The concentration of halogenide used in the present invention is from about 5 to 200mM.

The osmolarity of the pharmaceutical compositions of the present invention is about 250-300 Osm/l.

Suitable chelating agents include but are not limited to one or more of edetic acid and its salts  or disodium edetate.

Examples of pH modifiers include but are not limited to one or more of acetate buffer  glutamate buffer  citrate buffer  prolamine buffers  carbonate buffers  phosphate buffer  hydrochloric acid  trolamine  sulfuric acid  sodium hydroxide solutions and any combination thereof.

The pH of the pharmaceutical compositions of the present invention is between 3-7.

The diluent for reconstitution may further comprise co-solvents  thickening agents  solubilizers  or antioxidants.

Suitable co-solvents include but are not limited to alcohol  glycerin  propylene glycol  and polyethylene glycol.

Suitable thickening agents or viscosity modifiers may comprise one or more of methylcellulose  carboxymethylcellulose  microcrystalline cellulose  ethylcellulose  hydroxyethylcellulose  hydroxypropylcellulose  hydroxypropylmethylcellulose  alginate  carageenan  xanthan gum  acacia  tragacanth  locust bean gum  guar gum  carboxypolymethylene  polyvinyl pyrrolidone  polyvinyl alcohol  poloxamer  magnesium aluminum silicate (veegum)  bentonite  hectorite  povidone  maltitol  chitosan or combination thereof.

Suitable solubilizers are those known to ordinary skill in the art and include but not limited to one or more of glycofurol  polyethylene glycol  polyoxyethylene glycerol esters of fatty acids  such as Tagats; polooxylated castor oil  ethylene glycol esters  such as glycol stearate and distearate; propylene glycol esters  such as propylene glycol myristate; glyceryl esters of fatty acids  such as glyceryl stearates and monostearates; sorbitan esters  such as spans and tweens; polyglyceryl esters  such as polyglyceryl 4-oleate; fatty alcohol ethoxylates  such as Brij type emulsifiers; ethoxylated propoxylated block copolymers  such as poloxamers; polyethylene glycol esters of fatty acids  such as Labrafils  Labrafacs  and Labrasols; cremophores; glycerol monocaprylate/ caprate  such as Campmul CM 10; Gelucire  Capryol  Captex  Acconon  transcutol  triacetin  or TPGS (d-alpha tocopheryl polyethylene glycol succinate)

Suitable anti-oxidants include but are not limited to sodium metabisulfite  potassium metabisulfite  cystine  ascorbic acid and ascorbyl palmitate. Typically  the antioxidant may be present in the formulations in a concentration of from about 0.01% up to about 5% by weight of the total formulation.

The present invention is a solutions or suspension  emulsion  liposomes  microemulsion or gel.

The pharmaceutical composition of the present invention can be given in combination with non-opioid analgesics or other opioid analgesics. Non-opioid analgesics include but are not limited commonly used non-steroidal anti-inflammatory agents like ibuprofen  flurbiprofen  diclofenac  indomethacin  piroxicam  ketoprofen  etodolac  diflusinal  meloxicam  aceclofenac  fenoprofen  naproxen  celecoxib  rofecoxib or combination of foregoing. The other opioid analgesics but are not limited to codeine  meperidine  alfentanil  tapentadol  sufentanil  fentanyl  propoxyphene  levorphanol  hydromorphone  oxymorphone  hydrocodone  Oxycodone  methadone  naloxone  naltrexone or combination of foregoing.

The pharmaceutical compositions of the present invention are stable for at least three weeks at 25°C/ 60%RH.

The viscosity of the pharmaceutical composition of the present invention varies between 0.5-50cps.

The pharmaceutical compositions of the present invention are suitable for multiple use  multiple times in one or different patients.

Another embodiment of the present invention provides a method for preventing or treating pain  said method comprising administering intranasally a pharmaceutical composition comprising diamorphine or a pharmaceutically acceptable salt thereof  reconstituted with a diluent for reconstitution  said composition adapted for a delivery of a single dose of diamorphine or a pharmaceutically acceptable salt thereof in an amount of 0.1mg diamorphine or a pharmaceutically acceptable salt thereof per kg body weight of a patient.

The pharmaceutical composition  according to present invention  used for preventing or treating pain comprising diamorphine or a pharmaceutically acceptable salt thereof is obtained by reconstituting 144mg or 320mg of diamorphine hydrochloride with 10ml of a diluent for reconstitution.

