Porous Silicon Based Particles Method For Preparing Same And Anode Active Material Comprising Same
Abstract:
: The present invention provides porous silicon based particles and a method for preparing the same, the porous silicon based particles characterized by comprising Si or SiO x(0
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Notices, Deadlines & Correspondence
306 Jasan Apt. 106 1 Jasan ro
Gimcheon si
Gyeongsangbuk do 740 100
Specification
POROUS SILICON BASED PARTICLES, METHOD FOR PREPARING SAME AND
ANODE ACTIVE MATERIAL COMPRISING SAME
TECHNICAL FIELD
[0001] The present invention relates to porous silicon-based
particles, a method of preparing the same, and a lithium
secondary battery including the porous silicon-based
particles.
BACKGROUND ART
[0002] Recently, in line with miniaturization, lightweight,
thin profile, and portable trends in electronic devices
according to the development of information and
telecommunications industry, the need for high energy density
batteries used as power sources of such electronic devices
has increased. Currently, research into lithium secondary
batteries, as batteries that may best satisfy the above need,
has actively conducted.
[0003] Various types of carbon-based materials including
artificial graphite, natural graphite, or hard carbon, which
are capable of intercalating/deintercalating lithium, have
been used as anode active materials of lithium secondary
batteries. Among the carbon-based materials, since graphite
provides advantages in terms of energy density of a lithium
3
battery and also guarantees long lifespan of the lithium
secondary battery due to excellent reversibility, graphite
has been most widely used.
[0004] However, since graphite may have a low capacity in
terms of energy density per unit volume of an electrode and
may facilitate side reactions with an organic electrolyte at
a high discharge voltage, there is a risk of fire or
explosion due to malfunction and overcharge of the battery.
[0005] Thus, metal-based anode active materials, such as
silicon (Si), have been studied. It is known that a Si
metal-based anode active material exhibits a high lithium
capacity of about 4,200 mAh/g. However, the Si metal-based
anode active material may cause a volumetric change of a
maximum of 300% or more before and after the reaction with
lithium, i.e., during charge and discharge. As a result,
conductive networks in the electrode are damaged and contact
resistance between particles is increased. Thus, there is a
phenomenon in which a battery performance degrades.
[0006] Thus, a method of reducing substantial variations in
diameter according to the volumetric change by reducing the
size of silicon particles to a nano size has been attempted.
However, there are difficulties in developing a method of
synthesizing a uniform nano-silicon anode active material and
uniformly distributing the nano-silicon anode active material
in a slurry, and side reactions with an electrolyte may
4
increase because a surface area is maximized.
[0007] Therefore, there is a need to develop an anode active
material which may replace a typical anode active material
and may address limitations in the side reactions with an
electrolyte, volume expansion during charge and discharge,
and performance degradation of a secondary battery.
[0008] Prior Art Documents
[0009] [Patent Document]
[0010] Korean Patent Application Laid-Open Publication No.
2012-0109080
DISCLOSURE OF THE INVENTION
TECHNICAL PROBLEM
[0011] The present invention provides porous silicon-based
particles which may be more easily dispersed in an anode
active material slurry, may minimize side reactions with an
electrolyte, and may reduce volume expansion during charge
and discharge.
[0012] The present invention also provides a method of
preparing the porous silicon-based particles.
[0013] The present invention also provides an anode active
material including the porous silicon-based particles.
[0014] The present invention also provides an anode and a
lithium secondary battery including the anode active material.
TECHNICAL SOLUTION
[0015] According to an aspect of the present invention,
5
there is provided a porous silicon-based particle including a
silicon (Si) or SiOx(0
[00108] Example 1
[00109]
[00110] Silicon in a powder state was immersed in 8.5 M
hydrogen fluoride heated to a temperature of 50°C, and then
stirred for about 30 minutes. A natural oxide layer (SiO2)
present on the surface of the silicon in a powder state was
removed through the above process. Thus, silicon particles
having the oxide layer removed therefrom were obtained by
performing a surface treatment which may allow the Si or
SiOx(0
[00112] A 15 mM copper sulfate (CuSO4) aqueous solution
prepared at the same volume as that of the hydrogen fluoride
was added to an aqueous solution including silicon having the
oxide layer (SiO2) removed therefrom that was obtained in
step (i), in which 8.5 M hydrogen fluoride was mixed, and
stirred for about 3 hours to perform etching. Copper was
deposited on the surface of the silicon having the oxide
layer (SiO2) removed therefrom through the above process, and
simultaneously, the etching was performed.
