Abstract: A PHOTOELECTRIC DEVICE INCLUDES A FIRST SEMICONDUCTOR STRUCTURE AND A SECOND SEMICONDUCTOR STRUCTURE ON A SUBSTRATE , AND THE FIRST SEMICONDUCTOR STRUCTURE INCLUDES A DIFFERENT CONDUCTIVITY TYPE FROM THE SECOND SEMICONDUCTOR STRUCTURE. THE PHOTOELECTRIC DEVICE ALSO INCLUDES A FIRST ELECTRODE ON THE FIRST SEMICONDUCTOR STRUCTURE AND A SECOND ELECTRODE ON THE SECOND SEMICONDUCTOR STRUCTURE , AND AN INTERLAYER INSULATING STRUCTURE ADJACENT TO THE SECOND SEMICONDUCTOR STRUCTURE. THE INTERLAYER INSULATING STRUCTURE SEPARATES THE FIRST SEMICONDUCTOR STRUCTURE FROM THE SECOND SEMICONDUCTOR STRUCTURE AND SEPARATES THE FIRST SEMICONDUCTOR STRUCTURE FROM THE SECOND ELECTRODE.
PHOTOELECTRIC DEVICE
FIELD OF THE INVENTION
The present invention relates to aphotoelectric device.
BACKGROUND
[0001] Development of clean energy sources has been accelerated. An exemplary clean
energy source includes photovoltaic energy generated using solar cells, in which
sunlight is transformed into energy . However, costs for generating photovoltaic energy
that is currently industrially generated by using solar cells may be high in comparison to
generation of thermal energy.
SUMMARY
[0002] Embodiments may be realized by providing a photoelectric device that includes
a first semiconductor structure and a second semiconductor structure on a substrate, the
first semiconductor structure includes a different conductivity type from the second
semiconductor structure, a first electrode on the first semiconductor structure and a
second electrode on the second semiconductor structure , and an interlayer insulating
structure adjacent to the second semiconductor structure. The interlayer insulating
structure separates the first semiconductor structure from the second semiconductor
structure and separates the fast semiconductor structure from the second electrode. _
[0003] The first semiconductor structure may have a first region with a first area and
the second semiconductor structure may have a second region with a second area. The
first area of the first region may be substantially greater than the second area of the
second region. The second semiconductor structure may have an island shape such that
the second semiconductor structure is surrounded by the first semiconductor structure.
I
[0004] The first electrode and the second electrode may have substantially a same width.
The second electrode may overlap the first semiconductor structure and the second
semiconductor structure. The interlayer insulating structure may include a through hole.
The second electrode may be connected to the second semiconductor structure via the
through hole.
[0005] l'he interlayer insulating structure may include a first portion. The first portion
may be between the first semiconductor structure and the second semiconductor
structure on the substrate. The first portion of the interlayer insulating structure may
surround the second semiconductor structure. The first portion of the interlayer
insulating structure may entirely surround the second semiconductor structure.
[0006] The interlayer insulating structure may include a second portion on the first
semiconductor structure such that the second portion is between the second electrode
and the first semiconductor structure. The first and second portions of the interlayer
insulating structure may be integrally formed as one piece. A width of the second
portion of the interlayer insulating structure along a first direction may be greater than a
width of the second electrode along the first direction. The first direction may be a
direction extending between the first and second electrodes.
[0007] The photoelectric device may include a gap insulating layer, and the gap
insulating layer may surround the second semiconductor structure and the interlayer
insulating structure on the gap insulating layer. An upper surface of the first electrode
may be at a first distance from the substrate and an upper surface of the second
electrode may be at a second distance from the substrate. The second distance may be
greater than the first distance.
[0008] The interlayer insulating structure and the first electrode may be arranged along
a horizontal line extending in a direction between the interlayer insulating structure and
the first electrode. The photoelectric device may include a passivation layer on the
substrate. The passivation layer may be on a. side of the substrate opposite the first and
second semiconductor structures. The photoelectric device may include an
antireflection layer on the passivation layer.
[0009] The first semiconductor structure may include a first intrinsic layer on the
substrate, a first conductive semiconductor layer on the first intrinsic layer, and a first
transparent conductive layer on the first intrinsic layer and the first conductive
semiconductor layer. The first transparent conductive layer may cover lateral sides of
the first intrinsic layer and the first conductive semiconductor layer and may cover an
upper surface of the first conductive semiconductor layer.
[0010] The second semiconductor structure may include a second intrinsic layer on the
structure, a second conductive semiconductor layer on the second intrinsic layer, and a
second transparent conductive layer on the second intrinsic layer and the second
conductive semiconductor layer. The first conductive semiconductor layer may have
the different conductivity type from the second conductive semiconductor layer. The
second transparent conductive layer may cover lateral sides of the second intrinsic layer
and the second conductive semiconductor layer and may cover an upper surface of the
second conductive semiconductor layer.
[0011] Embodiments may also be realized by providing a method of manufacturing a
photoelectric device that includes forming a first semiconductor structure on a substrate,
forming a second semiconductor structure in a region that excludes the first
semiconductor structure, the first semiconductor structure includes a different
conductivity type from the second semiconductor structure, forming an interlayer
insulating structure on the second semiconductor structure such that the interlayer
insulating structure separates the first semiconductor structure from the second
semiconductor structure, and forming a first electrode on the first semiconductor
structure and forming a second electrode on the second semiconductor structure such
that the second electrode is separated from the first semiconductor structure by the
intetlayer insulating structure.
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Features will become apparent to those of ordinary skill in the art by describing
in detail exemplary embodiments with reference to the attached drawings in which:
[0013] FIG. 1 illustrates a schematic perspective view of a photoelectric device,
according to an exemplary embodiment;
[0014] FIG. 2 illustrates a cross-sectional view of the photoelectric device taken along a
line II-II of FIG. 1;
[0015] FIG. 3A illustrates a schematic plan view of an exemplary arrangement
relationship between first and second semiconductor structures;
[0016] FIG. 3B illustrates a schematic plan view of an exemplary arrangement
relationship between first and second semiconductor structures and first and second
electrodes;
[0017] FIG. 3C illustrates a schematic plan view of an exemplary arrangement of an
interlayer insulating layer;;
[0018] FIG. 4 illustrates a schematic perspective view of a photoelectric device
according to an exemplary embodiment;
[0019] FIG. 5 illustrates a cross-sectional view of the photoelectric device taken along a
line V-V of FIG. 4; and
[0020] FIGS. 6A through 6V illustrate sequential cross-sectional views depicting stages
in a method of manufacturing a photoelectric device, according to an exemplary
embodiment.
DETAILED DESCRIPTION
[0021] Example embodiments will now be described more fully hereinafter with
reference to the accompanying drawings; however, they may be embodied in different
forms and should not be construed as limited to the embodiments set forth herein.
Rather, these embodiments are provided so that this disclosure will be thorough and
complete, and will fully convey the scope of the invention to those skilled in the art.
[0022] hi the drawing figures, the dimensions of layers and regions may be exaggerated
for clarity of illustration. It will also be understood that when a layer or element is
referred to as being "ori" another layer or substrate, it can be directly on the other layer
or substrate, or intervening layers may also be present. Further, it will be understood
that when a layer is referred to as being "under" another layer, it can be directly under,
and one or more intervening layers may also be present. In addition, it will also be
understood that when a layer is referred to as being "between" two layers, it can be the
only layer between the two layers, or one or more intervening layers may also be
present. Like reference numerals refer to like elements throughout.
[0023] FIG. 1 illustrates a schematic perspective view ofa photoelectric device
according to an exemplary embodiment. FIG. 2 illustrates a cross-sectional view of the
photoelectric device taken along a. line II-II of FIG. 1.
[0024] Referring to FIGS. 1 and 2, the photoelectric device may include a
semiconductor substrate 100, a first semiconductor structure 110 having a first
conductive type, and a second semiconductor structure 120 having a second conductive
type. At least one first semiconductor structure 110 and a plurality of second
semiconductor structures 120 may be formed on the semiconductor substrate 100. The
photoelectric device may also include first and second electrodes 131 and 132 that are
electrically connected to the first semiconductor structure 110 and the second
semiconductor structure 120, respectively. An interlayer insulating layer 150 may be
disposed between the second electrode 132 and the first semiconductor structure 110.
[0025] According to an exemplary embodiment, the first semiconductor structure 110
may be formed in a relatively wide region and may surround the second semiconductor
structure 120. The second semiconductor structure 120 may have a dot or island type.
