Abstract: This invention provides polyamide 56 filaments capable of forming an airbag fabric more excellent in flexibility and impact absorbability than the airbag fabric formed of the conventional polyamide 66 filaments, and also excellent in low air permeability, high strength, heat resistance and durability in good balance, a fiber structure containing said filaments, and an airbag fabric. These can be achieved by polyamide 56 filaments characterized by having a relative viscosity in sulfuric acid of 3 to 8, an Mw/Mn ratio of 1.5 to 3, a single fiber fineness of 0.1 to 7 dtex, a strength of 7 to 12 cN/dtex, a shrinkage rate of 5 to 20% after having been subjected to boiling water treatment at 98°C for 30 minutes, a strength of 5 to 11 cN/dtex after the boiling water treatment and a stress at 10% elongation of 0.3 to 1.5 cN/dtex after the boiling water treatment.
1. Polyamide 56 filaments characterized by having a relative viscosity in sulfuric acid of 3 to 8, an Mw/Mn ratio of 1.5 to 3, a single fiber fineness of 0.1 to 7 dtex, a strength of 7 to 12 cN/dtex, a shrinkage rate of 5 to 20% after having been subjected to boiling water treatment at 98°C for 30 minutes, a strength of 5 to 11 cN/dtex after the boiling water treatment and a stress at 10% elongation of 0.3 to 1.5 cN/dtex after the boiling water treatment.
2. Polyamide 56 filaments, as claimed in claim 1, which have an overall fineness of 200 to 600 dtex.
3. A process for producing polyamide 56 filaments comprising the steps of forming spun fibers using a polyamide 56 resin having a relative viscosity in sulfuric acid of 3 to 8 and an Mw/Mn ratio of 1.5 to 3, wherein the polyamide 56 resin is produced by a process comprising the steps of subjecting the raw materials with the ratio of the number of moles of 1,5-pentamethylenediamine to the number of moles of adipic acid kept in a range from 0.95 to 1.05, to pressure-heat polymerization in the presence of water, to produce pellets of a resin having the following properties (1) to (3), subsequently stirring said pellets with the temperature in the reactor kept in a range from 130 to 200°C while reducing the pressure to 133 Pa or lower, and performing solid phase polymerization for 1 to 48 hours;
(1) Relative viscosity in sulfuric acid: 2.9 or lower
(2) 0.3 < [NH2]/([NH2] + [COOH]) < 0.7
[NH2]: Amino end group concentration in the polyamide 56 resin subjected to solid phase polymerization (eq/ton)
[COOH]: Carboxyl end group concentration in the polyamide 56 resin subjected to solid phase polymerization (eq/ton)
(3) Size of pellets: 2 to 70 mg/pellet,
solidifying the spun fibers by cooling air, subsequently applying a water-
free oil, taking up at 300 to 2000 m/min, subsequently stretching at such an stretching ratio as to ensure that the obtained filaments can have an elongation rate of 10 to 50%, heat-treating with the temperature of the final heat treatment roll kept at 210 to 250°C, subsequently relaxing at a relaxation ratio of 0.8 to 0.95, and subsequently winding.
