Abstract: Processes for preparing olmesartan medoxomil. In embodiments processes for preparing olmesartan medoxomil do not require isolating one or more intermediate compounds.
The following specification particularly describes the nature of this invention and the manner in which it is to be performed.
PREPARATION OF OLMESARTAN MEDOXOMIL
INTRODUCTION
The present invention relates to processes for preparing olmesartan medoxomil. In particular embodiments the present invention provides processes for preparing olmesartan medoxomil without isolating one or more intermediate compounds.
The drug having the adopted name “olmesartan medoxomil” has a chemical name 2 3-dihydroxy-2-butenyl 4-(1-hydroxy-1-methylethyl)-2-propyl-1-[p-(o-1H-tetrazol-5ylphenyl)benzyl]imidazole-5-carboxylate cyclic 2 3-carbonate and is represented by structural Formula I.
Formula I
Olmesartan is a selective angiotensin II receptor antagonist pharmaceutically used as an antihypertensive for the treatment and prophylaxis of hypertension. It is commercially available in the form of the prodrug olmesartan medoxomil in products sold using the trademark BENICAR for oral administration as film-coated tablets containing 5 mg 20 mg or 40 mg of olmesartan medoxomil.
Olmesartan medoxomil and other related imidazole derivatives have been disclosed in U.S. Patent No. 5 616 599. This patent also describes a process for preparation of the imidazole derivatives useful for the synthesis of olmesartan which involves reaction of diethyl 2-propylimidazole-4 5-dicarboxylate with a Grignard reagent to give ethyl 4-(1-hydroxy-1-methylethyl)-2-propylimidazole-5-carboxylate which on condensation with 4-[2-(trityltetrazole-5-yl)phenyl]benzyl bromide gives ethyl 4-(1-hydroxy-1-methylethyl)-2-propyl-1-{4-[2-(trityltetrazole -5-yl)phenyl] phenyl}methylimidazole-5-carboxylate of Formula IV below where R is ethyl.
Various modifications in solvents and reagents at different steps are disclosed in the subsequent literature to achieve higher yields and purity of olmesartan medoxomil.
International Application Publication No. WO 2007/017135 discloses a process where ethyl-4-(1-hydroxy-1-methylethyl)-2-propylimidazole-5-carboxylate is reacted with N-(triphenylmethyl)-5-[4""-(bromomethyl)biphenyl-2-yl]tetrazole in the presence of a base using acetonitrile as a solvent to obtain ethyl-4-(1-hydroxy-1-methylethyl) 2-propyl-1-[[2""-[2-(triphenylmethyl)-2H-tetrazol-5yl]biphenyl-4-yl]methyl]imidazole-5-carboxylate.
International Application Publication No. WO 2006/029056 discloses a process for the removal of a trityl group involving the reaction of trityl olmesartan medoxomil with sulfuric acid in a mixture of water and acetone to obtain a solution of olmesartan medoxomil and a precipitate of the triphenylcarbinol salt. The triphenylcarbinol precipitate is removed by filtration followed by treating the solution with a base to precipitate olmesartan medoxomil.
Additional synthetic methods for olmesartan medoxomil have been described in U.S. Patent Application Publication Nos. 2006/0148870 and 2006/0149078 and in International Application Publication Nos. WO 2006/029057 WO 2004/085428 WO 2006/073518 WO 2006/073519 WO 2007/048361 WO 2007/148344 WO 2008/043996 and others.
Processes of the above-mentioned patents and applications generally involve isolation of various intermediates at different stages and also involve filtration of the triphenylcarbinol salt after deprotection of trityl olmesartan medoxomil.
A need exists for improved processes to prepare olmesartan medoxomil.
SUMMARY
Aspects of the present application provide processes for the preparation of olmesartan medoxomil.
The present inventors have found that after deprotection of the trityl group from trityl olmesartan medoxomil as an alternative to removing the triphenyl carbinol salt it can be dissolved in a suitable solvent during workup and then olmesartan medoxomil can be isolated. This provides advantages of cost and ease of conducting the synthesis.
An aspect of the present invention provides a one-pot process for the preparation of olmesartan medoxomil proceeding without isolation of intermediate compounds formed in various stages of the process and also not involving filtration of the formed triphenylcarbinol salt after completion of a deprotection reaction.
