Description:BACKGROUND
Field of Invention
[001] Embodiments of the present invention generally relate to a winding machine and particularly to a portable pirn winding machine.
Description of Related Art
[002] Textile manufacturing industry has continually evolved, marked by notable advancements aimed at optimizing various processes, particularly in enhancing efficiency during winding operations. In the context of textile applications, the winding of pirns, a critical aspect of the manufacturing process, has historically relied on conventional methods employing stationary machinery. While effective, these traditional approaches have inherent limitations that restrict flexibility and accessibility within the winding process.
[003] Utilization of stationary machinery for pirn winding necessitates a fixed setup, constraining the adaptability of the process to changing operational needs. This lack of flexibility impedes the industry's ability to swiftly respond to dynamic demands and hampers the integration of more versatile techniques into the manufacturing workflow.
[004] Moreover, the stationary nature of traditional pirn winding setups presents logistical challenges, especially in scenarios where mobility, accessibility, or space constraints become pertinent factors. Textile manufacturing environments often require agile solutions capable of accommodating diverse operational settings, including constrained spaces or environments that prohibit the installation of large-scale, fixed machinery.
[005] In light of evolving market demands, the need for portable, adaptable, and efficient solutions in pirn winding has become increasingly apparent. There is thus a need for an improved and advanced portable pirn winding machine that can administer the aforementioned limitations in a more efficient manner.
SUMMARY
[006] Embodiments in accordance with the present invention provide a portable pirn winding machine. The machine comprising: a frame adapted to provide structural strength to the machine. The frame further comprising: a moveable support adapted to accommodate a first end of a bobbin, wherein a thread is tightly wrapped around the bobbin, and a second end of the bobbin is securely accommodated in a wheel slot; a driving wheel arranged with the moveable support, and adapted to rotate the moveable support using a Direct Current (DC) motor via a timing belt; and a stepper motor adapted to move the bobbin in a horizontal motion.
[007] Embodiments of the present invention may provide a number of advantages depending on their particular configuration. First, embodiments of the present application may provide a portable pirn winding machine.
[008] Next, embodiments of the present application may provide a portable pirn winding machine that features a simple design.
[009] Next, embodiments of the present application may provide a portable pirn winding machine that is easy to install.
[0010] Next, embodiments of the present application may provide a portable pirn winding machine that is an economic option for a textile industry.
[0011] Next, embodiments of the present application may provide a portable pirn winding machine that is portable and requires less maintenance.
[0012] These and other advantages will be apparent from the present application of the embodiments described herein.
[0013] The preceding is a simplified summary to provide an understanding of some embodiments of the present invention. This summary is neither an extensive nor exhaustive overview of the present invention and its various embodiments. The summary presents selected concepts of the embodiments of the present invention in a simplified form as an introduction to the more detailed description presented below. As will be appreciated, other embodiments of the present invention are possible utilizing, alone or in combination, one or more of the features set forth above or described in detail below.
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The above and still further features and advantages of embodiments of the present invention will become apparent upon consideration of the following detailed description of embodiments thereof, especially when taken in conjunction with the accompanying drawings, and wherein:
[0015] FIG. 1A illustrates a portable pirn winding machine, according to an embodiment of the present invention;
[0016] FIG. 1B illustrates an isometric view of a single stage coupling wheel, according to an embodiment of the present invention;
[0017] FIG. 1C illustrates a top view of the single stage coupling wheel, according to an embodiment of the present invention;
[0018] FIG. 1D illustrates a front view of the single stage coupling wheel, according to an embodiment of the present invention;
[0019] FIG. 1E illustrates a right side view of the single stage coupling wheel, according to an embodiment of the present invention;
[0020] FIG. 1F illustrates the isometric view of a multi stage coupling wheel, according to an embodiment of the present invention;
[0021] FIG. 1G illustrates the top view of the multi stage coupling wheel, according to an embodiment of the present invention;
[0022] FIG. 1H illustrates the front view of the multi stage coupling wheel, according to an embodiment of the present invention; and
[0023] FIG. 1I illustrates the right side view of the multi stage coupling wheel, according to an embodiment of the present invention.
[0024] The headings used herein are for organizational purposes only and are not meant to be used to limit the scope of the description or the claims. As used throughout this application, the word "may" is used in a permissive sense (i.e., meaning having the potential to), rather than the mandatory sense (i.e., meaning must). Similarly, the words “include”, “including”, and “includes” mean including but not limited to. To facilitate understanding, like reference numerals have been used, where possible, to designate like elements common to the figures. Optional portions of the figures may be illustrated using dashed or dotted lines, unless the context of usage indicates otherwise.
