Abstract: A prefilled syringe filling machine comprises an outer bag dismounting area (1) an inner bag dismounting area (2) a filling plugging area (3) a rubber plug buffering area (4) and a conveying belt (5). The conveying belt (5) penetrates through the inner bag dismounting area (2) from the outer bag dismounting area (1). The filling plugging area (3) is arranged closely adjacent to the inner bag dismounting area (2). A first transferring device (7) is arranged in the inner bag dismounting area (2). A second transferring device (8) is arranged in the filling plugging area (3). A material handing over port (6) is arranged between the filling plugging area (3) and the inner bag dismounting area (2). During work the first transferring device (7) transfers materials on the conveying belt (5) to the material handing over port (6) so as to hand over the materials to the second transferring device (8). The second transferring device (8) lifts the materials to finish filling plugging then the materials are transferred to the material handing over port (6) to be handed over to the first transferring device (7) and then the first transferring device (7) transfers the materials to the conveying belt (5). The prefilled syringe filling machine has the beneficial effects of being simple in structure simple and being capable of effectively lowering the medicine contamination risk.
[0001]The present invention relates to pharmaceutical production equipment, particularly to a prefilled syringe filling machine.
【Background technique】
[0002]In the prior art, pre-filled syringe is generally divided into split outer filling machine, filling and closing and holding the split three areas, the split outer region and unpacking, filling unit region having a different degree of cleanliness required, the bag removed, filling and closing area is typically mounted at a higher degree of cleanliness of the environment, the unpacking comprises a preheating zone generally, tear film, the backing paper, four station indexing, pre-filled syringe after completion of unpacking by the conveyor belt after the filling and closing area is sent, the filling unit area by the tray loading and unloading arm gripping the syringe into the mobile platform, is displaced to station filling unit, filling unit is completed, the mobile platform of the syringe to the vertical tray feeding station gripping arm, the tray conveyor to the output of the technical solution of complex structure, multi-station, cleaning and maintenance difficult when the operation member and the disturbance of vertical flow high grade clean area large results in a large risk of contamination of drug And other issues.
[0003]
[SUMMARY]
[0004]
The present invention is to solve the technical problem is to overcome the shortcomings of the prior art by providing a simple structure, can effectively reduce the risk of contamination of the pre-filled syringe pharmaceutical filling machine.
[0005]
To solve the above problems, the present invention employs the following technical solution:
[0006]
One kind of pre-filled syringe filling machine, comprising a split outer region, the unpacking area, filling unit area, and the buffer conveyor stopper, the outer region removed from the conveyor belt through the split inner cladding region, the filling and closing said inner cladding region adjacent to the tear region is provided, the split inner cladding region provided with a first transport means, the filling unit is provided with a second transfer device region, the region and the filling unit removed material delivery port is provided between the inner cladding region, during operation, the first transport means to the transfer material transport at the interface deposit material on the conveyor belt to the second transport means, said second transport means hold after completed filling and closing material material transport to the deposit material transferred to the interface of the first transport means, and then the first transport means to transport the material on the conveyor belt.
[0007]
As a further improvement of the above technical solution:
[0008]
The split outer region, the inner region and the filling and closing unpacking zone disposed sequentially in a straight line, said belt extending to the outside of the filling and closing area, said plug buffer region is disposed proximate to the filling unit.
[0009]
Said first transport means to a first transport robot, the first robot arm transport jig mounted with transfer material may be sandwiched.
[0010]
Said second transport means to a second transport robot, the second transport machine provided with a hollow frame-like hand can hold the carrier material.
[0011]
The first transport robot arm is also provided with tear film and the backing paper clamp fixture.
[0012]
The demolition of the inner cladding region is also provided with unpacking means, said apparatus comprising a split inner bag within the tear film and backing paper clamp fixture.
[0013]
The area also has a split inner bag empty and waste material collection box collection port, said air collection box disposed at one side of the material of the belt.