The present invention provides processes for the preparation of olmesartan medoxomil which can be practiced on an industrial scale and provide high yields of the product.
In an aspect the present application provides processes for preparing olmesartan medoxomil embodiments comprising:
a) reacting alkyl-4-(1-hydroxy-1-methylethyl)-2-propylimidazole-5-carboxy-late of Formula II with N-(triphenylmethyl)-5-[4""-(bromomethyl)biphenyl-2-yl]tetrazole of Formula III where Ph is a phenyl group in the presence of a base and nonpolar solvent to form an alkyl 4-(1-hydroxy-1-methylethyl)-2-propyl-1-[[2""-[2-(triphenylmethyl)-2H-tetrazol-5yl]biphenyl-4-yl]methyl]imidazole-5-carboxylate of Formula IV;
Formula II Formula III Formula IV
b) reacting the compound of Formula IV with a base to form trityl olmesartan;
c) reacting trityl olmesartan with 5-methyl-2-oxo-(1 3-dioxolene-4-yl)methyl chloride to form trityl olmesartan medoxomil; and
d) deprotecting trityl olmesartan medoxomil to form olmesartan medoxomil.
In embodiments one or more sequential steps are carried out without isolating intermediate compounds. In embodiments of the invention any one or more of steps b) c) and d) are carried out without isolating the intermediate compounds formed in the immediately preceding step followed by isolation of trityl olmesartan medoxomil.
In an aspect the present invention provides processes for the preparation of olmesartan medoxomil starting from trityl olmesartan medoxomil without precipitating a triphenylcarbinol salt.
In an aspect the present invention provides processes for preparing olmesartan medoxomil comprising deprotecting trityl olmesartan medoxomil in the presence of an acid without precipitating a triphenylcarbinol salt.
In an aspect the present invention provides pharmaceutical compositions comprising olmesartan medoxomil prepared according to a process of the present invention together with one or more pharmaceutically acceptable excipients.
DETAILED DESCRIPTION
Aspects of the present application provide processes for the preparation of olmesartan medoxomil. Embodiments of processes comprise:
a) reacting alkyl-4-(1-hydroxy-1-methylethyl)-2-propylimidazole-5-carboxy-late of Formula II with N-(triphenylmethyl)-5-[4""-(bromomethyl)biphenyl-2-yl]tetrazole of Formula III in the presence of a base and non-polar solvent to form an alkyl 4-(1-hydroxy-1-methylethyl)-2-propyl-1-[[2""-[2-(triphenylmethyl)-2H-tetrazol-5yl]biphenyl-4-yl]methyl]imidazole-5-carboxylate of Formula IV;
Formula II Formula III Formula IV
b) reacting the compound of Formula IV with a base to form trityl olmesartan;
c) reacting trityl olmesartan with 5-methyl-2-oxo-(1 3-dioxolene-4-yl)methyl chloride to form trityl olmesartan medoxomil; and
d) deprotecting trityl olmesartan medoxomil to form olmesartan medoxomil.
Suitably one or more sequential steps are carried out without isolating the intermediate compounds that are formed. In embodiments of the invention one or more of steps b) c) and d) are carried out without isolating the intermediate compounds formed in the immediately preceding step followed by isolation of trityl olmesartan medoxomil.
Step a) involves reacting alkyl-4-(1-hydroxy-1-methylethyl)-2-propylimidazole-5-carboxy-late of Formula II with N-(triphenylmethyl)-5-[4""-(bromomethyl)biphenyl-2-yl]tetrazole of Formula III in the presence of a base and nonpolar solvent to obtain alkyl 4-(1-hydroxy-1-methylethyl)-2-propyl-1-[[2""-[2-(triphenylmethyl)-2H-tetrazol-5yl]biphenyl-4-yl]methyl]imidazole-5-carboxylate of Formula IV.
Non-polar solvents that can be used in step a) include but are not limited to hydrocarbons such as hexane heptane cyclohexane methylcyclohexane toluene xylene and any mixtures thereof.
Suitably the reaction may be carried out with a mixture of a non-polar solvent and water. The content of water can range from about 1 to about 90% by weight of the non-polar solvent.