[00113] In the aqueous solution state, the remaining hydrogen
fluoride was removed by washing porous silicon particles
several times using a filter press capable of simultaneously
filtering, washing, and dehydrating. Thereafter, the
solution thus obtained was filtered, dehydrated, and dried at
about 150°C for about 1 hour to obtain porous silicon
particles in which nonlinear pores were connected to one
another.
[00114] In order to remove copper remaining on the porous
silicon particles prepared by the above method, nitric acid
was heated to a temperature of 50°C, and the porous silicon
particles were then immersed in the nitric acid for about 2
hours to remove the copper.
30
[00115] Examples 2 to 6
[00116] Porous silicon particles were prepared in the same
manner as in Example 1 except that a 15 mM copper sulfate
(CuSO4) aqueous solution prepared at the same volume as that
of the hydrogen fluoride was added to an aqueous solution
including silicon having the oxide layer (SiO2) removed
therefrom that was obtained in step (i), in which 8.5 M
hydrogen fluoride was mixed, and stirred for about 6 hours, 9
hours, 12 hours, 18 hours, and 24 hours, respectively.
[00117] Example 7
[00118]
[00119] Silicon in a powder state was immersed in 17.5 M
hydrogen fluoride heated to a temperature of 50°C, and then
stirred for about 30 minutes. A natural oxide layer (SiO2)
present on the surface of the silicon in a powder state was
removed through the above process. Thus, silicon particles
having the oxide layer removed therefrom were obtained by
performing a surface treatment which may allow the Si or
SiOx(0
[00121] A 30 mM copper sulfate (CuSO4) aqueous solution
prepared at the same volume as that of the hydrogen fluoride
was added to an aqueous solution, in which 17.5 M hydrogen
fluoride and silicon having the oxide layer (SiO2) removed
therefrom that was obtained in step (i) were mixed, and
stirred for about 1 hour. Copper was uniformly deposited on
the surface of the silicon having the oxide layer (SiO2)
removed therefrom through the above process.
[00122] In the aqueous solution including silicon having the
oxide layer (SiO2) removed therefrom in which 17.5 M hydrogen
fluoride was mixed, a 0.5 M phosphite (H3PO3) aqueous
solution was prepared to have 1/3 of the volume of the
hydrogen fluoride, and was then added to the aqueous solution
including the copper-deposited silicon that was obtained in
the above metal deposition step. When this mixture was mixed
at 50°C for about 21 hours, a portion deposited with copper
and a surface oxidized by phosphite were only selectively
etched by chemical etching, and thus, porous silicon was
prepared in which nonlinear pores were connected to one
another.
32
[00123] In this case, the copper deposited on the silicon was
used as a catalyst reducing silicon and the phosphite was
used as a weak oxidant oxidizing the silicon to increase a
chemical etching rate.
[00124] That is, the phosphite used as a weak oxidant may
increase the size of the pore formed by the copper or may
form additional pores through the oxidation of the silicon.
[00125] Comparative Example 1
[00126] Porous silicon particles were prepared in the same
manner as in Example 1 except that a silver nitrate aqueous
solution was used instead of a copper sulfate (CuSO4) aqueous
solution in step (ii) of Example 1.
[00127] Comparative Example 2
[00128] Porous silicon particles were prepared in the same
manner as in Example 7 except that an iron nitrate (Fe(NO3)3)
(or other strong oxidants) was used instead of a 0.5 M
phosphite (H3PO3) aqueous solution in step (ii) of Example 7.
[00129] Comparative Example 3
[00130] Porous silicon particles were prepared in the same
manner as in Example 1 except that etching was performed for
28 hours in step (ii) of Example 1.
33
[00131] Comparative Example 4
[00132] Porous silicon particles were prepared in the same
manner as in Example 1 except that etching was performed for
1 hour in step (ii) of Example 1.
