Specification
Title of Invention: Press-Forming Method
5 Technical Field
[0001] The present invention relates to a pressforming
method which shapes high strength steel sheet to
a final shaped article which has a bent part in a
longitudinal direction. In particular, the present
10 invention relates to a press-forming method which
suppresses warping and torsion of the final shaped
article caused by residual stress.
Background Art
[0002] In recent years, from the viewpoint of
15 improving fuel economy and enhancing the collision safety
of automobiles, high strength steel sheet or aluminum
alloy with a high tensile strength has come to be used
for frame parts in particular. A high tensile strength
material can improve the collision performance without
20 increasing the sheet thickness of the material, so is
useful for lightening the weight.
[0003] However, due to the higher strength of
materials, the warping and torsion of a final shaped
article caused by residual stress at the time of press-
25 forming become larger and securing shape precision of the
final shaped article becomes an issue.
[0004] When shape precision of a final shaped article
cannot be secured, a gap is formed with other parts when
assembling the article in a vehicle. If the amount of the
30 gap is large, assembly problems result. Accordingly,
strict shape precision is demanded from the final shaped
article. Further, in the case of a part with a small
curvature in a bent part of a final shaped article, that
is, a radius of curvature of a bent part is 50 to 2000
35 mm, a high shape precision is particularly demanded. The
shape of the bent part is an arc or a curve with a
continuously changing curvature. If there are a plurality
_ 2 -
of such bent parts at the final shaped article, the
warping and torsion in the longitudinal direction of the
final shaped article which accompany planar stress of the
final shaped article are large. For this reason, it is
5 further difficult to secure precision of the final shaped
article.
[0005] As a conventional general measure for
countering poor shape precision, the method is adopted of
using prototypes of the final shaped article or past
10 experience to predict the amount of springback and
finishing the shape of the die to a shape different from
the shape of the final shaped article so as to satisfy
the predetermined dimensions. Further, in recent years,
before making prototypes of the final shaped article,
15 springback and other aspects of the press-forming
operation have been analyzed based on the final shape
using the finite element method so as to make the die and
thereby reduce the number of corrections to the die when
making prototypes.
20 [0006] However, with designing a die based on trial
and error, there was the problem that a long time is
taken until devising a shape of a die which sufficiently
reduces warping and torsion and until establishing
shaping conditions. Further, since trial and error are
25 used to design the die, the cost of die correction soars
and therefore there was the problem of reduction of cost
of the final shaped article being obstructed.
[0007] As a measure for improving the shape precision
of the final shaped article, the art of imparting a bead
30 to the final shaped article so as to suppress warping and
torsion of the final shaped article (PLT 1) has been
disclosed. Further, the art of using the holding surfaces
of a die and blank holder to locally press against a
blank to form a bead at the blank and thereby increase
35 the tension of the vertical wall part so as to secure the
shape precision of the final shaped article (PLT 2) has
been disclosed.
- 3 -
[0008] The arts which are disclosed in PLT 1 and PLT 2
impart a bead to the final shaped article to improve the
product shape to thereby suppress springback. Therefore,
the shapes of the final shaped articles to which these
5 can be applied are limited. There is the problem that the
arts are not universally applicable.
[0009] PLT 3 discloses a press-forming method which
improves the shape precision of a press-formed article
which has a hat-shaped cross-section which comprises a
10 top sheet part, vertical wall parts, and flange parts.
The press-forming method which is described in PLT 3
press-forms a metal sheet into an intermediate shaped
article which has tapered parts between the vertical wall
parts and flange parts, then again press-forms the
15 tapered parts and flange parts of the intermediate
product to obtain the final shaped article.
[0010] However, the press-forming method which is
disclosed in PLT 3 raises the precision of the angles
between the vertical wall parts and the flange parts at
20 the final shaped article and improves the flatness of the
flange parts. It does not suppress warping or torsion of
the final shaped article as a whole.
[0011] PLT 4 discloses a press-forming method which
improves the shape precision of a final shaped article
25 which comprises a top sheet part and vertical wall parts
and which has a bent part. The press-forming method which
is described in PLT 4 bends a metal sheet into an
intermediate product which has bending angles of the top
sheet part and vertical wall parts giving greater amounts
30 of bending than the final shaped article, then bends it
back to the bending angles of the final shaped article.
[0012] However, in the press-forming method of PLT 4,
when the metal sheet is a soft steel sheet or other metal
sheet with a tensile strength which is not that high, the
35 warping or torsion of the final shaped article could be
suppressed, but when a high strength steel sheet or other
metal sheet with a high tensile strength, warping or
- 4 -
torsion of the final shaped article cannot be suppressed.