Suitable bases that can be used for the reaction include but are not limited to organic bases such as diisopropylamine and tertiary-butylamine and inorganic bases such as alkali metal hydroxides alkali metal alkoxides and alkali metal carbonates. The alkali metal hydroxides include lithium hydroxide sodium hydroxide and potassium hydroxide alkali metal alkoxides include sodium methoxide sodium ethoxide and potassium tertiary-butoxide and alkali metal carbonates include sodium carbonate and potassium carbonate.
Suitably aqueous solutions of a base containing about 5% to 50% or about 10% to 20% (w/v) of the base can be used.
The reaction may be conducted in the presence of a phase transfer catalyst. Phase transfer catalysts that can be used include but are not limited to tetralkylammonium or phosphonium salts such as tetrabutylammonium bromide tetrabutylammonium fluoride and tetrabutylammonium hydrogen sulphate crown ethers such as 15-crown-5 and 18-crown-6 and the like.
Suitable temperatures for conducting the reaction range from about 25°C to the reflux temperature of the solvent or mixture of solvents used.
Suitably the compound of Formula IV obtained as a product can be isolated or the reaction mixture can be directly progressed to the next stage to form trityl olmesartan.
Step b) involves reacting the compound of Formula IV with a base to give trityl olmesartan.
Suitable bases that can be used include but are not limited to organic bases such as diisopropylamine and tertiary-butylamine and inorganic bases such as alkali metal hydroxides alkali metal alkoxides and alkali metal carbonates. The alkali metal hydroxides include lithium hydroxide sodium hydroxide and potassium hydroxide alkali metal alkoxides include sodium methoxide sodium ethoxide and potassium tertiary-butoxide and alkali metal carbonates include sodium carbonate and potassium carbonate.
When the reaction is conducted without isolation of the compound obtained in step a) from the reaction mixture optionally an additional solvent may be added to the reaction mixture. The added solvent may or may not be the same solvent that is used for the reaction in step a). Additionally water may be added to the reaction mixture.
The reaction may be carried out at temperatures ranging from about 25°C to the reflux temperature of the solvent or mixture of solvents used.
The product obtained in step b) may be optionally isolated or the reaction mixture may be progressed directly to step c).
Step c) involves reacting trityl olmesartan with 5-methyl-2-oxo-(1 3-dioxolene-4-yl)methyl chloride to give trityl olmesartan medoxomil.
The reaction is suitably conducted in the presence of a base. The base may be directly added to the reaction mixture obtained from step b) when the reaction is conducted without isolation of the product obtained in step b). The base may be any of inorganic bases such as alkali metal hydroxides alkali metal alkoxides and alkali metal carbonates. The alkali metal hydroxides include lithium hydroxide sodium hydroxide and potassium hydroxide alkali metal alkoxides include sodium methoxide sodium ethoxide and potassium tertiary-butoxide and alkali metal carbonates include sodium carbonate and potassium carbonate. Organic bases may also be used such as diisopropylamine and tertiary-butylamine.
Advantageously the reaction may be carried out in the presence of a phase transfer catalyst such as a tetralkylammonium or phosphonium salt such as tetrabutylammonium bromide tetrabutylammonium fluoride and tetrabutylammonium hydrogen sulphate crown ethers like 15-crown-5 18-crown-6 and the like.
The reaction may be carried out at temperatures ranging from about 25°C to the reflux temperature of the solvent or mixture of solvents used.
The product obtained in step c) may be progressed to a deprotection reaction without isolation of the trityl olmesartan medoxomil obtained.
When the trityl olmesartan medoxomil is isolated the isolation may be accomplished using techniques known in the art for example by neutralization using an acid. Optionally the trityl olmesartan medoxomil obtained can be further purified by recrystallization or slurrying in a suitable solvent.
Suitable organic solvents which can be used for recrystallization or slurrying include but are not limited to: ketones such as acetone ethyl methyl ketone and butanone; nitriles such as acetonitrile and propionitrile; alcohols such as methanol ethanol isopropanol 1-butyl alcohol 2-butyl alcohol and tertiary-butyl alcohol; hydrocarbons such as hexane heptane cyclohexane benzene xylene and toluene; halogenated hydrocarbons such as dichloromethane chloroform and ethylene dichloride; esters such as ethyl acetate and propyl acetate; and any mixtures thereof in various proportions without limitation.