[0014]
The second hand machine transport assembly is also provided with filling and stoppering assembly.
[0015]
The filling and closing area and also has a processing piston pump filling hopper, the filling pump and the second transport robot is connected, the plug bucket management buffer provided in the plug and a second transporter between the robot.
[0016]
The outer side of the belt is located in the interior region and the inner region of the package removed the demolition.
[0017]
Compared with the prior art, advantages of the present invention:
[0018]
Pre-filled syringe filling machine according to the present invention, the conveyor belt without passing through the filling and closing area, material delivery port is provided between the filling unit and inner unpacking zone, and to achieve a first material through a second transport means and the transport means when the split transfer between the inner cladding region and the filling and closing area, the inner area and unpacking independent filling and closing region without affecting the material transfer between the two regions, to avoid the belt of the input and output high-grade clean vertical flow of the disturbance zone, the risk of contamination of the drug.
BRIEF DESCRIPTION
[0019]
FIG 1 is a plan view of the pre-filled syringe filling machine according to the present invention. FIG.
[0020]
FIG 2 is a pre-filled syringe filling machine is a perspective structural view of the present invention.
[0021]
FIG 3 is a perspective view of another configuration of the pre-filled syringe perspective filling machine according to the invention.
[0022]
FIG 4 is a schematic diagram of the pre-filled syringe filling machine according to the present invention the transfer material in the material at the delivery opening.
[0023]
Each reference numeral represents the figure:
[0024]
1, split outer region; 2, the unpacking zone; 22, air collection box material; 23, the waste collection port; 3, filling unit area; 31, filling pump; 32, the plug bucket management; 4, stopper buffer ; 5, the conveyor belt; 6, material delivery port; 7, a first transfer device; 71, transfer jig; 8, a second transfer device; 81, a hollow frame-like bracket.
【detailed description】
[0025]
The following description in conjunction with the accompanying drawings and the specific embodiments described in further detail embodiments of the present invention.
[0026]
Figures 1 to 4 show a pre-filled syringe of the present invention, an embodiment of the filling machine, the filling machine comprises a pre-filled syringe split outer zone 1, the unpacking zone 2, zone 3 filling stopper, stopper buffer conveyor 4 and 5, the conveyor belt 5 from the outer regions 1 through split split inner cladding region 2, region 3 adjacent to the filling unit unpacking zone 2 is provided, the unpacking zone 2 equipped with a first transport means 7, filling unit region 3 equipped with a second transfer device 8, between the filling unit split inner cladding region 3 and region 2 is provided with material delivery port 6, during operation, a first transfer device 7 to the material transported on the conveyor belt material delivery opening 5 6 to transfer the second transfer device 8, a second transport means 8 will hold the material to complete the filling stopper material transfer to deposit material at the interface of the transfer device 6 to the first transfer 7, the first transport means to transport material 7 and then 5 the conveyor belt, the conveyor belt 5 without passing through the filling and closing area 3, between the filling unit 2 and detachment zone 3 zone disposed encapsulated material delivery port 6, and 7 is achieved by a first transport means and the second transfer device 8 material removed in the handover between the inner cladding region 3 and the filling and closing area 2, so that the demolition of the bag filling and closing region 2 and region 3 independent Does not affect the transport of material between the two regions, to avoid disturbance of the vertical flow grade clean area of the conveyor belt 5 inputs and outputs, reducing the risk of contamination of the drug.
[0027]
Embodiment of the present embodiment mainly refers to materials prefilled syringe and a prefilled syringe packaging tray.
[0028]
Embodiment, a split outer region, the inner region 2 and unpacking filling and closing area 3 are sequentially arranged in a straight line, the conveyor belt 5 extends to the outside of the filling and closing area 3, 4 adjacent to the buffer filling and closing plug regions 3 of the present embodiment is provided .
[0029]
In addition to the present embodiment arrangement, filling unit area may also be located between the outer region and the split split inner cladding region, provided adjacent to the inner region is provided to unpacking.
