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Polyamide 56 Filaments, A Fiber Structure Containing Them, And An Airbag Fabric

Abstract: This invention provides polyamide 56 filaments capable of forming an airbag fabric more excellent in flexibility and impact absorbability than the airbag fabric formed of the conventional polyamide 66 filaments, and also excellent in low air permeability, high strength, heat resistance and durability in good balance, a fiber structure containing said filaments, and an airbag fabric. These can be achieved by polyamide 56 filaments characterized by having a relative viscosity in sulfuric acid of 3 to 8, an Mw/Mn ratio of 1.5 to 3, a single fiber fineness of 0.1 to 7 dtex, a strength of 7 to 12 cN/dtex, a shrinkage rate of 5 to 20% after having been subjected to boiling water treatment at 98°C for 30 minutes, a strength of 5 to 11 cN/dtex after the boiling water treatment and a stress at 10% elongation of 0.3 to 1.5 cN/dtex after the boiling water treatment.

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Notices, Deadlines & Correspondence

Patent Information

Application #
Filing Date
21 October 2010
Publication Number
26/2011
Publication Type
INA
Invention Field
TEXTILE
Status
Email
Parent Application
Patent Number
Legal Status
Grant Date
2018-01-09
Renewal Date

Applicants

TORAY INDUSTRIES, INC.
1-1, NIHONBASHI MUROMACHI 2-CHOME, CHUO-KU, TOKYO 103-8666

Inventors

1. FUKUDOME, KOUSUKE
C/O MISHIMA PLANT, TORAY INDUSTRIES, INC., 4845, MISHIMA-SHI, SHIZUOKA 411-8652
2. MOCHIZUKI, KATSUHIKO
C/O MISHIMA PLANT, TORAY INDUSTRIES, INC., 4845, MISHIMA-SHI, SHIZUOKA 411-8652

Specification

1. Polyamide 56 filaments characterized by having a relative viscosity in sulfuric acid of 3 to 8, an Mw/Mn ratio of 1.5 to 3, a single fiber fineness of 0.1 to 7 dtex, a strength of 7 to 12 cN/dtex, a shrinkage rate of 5 to 20% after having been subjected to boiling water treatment at 98°C for 30 minutes, a strength of 5 to 11 cN/dtex after the boiling water treatment and a stress at 10% elongation of 0.3 to 1.5 cN/dtex after the boiling water treatment.
2. Polyamide 56 filaments, as claimed in claim 1, which have an overall fineness of 200 to 600 dtex.
3. A process for producing polyamide 56 filaments comprising the steps of forming spun fibers using a polyamide 56 resin having a relative viscosity in sulfuric acid of 3 to 8 and an Mw/Mn ratio of 1.5 to 3, wherein the polyamide 56 resin is produced by a process comprising the steps of subjecting the raw materials with the ratio of the number of moles of 1,5-pentamethylenediamine to the number of moles of adipic acid kept in a range from 0.95 to 1.05, to pressure-heat polymerization in the presence of water, to produce pellets of a resin having the following properties (1) to (3), subsequently stirring said pellets with the temperature in the reactor kept in a range from 130 to 200°C while reducing the pressure to 133 Pa or lower, and performing solid phase polymerization for 1 to 48 hours;

(1) Relative viscosity in sulfuric acid: 2.9 or lower
(2) 0.3 < [NH2]/([NH2] + [COOH]) < 0.7
[NH2]: Amino end group concentration in the polyamide 56 resin subjected to solid phase polymerization (eq/ton)
[COOH]: Carboxyl end group concentration in the polyamide 56 resin subjected to solid phase polymerization (eq/ton)
(3) Size of pellets: 2 to 70 mg/pellet,
solidifying the spun fibers by cooling air, subsequently applying a water-

free oil, taking up at 300 to 2000 m/min, subsequently stretching at such an stretching ratio as to ensure that the obtained filaments can have an elongation rate of 10 to 50%, heat-treating with the temperature of the final heat treatment roll kept at 210 to 250°C, subsequently relaxing at a relaxation ratio of 0.8 to 0.95, and subsequently winding.