For example, the plurality of the second semiconductor structures 120 may be spaced
apart on the semiconductor substrate 100 and the first semiconductor structures 110
may be arranged in the space between and surrounding the second semiconductor
structures 120.
[0026] The first semiconductor structures 110 may have a different, e.g., an opposite,
conductivity type from the second semiconductor structures 120. The first
semiconductor structure 110 may be spatially spaced apart from an adjacent second
semiconductor structure 120 and may be electrically insulated from each other. For
example, the first semiconductor structure 110 may be insulated from the adjacent
second semiconductor 120 by the interlayer insulating layer 150 extending between the
first and second semiconductor structures 110 and 120. The interlayer insulating layer
150 may reduce the possibility of and/or prevent an electrical short circuit between the
first semiconductor structure 110 and the second electrode 132 connected to the second
semiconductor structure 120 having a conductive type different from that of the first
semiconductor structure 110.
[0027] The interlayer insulating layer 150 may include a first portion 150a and a second
portion 150b. The first portion 150a may extend in one direction, e.g., in the y-axis
direction, between the first and second semiconductor structures 11.0 and 120. For
example, the first portion 150a may extend in a direction defining a boundary between
the first and second semiconductor structures 110 and 120. The first portion 150a may
be buried between the first and second semiconductor structures 110 and 120. The
second portion 150b may extend in another direction, e.g., in the z-axis direction, so as
to overlap the first portion 150a and to overlap an upper surface of at least the first
semiconductor structure 110. The second portion 150b may include a via hole 150',
e.g., a through hole, that overlaps an upper surface of the second semiconductor
structure 120. The second portion 150b may include a part, which surrounds the via
hole 150', that overlaps a portion of the upper surface of the second semiconductor
structure 120. For example, the via hole 150' may overlap the entire second
semiconductor structure 120 or may overlap a part of the second semiconductor
structure 120.
[0028] The semiconductor substrate 100 may have a first surface 100a and a second
surface 100b opposite to the first surface IOOa, e.g., as illustrated in FIG. 2. For
example, a back-contact in which the first and second electrodes 131 and 132 of an
emitter and a base are formed may be formed on the first surface 100a. The second
surface IOOb may exclude an electrode structure and may be a light receiving surface.
The second surface 100b may increase effective incident light and reduce light loss.
For example, a back-contact in which no electrode is formed may be on the second
surface 100b functioning as the light receiving surface of the semiconductor substrate
100, thereby reducing light loss, and obtaining a high output compared to the
conventional solar cell in which an electrode is formed on the second surface 100b
functioning as the light receiving surface.
[0029] For example, the semiconductor substrate 100 may generate carriers through
light received by the second surface 100b. Carriers generated by light (hereinafter
referred to as "carriers") mean holes and electrons generated when light is absorbed into
the semiconductor substrate 100. The semiconductor substrate 100 may be formed as,
e.g., a single crystal or poly crystal silicon substrate having an n- or p- conductive type.
For example, according to an exemplary embodiment, the semiconductor substrate 100
may be formed as a p-type single crystal silicon substrate.
[0030] A texture structure R including a roughness pattern may be formed on the
second surface 100b of the semiconductor substrate 100. The roughness surface may
include a plurality of minute protrusions. The texture structure R may, e.g., reduce
reflectance of incident light.
[0031] A passivation layer 101 may be formed on the second surface 100b of the
semiconductor substrate 100. The passivation layer 101 may cover the roughness
surface R of the semiconductor substrate 100 so that, e.g., the passivation layer 101 may
be curved. The passivation layer 101 may, e.g., suppress surface recombination of
carriers generated by the semiconductor substrate 100 and thus may improve carrier
collection efficiency. For example, the passivation layer 101 may improve carrier
collection efficiency by reducing surface recombination of carriers due to a defective of.
the surface of the semiconductor substrate 100.
[0032] According to an exemplary embodiment, the passivation layer 101 may include,
e.g, at least one of an intrinsic semiconductor layer, a doped semiconductor layer, a
silicon oxide layer (SiOx), and a silicon nitride layer (SiNx). The intrinsic
semiconductor layer and the doped semiconductor layer may be formed of, e.g,
amorphous silicon deposited on the semiconductor substrate 100. For example, the
passivation layer 101 may be formed of amorphous silicon (a-Si) doped in the same
conductive type as that of the semiconductor substrate 100, and may be doped at a
higher density than the semiconductor substrate 100. Accordingly, the passivation layer
101 may form a surface field for suppressing surface recombination of carriers.
[0033] An antireflective layer 102 may be formed on the passivation layer 101. The
antireflective layer 102 may cover the roughness surface R of the semiconductor
substrate 100 so that, e.g, the antireflective layer 102 may be curved. The antireflective
layer 102 may include, e.g, at least one of the silicon oxide layer (SiOx) and the silicon
nitride layer (SiNx). For example, the antireflective layer 102 may be formed as a
single layer of the silicon" oxide layer (SiOx) or a combination layer of the silicon oxide
layer (SiOx) and the silicon nitride layer (SiNx) having different refractive indexes.
[0034] Although the passivation layer 101 and the antireflective layer 102 may have
separate layer structures according to an exemplary embodiment, the passivation layer
101 and the antireflective layer 102 may have structures of a single layer according to
another exemplary embodiment. For example, a hydrogenated silicon nitride (SiN:H)
layer may be formed on, e.g., directly on, the roughness surface R of the semiconductor
substrate 100 to obtain passivation and antireflection effects.
[0035] The first and second semiconductor structures 110 and 120 having opposite
conductive types may be formed on the first surface 100a of the semiconductor
substrate 100. The first and second semiconductor structures 110 and 120 may include
the emitter and the base that separate and collect the carriers generated by the
semiconductor substrate 100.
[0036] The first semiconductor structure 110 may include a first intrinsic
semiconductor layer 111 and a first conductive semiconductor layer 113 stacked, e.g.,
sequentially stacked, on the semiconductor substrate 100. According to an exemplary
embodiment, the first intrinsic semiconductor layer 111 and/or the first conductive
semiconductor layer 113 may include one of amorphous silicon (a-Si) and micro
crystalline silicon (μc-Si).
[0037] The first intrinsic semiconductor layer 111 may be formed by, e.g., not adding a
dopant or by adding a small amount of dopants. The small amount of dopant may be a
p- or n- type dopant. For example, the first intrinsic semiconductor layer ill may
passivate the surface of the semiconductor substrate 100 to, e.g, suppress
recombination of the carriers generated by the semiconductor substrate 100 and/or to
enhance the interface characteristics between the semiconductor substrate and the first
conductive semiconductor layer 113. According to an exemplary embodiment, the
semiconductor substrate 100 may be formed of crystalline silicon and the first
conductive semiconductor layer 113 may be formed of amorphous silicon, and the first
intrinsic semiconductor layer 11 may enhance the interface characteristics therebetween.
[0038] The first conductive semiconductor layer 113 may be formed by adding a p- or
n- type dopant. The doping concentration in the first conductive semiconductor layer
113 may be greater than a doping concentration, if there is a doping concentration, of
the first intrinsic semiconductor layer 111. For example, the first conductive
semiconductor layer 113 may be doped in ap-conductive type different from, e.g.,
inverse to, that of the semiconductor substrate 100 having the n-conductive type. When
there is a doping concentration in the first intrinsic semiconductor layer 111, the
conductivity type of the dopant therein may be the same as the conductivity type of the
U
dopant in the first conductive semiconductor layer 113. Further, the first conductive
semiconductor layer 113 may form the emitter of collecting minority carriers (e.g.
holes) from the semiconductor substrate 100 having, e.g., the n-conductive type.
[0039] The first semiconductor structure 110 may include a first transparent conductive
layer 115 formed on the first conductive semiconductor layer 113. The first transparent
conductive layer 115 may be formed of, e.g., an electrically conductive and optically
transparent material. For example, the first transparent conductive layer 115 may be
formed of a transparent conducting oxide (TCO) such as indium tin oxide (ITO), zinc
oxide (ZnO), etc.
[0040] According to an exemplary embodiment, the first transparent conductive
layer 115 may be formed along external surfaces of the first conductive semiconductor
layer 113 and the first intrinsic semiconductor layer 111. For example, the first
transparent conductive layer 115 may cover, e.g., completely cover, exposed sides of
the first conductive semiconductor layer 113 and the first intrinsic semiconductor layer
111. The first transparent conductive layer 115 may form an electrical contact in a wide
region, thereby reducing a contact resistance and mediating a connection between the
first semiconductor structure 110 and the first electrode 131.