[00133]
[00134] Example 8
[00135] The porous silicon-based particles prepared in
Example 1 were used as an anode active material. The anode
active material, acetylene black as a conductive agent, and
polyvinylidene fluoride as a binder were mixed at a weight
ratio of 70:10:20, and the mixture was mixed with a N-methyl-
2-pyrrolidone solvent to prepare a slurry. One surface of a
copper current collector was coated with the prepared slurry
to a thickness of 30 μm, dried, and rolled. Then, an anode
was prepared by punching into a predetermined size.
[00136] 10 wt% fluoroethylene carbonate based on a total
weight of an electrolyte solution was added to a mixed
solvent, which includes 1.0 M LiPF6 and an organic solvent
prepared by mixing ethylene carbonate and diethyl carbonate
at a weight ratio of 30:70, to prepare a non-aqueous
electrolyte solution.
[00137] A lithium foil was used as a counter electrode, a
polyolefin separator was disposed between both electrodes,
and a coin-type half cell was then prepared by injecting the
34
electrolyte solution.
[00138] Examples 9 to 14
[00139] Coin-type half cells were prepared in the same manner
as in Example 8 except that the porous silicon-based
particles prepared in Examples 2 to 7 were used as an anode
active material instead of using the porous silicon-based
particles prepared in Example 1.
[00140] Example 15
[00141] A coin-type half cell was prepared in the same manner
as in Example 8 except that the porous silicon particles
prepared in Example 5 were coated with 10 wt% of carbon and
an anode active material was used in which the carbon-coated
porous silicon particles and graphite were mixed at a ratio
of 50:50.
[00142] Comparative Example 5
[00143] A coin-type half cell was prepared in the same manner
as in Example 8 except that pure Si particles were used as an
anode active material instead of using the porous siliconbased
particles prepared in Example 1.
[00144] Comparative Examples 6 to 9
[00145] Coin-type half cells were prepared in the same manner
35
as in Example 8 except that the porous silicon-based
particles prepared in Comparative Examples 1 to 4 were used
as an anode active material instead of using the porous
silicon-based particles prepared in Example 1.
[00146] Comparative Example 10
[00147] A coin-type half cell was prepared in the same manner
as in Example 8 except that the porous silicon particles
prepared in Comparative Example 4 were coated with 10 wt% of
carbon and an anode active material was used in which the
carbon-coated porous silicon particles and graphite were
mixed at a ratio of 50:50.
[00148] Experimental Example 1
[00149] < Scanning Electron Microscope (SEM) Images>
[00150] Surface morphologies of nonlinear pores included in
the porous silicon-based particles obtained in Examples 1 to
6 according to etching time were identified with an SEM. The
results thereof are presented in FIG. 3.
[00151] Referring to FIG. 3, it may be confirmed that pores
were formed in the surface of the porous silicon-based
particle of Example 1 in which the etching was performed for
3 hours, and the formation degree and diameter of the pores,
which were formed in the particle, tended to increase as the
etching time increased to 6 hours, 9 hours, 12 hours, 18
36
hours, and 24 hours as in Examples 2 to 6.
[00152] Also, it may be confirmed that at least two or more
pores of the nonlinear pores included in the porous siliconbased
particles of Examples 2 to 6, in which the etching was
performed for 6 hours or more, were connected to each other.
[00153] With respect to Example 6 in which the etching was
performed for about 24 hours, it may be confirmed that the
nonlinear pores included in the porous silicon particles were
almost connected to one another, and it was also confirmed
that a depth of the pore was the largest in Example 6 in
which the etching was performed for about 24 hours.
[00154] It was considered that the depth of the nonlinear
pore of the particle was increased because the size of copper,
as a metal catalyst, deposited on the surface of silicon was
increased by hydrogen fluoride as the etching time increased.
[00155] Surface morphologies of the porous silicon particles
of Example 7, in which etching was performed using phosphite
(H3PO3) as a weak oxidant, were identified with an SEM. The
results thereof are presented in FIG. 4.