The pharmaceutical compositions of the present invention are administered to a patient in need of pain relief.

The compositions according to present invention are useful for preventing or treating painful conditions caused by surgical procedures  orthopaedic procedures  migraine  sickle cell crisis  or burn dressing change.

Another embodiment of the present invention provides a pharmaceutical composition comprising diamorphine or a pharmaceutically acceptable salt thereof  wherein the composition is adapted for intranasal delivery of diamorphine or a pharmaceutically acceptable salt thereof using a nasal spray capable of delivering diamorphine or a pharmaceutically acceptable salt thereof in an amount of about 0.1mg/kg body weight.

The pharmaceutical composition according to present invention is liquid or lyophilized powder for reconstitution. The lyophilized powder for reconstitution is reconstituted using diluent for reconstitution  which may further comprise co-solvents  thickening agents  solubilizers  or antioxidants.

The pharmaceutical composition according to present invention is obtained by reconstituting 144mg or 320mg of diamorphine hydrochloride with 10ml or 5ml of a diluent for reconstitution.

The pharmaceutical composition according to present invention are useful in treatment of pain caused by surgical procedures  orthopaedic procedures  migraine  sickle cell crisis  or burn dressing change.

Another embodiment of the present invention provides a method of assembling a device suitable for administration to multiple patients a multi-dose pharmaceutical composition of nasal analgesic in the form of a nasal spray  wherein the method comprises: (a) attaching the modified nasal pump to the bottle by hand so that it fits tightly into a bottle to prevent leakage; (b) shaking the assembly of step (a) for reconstitution of the lyophilized nasal analgesic; (c) priming the assembly of step (b) to release the intended quantity of the reconstituted nasal analgesic;(d) inserting the nasal tip into the patient no. 1’s nostril and directing the spray to the sidewall of the nose of patient; (e) replacing the used nasal tip of step (d) with new nasal tip; (f) priming the assembly to release the intended quantity of the reconstituted nasal analgesic  and
(g) inserting the nasal tip into the patient no. 2’s nostril and directing the spray to the sidewall of the nose of patient.

In another aspect of the invention there is provided a kit for the preparation of multi-dose pharmaceutical composition of diamorphine of the present invention in the form of a nasal spray comprising a bottle containing lyophilized nasal analgesic  a tube containing diluent for reconstitution  modified nasal pump  nasal tips and pack insert or a label  which provides directions for assembling the kit and the subsequent use.

The kit of the present invention is in the form of a rectangular box  comprising 5 closed ends  four of which are on the sides and one in the bottom. The upper part of the rectangular box comprises three fold flaps  two of which arises from shorter edges of equal shape and size as to 10 meet at the center. Folding these two fold flaps ensures safe custody of the package contents. The flap arising from the longer edge of the upper portion of the rectangular box has a small protrusion that fits well into the groove when closed as to form a tight fit. (Figure 1)

Upper portion of the kit has provision of two depressions that ensures tight fit of the tube and the bottle. The lower portion of the rectangular box has provisions for modified nasal pump and nasal tip and nine number of additional nasal tips for muti-dosing. (Figure 1)

Depending on the type of lyophilized analgesic  intended dosage  and frequency of dosage  capacities of modified nasal pump  nasal tip and bottle may vary. The pump capacity chosen is such that it would deliver a certain predetermined quantity of the reconstituted liquid nasal analgesic. Some of the analgesics need to be administered in certain predetermined strengths and doses. For example  diamorphine dosage strength would be different for children in the range 12-30 kg and the other 30 - 50 kg. Typical dosage strengths 25 would be 0.1 mg/kg (±20%) over the weight range 12-50 kg.

In another aspect of the present invention there is provided a device of figure 2 comprising
a) Nasal tip with cap
b) Modified nasal pump
c) Delivery tube

In an embodiment  a typical modified nasal pump (0.05 mL capacity) employed for attachment to 17mL bottle is exhibited in Figure 2. The various components of the pump are numbered in Figure 2 such as nasal tip with cap (10)  delivery tube (300) and the like. Suitable changes have been effected in the main attachment component (200) of the pump as to make a tight fit into the bottle exhibited in Figure 3. To achieve this  allowable tolerances in variation in diameter of the fitting circular components requires to be as less as possible. It may be noticed that the outer diameter is19.9 mm (±0.25 mm) at the entry of the bottle. The inner diameter of the component of the modified nasal pump that fits tightly onto the mouth of the bottle by hand is 20.05 mm(±0.1 mm).

