“Positive Electrode Active Material For A Secondary Battery”
Abstract:
Disclosed is a cathode active material for secondary batteries , comprising at
least one compound selected from the following Formula 1:
xLi2MO3*yLiM"02*zLi3PO4 ( 1) wherein M is at least one element selected from 1
5 period or 2 period metals having an oxidation number of +4; M" is at least one element
selected from 1 period or 2 period metals having a mean oxidation number of +3; and
0.15 x_< 0.9, 0.15 y5 0.9, 0
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Notices, Deadlines & Correspondence
301-1306 Songrimmaeul Apt. Hagi-dong Yuseong-gu Daejeon 305-759
4. SANG UCK LEE
107-1402 Chowon Apt. Mannyeon-dong Seo-gu Daejeon 302-740
5. CHEOL-HEE PARK
101-309 Expo Apt. Jeonmin-dong Yuseong-gu Daejeon 305-761
Specification
CATHODE ACTIVE MATERIAL FOR LITHIUM SECONDARY BATTERY
[TECHNICAL FIELD]
The present invention relates to a cathode active material for secondary
batteries. More specifically, the present invention relates to a cathode active material
for secondary batteries that exhibits a high capacity and superior rate characteristics
based on a specific composition.
[BACKGROUND ART]
Technological development and increased demand for mobile equipment have
10 led to a rapid increase in the demand for secondary batteries as energy sources.
Among these secondary batteries, lithium secondary batteries having high energy
density and voltage, long lifespan and low self-discharge are commercially available
and widely used.
In addition, increased interest in environmental issues has brought about a great
15 deal of research associated with electric vehicles (EVs) and hybrid electric vehicles
(HEVs) as substitutes for vehicles using fossil fuels such as gasoline vehicles and diesel
vehicles which are major causes of air pollution. These electric vehicles generally use
-1-
nickel metal hydride (Ni-MH) secondary batteries as power sources of electric vehicles
(EVs), hybrid electric vehicles (HEVs) and the like. However, a great deal of study
associated with use of lithium secondary batteries with high energy density and
discharge voltage is currently underway and some are commercially available.
5 In particular, lithium secondary batteries used for electric vehicles should have
high energy density, exhibit great power within a short time and be used for 10 years or
longer under harsh conditions in which charge and discharge based on high current are
repeated within a short time, thus requiring considerably superior stability and long
lifespan, as compared to conventional small lithium secondary batteries.
10 Conventional lithium secondary batteries generally utilize a lithium cobalt
composite oxide having a layered structure for a cathode and a graphite-based material
for an anode. However, such lithium cobalt composite oxide is disadvantageously
unsuitable for electric vehicles in terms of presence of extremely expensive cobalt as a
main element and low safety. In order to solve these disadvantages, materials such as
15 Li(NiMnyCoZO2) (x+y+z=1) are used.
In order to secure structural stability of such a layer-structure cathode active
material, many researchers have studied cathode active materials with a layered
structure containing Li2MnO3. The cathode active materials with a layered structure
containing Li2MnO3 is characterized in that Li is contained in a general transition metal
-2-
layer made of LiMO2 (M: transition metal) and they have super lattice peaks caused by
the Li2MnO3 structure. Such a material advantageously contains a great amount of Mn
and is thus considerably cheap and exhibits considerably high capacity at a high
voltage. The material has a flat voltage region of 4.4 to 4.6V. After activation occurs
5 in the flat region, capacity increases. This increase in capacity is known to be caused
by deintercalation of Li from the transition metal layer due to generation of oxygen, but
is still controversial.
Capacity increases after the activation region, but rate characteristics are
clearly rapidly deteriorated. Due to these characteristics, this material is practically
10 inapplicable to batteries at present.
In order to solve these problems in the related art, a method in which the active
material is coated with particles after it is synthesized, has been attempted, but this
method disadvantageously causes an increase in preparation cost. Furthermore, this
method uses a post-treatment manner and does not contribute to variation and
15 improvement in substantial internal structure, most structural variation is caused by
formation process of crystalline at a high temperature of the synthesis process.
[DISCLOSURE]
[TECHNICAL PROBLEM)
-3-
Therefore, the present invention has been made to solve the above and other
technical problems that have yet to be resolved.
As a result of a variety of extensive and intensive studies and experiments to
solve the problems as described above, the present inventor developed a cathode active
5 material for secondary batteries having a mix composition of Formula 1 as a cathode
active material for secondary batteries and discovered that, when a secondary battery is
fabricated using this cathode active material, the secondary battery exhibits an increase
in capacity after the activation region as well as superior rate characteristics. The
present invention has been completed, based on this discovery.