Step d) involves deprotecting trityl olmesartan medoxomil to give olmesartan medoxomil.
In embodiments the deprotection reaction is carried out by treating the protected compound with an acid.
Suitable acids that can be used include but are not limited to sulfuric acid acetic acid hydrochloric acid nitric acid phosphoric acid and the like.
Suitable solvents that can be used include but are not limited to: alcohols such as methanol ethanol isopropanol 1-butyl alcohol 2-butyl alcohol and tertiary-butyl alcohol; hydrocarbons such as hexane heptane cyclohexane benzene xylene and toluene; halogenated hydrocarbons such as dichloromethane chloroform and ethylene dichloride; esters such as ethyl acetate and propyl acetate; and any mixtures thereof in various proportions without limitation.
In an aspect the present invention provides processes for preparing olmesartan medoxomil starting from trityl olmesartan medoxomil without isolating a triphenylcarbinol salt.
The term “without isolating” indicates that the triphenylcarbinol salt is not filtered or otherwise removed as a solid during or after the deprotection reaction.
The deprotection reaction is first carried out in a water-miscible solvent such as: alcohols including methanol ethanol isopropyl alcohol and n-butanol; ketones including acetone and methyl ethyl ketone; and nitriles including acetonitrile and propionitrile; and after completion of the reaction a water-immiscible solvent may be added.
Water-immiscible solvents that can be used include but are not limited to: hydrocarbons such as hexane heptane cyclohexane benzene xylene and toluene; esters such as ethyl acetate isopropyl acetate isobutyl acetate and tertiary-butyl acetate; and halogenated hydrocarbons such as dichloromethane and chloroform.
Suitably the water-immiscible solvent is chosen such that the triphenylcarbinol salt is highly soluble in the solvent so that after completion of the reaction the triphenylcarbinol salt remains dissolved in the water-immiscible solvent layer and the product remains in the aqueous layer.
The aqueous layer may be subjected to further treatment such as treatment with a base for extraction of olmesartan medoxomil.
In embodiments the water-miscible solvent used is an alcohol and the water-immiscible solvent used is a hydrocarbon.
The product may be extracted from the aqueous layer by treatment with a base.
Suitable bases that can be used for basic hydrolysis include but are not limited to: alkoxides including sodium methoxide sodium ethoxide potassium methoxide potassium ethoxide sodium tertiary-butoxide potassium tertiary-butoxide sodium secondary-butoxide potassium secondary-butoxide and the like; alkali metal hydroxides including sodium hydroxide potassium hydroxide and lithium hydroxide; alkali metal carbonates including sodium carbonate sodium bicarbonate potassium carbonate potassium bicarbonate lithium carbonate and the like; and alkali metal hydrides including sodium hydride and the like.
Olmesartan medoxomil that is obtained can be purified by recrystallization or slurrying in a suitable solvent.
Suitable organic solvents that can be used for recrystallization or slurry formation include but are not limited to: esters such as ethyl acetate n-butyl acetate tertiary-butyl acetate isopropyl acetate and the like; ketones such as acetone ethyl methyl ketone and the like; hydrocarbons such as toluene xylene n-hexane n-heptane cyclohexane and the like; nitriles such as acetonitrile propionitrile and the like; and any mixtures thereof in various proportions.
Olmesartan medoxomil obtained using a process of the present invention has a purity about 99.5% or higher or about 99.9% or higher by weight as determined using high performance liquid chromatography (HPLC). Among the useful HPLC methods is one described in International Application Publication No. WO 2007/047838.
In an aspect the present invention provides pharmaceutical compositions comprising olmesartan medoxomil prepared according to a process of the present invention together with one or more pharmaceutically acceptable excipients.
The pharmaceutical compositions comprising olmesartan medoxomil together with one or more pharmaceutically acceptable carriers may be formulated as: solid oral dosage forms such as but not limited to powders granules pellets tablets and capsules; liquid oral dosage forms such as but not limited to syrups suspensions dispersions and emulsions; and injectable preparations such as but not limited to solutions dispersions and freeze dried compositions. Formulations may be in the form of immediate release delayed release or modified release. Further immediate release compositions may be conventional dispersible chewable mouth dissolving or flash melt preparations and modified release compositions that may comprise hydrophilic or hydrophobic or combinations of hydrophilic and hydrophobic release rate-controlling substances to form matrix reservoir or combination of matrix and reservoir systems. The compositions may be prepared using any of techniques such as direct blending dry granulation wet granulation or extrusion and spheronization. Compositions may be presented as uncoated film coated sugar coated powder coated enteric coated or modified release coated.
