Abstract: Fighter aircraft will have different types of sensors to be mounted in order to capture various data for analysis of flight characteristics and controlling the various parameters by digital computer. The mounting of these sensors plays a major role in capturing of essential data while aircraft is airborne. In LCA aircraft the mounting of 6 different sensors is a challenging work wherein positional accuracy requires is in the order of eighty microns. The present method of positioning the sensor with theodolite was time consuming and accuracy was not achievable. Hence a new concept to integrate different locators for all the sensors on main aircraft assembly jig was proposed and new concept was introduced which will help in mass production and accurate positioning of sensors.
TECHNICAL FIELD
The invention describes the use of special locator tools for the purpose of positioning Sensors accurately in Aircraft. BACKGROUND OF INVENTION
In LCA fighter Aircraft 6 nos of Sensors are assembled at different locations for capturing data on Air, angle of attack, Global positioning etc. Accuracy and repeatability of sensor positions required are very critical which needs to be located on to the aircraft mountings more precisely. While positioning sensors time consumption was enormous and it was laborious. Also, positioning depends upon on the skill level of the theodolite operator and assembly technician. The new concept will facilitate use of unique locators for each and every individual sensor. This will help to reduce time consumption, easier to position, high accuracy and high repeatability and reduced skill level. SUMMARY OF INVENTION
Locators manufactured as per new design will be integral part of the main assembly jig. Sensor mounting brackets can be positioned accurately with the help of these locators. Once the sensor mounting brackets are positioned, different sensor can be mounted directly. Positional accuracy of these sensor Jigs & fixtures is maintained within eighty microns. 6 types of sensors have been provided with different locators on main jig of aircraft which will help to locate the sensors in integrated approach. This will avoid misalignments and fool proofing as a total integration.
PROCESS DETAIL DESCRIPTION
Process requires Tool design & manufacture of new locators as per the new concept. These locators need to be set on main assembly Jig & fixture using laser tracker with position accuracy of eighty microns in controlled environment.
The concept of using integrated locators for accurate positioning of aircraft sensors with eighty micron accuracy.
| # | Name | Date |
|---|---|---|
| 1 | Form2 Title Page_Complete_09-12-2016.pdf | 2016-12-09 |
| 2 | Drawings_As Filed_09-12-2016.pdf | 2016-12-09 |
| 3 | Description Complete_As Filed_09-12-2016.pdf | 2016-12-09 |
| 4 | Correspondence by Applicant_New Application_09-12-2016.pdf | 2016-12-09 |
| 5 | Claims_As Filed_09-12-2016.pdf | 2016-12-09 |
| 6 | Abstract_As Filed_09-12-2016.pdf | 2016-12-09 |
| 7 | Form 5_As Filed_09-12-16.pdf | 2017-01-07 |
| 8 | Form 3_As Filed_09-12-16.pdf | 2017-01-07 |
| 9 | Form 1_As Filed_09-12-16.pdf | 2017-01-07 |
| 10 | Correspondence by Office_Defence_29-06-2018.pdf | 2018-06-29 |
| 11 | Correspondence by Defence_Reply from Defence_07-11-2018.pdf | 2018-11-07 |