[0030]
In this embodiment, the first transport means 7 for the first transport robot, mounted on the robot has a first transport material may be sandwiched between the transfer jig 71, the second transport means to a second transport robot 8, a second transport hand machine a hollow frame-like carrier material 81 may hold, by the first transport robot 71 so that the transfer clamp is moved to just above the box pre-filled syringe, suction transfer jig 71 is positioned prefilled syringe pre-filling of packing boxes sealing the tray syringe, followed by the first transport robot will move to the pallet material prefilled syringe delivery port 6, while the second transport robot 81 driven by a hollow frame-like carriage 6 to move material delivery port, a hollow frame-like bracket 81 below the transfer jig trap prefilled syringe tray 71.
[0031]
In this embodiment, a first transport robot arm is also provided with tear film and the backing paper clamp jig, i.e., tear film and liner to drive the operation can be completed at a first transport robot, the structure is further simplified, reducing the frequency of the transfer material.
[0032]
In addition to the structure in the present embodiment, but also may be provided within the unpacking device in the demolition of the bag region 2, the unpacking means comprising a tear membrane holder and the backing paper clip, i.e. transfer jig 71 and the tear film clip, the backing paper clip provided separately.
[0033]
In this embodiment, the unpacking zone 2 is also provided with cartridge 22 and empty the waste materials collected by the collection port 23, the empty material collection box 22 provided at one side of the conveyor belt 5, a hollow frame-like bracket 81 below the trap transfer jig after the pre-filled syringe on the tray 71, the transfer jig prefilled syringe 71 to the fed to the empty packaging material collection box 22 on the conveyor belt 5, the waste collection port 23 for collecting the outer membrane and the inner liner.
[0034]
In this embodiment, a second hand machine transport assembly is also provided with filling and stopper assembly, a hollow frame-like bracket 81 hold the pre-filled syringe tray, for filling and stoppering operation by the stopper assembly and the filling assembly, further simplify the structure, reduce the pre-filled syringe tray transfer frequency.
[0035]
In this embodiment, the filling unit 3 is also provided with filling region 31 and the pump processor plug bucket 32, the filling pump 31 is connected to the second transport robot, processing stopper plug bucket 32 is provided with a second buffer 4 between the transport robot.
[0036]
Embodiment, the inner side of the conveyor belt 5 is located in area 1 and the outer split split inner cladding region 2 embodiment, in order to pick and place the material.
[0037]
While the invention has been disclosed above by the preferred embodiments, but not intended to limit the present invention. Any skilled in the art, without departing from the scope of the technical solutions of the present invention, using the disclosed techniques can be made of many possible variations content and modifications, or modifications of the aspect of the invention is equivalent variations equivalent embodiments example. Thus, all without departing from the technical solutions of the present invention, any simple modification based on the technical spirit of the present invention made of the above Example, equivalent variations and modifications shall fall within the scope of protection of the present invention.
Claims
[Claim 1]One kind of pre-filled syringe filling machine, comprising a split outer region (1), the dissolution of the inner bag zone (2), area filling unit (3), a buffer stopper (4) and the conveyor belt (5), the transport with (5) removed from the outer region (1) through the split inner cladding region (2), said filling unit area (3) adjacent to said split inner cladding region (2) is provided, characterized in that: said split inner cladding region (2) is provided with a first transport means (7), said filling unit area (3) is provided with a second transport means (8), said filling unit region (3) and the inner cladding demolition materials provided with the delivery port (6) between the region (2), during operation, the material transfer to the material delivery port on the first transport means (7) to the conveyor belt (5) (6) are transferred to after the filling and closing said second material transport means (8), said second transport means (8) to hold the material to complete transport material delivery port (6) transferred to said first transport means (7), the said first transport means (7) and then on to the material transfer belt (5).
[Claim 2]
The pre-filled syringe filling machine according to claim 1, wherein: said split outer region (1), the unpacking zone (2) and a filling and closing region (3) are sequentially arranged in a straight line, the conveyor the outer belt (5) extending into the filling and closing region (3), said buffer stopper (4) immediately adjacent the filling and closing region (3) is provided.