[0041] The second semiconductor structure 120 may include a second intrinsic
semiconductor layer 121 and a second conductive semiconductor layer 123 stacked, e.g.,
sequentially stacked, on the semiconductor substrate 100. The second intrinsic
semiconductor layer 121 and/or the second conductive semiconductor layer 123 may
include one of amorphous silicon (a-Si) and micro crystalline silicon (pc--Si). The
second intrinsic semiconductor layer 121 may include the same material as the first
intrinsic semiconductor layer 111, and may differ by shape, size, and/or type of dopant
(if a dopant is included). The second conductive semiconductor layer 123 may include
the same material as the first conductive semiconductor layer 113, and may differ by
shape, size, and/or type of dopant.
[0042] The second intrinsic semiconductor layer 121 may be formed by, e.g., not
adding a dopant or by adding a small amount of dopants. The small amount of dopant
may be a p- or n- type dopant. For example, the second intrinsic semiconductor layer
121 may passivate the surface of the semiconductor substrate 100 to, e.g., suppress
recombination of the carriers generated by the semiconductor substrate 100 and/or to
enhance the interface characteristics between the semiconductor substrate 100 formed
of a material such as crystalline silicon and the second conductive semiconductor layer
123 formed of a material such as amorphous silicon.
[0043] The second conductive semiconductor layer 123 may be formed by adding a por
n- type dopant. The doping concentration in the second conductive semiconductor
layer 123 may be greater than a doping concentration, if there is a doping concentration,
of the second intrinsic semiconductor layer 121. For example, the second conductive
semiconductor layer 123 may be doped in an n-conductive type that is the same as that
of the semiconductor substrate 100 having the n-conductive type. When there is a
doping concentration in the second intrinsic semiconductor layer 121, the conductivity
type of the dopant therein may be the same as the conductivity type of the dopant in the
second conductive semiconductor layer 123. Further, the second conductive
semiconductor layer 123 may form the base of collecting a plurality of carriers (e.g.
electrons) from the semiconductor substrate 100 having, e.g., the n-conductive type.
[0044] The second semiconductor structure 120 may include a second transparent
conductive layer 125 formed on the second conductive semiconductor layer 123. The
second transparent conductive layer 125 may be formed of, e.g., an electrically
conductive and optically transparent material. For example, the second transparent
conductive layer 125 may be formed of a transparent conducting oxide (TCO) such as
indium tin oxide (ITO), zinc oxide (ZnO), etc.
[0045] According to an exemplary embodiment, the second transparent conductive
layer 125 may be formed along external surfaces of the second conductive
semiconductor layer 123 and the second intrinsic semiconductor layer 121. For
example, the second transparent conductive layer 125 may cover, e.g., completely cover,
lateral sides of the second conductive semiconductor layer 123 and the second intrinsic
semiconductor layer 121. The second transparent conductive layer 125 may form an
electrical contact in a wide region, thereby reducing a contact resistance and mediating
a connection between the second semiconductor structure 120 and the second electrode
132.
[0046] Although the first and second semiconductor structures 110 and 120 are singular
in FIG. 1, the first and second semiconductor structures 110 and 120 may be plural on
the first surface 100a of the semiconductor substrate 100.
[0047] Although the first and second semiconductor structures 110 and 120 that form
the emitter and the base include the first and second intrinsic semiconductor layers 111
/
and 121 and the first and second conductive semiconductor layers 113 and 123 in
FIG. 2, embodiments are not limited thereto. For example, the first and second
semiconductor structures 110 and 120 may be reversed in that the first semiconductor
structures 110 may not include the first and second intrinsic semiconductor layers 111
and 121 and may include the first and second conductive semiconductor layers 113 and
123 according to another exemplary embodiment.
[0048] Although the first and second semiconductor structures 110 and 120 include the
first and second transparent conductive layers 115 and 125 that, e.g., mediate an
electrical connection between the first and second electrodes 131 and 132 in FIG. 2, the
first and second semiconductor structures 110 and 120 may not include the first and
second transparent conductive layers 115 and 125. For example, the first and second
semiconductor structures 110 and 120 may include the first and second electrodes 131
and 132 on the first and second semiconductor structures 110 and 120 excluding the
first and second transparent conductive layers 115 and 125 according to another
exemplary embodiment.
[0049] First and second semiconductor regions Al and A2 in which the first and second
semiconductor structures 110 and 120, respectively, are arranged on the semiconductor
substrate 100 may have different areas. For example, the first semiconductor region Al
including the first semiconductor structure 110, e.g., the emitter of collecting minority
carriers, may have a relatively increased structure and/or substantially greater area to,
e.g., increase collection efficiency of minority carriers.
'S
[0050] FIG. 3A illustrates a schematic plan view of an arrangement relationship
between first and second semiconductor structures 110 and 120. Referring to FIG. 3A,
the first and second semiconductor structures 110 and 120 may have different areas that
may be formed on the semiconductor substrate 100. For example, the first
semiconductor structure 110, which may collect minority carriers of the semiconductor
substrate 100, may have a relatively wide area. Accordingly, collection efficiency of
carriers may be enhanced in the first semiconductor structure 110. The second
semiconductor structure 120, which may collect majority carriers of the semiconductor
substrate 100, may have a relatively narrow area. Accordingly, collection efficiency of
carriers may not be deteriorated.
[0051] In other words, when comparing the areas of the first and second semiconductor
regions Al and A2 in which the first and second semiconductor structures 110 and 120
are projected on the semiconductor substrate 100, the area of the first semiconductor
region Al may be substantially greater and/or relatively wider than the area of the
second semiconductor region A2. For example, the second semiconductor structure 120
may be formed having a dot or island type, and the first semiconductor structure 110
may surround the second semiconductor structure 120.
[0052] According to an exemplary embodiment, the second semiconductor structure
120 may be formed having an isolation type, and the first semiconductor structure I10
may be formed in a large area surrounding the second semiconductor structure 120
having the isolation type. Accordingly, the area of the first semiconductor structure 110
may be relatively increased and collection efficiency of carriers generated by light may
1
be enhanced. That is, the second semiconductor structure 120 may have the isolation
type to increase the area of the first semiconductor structure 110 on the semiconductor
substrate 110 of a limited area, and the first semiconductor structure 110 of the large
area surrounding the second semiconductor structure 120 may be formed.
[0053] FIG. 3B illustrates a schematic plan view of an arrangement relationship
between the first and second semiconductor structures 110 and 120 and the first and
second electrodes 131 and 132. Referring to FIG. 3B, the first and second electrodes
131 and .132 may be formed on the semiconductor substrate 100. The first electrode
131 may be formed on the first semiconductor structure 110. The second electrode 132
may be formed on the first and second semiconductor structures 110 and 120. The first
and second electrodes 131 and 132 may be connected to the first and second
semiconductor structures 110 and 120, respectively, and carriers generated by light may
be withdrawn to the outside.
[0054] The first and second electrodes 131 and 132 may be formed of, e.g., a metallic
material such as silver (Ag), aluminum (Al), copper (Cu), nickel (Ni), etc. Although the
first second electrodes 131 and 132 may have wide shapes in a width direction, e.g., the
x-axis direction, in FIG. 1 for understanding convenience and embodiments are not
limited thereto. For example, the first and second electrodes 131 and 132 may be
formed in a stripe pattern in a current withdrawal direction, e.g., the z-axis direction.
[0055] The first and second electrodes 131 and 132 may provide photocurrent paths,
and have substantially the same or similar electrode area, e.g., to reduce a serial
resistance of the photocurrent paths. For example, if one of the first and second
electrodes 131 and 132 were to have a relatively narrow area, the first and second
electrodes 131 and 132 having narrow areas may limit conductivity of photocurrent
paths. "Therefore, according to an exemplary embodiment, the first and second
electrodes 131 and 132 may be uniformly designed to have equal areas while the area of
the first semiconductor structure 110 may be greater than the area of the second
semiconductor structure 120. Accordingly, the serial resistance ofphotocurrent paths
may be reduced.