Further, when the final shaped article is provided with
flange parts and has a cross-sectional shape of a hat
shape, tensile stress easily remains at the flange part
5 at the inside of the bent part, so there is the problem
that the warping and torsion of the final shaped article
become further larger.
Citations List
Patent Literature
10 [0013] PLT 1. Japanese Patent Publication No. 2004-
25273A
PLT 2. Japanese Patent Publication No. 11-290951A
PLT 3. Japanese Patent Publication No. 2006-289480A
PLT 4. Japanese Patent Publication No. 2004-195535A
15 Summary of Invention
Technical Problem
[0014] The present invention has as its object the
provision of a press-forming method which can reduce the
warping and torsion of a final shaped article which occur
20 due to the tensile stress which remains at the inside of
a bent part when press-forming high strength steel sheet
without formation of a bead at the final shaped article.
Solution to Problem
[0015] The inventors discovered that when press-
25 forming a high strength steel sheet to form a final
shaped article which comprises a top sheet part, vertical
wall parts, and flange parts and which has at least one
bent part with a minimum radius of curvature of 50 to
2000 mm in the longitudinal direction, the following is
30 necessary to reduce the warping and torsion of the final
shaped article.
[0016] The present invention divides the press-forming
operation into:
1) a first shaping process of bending a flange part at
35 an intersecting part until an angle of the flange part
with a horizontal line becomes oti in a plane which
includes a horizontal line which connects an intersecting
- 5 -
part of a vertical wall part and flange part and a center
of curvature of the bent part and which is vertical to
the high strength steel sheet and
2) a second shaping process of additionally bending the
5 flange part after the first shaping process at the
intersecting part until the angle of the flange part with
the horizontal line becomes ct2 in the plane.
[0017] The fact that when, at this time, the
additional bending angle P which is expressed by cti-a.2 is
10 in a predetermined range, warping and torsion of the
final shaped article are reduced was discovered by the
inventors. Further, the inventors discovered that even
when using high strength steel sheet with a tensile
strength of 440 to 4600 MPa where springback easily
15 occurs, by making the additional bending angle {3 a
predetermined range, the amount of warping and the amount
of torsion can be made the same extents as when using
steel sheet with a tensile strength of less than 440 MPa.
[0018] The present invention was made based on the
20 above discovery and has as its gist the following:
[0019] (1) A press-forming method for press-forming a
final shaped article comprising a top sheet part,
vertical wall parts, and flange parts and having at least
one bent part in a longitudinal direction,
25 the method comprising:
a first shaping process in which high strength
steel sheet with a tensile strength of 440 to 1600 MPa is
used, a flange part is bent at an intersecting part until
an angle of the flange part with a horizontal line
30 becomes a.\ in a plane which includes a horizontal line
which connects an intersecting part of a vertical wall
part and a flange part and a center of curvature of the
bent part and which is vertical to said high strength
steel sheet when forming the top sheet part, vertical
35 wall parts, bent part, and flange parts, and
a second shaping process in which the flange
- 6 -
part after the first shaping process is additionally bent
at the intersecting part until the angle of the flange
part with the horizontal line becomes a.2 in that plane, ,
and
5 wherein when the radius of curvature of the bent
part in said plane is Ro (mm), the length of the flange
parts is "b" (mm), the numerical value which shows the
allowable value of strain is ecr, and the Young's modulus
and tensile strength of said high strength steel sheet
10 are E (MPa) and cT (MPa),
f o r cti and a2, the d i r e c t i o n of r o t a t i o n s t a r t i ng
from s a i d h o r i z o n t a l l i n e in t h e d i r e c t i o n where the
f l a n g e p a r t moves away from the top sheet p a r t is made
p o s i t i v e , and
15 oti>0, ct2>0, ai-a2>0, Ro=50 to 2000 mm, and scr=0 to
0.023,
oti-a2, t h a t i s , the a d d i t i o n a l bending angle p, is
made t h e following r a n g e s:
Mathematical Formula 1
20 When
COS -1
bcos az - (-^—-T-+£ cr) R0
Jj
b0-(M^+£Cr>
^ 9 0
cos"
bcosa^ -(-—*-) Ro
,0. 5aT
-azS(i 9 0
cos
bcosa2-( ' p^lRo
b l -{ 0.5aT.
- ^ ^ ( 3 ^ 9 0 ° - ^
[0020] (2) The press-forming method according to (1)
wherein the bent part is an arc or a curve with a
curvature which continuously changes.
5 [0021] (3) The press-forming method according to (1)
or (2) wherein at least at one of the first shaping
process and the second shaping process, one of the facing
dies is divided into a pad and a partial shaping die, the
pad and the other of the facing dies press the steel
(
10 sheet, and the partial shaping die and the other of the
facing dies are used to make the steel sheet plastically
deform.