The changes effected in the attachment component (200) are such that it is devoid of screw threading or crimping on by machine. The changes effected in the component of the pump are essential as normally threads would be present in a bottle. Further  the changes effected on the pump attachment calls for modification of the existing mould.

The detailed method of assembly and use of nasal spray shown in Figure 1 comprises:
1. removal of "flip off tear off"" protective cap from the bottle 
2. removal of the aluminum cover and pulling out the rubber bung 
3. twisting off the seal from the tube containing the diluent for reconstitution 
4. adding the contents of the tube to the bottle. It may not be possible to remove all of the diluent from the tube.

In yet another aspect of the invention there is provided a method of assembling the kit (figure 1) so as to form a device suitable for administration of multi-dose pharmaceutical composition of nasal analgesic in the form of a nasal spray  wherein the method comprises
a) attaching the modified nasal pump to the bottle by hand so that it fits tightly into a bottle to prevent leakage 
b) shaking the assembly of step a) for reconstitution of the lyophilized nasal analgesic 
c) priming the assembly of step b) to release the intended quantity of the reconstituted nasal analgesic 
d) inserting the nasal tip into the patient""s nostril and directing the spray to the sidewall of the nose.

Before the usage of the reconstituted liquid  priming needs to be carried out for adequate number of times. Replacement of nasal tip before use on a new patient is an additional requirement for its effective administration. For example  a typical analgesic such as reconstituted diamorphine in 0.05 mL capacity modified nasal pump and 17 mL bottle  the components assemblage  require priming eight times to ensure that the pump is fully primed and releases 50 ul  each time it is used. Normal use by a patient is about 2-4 sprays. Twice priming after new nasal tip replacement is an additional feature. Almost 10 treatments per device can be repeated by employing 0.05 rnL modified nasal pump and 17 mL bottle.

In yet another aspect of the invention there is provided a method of assembling the kit (figure 1) so as to form a device suitable for administration to multiple patients a multi-dose pharmaceutical composition of nasal analgesic in the form of a nasal spray  wherein the method comprises
a) attaching the modified nasal pump to the bottle by hand so that it fits tightly into a bottle to prevent leakage 
b) shaking the assembly of step a) for reconstitution of the lyophilized nasal analgesic 
c) priming the assembly of step b) to release the intended quantity of the reconstituted nasal analgesic 
d) inserting the nasal tip into the patient no. 1’s nostril and directing the spray to the sidewall of the nose of patient 
e) replacing the used nasal tip of step d) with new nasal tip 
f) priming the assembly to release the intended quantity of the reconstituted nasal analgesic 
g) inserting the nasal tip into the patient no. 2’s nostril and directing the spray to the sidewall of the nose of patient.

The step e) to g) can be repeated no. of times  each time replacing the used nasal tip with the new nasal tip for each new patient. This present invention not only provides a convenient method for administration to a health professional for administering the compositions to multiple patients but also reduces the risk of cross-contamination of a formulation from multiple patient administrations by using replacable tips after every patient administration. The pharmaceutical compositions of the present invention were found to be effective in pediatric population.

The present invention is further illustrated by the following examples which are provided merely to be exemplary of the invention and do not limit the scope of the invention. Certain modifications and equivalents will be apparent to those skilled in the art and are intended to be included within the scope of the present invention.

Examples
Example 1
Table 1: Nasal Composition
S. N. Ingredients Quantity (%w/v)
1. Lyophilized Diamorphine Hydrochloride 0.5-50
2. Sodium Chloride 0.2-10
3. Hydrochloric acid pH 5.0 ± 0.2
4. Sodium Hydroxide pH 5.0 ± 0.2
5. Purified Water 100

Example 2
Table 2: Nasal Composition
S. N. Ingredients Quantity (%w/v)
1. Lyophilized Diamorphine Hydrochloride 0.5-50
2. Diluent For Reconsitution q.s. 10ml
3. Mannitol 0.2-20
4. Hydrochloric acid pH 5.0 ± 0.2
5. Sodium Hydroxide pH 5.0 ± 0.2
6. Purified Water 100