[0056] Referring to FIG. 3B, line widths WI and W2 of the first and second electrodes
131 and 132, respectively, may be designed to be uniform, e.g., equal in length and
width, and may be substantially the same as each other. The line widths WI and W2
may be measured in a direction extending between the adjacent first and second
electrodes 131 and 132. Since the first electrode 131 and the second electrode 132 may
be uniform, the second electrode 132 may be wider than the second semiconductor
structure 120 that is electrically connected to the second electrode 132.
[0057] The second electrode 132 may extend to overlap the first semiconductor region
Al having a conductive type different from, e.g., opposite to, that of the second
electrode 132. As such, the second electrode 132 may extend beyond the second
semiconductor region A2 having the same conductive type as that of the second
electrode 132, and may be formed to overlap the first and second semiconductor regions
Al and A2. Accordingly, the interlayer insulating layer 150 may be disposed between
the second electrode 132 and the first semiconductor structure 110 having different
conductive types to, e.g., reduce the possibility of and/or prevent an electrical circuit
short therebetween. For example, the interlayer insulating layer 150 may separate the
first and second semiconductor structures 110 and 120 from each other and may
separate the first semiconductor structure 110 from the second electrode 132.
[0058] According to an exemplary embodiment, the first and second semiconductor
structures 110 and 120 may be designed to have different areas to, e.g., increase
collection efficiency of carriers, and the first and second electrodes 131 and 132 may be
designed to have equal areas to, e.g., reduce a serial resistance. The second electrode
132 may not be limited to the second semiconductor region A2 of the relatively narrow
area and may extend to the first semiconductor region Al having a conductive type
opposite to that of the second semiconductor region A2 and the area of the second
electrode 132 and the area of the first electrode 131 may be uniform.
[0059] The interlayer insulating layer 150 may extend between the second electrode
132 and the first semiconductor structure 110. The interlayer insulating layer 150 may
be formed in a region where the second electrode 132 and the first semiconductor
structure 110 overlap since the second electrode 132 extends to the first semiconductor
region Al having a conductive type opposite to that of the second electrode 132. The
interlayer insulating layer 150 may reduce the possibility of and/or prevent an electrical
circuit short between the second electrode 132 and the first semiconductor structure 110.
[0060] Referring to FIG. 2, the interlayer insulating layer 150 may be formed on a part
of the first semiconductor structure 110, e.g., on the first semiconductor structure 110
that overlaps the second electrode 132. The interlayer insulating layer 150 may be
integrally formed on the second semiconductor structure 120 and the first
semiconductor structure 110. The first electrode 131 may be spaced apart from the
interlayer insulating layer 150.
[0061] An upper surface of the first electrode 131 may be at a first distance from the
substrate 100 and an upper surface of the second electrode 132, which second electrode
132 is on the first interlayer insulating layer 150, may be at a second distance from the
substrate 100. The second distance maybe greater than the first distance. Accordingly,
the upper surface of the first electrode 131 and the upper surface of the second electrode
132 may not be coplanar. The interlayer insulating structure 150 and the first electrode
131 may be arranged along a single horizontal line, which horizontal line passes
through both the interlayer insulating structure 150 and the first electrode 131. The
horizontal line may extend in a direction that extends between the interlayer insulating
structure and the first electrode, e.g., in the x-axis direction. A placement of the first
electrode 131 and the second electrode 132 may be offset in a direction perpendicular to
the semiconductor substrate 100.
[0062] The interlayer insulating layer 150 may have a sufficient thickness in such a way
that the first and second semiconductor structures 110 and 120 may be planarized after
burying the interlayer insulating layer 150 between the first and second semiconductor
structures 110 and 120. The second electrode 132 may be formed on the planar surface
of the interlayer insulating layer 150. The interlayer insulating layer 150 may contact,
e.g., be directly under, the second electrode 132.
[0063] The interlayer insulating layer 150 may have the via hole 150'. The second
electrode 132 and the second semiconductor structure 120 may be stably connected to
each other through and/or in the via hole 150'. For example, the second electrode 132
may have a protrusion 132a that is disposed within the via hole 150'. The protrusion
132a of the second electrode 132 may be on, e.g., in contact with, the second
semiconductor structure 120.
[0064] A gap insulating layer 160 may correspond to a bottom surface of the via hole
150', e.g., the gap insulating layer 160 may be on the second semiconductor region A2
and may be exposed by the via hole 150'. The gap insulating layer 160 may cover an
area between the first semiconductor region Al and the second semiconductor region
A2. The gap insulating layer 160 may passivate the surface of the semiconductor
substrate 100 exposed between the first and second semiconductor regions Al and A2.
The gap insulating layer 160 may insulate the first and second semiconductor regions
Al and A2 from each other. For example, the gap insulating layer 160 may include an
oxide layer (SiOx) and/or a nitride layer (SiNx).
[0065] According to an exemplary embodiment, the gap insulating layer 160 may
include the nitride layer may have a negative fixed charge and may reduce surface
recombination loss of carriers. For example, the gap insulating layer 160 may reduce
the possibility of and/or prevent electrons from moving to the surface of the
semiconductor substrate 100 in which the gap insulating layer 160 is formed.
[0066] FIG. 4 illustrates a schematic perspective view of a photoelectric device
according to another exemplary embodiment. The photoelectric device of this
exemplary embodiment may be similar to that of the above exemplary embodiment,
except sizes and/or shapes of elements may be varied. FIG. 5 illustrates a crosssectional
view of the photoelectric device taken from a line V-V of FIG. 4.
[0067] Referring to FIGS. 4 and 5, the photoelectric device may include a
semiconductor substrate 200, a first semiconductor structure 210 having a first
conductivity type, and a second semiconductor structure 220 having a second
conductivity type formed on the semiconductor substrate 200. The first conductive type
may be different from, e.g., opposite of, the second conductivity type. First and second
electrodes 231 and 232 may be formed on the first and second semiconductor structures
210 and 220, respectively. The first electrode 231 may be electrically connected to the
first semiconductor structure 210 and the second electrode 232 may be electrically
connected to the second semiconductor structure 220. An interlayer insulating
layer 250 may be disposed between the second electrode 232 and the first
semiconductor structure 210 and between the first semiconductor structure 210 and the
second semiconductor structure 220.
[0068] The first semiconductor structure 210, the second semiconductor structure 220,
and interlayer insulating layer 250 may be substantially the same as or similar to the
first semiconductor structure 110, the second semiconductor structure 120, and the
interlayer insulating layer 150, respectively, except they may differ by size and/or shape.
The first and second electrodes 231 and 232 may be substantially the same as the first
and second electrodes 131 and 132.
[0069] Reference numerals Al and A2 denote first and second semiconductor regions
in which the first and second semiconductor structures 210 and 220 are projected on the
semiconductor substrate 200. However, Al and A2 may be used to indicate widths of
the first and second semiconductor structures 210 and 220.
[0070] The first and second semiconductor structures 210 and 220 may be alternately
arranged on the semiconductor substrate 200. For example, the second semiconductor
structure 220 may have an island shape that is between two adjacent first semiconductor
structures 210. FIGS. 4 and 5 illustrate a part of a plurality of alternately formed first
and second semiconductor structures 210 and 220. For example, the first:
semiconductor structures•210 may be disposed at opposing sides of the second
semiconductor structures 220. The first semiconductor structures 210 disposed at the
opposing side of the second semiconductor structures 220 may have substantially the
same structure and may be spaced apart from each other.
[0071] The first semiconductor structure 210 may be formed over a relatively wide
region, e.g., so as to have a greater area than the second semiconductor structure 220,
and may extend in parallel to the second semiconductor structure 220 in a line shape in
one direction, e.g., in the z-axis direction. For example, lengths of the first and
semiconductor structures 210 and 220 may be the same in the z-axis direction and the
length of the first semiconductor structure 210 in the x-axis direction may be greater
than that of the second semiconductor structure 220. The first and second
semiconductor structures 210 and 220 having opposite conductivity types may be
spatially spaced and electrically insulated from each other. For example, the interlayer
insulating layer 250 may be arranged between the first and second semiconductor
structures 210 and 220 to, e.g., provide insulation.
[0072] The interlayer insulating layer 250 may reduce the possibility of and/or prevent
an electrical short circuit between the first semiconductor structure 210 and the second
electrode 232 connected to the second semiconductor structure 220 having a conductive
type opposite to that of the first semiconductor structure 210. For example, the,
interlayer insulating layer 250 may be formed over the adjacent first semiconductor
structures 210 disposed at opposing sides of the second semiconductor structures 220.