[Claim 3]
The pre-filled syringe filling machine according to claim 1, wherein: said first transport means (7) is a first transport robot, the first robot arm mounted with the transport material may be sandwiched transfer jig (71).
[Claim 4]
The pre-filled syringe filling machine according to claim 3, wherein: said second transport means (8) to a second transport robot, provided with the second hand can hold machine transport material The hollow box-shaped bracket (81).
[Claim 5]
The pre-filled syringe as claimed in claim 3, said filling machine, wherein: said first transport robot arm is also provided with tear film and the backing paper clamp fixture.
[Claim 6]
The pre-filled syringe as claimed in claim 3, said filling machine, characterized by: further means provided within said unpacking split inner cladding region (2), said apparatus comprising a split inner bag within the tear film and backing paper clamp jig .
[Claim 7]
The pre-filled syringe filling machine according to claim 1, wherein: the material is also empty collection box (22) and a waste collection opening (23) in said split inner cladding region (2), said material blank collection box (22) disposed on one side of the conveyor belt (5).
[Claim 8]
The pre-filled syringe as claimed in claim 4, wherein the filling machine, wherein: said second transport hand machine assembly is also provided with filling and stoppering assembly.
[Claim 9]
The pre-filled syringe filling machine according to claim 8, wherein: said filling and closing region (3) is also provided with the filling pump (31) and processing the plug bucket (32), said filling a pump (31) and said second transport robot is connected to the processor plug hopper (32) disposed between said plug buffer (4) and the second transport robot.
[Claim 10]
1-9 The pre-filled syringe filling machine as claimed in any one of the preceding claims, characterized in that: said conveyor belt (5) is in said split outer region (1) and split inner cladding region (2) inside side.
| # | Name | Date |
|---|---|---|
| 1 | 201817017691-IntimationOfGrant29-05-2023.pdf | 2023-05-29 |
| 1 | 201817017691-STATEMENT OF UNDERTAKING (FORM 3) [10-05-2018(online)].pdf | 2018-05-10 |
| 2 | 201817017691-FORM 1 [10-05-2018(online)].pdf | 2018-05-10 |
| 2 | 201817017691-PatentCertificate29-05-2023.pdf | 2023-05-29 |
| 3 | 201817017691-FIGURE OF ABSTRACT [10-05-2018(online)].pdf | 2018-05-10 |
| 3 | 201817017691-FER.pdf | 2021-10-18 |
| 4 | 201817017691-DRAWINGS [10-05-2018(online)].pdf | 2018-05-10 |
| 4 | 201817017691-CLAIMS [25-11-2020(online)].pdf | 2020-11-25 |
| 5 | 201817017691-DRAWING [25-11-2020(online)].pdf | 2020-11-25 |
| 5 | 201817017691-DECLARATION OF INVENTORSHIP (FORM 5) [10-05-2018(online)].pdf | 2018-05-10 |
| 6 | 201817017691-FER_SER_REPLY [25-11-2020(online)].pdf | 2020-11-25 |
| 6 | 201817017691-COMPLETE SPECIFICATION [10-05-2018(online)].pdf | 2018-05-10 |
| 7 | 201817017691.pdf | 2018-05-11 |
| 7 | 201817017691-OTHERS [25-11-2020(online)].pdf | 2020-11-25 |