DETAILED DESCRIPTION
[0025] The following description includes the preferred best mode of one embodiment of the present invention. It will be clear from this description of the invention that the invention is not limited to these illustrated embodiments but that the invention also includes a variety of modifications and embodiments thereto. Therefore, the present description should be seen as illustrative and not limiting. While the invention is susceptible to various modifications and alternative constructions, it should be understood, that there is no intention to limit the invention to the specific form disclosed, but, on the contrary, the invention is to cover all modifications, alternative constructions, and equivalents falling within the scope of the invention as defined in the claims.
[0026] In any embodiment described herein, the open-ended terms "comprising", "comprises”, and the like (which are synonymous with "including", "having” and "characterized by") may be replaced by the respective partially closed phrases "consisting essentially of", “consists essentially of", and the like or the respective closed phrases "consisting of", "consists of”, the like.
[0027] As used herein, the singular forms “a”, “an”, and “the” designate both the singular and the plural, unless expressly stated to designate the singular only.
[0028] FIG. 1A illustrates a portable pirn winding machine 100 (hereinafter referred to as the machine 100), according to an embodiment of the present invention. In an embodiment of the present invention, the weight of the machine 100 may be 5 kilograms (kg). A length of the machine 100 in a disassembled state may be 18 inches. A width of the machine 100 in the disassembled state may be 8 inches. A height of the machine 100 in the disassembled state may be 8 inches.
[0029] According to embodiments of the present invention, the machine 100 may comprise a frame 102. The frame 102 may be adapted to provide structural strength to the machine 100. According to embodiments of the present invention, the frame 102 may be constructed of any material such as, but not limited to, a metallic material, a wooden material, a ceramic material, a plastic material, and so forth. Embodiments of the present invention are intended to include or otherwise cover any material for construction of the frame 102, including known, related art, and/or later developed technologies.
[0030] According to embodiments of the present invention, the frame 102 may comprise a bobbin 104, a pirn 106a-106d (hereinafter referred individually to as the pirn 106, and plurally to as the pirns 106), a moveable support 108a-108d (hereinafter referred individually to as the moveable support 108, and plurally to as the moveable supports 108), a wheel slot 110a-110d (hereinafter referred individually to as the wheel slot 110, and plurally to as the wheel slots 110), a driving wheel 112 (hereinafter alternatively referred to as a single stage coupling wheel 112a or a multi stage coupling wheel 112b), a Direct Current (DC) motor 114, a timing belt 116, and a stepper motor 118.
[0031] In an embodiment of the present invention, the moveable support 108 may be adapted to accommodate a first end of the bobbin 104. A thread may be tightly wrapped around the bobbin 104 and the bobbin 104 may be rested on the pirn 106, in an embodiment of the present invention. In an embodiment of the present invention, a second end of the bobbin 104 may be securely accommodated in the wheel slot 110.
[0032] In an embodiment of the present invention, the driving wheel 112 may be arranged with the moveable support 108. The driving wheel 112 may be adapted to rotate the moveable support 108 using the Direct Current (DC) motor 114 via the timing belt 116, in an embodiment of the present invention.
[0033] According to embodiments of the present invention, the driving wheel 112 may be, but not limited to, a single stage coupling wheel 112a, a multi stage coupling wheel 112b, and so forth. Embodiments of the present invention are intended to include or otherwise cover any type of the driving wheel 112, including known, related art, and/or later developed technologies.
[0034] In an embodiment of the present invention, the stepper motor 118 may be adapted to move the bobbin 104 in a horizontal motion.
[0035] FIG. 1B illustrates an isometric view of the single stage coupling wheel 112a, according to an embodiment of the present invention.
[0036] FIG. 1C illustrates a top view of the single stage coupling wheel 112a, according to an embodiment of the present invention. In an embodiment of the present invention, a gear width of the single stage coupling wheel 112a may be 10 millimeters (mm). In an embodiment of the present invention, a diameter of the gear of the single stage coupling wheel 112a may be 19 millimeters (mm).
[0037] FIG. 1D illustrates a front view of the single stage coupling wheel 112a, according to an embodiment of the present invention. In an embodiment of the present invention, the length of a sock shaft the single stage coupling wheel 112a may be 20 millimeters (mm). In an embodiment of the present invention, the diameter of a lock pin of the single stage coupling wheel 112a may be 03 millimeters (mm).