Advantageous Effects of Invention
[0022] According to the present invention, even when
15 using high strength steel sheet, it is possible to
provide a final shaped article which comprises a top
sheet part, vertical wall parts, and flange parts and
which has at least one bent part with a radius of
curvature of 50 to 2000 mm where the warping and torsion
20 are suppressed without providing the final shaped article
with a bead etc.
Brief Description of Drawings
[0023] [FIG. 1] FIG. 1 is a view which shows one
example of a final shaped article which has one bent
25 part.
[FIG. 2] FIG. 2 shows the change in stress which is
applied to the high strength steel sheet when applying.
- 8 -
tensile and compressive load to the high strength steel
sheet.
[FIG. 3] FIG. 3 is a view which shows a final shaped
article which has two bent parts.
5 [FIG. 4] FIG. 4 is a schematic view which shows an
outline of the cross-sectional shape of a part which
forms a bent part in a die which is used in the first
shaping process.
[FIG. 5] FIG. 5 is a schematic view which shows an
10 outline of the cross-sectional shape of a part which
forms a bent part in a die which is used in the first
shaping process when forming a final shaped article with
a width W of 15 to 30 mm.
[FIG. 6] FIG. 6 is a schematic view which shows an
15 outline of the cross-sectional shape of a part which
forms a bent part in a die which is used in the second
shaping process when forming a final shaped article with
a width W of 15 to 30 mm.
[FIG. 7] FIG. 7 is a^ view which shows the shape of a
i
20 final shaped article which has a portion of a bent part
with a radius of curvature which continuously changes in
the range of 700 to 1200 mm and has a straight part and
which gently curves in the longitudinal direction when
seen from a top view.
25 [FIG. 8] FIG. 8 is a view which shows a final shaped
article which has a bent parts with radii of curvature of
1000 mm and 700 mm and has a straight part, which further
combines a shape with a radius of curvature which
continuously changes in 1200 to 2000 mm in range, and
30 which gently curves in the longitudinal direction when
seen from a top view.
[FIG. 9] FIG. 9 is a view which shows a final shaped
article which has bent parts with radii of curvature of
1000 mm and 700 mm and has a straight part, which further
35 combines a shape with a radius of curvature which
continuously changes in 1200 to 2000 mm in range, and
which gently curves in the longitudinal direction when
- 9 -
seen from a top view. Note that, the range of additional
bending is part of the inside flange.
[FIG. 10] FIG. 10 is a view which shows a final shaped
article which has a bent part with a radius of curvature
5 of 1000 mm and has a straight part, which further a bent
part with a radius of curvature of 3000 mm and a straight
part in the direction seen from the side surface, and
which gently curves in the longitudinal direction when
seen from a top view.
10 [FIG. 11] FIG. 11 is a view which shows one example of a
final shaped article which has one bent part.
[FIG. 12] FIG. 12 is a view which shows the effect of the
radius of curvature Ro (mm) of the bent part 10 and the ci
which is applied to the final shaped article on the
15 warping, torsion, and wrinkles of the final shaped
article.
[FIG. 13] FIG. 13 is a view which explains the positive
and negative directions of oti and CC2.
[FIG. 14] FIG. 14 shows the cross-section of a final
20 shaped article along the line I-I in FIG. 1(a) when ct2+P
exceeds 90°.
Description of Embodiments
[0024] FIG. 1 is a view which shows one example of a
final shaped article which comprises a top sheet part,
25 vertical wall parts, and flange parts and which has one
bent part with a radius of curvature of 50 to 2000 mm in
the longitudinal direction. FIG. 1(a) is a perspective
view, while FIG. 1(b) is a cross-sectional view along the
line I-I which is shown in FIG. 1(a). In (a) of the
30 figure, reference numeral 1 shows the final shaped
article.
[0025] The final shaped article 1 comprises a top
sheet part 2, vertical wall parts 3a, 3b, and flange
parts 4a, 4b. The vertical wall part 3a and the flange
35 part 4a are at the inside of the bent part 10, while the
vertical wall part 3b and the flange part 4b are at the
- 10 -
outside of the bent part 10. The vertical wall part 3a
and the flange part 4a intersect at an intersecting part
5a. The vertical wall part 3b and the flange part 4b
intersect at an intersecting part 5b.
5 [0026] FIG. 1(b) shows a cross-sectional view along
the line I-I in FIG. 1(a). The cross-section which is
shown by the solid lines is a cross-section after the
second shaping process, that is, of the final shaped
article 1. The position of the flange part 4a after the
10 second shaping process is indicated as L3. Further, the
cross-section which is shown by the broken lines is a
cross-section of the flange part 4a after the first
shaping process. The position of the flange part 4a after
the first shaping process is indicated as L2.