Table 3: Composition for diluent for reconstitution
S. N. Ingredients Quantity
1. Benzalkonium chloride (50% w/v) 0.2-6 ml
2. Disodium edetate 0.2-20mg
3. Mannitol 0.2-20 mg/ml
4. Hydrochloric acid pH 5.0 ± 0.2
5. Sodium Hydroxide pH 5.0 ± 0.2
6. Purified Water 10 ml

Example 3: Stability Studies
The reconstituted diamorphine solution of Example 2 as per table 2 and 3 was prepared and alongwith the attached nasal spray device was subjected to stability studies at 25°C/ 60%RH and at 2-8°C. The samples were assayed initially  their after a week intervals after preparation. The results are disclosed in Table 3. During stability the compatibility of all the exposed components of the nasal spray device with the diamorphine solution was also checked.

Please insert the results of the stability tests.

It was observed that there is not a substantial decrease in the assay over three-week period. The observed decrease in assay is consistent with the deacetylation of diamorphine  which occurs in aqueous solution.

Example 4: Clinical Study: An open label single dose pharmacokinetic study of Diamorphine Hydrochloride Nasal Spray in children
An open label  single dose  sparse sampling pharmacokinetic modelling study in children aged from 1 – <16 years attending hospital clinics for minor day surgery or laser treatment and requiring intravenous cannulation and opiate analgesia for their routine clinical management. The cannulation site on the child’s arm was numbed with local anaesthetic cream  and a cannula was inserted. The child was then anaesthetized and a baseline blood sample taken. The child received 1 – 3 sprays of intranasal diamorphine  depending on their weight  and another blood sample was taken as soon as possible (from 0 – 10 minutes) post dose. Up to four further pharmacokinetic blood samples were taken from the cannula for the purposes of the study spaced out over the following time windows: 10 – 20 minutes  20 – 30 minutes  30 – 45 minutes  45-60 minutes  60-120 minutes and between 120 minutes post dose and removal of the cannula. Plasma acetylmorphine  morphine  morphine-3-glucuronide  and morphine-6-glucuronide concentrations were determined. The data from all children taking part in the trial was pooled and analysed together to avoid excessive blood sampling. Population pharmacokinetic parameters were estimated by using a non-linear mixed effects modelling approach. Adverse events  vital signs  nasal tolerance and pain scores were also monitored.

Male or female aged from 3 months – < 16 years of age  attending the hospital for routine elective surgery  and in the clinical opinion of the clinician in charge  required opiate analgesia for pain relief were selected for conducting study. The study was conducted in 57 subjects. Out of 57 subjects  56 subjects completed the study (53 aged 1 – 11 years  3 aged 12 - < 16 years).

Diamorphine Hydrochloride Nasal Spray comprising diamorphine hydrochloride (144mg or 320mg)  freeze dried powder reconstituted with diluent for reconstitution (10ml) and administered in an intranasal spray device as a single dose of 0.06mg/kg to 0.1mg/kg.

Results:
For assessing the effectiveness of the Diamorphine Hydrochloride Nasal Spray pain scores were measured. The investigators or nurses measured the FLACC scores. The total score was based on 5 categories: (F) Face; (L) Legs; (A) Activity; (C) Cry; (C) Consolability; are scored between 0 - 1 giving a total pain score between 0 and 5.

Assessments were made for up to 3.5 hours (3 hours after surgery). The majority of assessments were made at earlier time points (0 mins (38 children)  30 min (32 children) and1 hour (22 children)  after this time the number of assessments was reduced. The results are reproduced in Table 5.

Pain scores were generally low  with a mean (SD) FLACC score of 0.4 (0.94) at 0 minutes (1 hr post-surgery). The maximum pain score reported at this time point was 4  and minimum 0. At 30 min (1.5hr post-surgery) the mean (SD) pain score was also low (0.6 [1.76])  although the maximum score seen was 8 (minimum 0). Pain was reported at the 1.5hr (2.5hr post-surgery) time point  mean (SD) 0.1 (0.64). After 1.5hr pain was not reported (all pain scores rated as 0). In addition the number of children in whom assessments were made reduced over time (13 children at 1.5hr  7 children at 2hr  3 children at 2.5hr  1 child at 3hr  1 child at 3.5hr).