[0038] FIG. 1E illustrates a right side view of the single stage coupling wheel 112a, according to an embodiment of the present invention. In an embodiment of the present invention, an external diameter of the single stage coupling wheel 112a may be 44.97 millimeters (mm). In an embodiment of the present invention, an internal diameter of the single stage coupling wheel 112a may be 35.06 millimeters (mm). In an embodiment of the present invention, a bore diameter of the single stage coupling wheel 112a may be 08.20 millimeters (mm).
[0039] FIG. 1F illustrates the isometric view of the multi stage coupling wheel 112b, according to an embodiment of the present invention.
[0040] FIG. 1G illustrates the top view of the multi stage coupling wheel 112b, according to an embodiment of the present invention. In an embodiment of the present invention, a first gear width of the multi stage coupling wheel 112b may be 08 millimeters (mm). In an embodiment of the present invention, the external diameter of an extruded shaft of the multi stage coupling wheel 112b may be 06.50 millimeters (mm). In an embodiment of the present invention, the internal diameter of the extruded shaft of the multi stage coupling wheel 112b may be 05 millimeters (mm). In an embodiment of the present invention, the length the extruded shaft of the multi stage coupling wheel 112b may be 15 millimeters (mm).
[0041] FIG. 1H illustrates the front view of the multi stage coupling wheel 112b, according to an embodiment of the present invention. In an embodiment of the present invention, a second gear width of the multi stage coupling wheel 112b may be 12 millimeters (mm).
[0042] FIG. 1I illustrates the right side view of the multi stage coupling wheel 112b, according to an embodiment of the present invention. In an embodiment of the present invention, the external diameter of the multi stage coupling wheel 112b may be 34.00 millimeters (mm). In an embodiment of the present invention, the internal diameter of the multi stage coupling wheel 112b stage coupling wheel may be 19.00 millimeters (mm). In an embodiment of the present invention, the bore diameter of the multi stage coupling wheel 112b may be 08.00 millimeters (mm). In an embodiment of the present invention, the diameter of the second gear of the multi stage coupling wheel 112b may be 28 millimeters (mm).
[0043] While the invention has been described in connection with what is presently considered to be the most practical and various embodiments, it is to be understood that the invention is not to be limited to the disclosed embodiments, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the scope of the appended claims.
[0044] This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined in the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements within substantial differences from the literal languages of the claims. , Claims:CLAIMS
I/We Claim:
1. A portable pirn winding machine (100), the machine (100) comprising:
a frame (102) adapted to provide structural strength to the machine (100), the frame (102) comprises:
a moveable support (108a-108d) adapted to accommodate a first end of a bobbin (104), wherein a thread is tightly wrapped around the bobbin (104), and a second end of the bobbin (104) is securely accommodated in a wheel slot (110a-110d);
a driving wheel (112) arranged with the moveable support (108a-108d), and adapted to rotate the moveable support (108a-108d) using a Direct Current (DC) motor (114) via a timing belt (116); and
a stepper motor (118) adapted to move the bobbin (104) in a horizontal motion.
2. The machine (100) as claimed in claim 1, wherein the bobbin (104) is rested on a pirn (106a-106d).
3. The machine (100) as claimed in claim 1, wherein a weight of the machine (100) is 5 kilograms (kg).
4. The machine (100) as claimed in claim 1, wherein a length of the machine (100) in a disassembled state is 18 inches.
5. The machine (100) as claimed in claim 1, wherein a width of the machine (100) in the disassembled state is 8 inches.
6. The machine (100) as claimed in claim 1, wherein a height of the machine (100) in the disassembled state is 8 inches.
7. The machine (100) as claimed in claim 1, wherein the driving wheel (112) is selected from a single stage coupling wheel (112a) or a multi stage coupling wheel (112b).
8. The machine (100) as claimed in claim 7, wherein an external diameter of the single stage coupling wheel (112a) is 44.97 millimeters (mm).
9. The machine (100) as claimed in claim 7, wherein the external diameter of the multi stage coupling wheel (112b) is 34 millimeters (mm).
10. The machine (100) as claimed in claim 7, wherein an internal diameter of the single stage coupling wheel (112a) is 08.20 millimeters (mm).
Date: December 07, 2023
Place: Noida

Dr. Keerti Gupta
Agent for the Applicant
(IN/PA-1529)