[00156] As illustrated in FIG. 4, it may be observed that a
plurality of nonlinear pores was formed on the entire porous
silicon particles, and the nonlinear pores were formed as
open pores in the surfaces of the particles. Also, it was
confirmed that an average diameter of the nonlinear pores was
37
in a range of about a few tens to a few hundreds of
nanometers.
[00157] When compared to silver used as a catalyst of a
typical chemical etching method, there was a similarity in
that only a portion contacted with the catalyst was etched.
However, in the case that silver was used as a catalyst,
since etching occurred in a direction perpendicular to the
surface of the silicon, pores in the form of a linear wire
may be formed (see FIGS. 2 and 6).
[00158] In contrast, in the case in which copper was used as
a catalyst as in the embodiment of the present invention, it
may be confirmed that since the shape of copper crystals was
rectangular, copper deposition may occur in the form of a
rectangle. It may be also confirmed that since etching is
not affected by the crystallinity of silicon, the etching may
occur in the form of nonlinear pores having no directionality.
[00159] FIG. 5 is an electron microscope image showing an
internal cross-section of the porous silicon particle
obtained in Example 7 after sectioning.
[00160] In order to identify morphologies of the internal
cross-section of the porous silicon particle prepared in
Example 7, the porous silicon particle was cross-sectioned
using an argon (Ar)-ion milling apparatus and the internal
cross-section was then analyzed with an electron microscope.
38
[00161] Referring to FIG. 5, it was confirmed that pores of
the porous silicon particle prepared in Example 7 were formed
up to the inside of the particle, and it may be confirmed
that the nonlinear pores having no directionality were
connected to one another in the porous silicon particle.
[00162] When comparing average diameters of the pores formed
in the inside/outside of the porous silicon particle, it was
confirmed that the average diameter of the pores formed in
the inside thereof tended to be smaller than the average
diameter of the pores formed in the outside thereof.
[00163] It was considered that there was no effect on the
copper catalyst due to the crystal direction of silicon, the
etching occurred without directionality, and the etching
occurred in which an etched portion was in the shape of a
nonlinear corn as it gradually moves in the direction of the
center of the porous silicon particle.
[00164] Also, it may be estimated that the average diameter
of the internal pores tended to be gradually decreased in the
direction of the center of the particle in comparison to the
surface of the porous silicon particle due to the additional
pore formation and the active connection between the pores by
the phosphite.
[00165] In contrast, referring to FIG. 6 illustrating an
internal cross-section of the silicon-based particle prepared
in Example 1, it may be confirmed that since the etching
39
occurred in a direction perpendicular to the surface of the
silicon, pores may be linearly formed.
[00166] Experimental Example 2: Measurements of Physical
Properties of Porous Silicon-based Particles
[00167] Tap densities (g/cc), total mercury intrusion volumes
(mL/g), bulk densities (g/cc), and porosities (%) of the
porous silicon-based particles prepared in Examples 1 to 6
were measured and the results thereof are presented in Table
1 below.
[00168]
[00169] The porous silicon-based particles obtained in
Examples 1 to 6 were respectively charged into a container
and, as the tap density of the particles, an apparent density
of the particles was measured by vibrating under a
predetermined condition.
[00170]
[00171] The total mercury intrusion volumes (mL/g) were
measured by using a mercury porosimeter (AutoPore VI 9500,
Micromerities, USA).
[00172] The mercury porosimetry uses a capillary phenomenon
by which a liquid infiltrates into a fine pore. A nonwetting
liquid, such as mercury, can infiltrate when a
40
pressure is applied from the outside, and the smaller the
size of the pore is, the higher the pressure is required.
The measurement results may be represented by a function of a
cumulative volume of mercury intruded according to the
pressure (or size of the pore).
[00173] Operating Principle
[00174] Porous silicon particles were put in a penetrometer
and sealed, and a vacuum was then applied and mercury was
filled. When the pressure was applied to the penetrometer,
the mercury infiltrated into the pores of the porous silicon
particles to reduce the height of the mercury of the
penetrometer. When the reduction was measured as a function
of the pressure, the volume of the mercury infiltrated into
the pores may be obtained. The mercury intrusion results may
be represented by a pore radius or intrusion pressure and a
cumulative intrusion volume per sample weight.