Pharmaceutically acceptable excipients that can be used in the present invention include but are not limited to: diluents such as starch pregelatinized starch lactose powdered cellulose microcrystalline cellulose dicalcium phosphate tricalcium phosphate mannitol sorbitol sugar and the like; binders such as acacia guar gum tragacanth gelatin polyvinylpyrrolidones hydroxypropyl celluloses hydroxypropyl methylcelluloses pregelatinized starches and the like; disintegrants such as starches sodium starch glycolate pregelatinized starches crospovidones croscarmellose sodium colloidal silicon dioxide and the like; lubricants such as stearic acid magnesium stearate zinc stearate and the like; glidants such as colloidal silicon dioxide and the like; solubility or wetting enhancers such as anionic cationic or neutral surfactants; complex forming agents such as various grades of cyclodextrins and resins; and release rate-controlling agents such as hydroxypropyl celluloses hydroxymethyl celluloses hydroxypropyl methylcelluloses ethyl celluloses methyl celluloses various grades of methyl methacrylates waxes and the like. Other pharmaceutically acceptable excipients that can be used include but are not limited to film formers plasticizers colorants flavoring agents sweeteners viscosity enhancers preservatives antioxidants and the like.
In the compositions of present invention olmesartan medoxomil is a useful active ingredient in the range of 20 mg to 350 mg or 40 mg to 320 mg per unit dose.
Certain specific aspects and embodiments of this invention are described in further detail by the examples below which examples are provided only for the purpose of illustration and are not intended to limit the scope of the appended claims in any manner.
EXAMPLE 1: PREPARATION OF OLMESARTAN MEDOXOMIL (FORMULA I).
A. Preparation of ethyl-4-(1-hydroxy-1-methylethyl) 2-propyl-1-[[2""-[2-(triphenylmethyl)-2H-tetrazol-5yl]biphenyl-4-yl]methyl]imidazole-5-carboxylate (Formula IV).
A mixture of ethyl-4-(1-hydroxy-1-methylethyl)-2-propylimidazole-5-carboxylate (5.0 g) potassium carbonate (5.75 g) and toluene (50 mL) is stirred at 45-50°C for 45 minutes. N-(triphenylmethyl)-5-[4""-(bromomethyl)biphenyl-2-yl]tetrazole (13.2 g) and tetrabutylammonium bromide (1.3 g) are added and the mixture is stirred at 60-70 °C for 10 hours. The insoluble material is removed by filtration and the filtrate is washed with water (2×50 mL) at 60-70°C. The filtrate is distilled under vacuum to produce a syrup. Methanol (25 mL) is added to the residue and stirred for 15 minutes at 25-35°C. The mass is cooled to 0-5 °C and stirred at that temperature for 45 minutes. The precipitated solid is collected by filtration washed with methanol (10 mL) and dried at 50-60°C for 6 hours (yield 13.3 g).
B. Preparation of trityl olmesartan medoxomil.
To a solution of the compound of Formula IV (5.0 g) in toluene (40 mL) dimethylacetamide (10 mL) is added followed by addition of sodium hydroxide (1.2 g) and N N-diisopropylamine (3.7 g) at 25-35°C. The mixture is stirred at 40-45°C for 4 hours. 5-Methyl-2-oxo-(1 3-dioxolene-4-yl)methyl chloride (1.5 g) and tetrabutylammonium bromide (0.5 g) are added at 40-45°C. The mixture is stirred at 60-70°C for 8 hours. The mass is cooled to 25-35°C water (50 mL) is added and the pH is adjusted to about 6-7 by adding 10% aqueous HCl. The layers are separated. The aqueous layer is extracted with toluene (25 mL). The organic layers are combined and washed with water (25 mL). The solvent is distilled under reduced pressure. Methanol (25 mL) is added to the residue. The mixture is cooled to 0-5°C and stirred at that temperature for 45 minutes. The formed solid is filtered washed with methanol (10 mL) and dried for 45 minutes under vacuum (yield 3.0 g).