The interlayer insulating layer 250 may support the second electrode 232 and may
insulate the second electrode 232 from the first semiconductor structures 210 disposed
at opposing sides of the second semiconductor structures 220.
[0073] The interlayer insulating layer 250 may include a first portion 250a and a second
portion 250b. The first portion 250a may extend in one direction, e.g., in the y-axis
direction, between the first and second semiconductor structures 210 and 220. For
example, the first portion 250a may be buried between the first and second
semiconductor structures 210 and 220. The second portion 250b may extend in another
direction, e.g., in the z-axis direction, so as to overlap the first portion 250a and to
overlap an upper surface of at least the first semiconductor structure 210. The second
portion 250b may include a via hole 250", e.g., a through hole, that overlaps an upper
surface of the second semiconductor structure 220.
[0074] The first and second semiconductor structures 210 and 220 may form an emitter
and a base that separate and collect carriers generated by light. The first and second
semiconductor structures 210 and 220 may extend in parallel and may have different
widths Al and A2, respectively. For example, the first semiconductor structure 210
may extend in parallel to the second semiconductor structure 220 extending in one
direction, e.g., the z-axis direction. The width Al of the first semiconductor structure
210 and the width A2 of the second semiconductor structure 220 may be designed to be
different from each other. As such, collection efficiency of carriers may be increased.
The first semiconductor structure 210 that collects minority carriers from the
semiconductor substrate 200 may have a relatively great width A1, and the second
semiconductor structure 220 that collects majority carriers from the semiconductor
substrate 200 may have a relatively small width A2.
[0075] The first and second electrodes 231 and 232 may be formed on the first and
second semiconductor structures 210 and 220, respectively, to, e.g., withdraw collected
carriers to the outside. The first second electrodes 231 and 232 have wide shapes in a
width direction, e.g., the x-axis direction, in FIG. 4 for understanding convenience, and
embodiments are not limited thereto. For example, the first and second electrodes 231
and 232 may be formed in a stripe pattern in a current withdrawal direction, e.g., the
z-axis direction. To reduce a serial resistance, the first and second electrodes 231 and
232 may have equal areas to be uniform, and, e.g., the line widths W1 and W2 may be
substantially the same.
[0076] The second electrode 232 may extend to the first semiconductor region Al
having a conductive type opposite to that of the second electrode 232 beyond the second
semiconductor region A2 having the same conductive type as that of the second
electrode 232. For example, the second electrode 232 may extend to the first
semiconductor region Al in both opposing sides thereof. The line width W2 of the
second electrode 232 may be greater than the width A2 of the second semiconductor
structure 220 electrically connected to the second electrode 232. The line width W2 of
the second electrode 232 may be uniform with the line width WI of the first electrode
231, and, e.g., a serial resistance may be reduced.
[0077] Referring to FIG. 5, the first semiconductor structure 210 may include a first
intrinsic semiconductor layer 21 1, a first conductive semiconductor layer 213, and a
first transparent conductive layer 215. However, the first intrinsic semiconductor layer
211 and/or the first transparent conductive layer 215 may be omitted according to a
detailed structure.
[0078] The second semiconductor structure 220 may include a second intrinsic
semiconductor layer 221, a second conductive semiconductor layer 223, and a second
transparent conductive layer 225. However, the second intrinsic semiconductor layer
221 and/or the second transparent conductive layer 225 may be omitted according to a
detailed structure.
[0079] The interlayer insulating layer 250 may be formed between the second electrode
232 and the first semiconductor structure 210 to, e.g., insulate the second electrode 232
and the first semiconductor structure 210 from each other. The interlayer insulating
layer 250 may also extend between the adjacent first semiconductor structures 210 and
the second semiconductor structure 220. The interlayer insulating layer 250 may be
formed on a part of the first semiconductor structure 210. For example, the interlayer
insulating layer 250 may be formed on the first semiconductor structure 210 that
overlaps the second electrode 232. The interlayer insulating layer 250 may be formed
over the first semiconductor structure 210 in both sides thereof, and may be integrally
formed on the second semiconductor structure 220.
[0080] The interlayer insulating layer 250 may have a sufficient thickness in such a way
that the first and second semiconductor structures 210 and 220 may be planarized by
being burying between the first and second semiconductor structures 210 and 220. The
second electrode 232 may be stably formed on the planar surface of the interlayer
insulating layer 250. The interlayer insulating layer 250 may contact the second
electrode 232 and the second semiconductor structure 220 through the via hole 250'.
For example, a protrusion of the second electrode 232 may be disposed in the via hole
250' to contact the second semiconductor structure 220.
[0081] A gap insulating layer 260 may be formed between the first semiconductor
region Al and the second semiconductor region A2. The gap insulating layer 260 may,
e.g., passivate the surface of the semiconductor substrate 200 exposed between the first
and second semiconductor regions Al and A2. The gap insulating layer 260 may be
formed to, e.g., insulate the first and second semiconductor regions Al and A2 from
each other. For example, the gap insulating layer 260 may include an oxide layer
(SiOx) and/or a nitride layer (SiNx).
[0082] Reference numerals 201 and 202 that are not described in FIG. 5 denote a
passivation layer and an antireflective layer, respectively, formed in a light receiving
surface of the semiconductor substrate 200. The passivation layer 201 and the
antireflective layer 202 may be formed on a texture structure R formed as a roughness
pattern on a surface of the semiconductor substrate 200.
9-4
[0083] According to exemplary embodiments, the first semiconductor structure 110
may be formed having a large area surrounding the second semiconductor structure 120
having an isolation type such as a dot or an island (FIG. 1) or may extend having a great
width in parallel to the second semiconductor structure 220 having a relatively small
width (FIG. 4), e.g., to increase collection efficiency of carriers. However,
embodiments are not limited thereto. For example, if the electrodes 131, 132, 231, and
232 of an emitter or a base extend to conductive types opposite to those of the
electrodes 131, 132, 231, and 232 beyond conductive types of the electrodes 131, 132,
231, and 232, e.g., the electrodes 131, 132, 231, and 232 may extend wider than the
semiconductor regions Al and A2 having the same conductive types as those of the
electrodes 131, 132, 231, and 232 to, e.g., reduce a serial resistance. Further, the
interlayer insulating layers 150 and 250 maybe disposed to reduce the possibility of
and/or prevent an electrical circuit short between the electrodes 131, 132, 231, and 232
and the semiconductor regions Al and A2 having opposite conductive types. In this
regard, embodiments include a variety of configurations other than those described
above.
[0084] A method of manufacturing a photoelectric device according to an exemplary
embodiment will now be described with reference to FIGS. 6A through 6V.
[0085] Referring to FIG. 6A, a semiconductor substrate 300 may be prepared. For
example, the semiconductor substrate 300 may be formed as an n-type crystalline
silicon wafer. A cleaning process may be performed by using, e.g., an acidic or alkaline
solution, to remove physical and/or chemical impurities from a surface of the
semiconductor substrate 300.
[0086] Referring to FIG. 6B, an insulating layer 360' may be formed on the
semiconductor substrate 300 (FIG. 6B). The insulating layer 360' may be an etching
mask during a texturing process of forming a roughness pattern in the surface of the
semiconductor substrate 300. The insulating layer 360' may be formed of a material
that is resistant to a texturing etchant. A remnant of the insulating layer 360' may cover
between the first semiconductor region Al and the second semiconductor region A2,
passivate the surface of the semiconductor substrate 300 exposed between the first
semiconductor region Al and the second semiconductor region A2, and insulate the
first semiconductor region Al and the second semiconductor region A2 from each other,
by way of patterning that will be described later.
[0087] For example, the insulating layer 360' may include an oxide layer (SiOx) and/or
a nitride layer (SiNx). For example, insulating layer 360' may be a combination layer
of the oxide layer (SiOx) and the nitride layer (SiNx). The insulating layer 360' may be
formed by, e.g., growing the oxide layer (SiOx) by thermal oxidation or depositing the
oxide layer (SiOx) or the nitride layer (SiNx) by using a chemical vapor deposition
(CVD) method.
[0088] Referring to FIGS. 6C and 6D, an anti-etching layer Ml may be formed on a
partial region of the insulating layer 360', and etching may be performed on the
insulating layer 360'. The anti-etching layer Ml may be formed to cover a first surface
300a of the semiconductor substrate 300 and to remove a second surface 300b of the
semiconductor substrate 300 and the insulating layer 360' of side surfaces thereof. For
example, an acidic solution such as hydrofluoric acid (HF), phosphoric acid (H3PO4),
etc. having etching characteristics with respect to the insulating layer 360' may be used
as the etchant. If etching is sufficiently and/or completely performed, the anti-etching
layer Ml may be removed.