10 [TECHNICAL SOLUTION]
In accordance with one aspect of the present invention, provided is a cathode
active material for secondary batteries, comprising at least one compound selected from
the following Formula 1:
xLi2MO3*yLiM'02*zLi3PO4 (1)
15 wherein M is at least one element selected from 1 period or 2 period metals
having an oxidation number of +4, M' is at least one element selected from 1 period or 2
period metals having a mean oxidation number of +3, 0.15 x<_ 0.9, 0.1:5 y< 0.9,
0
A transition metal composite precursor was synthesized by a coprecipitation
method such that a ratio of transition metals was adjusted to Nio.25Mno,75, primarily
5 mixed with Li2CO3 as a lithium precursor, and then secondarily mixed with Li3PO4 such
that a molar ratio of the primary mixture and Li3PO4 was 0.97: 0.03. The secondary
mixture was incorporated into an electric furnace, was slowly heated from room
temperature, maintained at 960°C for 10 hours, and cooled in an ice bath to synthesize
0.485Li2MnO3*0.485LiNio.5Mno.502*0.03Li3PO4 as a cathode active material.
10
0.5Li2MnO3*0.5LiNio,5Mno,502 was synthesized as a cathode active material in
the same manner as in Example 1 except that Li3PO4 was not mixed.
A transition metal composite precursor was synthesized by a coprecipitation
15 method such that a ratio of transition metals was adjusted to Nio.1875Mno.6s75Coo.125,
primarily mixed with Li2CO3 as a lithium precursor, and then secondarily mixed with
Li3PO4 such that a molar ratio of the primary mixture and Li3PO4 was 0.97 : 0.03. The
secondary mixture was incorporated into an electric furnace, was slowly heated from
-14-
room temperature and maintained at 960°C for 10 hours, and cooled in an ice bath to
synthesize 0.485Li2MnO3*0.485LiNio.37sMno.375Coo.2502*0.03Li3PO4 as a cathode
active material.
5 0.5Li2MnO3*0.5LiNio.375Mno.37sCoo.2502 was synthesized as a cathode active
material in the same manner as in Example 2 except that Li3PO4 was not mixed.
A cathode mix in which a ratio of cathode active material : conductive
material : binder was 90:6:4 was prepared using each of the cathode active materials
10 prepared in Examples 1 to 2 and Comparative Examples 1 to 2. The cathode was
pressed using the cathode mix to obtain two coin-type batteries. An anode active
material used herein was a Li-metal and an electrolyte used herein was an electrolytic
solution in which 1 M LiPF6 was dissolved in a carbonate electrolyte. The battery thus
fabricated was discharged at 0.1C up to 4.8V and discharged at 0.1C up to 2.5V at the
15 1St cycle, and charged at 0.2C to 4.5V and discharged at 0.2C to 2.5V at the 2"d cycle.
Then, to measure rate characteristics, the battery was discharged at O.1C, 0.2C, 0.5C,
1.OC, 1.5C and 2.OC up to 2.5V as the 3d to 8th cycles based on charge at 0.5C up to
4.5V. The initial discharge capacity, initial charge/discharge efficiency and rate
characteristics were measured. The results are shown in Table 1 below.
-15-
1St cycle discharge
1St 8t cycle/3` cycle
charge/discharge discharge capacity
capacity (mAh/g)
efficiency (%) ratio (%)
Ex. 1 259 82 72
Comp. Ex. 1 262 78 56
Ex. 2 241 83 80
Comp. Ex. 2 245 81 63
As can be seen from Table 1 above, the battery using the cathode active
material having a mixed composition of the present invention exhibited a slight
decrease in initial capacity, as compared to a battery containing no lithium phosphate,
5 which is a considerably slight level that does not have an effect on electrochemical
performance. Batteries using cathode active materials of Examples exhibited increases
in charge and discharge efficiencies and, in particular, improvement in rate
characteristics during high-rate discharge (in particular, 2.OC discharge at the 8t" cycle).
Batteries used as a power source of vehicles and the like should be charged and
10 discharged while exhibiting rate characteristics due to inherent characteristics thereof.
In addition, small batteries also exhibit different behaviors according to the thickness of
constituent electrodes and superior rate characteristics are considerably important
requirements.
Although the preferred embodiments of the present invention have been
disclosed for illustrative purposes, those skilled in the art will appreciate that various
modifications, additions and substitutions are possible, without departing from the
scope and spirit of the invention as disclosed in the accompanying claims.
5 INDUSTRIAL APPLICABILITY]
As apparent from the afore-going, a non-aqueous electrolyte secondary battery
based on a cathode comprising a cathode active material having a specific mix
composition provides a secondary battery that exhibits a high capacity and superior rate
characteristics.
10
[CLAIMS]
(Claim 1 ] A cathode active material for secondary batteries, comprising at least
one compound selected from the following Formula 1:
xLi2MO3*yLiM'O2*zLi3PO4 (1)
5 wherein M is at least one element selected from 1 period or 2 period metals
having an oxidation number of +4;
M' is at least one element selected from 1 period or 2 period metals having a
mean oxidation number of +3; and
0.15 x5 0.9, 0.15 y5 0.9, 0