[00175] Since the mercury intruded into the pores between the
particles when the pressure was low, the size of the pore may
decrease as the pressure increased. In a sample formed of
porous powder, a cumulative intrusion curve may be a bimodal
curve due to these pores.
[00176]
[00177] The bulk density of the porous silicon-based
particles may be obtained by using a total intrusion volume
41
when the pressure was maximum during the mercury porosimetry,
i.e., when the mercury intrusion did not occur anymore.
[00178]
[00179] The porosities of the porous silicon-based particles
obtained in Examples 1 to 6 were calculated by using Equation
1 below.
[00180] [Equation 1]
[00181] Porosity (%) = {1-(bulk density of the porous silicon
particles of Examples 1 to 6/bulk density of pure silicon
particle)} × 100.
[00182] [Table 1]
Sample Etching
time (h)
Tap density
(g/cc)
Total
mercury
intrusion
volume
(mL/g)
Bulk
density
(g/cc)
Porosity
(%)
Example 1 3 0.90 0.64 0.75 11.7
Example 2 6 0.84 0.72 0.68 19.2
Example 3 9 0.81 0.76 0.66 22.2
Example 4 12 0.75 0.84 0.62 26.2
Example 5 18 0.65 1.05 0.53 37.7
Example 6 24 0.63 1.19 0.51 39.2
Si
particles 0 1.02 0.53 0.85 0
Comparative
Example 1 3 0.91 0.62 0.77 9.5
42
Comparative
Example 2 21 0.68 0.91 0.60 29.4
Comparative
Example 3 28 0.80 0.75 0.65 23.5
Comparative
Example 4 1 0.94 0.59 0.79 7.1
[00183] As illustrated in Table 1, porosities of the porous
silicon-based particles of Examples 1 to 6, in which
nonlinear pores were formed by etching for 3 hours to 24
hours, were in a range of about 11% to about 39%. In
particular, with respect to the porous silicon-based
particles of Example 6 in which nonlinear pores were formed
by etching for 24 hours, the porosity was close to about 40%
in comparison to pure Si particles in which a treatment for
forming pores was not performed.
[00184] The Si particles had a tap density of 1.02 (g/cc) and
a bulk density of 0.85 (g/cc). In contrast, the porous
silicon-based particles of Examples 1 to 6 had lower tap
densities and bulk densities than the above tap density and
bulk density.
[00185] Also, a total mercury intrusion volume of the Si
particles was 0.53 g/cc and total mercury intrusion volumes
of the porous silicon-based particles of Examples 1 to 6 were
in a range of 0.64 g/cc to 1.19 g/cc. Thus, the total
mercury intrusion volumes of the porous silicon-based
particles of Examples 1 to 6 were significantly increased in
43
comparison to that of the Si particles.
[00186] In particular, with respect to Examples 5 and 6 in
which the etching was respectively performed for 18 hours and
24 hours, the total mercury intrusion volumes were
respectively 1.05 g/cc and 1.19 g/cc. Thus, the total
mercury intrusion volumes were increased by 2 times or more
in comparison to that of the Si particles.
[00187] In contrast, with respect to Comparative Example 1 in
which the etching time was the same as that of Example 1 but
a silver nitrate aqueous solution was used, the porosity was
9.5%, and thus, it may be understood that the porosity was
significantly reduced in comparison to that of Example 1.
[00188] With respect to Comparative Example 3 in which the
etching was performed for 28 hours, the etching solution was
only consumed but there was no effect due to the excessive
etching time. With respect to Comparative Example 4 in which
the etching was performed for only 1 hour, the porosity was
7.1%, and thus, pores were not sufficiently formed.
[00189] Also, since the tap densities and the bulk densities
of Examples 1 to 6 of the present invention were decreased
and the total mercury intrusion volumes thereof were
increased in comparison to those of the pure Si particles, it
was considered that the depths of the formed nonlinear pores
were increased and the plurality of nonlinear pores were
44
formed according to an increase in the etching time.
[00190] In order to identify physical properties of the
porous silicon particles obtained in Example 7 in which the
etching was performed by using the weak oxidant, tap density
(g/cc), BET specific surface area (m2/g), and particle size
distribution were measured, and the results thereof are
presented in Table 2 below.