[0089] Referring to FIG. 6E, texturing may be performed on the second surface 300b of
the semiconductor substrate 300. Etching may be performed on the second surface
300b of the semiconductor substrate 300 by using, e.g., the insulating layer 360' formed
on the semiconductor substrate 300 as an etching mask. For example, a texture
structure R of the roughness pattern may be formed on the surface of the semiconductor
substrate 300 by using an alkaline solution such as KOH, NaOH, etc. and performing
anisotropic etching with respect to the semiconductor substrate 300.
[0090] Referring to FIGS. 6F-6H, a gap insulating layer 360 may be formed by
patterning the insulating layer 360'. For example, the gap insulating layer 360 is formed
by removing portions of the insulating layer 360' while portions between the first and
second semiconductor regions Al and A2 may remain. For example, an anti-etching
layer M2 may be formed on a partial region of the insulating layer 360', an etchant may
be applied thereto, and the insulating layer 360' excluding the partial region protected
by the anti-etching layer M2 may be etched and removed. An acidic solution such as
hydrofluoric acid (HF), phosphoric acid (H3PO4), etc. having etching characteristics
with respect to the insulating layer 360' may be used as the etchant. If etching is
sufficiently and/or completely performed, the anti-etching layer M2 may be removed.
[0091 ] Referring to FIG. 61, a passivation layer 301 may be formed on the second
surface 300b of the semiconductor substrate 300. Before the passivation layer 301 is
formed, the semiconductor substrate 300 may be cleaned for, e.g., effective passivation.
The passivation layer 301 may be formed on the textured second surface 300b of the
semiconductor substrate 300. The passivation layer 301 may, e.g., suppress
recombination of carriers generated by the semiconductor substrate 300 and enhance
collection efficiency of carriers.
[0092] For example, the passivation layer 301 may be formed of intrinsic amorphous
silicon or doped amorphous silicon. For example, the passivation layer 301 may be
doped with the same conductive type as that of the semiconductor substrate 300. For
example, the passivation layer 301 may be formed as a heavily doped n+ layer on the
surface of the n-type semiconductor substrate 300, and may form a front surface field
(FSF) to reduce the surface recombination loss. However, embodiments are not limited
thereto, e.g., the passivation layer 301 may include a silicon oxide layer and a silicon
nitride layer.
[0093] The passivation layer 301 may be formed by using a CVD method, e.g., a CVD
method using silane (SiI-Ia) that is a silicon containing gas. The passivation layer 301
may be formed on the second surface 300b (a light receiving surface) of the
semiconductor substrate 300, and a band gap may be adjusted to change light absorption.
For example, an additive may be added to the passivation layer 301 to increase the band
gap, and thus light absorption may be changed, and incident light may be absorbed into
the semiconductor substrate 300.
i
[0094] Referring to FIG. 6J, an antireflective layer 302 may be formed on the
passivation layer 301. The antireflective layer 302 may include a silicon oxide layer
and/or a silicon nitride layer. For example, the antireflective layer 302 may be formed
as a single layer of the silicon oxide layer or a combination layer of the silicon oxide
layer and the silicon nitride layer having different refractive indexes.
[0095] Although the passivation layer 301 and the antireflective layer 302 have separate
layer structures according to an exemplary embodiment, the passivation layer 301 and
the antireflective layer 302 have structures of a single layer according to another
exemplary embodiment. For example, a hydrogenated silicon nitride (SiN:H) layer may
be formed to obtain passivation and antireflection effects.
[0096] Referring to FIG. 6K, a first intrinsic semiconductor layer 311 may be formed
on the first surface 300a of the semiconductor substrate 300. For example, the first
intrinsic semiconductor layer 311 may be formed by using a CVD method using silane
(SiB4) that is the silicon containing gas, and may be formed of amorphous silicon.
[0097] Then, a first conductive semiconductor layer 313 may be formed on the first
intrinsic semiconductor layer 311. For example, the first conductive semiconductor
layer 313 may be doped in a p-type that is a conductive type inverse to that of the
semiconductor substrate 300. The first conductive semiconductor layer 313 may be
formed by using, e.g., a CVD method using a doped gas (e.g. B21-16) and silane (SiH4) as
sources, and may be formed of amorphous silicon.
[0098] Referring to FIGS. 6L and 6M, the first intrinsic semiconductor layer 311 and
the first conductive semiconductor layer 313 formed on the front surface of the
semiconductor substrate 300 may be patterned. For example, the first intrinsic
semiconductor layer 311 and the first conductive semiconductor layer 313 that are
formed on the second semiconductor region A2 and the gap insulating layer 360 may be
removed. However, in consideration of a processing margin, the first intrinsic .
semiconductor layer 311 and the first conductive semiconductor layer 313 may be
formed on a part of the gap insulating layer 360 to, e.g., reduce recombination loss due
to a defective of the surface of the exposed semiconductor substrate 300 if there is a gap
between the gap insulating layer 360 and the first semiconductor region Al.
[0099] With regard to a more detailed patterning process, an etching mask M3 may be
applied onto the first conductive semiconductor layer 313. An exposed part may be
removed through the etching mask M3 and an acidic solution may be used as an etchant,
e.g., a mixing solution of nitride acid (HNO3), hydrofluoric acid (HF), and/or acetic acid
(CH3COOH or DI water). If etching is sufficiently and/or completely performed, the
etching mask M3 may be removed.
[00100] Through the patterning process above, the first intrinsic semiconductor layer 311
and the first conductive semiconductor layer 313 may be formed on the first
semiconductor region At, and the first semiconductor region Al may have a relatively
wider area than an area of the second semiconductor region A2. For example, the first
semiconductor region Al of an emitter that collects minority carriers may be relatively
wider than the second semiconductor region A2, thereby increasing collection
efficiency of carriers . For example, the first semiconductor region Al may surround the
second semiconductor region A2 having an isolation type such as a dot or an island.
According to another exemplary embodiment, the first semiconductor region Al may
extend in a uniform width and may have a greater width than the width of the second
semiconductor region A2 as shown in FIG. 4.
[00101] Referring to FIG. 6N, a second intrinsic semiconductor layer 321 may be formed
on the semiconductor substrate 300. For example, the second intrinsic semiconductor
layer 321 may be formed by using a CVD method using silane (SiH4) that is the silicon
containing gas and may be formed of amorphous silicon.
[00102] Then, a second conductive semiconductor layer 323 may be formed on the
second intrinsic semiconductor layer 321 (FIG. 6N). For example, the second
conductive semiconductor layer 323 may be doped in an n-type that is the same
conductive type as that of the semiconductor substrate 300. For example, the second
conductive semiconductor layer 323 may be formed by using a CVD method using a
doped gas (e.g. B2H6) and silane (SiF14) as sources, and may be formed of amorphous
silicon.
[00103] Referring to FIGS. 60 and 6P, the second intrinsic semiconductor layer 321 and
the second conductive semiconductor layer 323 formed on the front surface of the
semiconductor substrate 300 are patterned. For example, the second intrinsic
semiconductor layer 321 and the second conductive semiconductor layer 323 that are
formed on the first semiconductor region Al and the gap insulating layer 360 may be
removed. However, in consideration of a processing margin, the second intrinsic
semiconductor layer 321 and the second conductive semiconductor layer 323 may be
formed on a part of the gap insulating layer 360 to, e.g., reduce recombination loss due
to a defective of the surface of the exposed semiconductor substrate 300 if there is a gap
between the gap insulating layer 360 and the second semiconductor region A2.
[00104] With regard to a more detailed patterning process, an etching mask M4 may be
applied onto the second conductive semiconductor layer 323, and an exposed part may
be removed through the etching mask M4. An acidic solution may be used as an
etchant, e.g., a mixing solution of nitride acid (HNO3), hydrofluoric acid (HF), and
acetic acid (CHICOOH or DI water). If etching is sufficiently and/or completely
performed, the etching mask M4 may be removed.
[00105] Through the patterning process above, the second intrinsic semiconductor layer
321 and the second conductive semiconductor layer 323 maybe formed on the second
semiconductor region A2, and the second semiconductor region A2 may have a
relatively narrower area than the area of the first semiconductor region Al. For
example, the second. semiconductor region A2 may have an isolation type such as a dot
or an island. According to another exemplary embodiment, the second semiconductor
region A2 may extend in a width narrower than the width of the first semiconductor
region Al, e.g., as shown in FIG. 4.