Documents

Application Documents

# Name Date
1 6743-chenp-2010 correspondence others 21-10-2010.pdf 2010-10-21
1 6743-CHENP-2010-RELEVANT DOCUMENTS [30-09-2023(online)].pdf 2023-09-30
2 6743-chenp-2010 power of attorney 21-10-2010.pdf 2010-10-21
2 6743-CHENP-2010-RELEVANT DOCUMENTS [23-09-2022(online)].pdf 2022-09-23
3 6743-CHENP-2010-RELEVANT DOCUMENTS [10-08-2021(online)].pdf 2021-08-10
3 6743-chenp-2010 pct 21-10-2010.pdf 2010-10-21
4 6743-CHENP-2010-RELEVANT DOCUMENTS [24-02-2020(online)].pdf 2020-02-24
4 6743-chenp-2010 form-5 21-10-2010.pdf 2010-10-21
5 6743-CHENP-2010-RELEVANT DOCUMENTS [22-02-2019(online)].pdf 2019-02-22
5 6743-chenp-2010 form-3 21-10-2010.pdf 2010-10-21
6 Correspondence by Agent_Assignment_16-01-2018.pdf 2018-01-16
6 6743-chenp-2010 form-2 21-10-2010.pdf 2010-10-21
7 6743-CHENP-2010-IntimationOfGrant09-01-2018.pdf 2018-01-09
7 6743-chenp-2010 form-1 21-10-2010.pdf 2010-10-21
8 6743-CHENP-2010-PatentCertificate09-01-2018.pdf 2018-01-09
8 6743-chenp-2010 drawings 21-10-2010.pdf 2010-10-21
9 6743-chenp-2010 description(complete) 21-10-2010.pdf 2010-10-21
9 Abstract_Granted 291548_09-01-2018.pdf 2018-01-09
10 6743-chenp-2010 claims 21-10-2010.pdf 2010-10-21
10 Claims_Granted 291548_09-01-2018.pdf 2018-01-09
11 6743-chenp-2010 abstract 21-10-2010.pdf 2010-10-21
11 Description_Granted 291548_09-01-2018.pdf 2018-01-09
12 6743-chenp-2010 form-3 25-03-2011.pdf 2011-03-25
12 Drawings_Granted 291548_09-01-2018.pdf 2018-01-09
13 6743-chenp-2010 correspondence others 25-03-2011.pdf 2011-03-25
13 Marked up Claims_Granted 291548_09-01-2018.pdf 2018-01-09
14 6743-CHENP-2010 FORM-18 29-02-2012.pdf 2012-02-29
14 6743-CHENP-2010-ABSTRACT [08-01-2018(online)].pdf 2018-01-08
15 6743-CHENP-2010 CORRESPONDENCE OTHERS 29-02-2012.pdf 2012-02-29
15 6743-CHENP-2010-CLAIMS [08-01-2018(online)].pdf 2018-01-08
16 6743-CHENP-2010 FORM-3 29-07-2015.pdf 2015-07-29
16 6743-CHENP-2010-FER_SER_REPLY [08-01-2018(online)].pdf 2018-01-08
17 6743-CHENP-2010-OTHERS [08-01-2018(online)].pdf 2018-01-08
17 6743-CHENP-2010 CORRESPONDENCE OTHERS 29-07-2015.pdf 2015-07-29
18 6743-CHENP-2010-PETITION UNDER RULE 137 [08-01-2018(online)].pdf 2018-01-08
18 Form 3 [13-06-2016(online)].pdf 2016-06-13
19 6743-CHENP-2010-FER.pdf 2017-07-07
19 6743-CHENP-2010-RELEVANT DOCUMENTS [08-01-2018(online)].pdf 2018-01-08
20 6743-CHENP-2010-FER.pdf 2017-07-07
20 6743-CHENP-2010-RELEVANT DOCUMENTS [08-01-2018(online)].pdf 2018-01-08
21 6743-CHENP-2010-PETITION UNDER RULE 137 [08-01-2018(online)].pdf 2018-01-08
21 Form 3 [13-06-2016(online)].pdf 2016-06-13
22 6743-CHENP-2010 CORRESPONDENCE OTHERS 29-07-2015.pdf 2015-07-29
22 6743-CHENP-2010-OTHERS [08-01-2018(online)].pdf 2018-01-08
23 6743-CHENP-2010 FORM-3 29-07-2015.pdf 2015-07-29
23 6743-CHENP-2010-FER_SER_REPLY [08-01-2018(online)].pdf 2018-01-08
24 6743-CHENP-2010-CLAIMS [08-01-2018(online)].pdf 2018-01-08
24 6743-CHENP-2010 CORRESPONDENCE OTHERS 29-02-2012.pdf 2012-02-29
25 6743-CHENP-2010 FORM-18 29-02-2012.pdf 2012-02-29
25 6743-CHENP-2010-ABSTRACT [08-01-2018(online)].pdf 2018-01-08
26 6743-chenp-2010 correspondence others 25-03-2011.pdf 2011-03-25
26 Marked up Claims_Granted 291548_09-01-2018.pdf 2018-01-09
27 6743-chenp-2010 form-3 25-03-2011.pdf 2011-03-25
27 Drawings_Granted 291548_09-01-2018.pdf 2018-01-09
28 6743-chenp-2010 abstract 21-10-2010.pdf 2010-10-21
28 Description_Granted 291548_09-01-2018.pdf 2018-01-09
29 6743-chenp-2010 claims 21-10-2010.pdf 2010-10-21
29 Claims_Granted 291548_09-01-2018.pdf 2018-01-09
30 6743-chenp-2010 description(complete) 21-10-2010.pdf 2010-10-21
30 Abstract_Granted 291548_09-01-2018.pdf 2018-01-09
31 6743-CHENP-2010-PatentCertificate09-01-2018.pdf 2018-01-09
31 6743-chenp-2010 drawings 21-10-2010.pdf 2010-10-21
32 6743-CHENP-2010-IntimationOfGrant09-01-2018.pdf 2018-01-09
32 6743-chenp-2010 form-1 21-10-2010.pdf 2010-10-21
33 Correspondence by Agent_Assignment_16-01-2018.pdf 2018-01-16
33 6743-chenp-2010 form-2 21-10-2010.pdf 2010-10-21
34 6743-CHENP-2010-RELEVANT DOCUMENTS [22-02-2019(online)].pdf 2019-02-22
34 6743-chenp-2010 form-3 21-10-2010.pdf 2010-10-21
35 6743-CHENP-2010-RELEVANT DOCUMENTS [24-02-2020(online)].pdf 2020-02-24
35 6743-chenp-2010 form-5 21-10-2010.pdf 2010-10-21
36 6743-CHENP-2010-RELEVANT DOCUMENTS [10-08-2021(online)].pdf 2021-08-10
36 6743-chenp-2010 pct 21-10-2010.pdf 2010-10-21
37 6743-chenp-2010 power of attorney 21-10-2010.pdf 2010-10-21
37 6743-CHENP-2010-RELEVANT DOCUMENTS [23-09-2022(online)].pdf 2022-09-23
38 6743-chenp-2010 correspondence others 21-10-2010.pdf 2010-10-21
38 6743-CHENP-2010-RELEVANT DOCUMENTS [30-09-2023(online)].pdf 2023-09-30

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