C. Preparation of olmesartan medoxomil.
A mixture of trityl olmesartan medoxomil (4.0 g) methanol (20 mL) and water (10 mL) is stirred at 25-35°C for 15 minutes. Aqueous HCl (1 mL) is added drop-wise at 25-35°C. The mixture is cooled to 0-5°C. Water (30 mL) is added and the mixture is further stirred at 0-5°C for 1 hour. The insoluble material is removed by filtration and the pH of the filtrate is adjusted to about 3-4 by adding 10% aqueous NaHCO3 at 25-35°C. The mixture is extracted with dichloromethane (3×40 mL). The organic layers are combined and washed with water (40 mL). The solvent is distilled under reduced pressure below 40°C. Ethyl acetate (10 mL) is added to the residue and the mixture is heated to 50-60°C and stirred for 1 hour. The mixture is cooled to 25-35°C. The formed solid is filtered washed with ethyl acetate (5 mL) and dried under vacuum at 60-70°C (yield 2.0 g).
Purity by HPLC: 99.8%.
EXAMPLE 2: PREPARATION OF TRITYL OLMESARTAN MEDOXOMIL WITHOUT ISOLATING THE COMPOUND OF FORMULA IV.
A mixture of ethyl-4-(1-hydroxy-1-methylethyl)-2-propylimidazole-5-carboxylate (10 g) N-(triphenylmethyl)-5-[4""-(bromomethyl)biphenyl-2-yl]tetrazole (30.1 g) potassium carbonate (20.1 g) and dimethylacetamide (80 mL) is stirred at 45-50°C for 7 hours. The insoluble material is removed by filtration. Potassium tertiary-butoxide (9.3 g) is added to the filtrate and the mixture is stirred at 55-60°C for 3 hours. 5-Methyl-2-oxo-(1 3-dioxolene-4-yl)methyl chloride (6.5 g) is added and the mixture is maintained at 55-60°C for 6 hours. The mass is cooled to 25-35°C toluene (100 mL) and saturated NaCl solution (100 mL) are added and the pH is adjusted to about 7 by adding 10% acetic acid. The layers are separated. The aqueous layer is extracted with toluene (50 mL). The organic layers are combined and distilled under reduced pressure. Acetonitrile (20 mL) is added to the residue and stirred at 25-35°C for 15 minutes. The mixture is cooled to 0-5°C and stirred at that temperature for 45 minutes. The formed solid is filtered washed with acetonitrile (20 mL) and dried for 3 hours under vacuum (yield 13.0 g).
EXAMPLE 3: PREPARATION OF TRITYL OLMESARTAN MEDOXOMIL.
Toluene (180 L) is placed into a reactor and water (3.17 L) is added followed by addition of ethyl-4-(1-hydroxy-1-methylethyl)-2-propylimidazole-5-carboxylate (18.0 Kg). The mass is stirred for about 10 minutes heated to about 45°C and potassium carbonate (25.85 Kg) is added. The temperature of the mass is raised to about 65°C and maintained for about 45 minutes. N-(triphenylmethyl)-5-[4""-(bromomethyl)biphenyl-2-yl]tetrazole (48.9 Kg) and tetrabutylammonium bromide (4.82 Kg) are added at the same temperature and the mixture is stirred at 60-70°C for 10 hours. Reaction completion is verified using thin layer chromatography (TLC). After the reaction is complete the mass is washed with water (3×120 L) at about 50°C. The mass is cooled to about 25°C and toluene (468 L) and potassium tertiary-butoxide (12.6 Kg) is added then the mass is maintained at the same temperature for about 1 hour. Water (0.85 L) is added and the mass is maintained at the same temperature for about 2 hours. Reaction completion is verified using TLC then 5-methyl-2-oxo-(1 3-dioxolene-4-yl)methyl chloride (20 Kg) tetrabutylammonium bromide (4.82 Kg) and sodium carbonate (3.96 Kg) are added at 40-45°C. The mass is stirred at about 55°C for about 11 hours. After the reaction is complete the mass is cooled to about 20°C water (540 L) is added and the pH is adjusted to about 6-7 by adding 10% aqueous HCl. The layers are separated. The aqueous layer is extracted with toluene (240 L). The organic layers are combined and washed with water (270 L). The solvent is distilled under reduced pressure. Acetone (189 L) is added to the residue and the mixture is heated to about 45°C to produce a solution then the solution is cooled to about 30°C and maintained for about 20 minutes followed by cooling to about 2°C and maintaining for about 3 hours. The formed solid is filtered washed with acetone (54 L) and dried for about 4 hours. The material obtained is re-crystallized from acetonitrile to yield 34.0 Kg of the title compound.