[00106] Referring to FIG. 6Q, a transparent conductive layer 370 may be formed on the
first and second conductive semiconductor layers 313 and 323. For example, the
transparent conductive layer 370 may be formed along the external surfaces of the first
and second intrinsic semiconductor layers 311 and 321 and the external surfaces of the
first and second semiconductor layers 313 and 323. The transparent conductive layer
370 may cover, e.g., completely cover, the external surfaces. The transparent
conductive layer 370 may be formed of transparent conducting oxide (TCO) such as
indium tin oxide (ITO), zinc oxide (ZnO), etc., and may be formed by using a sputtering
or CVD method, etc.
[00107] Referring to FIGS. 6R and 6S, the transparent conductive layer 370 formed on
the overall surface of the semiconductor substrate 300 is separated. For example, the
transparent conductive layer 370 may be separated into a first transparent conductive
layer 317 on the first conductive semiconductor layer 313 and a second transparent
conductive layer 327 on the second conductive semiconductor layer 323. The
transparent conductive layer 370 may be formed over the exposed surfaces of the
semiconductor substrate 300 through the process described above.
[00108] The transparent conductive layer 370 on the gap insulating layer 360 may be
removed to, e.g., reduce the possibility of and/or prevent an electrical circuit short
between the first and second conductive semiconductor layers 313 and 323. For
example, an etching mask M5 may be applied onto the transparent conductive layer 370,
and the transparent conductive layer 370 exposed through the etching mask M5 may be
removed.
[00109] According to an exemplary embodiment, an etchant that selectively exhibits
etching characteristic with respect to the transparent conductive layer 370 and the gap
insulating layer 360 may be used. The gap insulating layer 360 may remain after the
transparent conductive layer 370 is etched and removed. Through the preceding
processes, the first and second semiconductor structures 310 and 320 may be formed on
the first and second semiconductor regions Al and A2 on the semiconductor substrate
300.
[00110] Referring to FIG. 6T, an interlayer insulating layer 350 may be formed over at
least a part of the first semiconductor structure 310. For example, the interlayer
insulating layer 350 may be formed in a. region in which a second electrode 332 is to be
later formed. The interlayer insulating layer 350 may be formed to insulate the second
electrode 332 formed over and/or adjacent to the first and second semiconductor
structures 310 and 320 and the first semiconductor structure 310 having a different
conductive type from the second electrode 332 each other. The interlayer insulating
layer 350 may be integrally formed over the second semiconductor structure as well as
the first semiconductor structure 310.
[00111] For example, the interlayer insulating layer 350 may include and/or be formed
of any electrically insulating material or any combination of electrically insulating
materials. For example, the interlayer insulating layer 350 maybe formed as the silicon
oxide layer (SiOx) and/or the silicon nitride layer (SiNx) and by using a CVD method.
[00112] The interlayer insulating layer 350 may be formed over a part of the first
semiconductor structure 310 and the second semiconductor structure 320. The
interlayer insulating layer 350 may have a sufficient thickness in such a way that the
first and second semiconductor structures 310 and 320 may be planarized by burying
between the first and second semiconductor structures 310 and 320. The second
electrode 332 may be formed on the planar surface of the interlayer insulating layer 350
as will be described later.
[00113] Referring to FIG. 6U, a via hole 350' may be formed in the interlayer insulating
layer 350. For example, the via hole 350' may be formed in the interlayer insulating
layer 350 that covers the second semiconductor structure 320 and may expose at least a
portion of an upper surface of the second semiconductor structure 320. The via,hole
350' may be formed to electrically connect the second semiconductor structure 320 to
the second electrode 332. Although not shown, the via hole 350' my be formed by
forming an etching mask (not shown) on the interlayer insulating layer 350, and etching
and removing the interlayer insulating layer 350 exposed through the etching mask (not
shown).
[00114] Referring to FIG. 6V, the first and second electrodes 331 and 332 may be
formed on the first and second semiconductor structures 310 and 320. The first and
second electrodes 331 and 332 may be connected to the first and second semiconductor
structures 331 and 332, respectively, and thus carriers may be withdrawn to the outside.
The first and second electrodes 331 and 332 may be formed of, e.g., a metallic material
such as silver (Ag), aluminum (Al), copper (Cu), nickel (Ni), etc. For example, the first
and second electrodes 331 and 332 may be formed by thermal firing after patternprinting
a metal paste (not shown) by screen-printing.
[00115] The first and second electrodes 331 and 332 may be uniformly formed having
equal areas. For example, the first and second electrodes 331 and 332 may be formed
substantially in the same line widths W1 and W2 to, e.g., reduce a serial resistance of
photocurrent by designing uniform areas of the first and second electrodes 331 and 332.
For example, the first electrode 331 may be formed over a part of the first
semiconductor structure 310, the second electrode 332 may be formed over a part of the
first semiconductor structure 310 as well as the second semiconductor structure 320,
and thus the area of second electrode 332 that expands may be uniform with the area of
the first electrode 331.
[00116] With regard to locations of the first and second electrodes 331 and 332, the first
electrode 331 may be formed on a part of the first semiconductor structure 310
excluding the interlayer insulating layer 350, and the second electrode 332 may be
formed over a part of the first semiconductor structure 310 in which the interlayer
insulating layer 350 is formed and the second semiconductor structure 320. That is, the
first electrode 331 may be formed in a part of the first semiconductor region Al that
occupies a relatively wide region, and the second electrode 332 may be formed in
another part thereof.
[00117] By way of summation and review, power generation efficiency of the solar cells
needs to be increased to, e.g., allow for broad application of the solar cells. To increase
power generation efficiency of the solar cells, e.g., a light loss and a surface
recombination loss may be reduced and a serial resistance of photocurrents generated by
solar cells may also be reduced. Embodiments relate to a photoelectric device capable
of increasing collection efficiency of a carrier generated by light and capable of
reducing a serial resistance of photocurrent paths.
[00118] Example embodiments have been disclosed herein, and although specific terms
are employed, they are used and are to be interpreted in a generic and descriptive sense
only and not for purpose of limitation. In some instances, as would be apparent to one
of ordinary skill in the art as of the filing of the present application, features,
characteristics, and/or elements described in connection with a particular embodiment
may he used singly or in combination with features, characteristics, and/or elements
described in connection with other embodiments unless otherwise specifically indicated.
Accordingly, it will be understood by those of skill in the art that various changes in
form and details may be made without departing from the spirit and scope of the present
invention as set forth in the following claims.
We Claim:
1. A photoelectric device, comprising:
a first semiconductor structure and a second semiconductor structure on a
substrate, the first semiconductor structure including a different conductivity type from
the second semiconductor structure;
a first electrode on the first semiconductor structure and a second electrode on
the second semiconductor structure; and
an interlayer insulating structure adjacent to the second semiconductor structure,
the interlayer insulating structure separating the first semiconductor structure from the
second semiconductor structure and separating the first semiconductor structure from
the second electrode.
2. The photoelectric device as claimed in claim 1, wherein the first
semiconductor structure has a first region with a first area and the second
semiconductor structure has a second region with a second area, the first area of the first
region being substantially greater than the second area of the second region.
3. The photoelectric device as claimed in claim 2, wherein the second
semiconductor structure has an island shape such that the second semiconductor
structure is surrounded by the first semiconductor structure.
4. The photoelectric device as claimed in claim 2, wherein the first
electrode and the second electrode have substantially a same width.
5. The photoelectric device as claimed in claim 1, wherein the second
electrode overlaps the first semiconductor structure and the second semiconductor
structure.
6. The photoelectric device as claimed in claim 1, wherein the interlayer
insulating structure includes a through hole, the second electrode being connected to the
second semiconductor structure via the through hole.
7. The photoelectric device as claimed in claim 1, wherein the interlayer
insulating structure includes a first portion, the first portion being between the first
semiconductor structure and the second semiconductor structure on the substrate.
8. The photoelectric device as claimed in claim 7, wherein the first portion
of the interlayer insulating structure surrounds the second semiconductor structure.
9. The photoelectric device as claimed in claim 7, wherein the first portion
of the interlayer insulating structure entirely surrounds the second semiconductor
structure.
10. The photoelectric device as claimed in claim 7, wherein the interlayer
insulating structure includes a second portion on the first semiconductor structure such
that the second portion is between the second electrode and the first semiconductor
structure.