[00191]
[00192] In this case, the tap density measurement was
performed in the same manner as in the porous silicon-based
particles of Examples 1 to 6.
[00193]
[00194] The specific surface area of the porous silicon-based
particles of Example 7 may be measured by a BET method. For
example, the specific surface area was measured by a 6-point
BET method according to a nitrogen gas adsorption-flow method
using a porosimetry analyzer (Belsorp-II mini by Bell Japan
Inc.).
[00195]
[00196] Dmin, D10, D50, D90, and Dmax were measured as an average
particle size distribution of the porous silicon-based
45
particles for the particle size distribution of the porous
silicon-based particles of Example 7, and Dmin, D10, D50, D90,
and Dmax were denoted as particle diameters at less than 10%,
10%, 50%, 90%, and greater than 90% in a cumulative particle
diameter distribution, respectively.
[00197] The particle size distribution of the porous siliconbased
particles of Example 7 was measured by using a laser
diffraction method (Microtrac MT 3000).
[00198] [Table 2]
Sample
Tap
density
(g/cc)
BET
specific
surface
area
(m2/g)
Particle size distribution (μm)
Dmin D10 D50 D90 Dmax
Example 7 0.61 20.87 2.312 3.55 4.63 6.14 10.09
Si
particles 1.02 1.56 2.312 3.57 4.65 6.15 10.09
[00199] As illustrated in Table 2, tap density of the porous
silicon particles obtained in Example 7 was 0.61 g/cc and tap
density of the Si particles was 1.02 g/cc. Thus, it may be
confirmed that the tap density of the porous silicon
particles of Example 7 was decreased by about 0.41 g/cc in
comparison to that of the Si particles.
[00200] Accordingly, as illustrated in the SEM image of
Experimental Example 1, it may be estimated that pores were
formed in the porous silicon particles obtained in Example 7.
[00201] As illustrated in Table 2, a BET specific surface
46
area of the porous silicon particles obtained in Example 7
was 20.87 m2/g, and a BET specific surface area of the Si
particles was 1.56 m2/g. Thus, the BET specific surface area
of the porous silicon particles prepared in Example 7 was
increased by about 13 times in comparison to that of the Si
particles.
[00202] Since Example 7 and the Si particles exhibited the
same particle size distribution, it was considered that the
increase in the specific surface area was due to the
formation of the pores.
[00203] Experimental Example 3: Hg Porosimetry Analysis
[00204] FIG. 7 illustrates pore distributions of the porous
silicon-based particles prepared in Examples 1 to 6 through
mercury porosimetry analysis.
[00205] Referring to FIG. 7, a rate of change in volume of
mercury intruded into the pore, which was measured by mercury
porosimetry of the porous silicon-based particles, had peaks
in an average pore diameter range of about 30 nm to about
2,500 nm.
[00206] When examining two enlarged graphs of a graph of
Example 7, the peaks respectively appeared in average pore
diameter ranges of 800 nm to 2,000 nm and 50 nm to 600 nm.
Herein, the peak in an average pore diameter range of 800 nm
to 2,000 nm was a peak corresponding to pores between the
47
porous silicon particles and the peak in an average pore
diameter range of 50 nm to 600 nm was a peak corresponding to
the nonlinear pores included in the porous silicon particles.
[00207] It may be confirmed that a total mercury intrusion
volume in the average pore diameter range of 50 nm to 600 nm
was in a range of 0.5 mL/g to 1.2 mL/g.
[00208] Also, referring to FIG. 7, it may be confirmed that
the pore volume was increased as the etching time was
increased to 3 hours, 6 hours, 9 hours, 12 hours, 18 hours,
and 24 hours as in Examples 1 to 6. In particular, it may be
confirmed that the porous silicon particles of Example 6, in
which the etching was performed for 24 hours, exhibited the
largest pore volume.
[00209] In the porous silicon particles of Examples 1 to 6,
it was confirmed that the average diameter distribution of
the pores was in a form in which mesopores having an average
diameter of 20 nm to 100 nm and macropores coexisted until
the etching time was in a range of 3 hours to 18 hours, and
the distribution of macropores having an average diameter of
50 nm or more was increased as the etching time increased.