EXAMPLE 4: PREPARATION OF OLMESARTAN MEDOXOMIL FROM TRITYL OLMESARTAN MEDOXOMIL.
Acetone (46 L) and trityl olmesartan medoxomil (23 Kg) are mixed heated to 55°C and maintained for about 20 minutes. The mass is cooled to about 25°C then further cooled to about 5°C and maintained for about 60 minutes. The solid is filtered and washed with acetone (23 L). The wet solid is dried at about 45°C for about 4 hours. The dry solid and methanol (108.5 L) are stirred at about 25°C for 10 minutes. Aqueous HCl (3.25 Kg) is added and the mixture is stirred at about 25°C for 3 hours. Hexane (104 L) and water (207 L) are added and stirred at about 25°C for 15 minutes. The layers are separated and the aqueous layer is washed with hexane (124 L). Dichloromethane (166 L) is added to the aqueous layer and the pH is adjusted to about 3-4 by adding aqueous NaHCO3 solution (10% 3.0 Kg). The layers are separated and the aqueous layer is extracted with dichloromethane (164 L). The dichloromethane layers are combined and washed with water (104 L). The solvent is distilled under reduced pressure. Acetone (217 L) is added to the residue and the mixture is stirred at about 55°C for 30 minutes. About 80% of the solvent is distilled under reduced pressure. The concentrate is cooled to 25-35°C. The precipitated solid is filtered and dried under vacuum at 50°C to yield 8.4 Kg of the title compound.
Purity by HPLC: 99.8%.
We Claim:
1. A process for preparing olmesartan medoxomil comprising:
a) reacting alkyl-4-(1-hydroxy-1-methylethyl)-2-propylimidazole-5-carboxy-late of Formula II with N-(triphenylmethyl)-5-[4""-(bromomethyl)biphenyl-2-yl]tetrazole of Formula III where Ph is a phenyl group in the presence of a base and non-polar solvent to form an alkyl 4-(1-hydroxy-1-methylethyl)-2-propyl-1-[[2""-[2-(triphenylmethyl)-2H-tetrazol-5yl]biphenyl-4-yl]methyl]imidazole-5-carboxylate of Formula IV;
Formula II Formula III Formula IV
b) reacting the compound of Formula IV with a base to form trityl olmesartan;
c) reacting trityl olmesartan with 5-methyl-2-oxo-(1 3-dioxolene-4-yl)methyl chloride to form trityl olmesartan medoxomil; and
d) deprotecting trityl olmesartan medoxomil to form olmesartan medoxomil.
2. The process of claim 1 wherein a non-polar solvent comprises a hydrocarbon selected from hexane heptane cyclohexane methyl cyclohexane toluene or xylene.
3. The process of claim 1 wherein a non-polar solvent is present together with water.
4. The process of claim 1 wherein either or all of the intermediate of Formula IV formed in step a) trityl olmesartan formed in b) and trityl olmesartan medoxomil formed in c) are not isolated.
5. A process for preparing olmesartan medoxomil comprising deprotecting trityl olmesartan medoxomil in the presence of an acid without precipitating a triphenylcarbinol salt.
6. The process of claim 9 wherein a reaction is initially carried out in a water miscible solvent followed by addition of a water immiscible solvent.
7. The process of claim 10 wherein a water miscible solvent comprises an alcohol selected from methanol ethanol isopropanol or tertiary-butanol.
8. The process of claim 10 wherein a water immiscible solvent comprises a hydrocarbon selected from hexane heptane cyclohexane benzene xylene or toluene.
9. Olmesartan medoxomil prepared by the process of any preceding claim and having purity about 99 percent by weight or greater as determined using high performance liquid chromatography.
10. A pharmaceutical formulation comprising olmesartan medoximil of claim 17.