H. The photoelectric device as claimed in claim 10, wherein the first and
second portions of the interlayer insulating structure are integrally formed as one piece.
12. The photoelectric device as claimed in claim 10, wherein a width of the
second portion of the interlayer insulating structure along a first direction is greater than
a width of the second electrode along the first direction, the first direction being a
direction extending between the first and second electrodes.
13. The photoelectric device as claimed in claim 1, further comprising a gap
insulating layer, the gap insulating layer surrounding the second semiconductor
structure and the interlayer insulating structure being on the gap insulating layer.
14. The photoelectric device as claimed in claim 1, wherein an upper surface
of the first electrode is at a first distance from the substrate, and an upper surface of the
second electrode is at a second distance from the substrate, the second distance being
greater than the first distance.
15. The photoelectric device as claimed in claim 1, wherein the interlayer
insulating structure and the first electrode are arranged along a horizontal line extending
in a direction between the interlayer insulating structure and the first electrode.
16. The photoelectric device as claimed in claim 1, further comprising:
a passivation layer on the substrate, the passivation layer being on a side of the
substrate opposite the first and second semiconductor structures; and
an antireflection layer on the passivation layer.
17. The photoelectric device as claimed in claim 1, wherein the first
semiconductor structure includes a first intrinsic layer on the substrate, a first
conductive semiconductor layer on the first intrinsic layer, and a first transparent
conductive layer on the first intrinsic layer and the first conductive semiconductor layer.
18. The photoelectric device as claimed in claim 17, wherein the first
transparent conductive layer covers lateral sides of the first intrinsic layer and the first
conductive semiconductor layer and covers an upper surface of the first conductive
semiconductor layer.
19. The photoelectric device as claimed in claim 17, wherein: the second
semiconductor structure includes a second intrinsic layer on the structure, a second
conductive semiconductor layer on the second intrinsic layer, and a second transparent
conductive layer on the second intrinsic layer and the second conductive semiconductor
layer, and
the first conductive semiconductor layer has the different conductivity type from
the second conductive semiconductor layer.
20. The photoelectric device as claimed in claim 19, wherein the second
transparent conductive layer covers lateral sides of the second intrinsic layer and the
second conductive semiconductor layer and covers an upper surface of the second
conductive semiconductor layer.
| Section | Controller | Decision Date |
|---|---|---|
| # | Name | Date |
|---|---|---|
| 1 | 2357-DEL-2012-Correspondence to notify the Controller [17-05-2022(online)].pdf | 2022-05-17 |
| 1 | 2357-del-2012-GPA (01-08-2012).pdf | 2012-08-01 |
| 2 | 2357-DEL-2012-US(14)-HearingNotice-(HearingDate-17-05-2022).pdf | 2022-04-27 |
| 2 | 2357-del-2012-Form-1 (01-08-2012).pdf | 2012-08-01 |
| 3 | 2357-DEL-2012-Correspondence-191218.pdf | 2018-12-21 |
| 3 | 2357-del-2012-Correspondence Others-(01-08-2012).pdf | 2012-08-01 |
| 4 | 2357-DEL-2012-Power of Attorney-191218.pdf | 2018-12-21 |
| 5 | 2357-DEL-2012-ABSTRACT [18-12-2018(online)].pdf | 2018-12-18 |
| 6 | Form-1.pdf | 2012-08-06 |
| 6 | 2357-DEL-2012-CLAIMS [18-12-2018(online)].pdf | 2018-12-18 |
| 7 | Drawings.pdf | 2012-08-06 |
| 7 | 2357-DEL-2012-CORRESPONDENCE [18-12-2018(online)].pdf | 2018-12-18 |
| 8 | 2357-del-2012-Form-3-(07-11-2012).pdf | 2012-11-07 |
| 8 | 2357-DEL-2012-DRAWING [18-12-2018(online)].pdf | 2018-12-18 |
| 9 | 2357-DEL-2012-FER_SER_REPLY [18-12-2018(online)].pdf | 2018-12-18 |
| 9 | 2357-del-2012-Correspondence Others-(07-11-2012).pdf | 2012-11-07 |
| 10 | 2357-DEL-2012-FORM-26 [18-12-2018(online)].pdf | 2018-12-18 |
| 10 | 2357-del-2012-Form-3-(24-06-2013).pdf | 2013-06-24 |
| 11 | 2357-del-2012-Correspondence-Others-(24-06-2013).pdf | 2013-06-24 |
| 11 | 2357-DEL-2012-OTHERS [18-12-2018(online)].pdf | 2018-12-18 |
| 12 | 2357-DEL-2012-PETITION UNDER RULE 137 [14-12-2018(online)].pdf | 2018-12-14 |
| 12 | Power of Attorney [04-09-2015(online)].pdf | 2015-09-04 |
| 13 | 2357-DEL-2012-FER.pdf | 2018-06-26 |
| 13 | Form 6 [04-09-2015(online)].pdf | 2015-09-04 |
| 14 | 2357-del-2012-Assignment-(07-09-2015).pdf | 2015-09-07 |
| 14 | Form 13 [04-09-2015(online)].pdf | 2015-09-04 |
| 15 | 2357-del-2012-Correspondence Others-(07-09-2015).pdf | 2015-09-07 |
| 15 | Assignment [04-09-2015(online)].pdf | 2015-09-04 |
| 16 | 2357-del-2012-GPA-(07-09-2015).pdf | 2015-09-07 |
| 17 | Assignment [04-09-2015(online)].pdf | 2015-09-04 |
| 17 | 2357-del-2012-Correspondence Others-(07-09-2015).pdf | 2015-09-07 |
| 18 | 2357-del-2012-Assignment-(07-09-2015).pdf | 2015-09-07 |
| 18 | Form 13 [04-09-2015(online)].pdf | 2015-09-04 |
| 19 | 2357-DEL-2012-FER.pdf | 2018-06-26 |
| 19 | Form 6 [04-09-2015(online)].pdf | 2015-09-04 |
| 20 | 2357-DEL-2012-PETITION UNDER RULE 137 [14-12-2018(online)].pdf | 2018-12-14 |
| 20 | Power of Attorney [04-09-2015(online)].pdf | 2015-09-04 |
| 21 | 2357-del-2012-Correspondence-Others-(24-06-2013).pdf | 2013-06-24 |
| 21 | 2357-DEL-2012-OTHERS [18-12-2018(online)].pdf | 2018-12-18 |
| 22 | 2357-DEL-2012-FORM-26 [18-12-2018(online)].pdf | 2018-12-18 |
| 22 | 2357-del-2012-Form-3-(24-06-2013).pdf | 2013-06-24 |
| 23 | 2357-DEL-2012-FER_SER_REPLY [18-12-2018(online)].pdf | 2018-12-18 |
| 23 | 2357-del-2012-Correspondence Others-(07-11-2012).pdf | 2012-11-07 |
| 24 | 2357-del-2012-Form-3-(07-11-2012).pdf | 2012-11-07 |
| 24 | 2357-DEL-2012-DRAWING [18-12-2018(online)].pdf | 2018-12-18 |
| 25 | Drawings.pdf | 2012-08-06 |
| 25 | 2357-DEL-2012-CORRESPONDENCE [18-12-2018(online)].pdf | 2018-12-18 |
| 26 | Form-1.pdf | 2012-08-06 |
| 26 | 2357-DEL-2012-CLAIMS [18-12-2018(online)].pdf | 2018-12-18 |
| 27 | 2357-DEL-2012-ABSTRACT [18-12-2018(online)].pdf | 2018-12-18 |
| 28 | 2357-DEL-2012-Power of Attorney-191218.pdf | 2018-12-21 |
| 29 | 2357-DEL-2012-Correspondence-191218.pdf | 2018-12-21 |
| 29 | 2357-del-2012-Correspondence Others-(01-08-2012).pdf | 2012-08-01 |
| 30 | 2357-del-2012-Form-1 (01-08-2012).pdf | 2012-08-01 |
| 30 | 2357-DEL-2012-US(14)-HearingNotice-(HearingDate-17-05-2022).pdf | 2022-04-27 |
| 31 | 2357-DEL-2012-Correspondence to notify the Controller [17-05-2022(online)].pdf | 2022-05-17 |
| 31 | 2357-del-2012-GPA (01-08-2012).pdf | 2012-08-01 |
| 1 | case2357del2012_21-06-2018.pdf |