| # | Name | Date |
|---|---|---|
| 1 | 6743-chenp-2010 correspondence others 21-10-2010.pdf | 2010-10-21 |
| 1 | 6743-CHENP-2010-RELEVANT DOCUMENTS [30-09-2023(online)].pdf | 2023-09-30 |
| 2 | 6743-chenp-2010 power of attorney 21-10-2010.pdf | 2010-10-21 |
| 2 | 6743-CHENP-2010-RELEVANT DOCUMENTS [23-09-2022(online)].pdf | 2022-09-23 |
| 3 | 6743-CHENP-2010-RELEVANT DOCUMENTS [10-08-2021(online)].pdf | 2021-08-10 |
| 3 | 6743-chenp-2010 pct 21-10-2010.pdf | 2010-10-21 |
| 4 | 6743-CHENP-2010-RELEVANT DOCUMENTS [24-02-2020(online)].pdf | 2020-02-24 |
| 4 | 6743-chenp-2010 form-5 21-10-2010.pdf | 2010-10-21 |
| 5 | 6743-CHENP-2010-RELEVANT DOCUMENTS [22-02-2019(online)].pdf | 2019-02-22 |
| 5 | 6743-chenp-2010 form-3 21-10-2010.pdf | 2010-10-21 |
| 6 | Correspondence by Agent_Assignment_16-01-2018.pdf | 2018-01-16 |
| 6 | 6743-chenp-2010 form-2 21-10-2010.pdf | 2010-10-21 |
| 7 | 6743-CHENP-2010-IntimationOfGrant09-01-2018.pdf | 2018-01-09 |
| 7 | 6743-chenp-2010 form-1 21-10-2010.pdf | 2010-10-21 |
| 8 | 6743-CHENP-2010-PatentCertificate09-01-2018.pdf | 2018-01-09 |
| 8 | 6743-chenp-2010 drawings 21-10-2010.pdf | 2010-10-21 |
| 9 | 6743-chenp-2010 description(complete) 21-10-2010.pdf | 2010-10-21 |
| 9 | Abstract_Granted 291548_09-01-2018.pdf | 2018-01-09 |
| 10 | 6743-chenp-2010 claims 21-10-2010.pdf | 2010-10-21 |
| 10 | Claims_Granted 291548_09-01-2018.pdf | 2018-01-09 |
| 11 | 6743-chenp-2010 abstract 21-10-2010.pdf | 2010-10-21 |
| 11 | Description_Granted 291548_09-01-2018.pdf | 2018-01-09 |
| 12 | 6743-chenp-2010 form-3 25-03-2011.pdf | 2011-03-25 |
| 12 | Drawings_Granted 291548_09-01-2018.pdf | 2018-01-09 |
| 13 | 6743-chenp-2010 correspondence others 25-03-2011.pdf | 2011-03-25 |
| 13 | Marked up Claims_Granted 291548_09-01-2018.pdf | 2018-01-09 |
| 14 | 6743-CHENP-2010 FORM-18 29-02-2012.pdf | 2012-02-29 |
| 14 | 6743-CHENP-2010-ABSTRACT [08-01-2018(online)].pdf | 2018-01-08 |
| 15 | 6743-CHENP-2010 CORRESPONDENCE OTHERS 29-02-2012.pdf | 2012-02-29 |
| 15 | 6743-CHENP-2010-CLAIMS [08-01-2018(online)].pdf | 2018-01-08 |
| 16 | 6743-CHENP-2010 FORM-3 29-07-2015.pdf | 2015-07-29 |
| 16 | 6743-CHENP-2010-FER_SER_REPLY [08-01-2018(online)].pdf | 2018-01-08 |
| 17 | 6743-CHENP-2010-OTHERS [08-01-2018(online)].pdf | 2018-01-08 |
| 17 | 6743-CHENP-2010 CORRESPONDENCE OTHERS 29-07-2015.pdf | 2015-07-29 |
| 18 | 6743-CHENP-2010-PETITION UNDER RULE 137 [08-01-2018(online)].pdf | 2018-01-08 |
| 18 | Form 3 [13-06-2016(online)].pdf | 2016-06-13 |
| 19 | 6743-CHENP-2010-FER.pdf | 2017-07-07 |
| 19 | 6743-CHENP-2010-RELEVANT DOCUMENTS [08-01-2018(online)].pdf | 2018-01-08 |