Table 5: FLACC Total Pain Scores (Safety Population)
Diamorphine Hydrochloride Nasal Spray
Actual time [1] Statistics Age Group 1-11 years (N=53) Age Group 12-<16 years (N=3) Overall (N=56)
0 min n 36 2 38
Mean 0.4 0.0 0.4
SD 0.96 0.00 0.94
Minimum 0 0 0
Median 0.0 0.0 0.0
Maximum 4 0 4
30 min n 30 2 32
Mean 0.4 2.5 0.6
SD 1.61 3.54 1.76
Minimum 0 0 0
Median 0.0 2.5 0.0
Maximum 8 5 8
1hr n 21 1 22
Mean 0.1 0.0 0.1
SD 0.65 0.64
Minimum 0 0 0
Median 0.0 0.0 0.0
Maximum 3 0 3
1hr 30 n 13 0 13
Mean 0.0 0.0
SD 0.00 0.00
Minimum 0 0
Median 0.0 0.0
Maximum 0 0
2hr n 6 1 7
Mean 0.0 0.0 0.0
SD 0.00 0.00
Minimum 0 0 0
Median 0.0 0.0 0.0
Maximum 0 0 0
2hr 30 n 3 0 3
Mean 0.0 0.0
SD 0.00 0.00
Minimum 0 0
Median 0.0 0.0
Maximum 0 0
3hr n 1 0 1
Mean 0.0 0.0
SD
Minimum 0 0
Median 0.0 0.0
Maximum 0 0
3hr 30 n 1 0 1
Mean 0.0 0.0
SD
Minimum 0 0
Median 0.0 0.0
Maximum 0 0
[1] Actual time window (+/- 15 minutes) following one hour after operation.
N = the number of patients in the population.
n = the number of patients with a measurement.

Adverse Events:
The incidence of adverse events was very low and unremarkable. There were 42 adverse events reported by 23 patients. 41% of all patients reported at least one event; 40% of the younger children (1-11 years)  and 67% of the older children (12-<16). None of these events led to withdrawal or death of a patient. The most commonly reported body system for adverse events was gastrointestinal disorders with 6 patients reporting 16 events  in all cases post-operatively (vomiting [6 patients; definite (1)  probably (2) and possibly (3) related to the IMP])  nausea [3 patients; possibly related (3)] and haematemesis [1 patient; possibly related to the IMP]). All were considered mild except the haematemesis (severity moderate) (the child had most likely swallowed blood during the dental procedure). Table 6 summarizes the number of events reported.

Table 6: Adverse Event Overview by Number of Events (Safety Population)

Age Group 1-11 years (N=53) (TOTAL [Patient Numbers]) Age Group 12-<16 years (N=3) (TOTAL [Patient Numbers])
Body System Mild Moderate Severe Mild Moderate Severe Total number of events (number of patients)
Gastrointestinal disorders 15 1 0 0 0 0 16 (6)
1/001  1/002  1/009  2/009  2/009 2/010  2/011  2/011  2/011  2/011  2/011  2/011  2/012  2/012  2/012 2/010
Injury  poisoning and procedural complications 10 1 2 0 1 0 14 (14)
1/012  1/022  1/024  1/031#  1/034 1/044  1/045  2/006  2/009  2/012 2/001 1/001 1/010 2/002
Respiratory  thoracic and mediastinal disorders 9 0 0 1 0 0 10 (9)
1/004  1/038  1/040  2/004  2/007 2/009  2/010  2/010  2/011 1/041
Nervous system disorders 2 0 0 0 0 0 2 (1)
2/011  2/011
Total number of events (number of patients) 36 (19) 2 (2) 2 (2) 1 (1) 1 (1) 0 (0) 42 Total
16 Non-related [1] 26 Related [2] 37 Mild 3 Moderate 2 Severe

N = the number of patients in the population.
# 3 patients completed the study twice (patient 1/016 as 1/023  patient 1/013 as 1/026 and patient 1/003 as 1/031).
[1] Non-related events are defined as Unlikely or Unrelated to study medication.
[2] Related events are defined as Definite  Probably or Possibly related to study medication.

Respiratory Depression:
There was no respiratory depression in terms of clinically notable changes in vital signs was observed during the study.

The single dose of 0.1mg/kg body weight of diamorphine formulated into the pharmaceutical composition when administered intranasally to a patient in need of pain relief was found to be safe  effective and free from the major side effects such as respiratory depression when compared to 0.1mg/kg of diamorphine lyophillisate for injection.

