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Polypropylene Film Roll

Abstract: The present invention is a film roll obtained by winding a polypropylene film onto a core wherein the polypropylene film has a polypropylene resin as the main component the average hardness of the outermost surface of the roll is 84.0 to 94.0° and the variation in hardness in the width direction of the outermost surface of the roll is ±2.0° or less. Provided is a polypropylene film roll which is for capacitors that addresses the process problems of improper winding film breakage and margin accuracy in capacitor manufacturing steps and enables processing with good productivity.

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Notices, Deadlines & Correspondence

Patent Information

Application #
Filing Date
08 March 2019
Publication Number
11/2019
Publication Type
INA
Invention Field
POLYMER TECHNOLOGY
Status
Email
patent@depenning.com
Parent Application
Patent Number
Legal Status
Grant Date
2021-08-24
Renewal Date

Applicants

TORAY INDUSTRIES, INC.
1-1, Nihonbashi-Muromachi 2-chome, Chuo-ku, Tokyo 1038666

Inventors

1. TSUGANE, Kazuhei
c/o Tsuchiura Plant, Toray Industries, Inc., 2-1, Kitakandatsu-machi, Tsuchiura-shi, Ibaraki 3000015
2. FUJIMOTO, Soichi
c/o Tsuchiura Plant, Toray Industries, Inc., 2-1, Kitakandatsu-machi, Tsuchiura-shi, Ibaraki 3000015
3. ASANO, Tetsuya
c/o Tsuchiura Plant, Toray Industries, Inc., 2-1, Kitakandatsu-machi, Tsuchiura-shi, Ibaraki 3000015

Specification

1. A polypropylene film roll comprising a polypropylene film wound around a core, the film roll having a roll outermost layer having an average hardness of 84.0 to 94.0°, the roll outermost layer having a variation of hardness within ±2.0° in a transverse direction.
2. The polypropylene film roll according to claim 1, wherein at least one side of the polypropylene film has a maximum peak height SRp of 0.4 to 2.0 μm.
3. The polypropylene film roll according to claim 1 or 2,
wherein, when a distance from the roll outermost layer to the core in a
diameter direction is L, and when average hardnesses in a roll transverse direction at
distances from the roll outermost layer of 0, L/5, 2L/5, 3L/5, and 4L/5 are H(0),
H(L/5), H(2L/5), H(3L/5), and H(4L/5), respectively, Formulae (1) to (4):
1.00 < H(L/5)/H(0) < 1.02 Formula (1);
1.00 < H(2L/5)/H(L/5) < 1.02 Formula (2);
1.00 < H(3L/5)/H(2L/5) < 1.02 Formula (3); and
1.00 < H(4L/5)/H(3L/5) < 1.02 Formula (4);
are satisfied; and
wherein variations of hardness in a transverse direction at sites of L/5, 2L/5, 3L/5, and 4L/5 from the roll outermost layer are within ±2.0°.
4. The polypropylene film roll according to any one of claims 1 to 3, wherein the distance from the roll outermost layer to the core in the diameter direction, L, is 20 to 300 mm.
5. The polypropylene film roll according to any one of claims 1 to 4, wherein the polypropylene film has heat shrinkage rates at 80°C of 0.4 to 2.0% in a longitudinal direction and -0.5 to 0.5% in a transverse direction.
6. The polypropylene film roll according to any one of claims 1 to 5, having an

air leakage index of 100 to 1500 seconds when one side is layered on another side.
7. The polypropylene film roll according to any one of claims 1 to 6, having an air content of 0.1 to 8.0%.
8. The polypropylene film roll according to any one of claims 1 to 7, wherein at least one surface of the polypropylene film has a surface roughness (central surface average roughness), SRa, of 0.01 to 0.05 μm.
9. The polypropylene film roll according to any one of claims 1 to 8, having a film thickness of 0.5 to 7.0 μm according to a micrometer method.
10. The polypropylene film roll according to any one of claims 1 to 9, having a film length of not less than 20,000 m.
11. The polypropylene film roll according to any one of claims 1 to 10, having a film width of 500 mm to 1,050 mm.
12. The polypropylene film roll according to any one of claims 1 to 11, to be used for a capacitor.