| 20 | 6743-CHENP-2010-FER.pdf | 2017-07-07 |
| 20 | 6743-CHENP-2010-RELEVANT DOCUMENTS [08-01-2018(online)].pdf | 2018-01-08 |
| 21 | 6743-CHENP-2010-PETITION UNDER RULE 137 [08-01-2018(online)].pdf | 2018-01-08 |
| 21 | Form 3 [13-06-2016(online)].pdf | 2016-06-13 |
| 22 | 6743-CHENP-2010 CORRESPONDENCE OTHERS 29-07-2015.pdf | 2015-07-29 |
| 22 | 6743-CHENP-2010-OTHERS [08-01-2018(online)].pdf | 2018-01-08 |
| 23 | 6743-CHENP-2010 FORM-3 29-07-2015.pdf | 2015-07-29 |
| 23 | 6743-CHENP-2010-FER_SER_REPLY [08-01-2018(online)].pdf | 2018-01-08 |
| 24 | 6743-CHENP-2010-CLAIMS [08-01-2018(online)].pdf | 2018-01-08 |
| 24 | 6743-CHENP-2010 CORRESPONDENCE OTHERS 29-02-2012.pdf | 2012-02-29 |
| 25 | 6743-CHENP-2010 FORM-18 29-02-2012.pdf | 2012-02-29 |
| 25 | 6743-CHENP-2010-ABSTRACT [08-01-2018(online)].pdf | 2018-01-08 |
| 26 | 6743-chenp-2010 correspondence others 25-03-2011.pdf | 2011-03-25 |
| 26 | Marked up Claims_Granted 291548_09-01-2018.pdf | 2018-01-09 |
| 27 | 6743-chenp-2010 form-3 25-03-2011.pdf | 2011-03-25 |
| 27 | Drawings_Granted 291548_09-01-2018.pdf | 2018-01-09 |
| 28 | 6743-chenp-2010 abstract 21-10-2010.pdf | 2010-10-21 |
| 28 | Description_Granted 291548_09-01-2018.pdf | 2018-01-09 |
| 29 | 6743-chenp-2010 claims 21-10-2010.pdf | 2010-10-21 |
| 29 | Claims_Granted 291548_09-01-2018.pdf | 2018-01-09 |
| 30 | 6743-chenp-2010 description(complete) 21-10-2010.pdf | 2010-10-21 |
| 30 | Abstract_Granted 291548_09-01-2018.pdf | 2018-01-09 |
| 31 | 6743-CHENP-2010-PatentCertificate09-01-2018.pdf | 2018-01-09 |
| 31 | 6743-chenp-2010 drawings 21-10-2010.pdf | 2010-10-21 |
| 32 | 6743-CHENP-2010-IntimationOfGrant09-01-2018.pdf | 2018-01-09 |
| 32 | 6743-chenp-2010 form-1 21-10-2010.pdf | 2010-10-21 |
| 33 | Correspondence by Agent_Assignment_16-01-2018.pdf | 2018-01-16 |
| 33 | 6743-chenp-2010 form-2 21-10-2010.pdf | 2010-10-21 |
| 34 | 6743-CHENP-2010-RELEVANT DOCUMENTS [22-02-2019(online)].pdf | 2019-02-22 |
| 34 | 6743-chenp-2010 form-3 21-10-2010.pdf | 2010-10-21 |
| 35 | 6743-CHENP-2010-RELEVANT DOCUMENTS [24-02-2020(online)].pdf | 2020-02-24 |
| 35 | 6743-chenp-2010 form-5 21-10-2010.pdf | 2010-10-21 |
| 36 | 6743-CHENP-2010-RELEVANT DOCUMENTS [10-08-2021(online)].pdf | 2021-08-10 |
| 36 | 6743-chenp-2010 pct 21-10-2010.pdf | 2010-10-21 |
| 37 | 6743-chenp-2010 power of attorney 21-10-2010.pdf | 2010-10-21 |
| 37 | 6743-CHENP-2010-RELEVANT DOCUMENTS [23-09-2022(online)].pdf | 2022-09-23 |
| 38 | 6743-chenp-2010 correspondence others 21-10-2010.pdf | 2010-10-21 |
| 38 | 6743-CHENP-2010-RELEVANT DOCUMENTS [30-09-2023(online)].pdf | 2023-09-30 |
| 1 | Search1_30-06-2017.pdf |