We Claim:

1. A method of reducing the respiratory depressant effect of diamorphine wherein the method comprises administering intranasally a single dose pharmaceutical composition comprising (a) lyophilized diamorphine or pharmaceutically acceptable salts thereof  and (b) a diluent for reconstitution; wherein the diluent for reconstitution comprises a preservative  a chelating agent  one or more osmolarity modifiers to maintain the osmolarlity of the said composition between 250-500 Osm/L and pH modifiers to maintain the pH of the said composition between 3.5 to 6.5  wherein the dose of diamorphine is 0.1mg/kg body weight.

2. The method of claim 1  wherein diamorphine or pharmaceutically acceptable salts thereof is diamorphine hydrochloride.

3. The method of claim 1  wherein one or more osmolarity modifiers are selected from the group consisting of a halogenide  carbohydrate  a polyhydric alcohol or combination of foregoing.

4. The method of claim 3  wherein one or more osmolarity modifiers are selected from the group consisting of sodium chloride  potassium chloride  glycerol  trehalose  mannitol  sorbitol  dextrose  lactose  and arginine.

5. The method of claim 3  wherein one or more osmolarity modifier is a halogenide in concentration range of 5 to 200mM.

6. The method of claim 1  wherein one or more preservatives are selected from the group consisting of m-cresol  phenol  alcohol  benzyl alcohol  methyl-  ethyl-  propyl- and butyl-paraben  thiomersal  chlorobutanol  benzalkonium or any combination thereof.

7. The method of claim 1  wherein chelating agent is selected from the group consisting of edetic acid and its salts  or disodium edetate.

8. The method of claim 1  wherein pH modifiers are selected from the group consisting of acetate buffer  glutamate buffer  citrate buffer  prolamine buffers  carbonate buffers  phosphate buffer  sodium hydroxide  hydrochloric acid and any combination thereof.

9. The method of claim 1  wherein the pharmaceutical composition is administered to a patient in need of pain relief.

10. A method for treating pain  said method comprising administering intranasally a pharmaceutical composition comprising diamorphine or a pharmaceutically acceptable salt thereof  reconstituted with a diluent for reconstitution  said composition adapted for a delivery of a single dose of diamorphine or a pharmaceutically acceptable salt thereof in an amount of 0.1 mg diamorphine or a pharmaceutically acceptable salt thereof per kg body weight of a patient.

11. The method according to Claim 10  wherein the composition is obtained by reconstituting 144mg or 320mg of diamorphine hydrochloride with 10ml or 5ml of a diluent for reconstitution.

12. The method according to Claim 10  wherein the pain is caused by surgical procedures  orthopaedic procedures  migraine  sickle cell crisis  or burn dressing change.

13. A pharmaceutical composition comprising diamorphine or a pharmaceutically acceptable salt thereof  wherein the composition is adapted for intranasal delivery of diamorphine or a pharmaceutically acceptable salt thereof using a nasal spray capable of delivering diamorphine or a pharmaceutically acceptable salt thereof in an amount of 0.1mg/kg body weight.

14. A method of assembling a device suitable for administration to multiple patients a multi-dose pharmaceutical composition of nasal analgesic in the form of a nasal spray  wherein the method comprises: (a) attaching the modified nasal pump to the bottle by hand so that it fits tightly into a bottle to prevent leakage; (b) shaking the assembly of step (a) for reconstitution of the lyophilized nasal analgesic; (c) priming the assembly of step (b) to release the intended quantity of the reconstituted nasal analgesic;(d) inserting the nasal tip into the patient no. 1’s nostril and directing the spray to the sidewall of the nose of patient; (e) replacing the used nasal tip of step (d) with new nasal tip; (f) priming the assembly to release the intended quantity of the reconstituted nasal analgesic  and
(g) inserting the nasal tip into the patient no. 2’s nostril and directing the spray to the sidewall of the nose of patient.

15. A kit for preparation of a multi-dose pharmaceutical composition of nasal analgesic in the form of a nasal spray comprising a bottle containing lyophilized nasal analgesic  a tube containing diluent for reconstitution  modified nasal pump  one or more disposable nasal tips  and a pack insert or a label providing directions for assemble the kit and its use.

Dated 9TH day of July  2012 For Wockhardt Limited

(Mandar Kodgule)
Authorized Signatory

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