Documents

Application Documents

# Name Date
1 201947009108-RELEVANT DOCUMENTS [30-09-2023(online)].pdf 2023-09-30
1 201947009108.pdf 2019-03-08
2 201947009108-FER.pdf 2021-10-17
2 201947009108-TRANSLATIOIN OF PRIOIRTY DOCUMENTS ETC. [08-03-2019(online)].pdf 2019-03-08
3 201947009108-STATEMENT OF UNDERTAKING (FORM 3) [08-03-2019(online)].pdf 2019-03-08
3 201947009108-IntimationOfGrant24-08-2021.pdf 2021-08-24
4 201947009108-PROOF OF RIGHT [08-03-2019(online)].pdf 2019-03-08
4 201947009108-PatentCertificate24-08-2021.pdf 2021-08-24
5 201947009108-PRIORITY DOCUMENTS [08-03-2019(online)].pdf 2019-03-08
5 201947009108-CLAIMS [03-08-2021(online)].pdf 2021-08-03
6 201947009108-POWER OF AUTHORITY [08-03-2019(online)].pdf 2019-03-08
6 201947009108-FER_SER_REPLY [03-08-2021(online)].pdf 2021-08-03
7 201947009108-FORM 3 [03-08-2021(online)].pdf 2021-08-03
7 201947009108-FORM 1 [08-03-2019(online)].pdf 2019-03-08
8 201947009108-OTHERS [03-08-2021(online)].pdf 2021-08-03
8 201947009108-DECLARATION OF INVENTORSHIP (FORM 5) [08-03-2019(online)].pdf 2019-03-08
9 201947009108-COMPLETE SPECIFICATION [08-03-2019(online)].pdf 2019-03-08
9 201947009108-FORM 18 [23-06-2020(online)].pdf 2020-06-23
10 201947009108-CLAIMS UNDER RULE 1 (PROVISIO) OF RULE 20 [08-03-2019(online)].pdf 2019-03-08
10 201947009108-FORM 3 [09-08-2019(online)].pdf 2019-08-09
11 Correspondence by Agent_Form 1_20-03-2019.pdf 2019-03-20
12 201947009108-CLAIMS UNDER RULE 1 (PROVISIO) OF RULE 20 [08-03-2019(online)].pdf 2019-03-08
12 201947009108-FORM 3 [09-08-2019(online)].pdf 2019-08-09
13 201947009108-COMPLETE SPECIFICATION [08-03-2019(online)].pdf 2019-03-08
13 201947009108-FORM 18 [23-06-2020(online)].pdf 2020-06-23
14 201947009108-DECLARATION OF INVENTORSHIP (FORM 5) [08-03-2019(online)].pdf 2019-03-08
14 201947009108-OTHERS [03-08-2021(online)].pdf 2021-08-03
15 201947009108-FORM 1 [08-03-2019(online)].pdf 2019-03-08
15 201947009108-FORM 3 [03-08-2021(online)].pdf 2021-08-03
16 201947009108-FER_SER_REPLY [03-08-2021(online)].pdf 2021-08-03
16 201947009108-POWER OF AUTHORITY [08-03-2019(online)].pdf 2019-03-08
17 201947009108-CLAIMS [03-08-2021(online)].pdf 2021-08-03
17 201947009108-PRIORITY DOCUMENTS [08-03-2019(online)].pdf 2019-03-08
18 201947009108-PatentCertificate24-08-2021.pdf 2021-08-24
18 201947009108-PROOF OF RIGHT [08-03-2019(online)].pdf 2019-03-08
19 201947009108-STATEMENT OF UNDERTAKING (FORM 3) [08-03-2019(online)].pdf 2019-03-08
19 201947009108-IntimationOfGrant24-08-2021.pdf 2021-08-24
20 201947009108-TRANSLATIOIN OF PRIOIRTY DOCUMENTS ETC. [08-03-2019(online)].pdf 2019-03-08
20 201947009108-FER.pdf 2021-10-17
21 201947009108.pdf 2019-03-08
21 201947009108-RELEVANT DOCUMENTS [30-09-2023(online)].pdf 2023-09-30

Search Strategy

1 201947009108_searchstrategyE_20-01-2021.pdf

ERegister / Renewals

3rd: 26 Oct 2021

From 07/08/2019 - To 07/08/2020

4th: 26 Oct 2021

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5th: 26 Oct 2021

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6th: 01 Jul 2022

From 07/08/2022 - To 07/08/2023

7th: 05 Jul 2023

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8th: 15 Jul 2024

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9th: 03 Jul 2025

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