This was considered due to the fact that the formed pores
were connected to one another as the etching time increased.
[00210] Furthermore, it was confirmed that the porous silicon
particles of Example 5, which were etched for 18 hours, had a
pore distribution in which macropores having an average
48
diameter of 50 nm or more were mostly formed.
[00211] It was considered that the porous silicon particles
of Example 6, which were etched for 24 hours, had a pore
shape in which pores were almost combined and connected to
one another.
[00212] Experimental Example 4: Life Characteristics and
Thickness Change Rate Analysis
[00213] The following experiments were performed in order to
investigate life characteristics and thickness change rates
of the secondary batteries prepared in Examples 8 to 15 and
Comparative Examples 5 to 10.
[00214] Life characteristics of each secondary battery were
measured by performing charge and discharge at 0.1 C in a
first cycle and performing charge and discharge at 0.5 C in
subsequent cycles. The life characteristics were represented
as a ratio of discharge capacity in a 49th cycle to the first
cycle discharge capacity. Each secondary battery was
disassembled in a charge state of a 50th cycle and a
thickness of an electrode was measured. Then, a thickness
change rate was obtained by comparing the above thickness
with a thickness of the electrode before the first cycle.
[00215] The following Table 3 presents life characteristics
and thickness change rates of the secondary batteries
49
prepared in Examples 8 to 15 and Comparative Examples 5 to 10.
[00216] [Table 3]
Examples Remarks
Life
characteristics
(%)
Thickness
change rate
(%)
Example 8 3 hr etching 65 250
Example 9 6 hr etching 70 230
Example 10 9 hr etching 75 200
Example 11 12 hr etching 80 180
Example 12 18 hr etching 85 170
Example 13 24 hr etching 85 150
Example 14 21 hr etching, use
H3PO3 85 150
Example 15
18 hr etching + 10
wt% carbon coating
(50/50 mixed anode)
90 120
Comparative
Example 5 Pure Si 55 300
Comparative
Example 6
3 hr etching, use
AgNO3 65 270
Comparative
Example 7
21 hr etching, use
strong oxidant 75 180
Comparative
Example 8 28 hr etching 70 200
Comparative
Example 9 1 hr etching 60 300
Comparative
Example 10
1 hr etching + 10
wt% carbon coating
(50/50 mixed anode)
70 180
[00217] - Life characteristics: (discharge capacity in a 49th
50
cycle/ first cycle discharge capacity) x 100
[00218] - Thickness change rate: (electrode thickness in a
charge state of a 50th cycle – electrode thickness before a
first cycle)/ electrode thickness before the first cycle x
100
[00219] As illustrated in Table 3, it may be confirmed that
the secondary batteries of Examples 8 to 15 of the present
invention had significantly better life characteristics and
thickness change rate than those of Comparative Examples 5 to
10.
[00220] Specifically, when particularly comparing Example 8
and Comparative Example 6 in which the etching was performed
for 3 hours, it may be confirmed that the thickness change
rate of Example 8 using the copper sulfate aqueous solution
as a metal catalyst was decreased in comparison to that of
Comparative Example 6 using silver nitrate.
[00221] Also, when comparing Example 14 and Comparative
Example 7 in which the etching was performed for 21 hours, it
may be confirmed that both the life characteristics and the
thickness change rate of Example 14 using phosphite as a weak
oxidant were better than those of Comparative Example 7 using
iron nitrate as a strong oxidant.
[00222] In the case that graphite and the porous silicon
particles coated with 10 wt% carbon were mixed as in Example
15, the life characteristics was 90% and the thickness change
51
rate was 120%. Thus, it may be understood that the
performance of the secondary battery was significantly
improved.
[00223] In contrast, with respect to Example 9 in which the
etching was performed for only 1 hour, the thickness change
rate was 300%, and thus, it may be confirmed that the volume
expansion was not reduced due to the insufficient formation
of the pores.
INDUSTRIAL APPLICABILITY
[00224] Porous silicon-based particles according to an
embodiment of the present invention may be more easily
dispersed in an anode active material slurry, may minimize
side reactions with an electrolyte, and may reduce volume
expansion during charge and discharge by including Si or
SiOx(0