| 8 | 201817017691-FORM 3 [18-11-2020(online)].pdf | 2020-11-18 |
| 8 | 201817017691-FORM 18 [18-05-2018(online)].pdf | 2018-05-18 |
| 9 | 201817017691-certified copy of translation (MANDATORY) [18-05-2018(online)].pdf | 2018-05-18 |
| 9 | 201817017691-Information under section 8(2) [18-11-2020(online)].pdf | 2020-11-18 |
| 10 | 201817017691-Correspondence-051118.pdf | 2018-11-14 |
| 10 | 201817017691-Proof of Right (MANDATORY) [04-06-2018(online)].pdf | 2018-06-04 |
| 11 | 201817017691-FORM-26 [04-06-2018(online)].pdf | 2018-06-04 |
| 11 | 201817017691-OTHERS-051118.pdf | 2018-11-14 |
| 12 | 201817017691-Proof of Right (MANDATORY) [02-11-2018(online)].pdf | 2018-11-02 |
| 12 | abstract.jpg | 2018-06-27 |
| 13 | 201817017691-Correspondence-160718.pdf | 2018-07-18 |
| 13 | 201817017691-FORM-26 [13-07-2018(online)].pdf | 2018-07-13 |
| 14 | 201817017691-FORM 3 [13-07-2018(online)].pdf | 2018-07-13 |
| 14 | 201817017691-Power of Attorney-160718.pdf | 2018-07-18 |
| 15 | 201817017691-FORM 3 [13-07-2018(online)].pdf | 2018-07-13 |
| 15 | 201817017691-Power of Attorney-160718.pdf | 2018-07-18 |
| 16 | 201817017691-Correspondence-160718.pdf | 2018-07-18 |
| 16 | 201817017691-FORM-26 [13-07-2018(online)].pdf | 2018-07-13 |
| 17 | abstract.jpg | 2018-06-27 |
| 17 | 201817017691-Proof of Right (MANDATORY) [02-11-2018(online)].pdf | 2018-11-02 |
| 18 | 201817017691-FORM-26 [04-06-2018(online)].pdf | 2018-06-04 |
| 18 | 201817017691-OTHERS-051118.pdf | 2018-11-14 |
| 19 | 201817017691-Correspondence-051118.pdf | 2018-11-14 |
| 19 | 201817017691-Proof of Right (MANDATORY) [04-06-2018(online)].pdf | 2018-06-04 |
| 20 | 201817017691-certified copy of translation (MANDATORY) [18-05-2018(online)].pdf | 2018-05-18 |
| 20 | 201817017691-Information under section 8(2) [18-11-2020(online)].pdf | 2020-11-18 |
| 21 | 201817017691-FORM 18 [18-05-2018(online)].pdf | 2018-05-18 |
| 21 | 201817017691-FORM 3 [18-11-2020(online)].pdf | 2020-11-18 |
| 22 | 201817017691-OTHERS [25-11-2020(online)].pdf | 2020-11-25 |
| 22 | 201817017691.pdf | 2018-05-11 |
| 23 | 201817017691-COMPLETE SPECIFICATION [10-05-2018(online)].pdf | 2018-05-10 |
| 23 | 201817017691-FER_SER_REPLY [25-11-2020(online)].pdf | 2020-11-25 |
| 24 | 201817017691-DECLARATION OF INVENTORSHIP (FORM 5) [10-05-2018(online)].pdf | 2018-05-10 |
| 24 | 201817017691-DRAWING [25-11-2020(online)].pdf | 2020-11-25 |
| 25 | 201817017691-DRAWINGS [10-05-2018(online)].pdf | 2018-05-10 |
| 25 | 201817017691-CLAIMS [25-11-2020(online)].pdf | 2020-11-25 |
| 26 | 201817017691-FIGURE OF ABSTRACT [10-05-2018(online)].pdf | 2018-05-10 |
| 26 | 201817017691-FER.pdf | 2021-10-18 |
| 27 | 201817017691-PatentCertificate29-05-2023.pdf | 2023-05-29 |
| 27 | 201817017691-FORM 1 [10-05-2018(online)].pdf | 2018-05-10 |
| 28 | 201817017691-STATEMENT OF UNDERTAKING (FORM 3) [10-05-2018(online)].pdf | 2018-05-10 |
| 28 | 201817017691-IntimationOfGrant29-05-2023.pdf | 2023-05-29 |
| 1 | 201817017691_14-10-2019.pdf |