15 [0027] For one position "r" of the bent part on the
intersecting part 5a between the vertical wall part 3a
and the flange part 4a, the center of curvature O with
respect to the position "r" of the bent part and the line
segment Ll which connects the center of curvature o' and
i
20 the position "r" are defined as in FIG. 1(b).
[0028] For the center of curvature O, consider the
small range AG about the center axis of curvature L0 of
the position "r" of the bent part. The small plane Si
which passes through the line segment Ll and includes the
25 small range A6 is defined. The small plane Si forms part
of the horizontal surface which includes the line segment
Ll and the axis LO' vertical to the center axis of
curvature L0. Note that, this horizontal plane is for
convenience made horizontal as the reference plane. These
30 explanations will be given by the cross-section along the
line I-I in FIG. 1(a), that is, the cross-section which
is shown in FIG. 1(b). The cross-section which is shown
by FIG. 1(b) is a plane which includes a horizontal line
H which connects the intersecting part 5a of the vertical
35 wall part 3a and the flange part 4a and the center of
curvature O of the bent part 10 and which is vertical to
the steel sheet material.
- 11 -
[0029] The final shaped article 1 is formed as
follows: First, for the steel sheet material, the flange
part 4a is bent at the intersecting part 5a until the
angle of the flange part 4a with respect to the
5 horizontal line H becomes cci. This bending operation is
referred to as the "first shaping process". Next, the
flange part 4a after the first shaping process is
additionally bent at the intersecting part 5a until the
angle of the flange part with respect to the horizontal
10 line H becomes a.2. This additional bending operation is
referred to as the "second shaping process". That is, in
the first shaping process, the steel sheet material is
formed into the intermediate product, then in the second
shaping process, the flange part 4a of the intermediate
15 product is further additionally bent to obtain the final
shaped article 1.
[0030] After the end of the first shaping process,
tensile stress remains at the vertical wall part 3a and
the flange part 4a at the inside of the bent part 10.
20 This tensile residual stress becomes a cause of
springback. Therefore, after the first shaping process,
an additional bending operation (second shaping process)
is used to plastically deform the intersecting part 5a of
the vertical wall part 3a and the flange part 4a by
25 compression. As a result, the tensile residual stress at
the time of the end of the first shaping process is
reduced and warping and torsion of the final shaped
article 1 can be suppressed.
[0031] In the cross-section which is shown in FIG.
30 1(b), the radius of curvature R0 (mm) of the bent part 10
is defined at the intersecting part 5a of the vertical
wall part 3a and the flange part 4a in the cross-section.
Here, the radius of curvature of the front end of the
flange part 4a at the time of the end of the first
35 shaping process is indicated as Ri (mm) . At the time of
the end of the second shaping operation, that is, at the
final shaped article, the radius of curvature of the
- 12 -
front end of the flange part 4a is indicated as R2 (mm) .
Further, the length of the flange part 4a is indicated as
"b" (mm). In this case,
Ri=Ro-bcosa.i
5 R2=Ro~bcosot2
Note that, Ro, Ri, and R2 are made the radii of curvature
at the small range A0. Therefore, the bent part 10 can be
made a free curved surface where the curvature
continuously changes.
10 [0032] At this time, the strain £1 which is given to
the front end part of the flange 4a is expressed by the
following:
£i= (R1-R2) /Ri=b (cosa2-cosai) / (R0-bcoscti)
[0033] From the above £1, the angle cti which is formed
15 by the vertical wall part 3a and the flange part 4a which
are formed in the first shaping process becomes:
ai=cos-1{ (bcosa2-EiR0)/b(l-Si) }
[0034] Therefore, the additional bending angle p for
changing cti to a2 becomes:
20 p=ai-a2=cos-1{ (bcosct2-£iRo) / (b(l-ei) }~a2... (A)
[0035] Here, the strain ,Z\ which is given to the front
end part of the flange 4a is £i=oT/E (where, aT is the
tensile strength (MPa) of steel sheet, and E is the
Young's modulus (MPa) of steel sheet) if steel sheet with
25 a tensile strength of less than 440 MPa (for example,
soft steel sheet etc.)
[0036] Howeve r, when the ten s i .1. e st rength o V. the stee 1
sheet which is used as the material for press-forming is
440 to 1600 MPa, that is, in the case of high strength
30 steel sheet (high tensile strength steel sheet), there is
the phenomenon of £1 becoming smaller than aT/E.
[0037] This phenomenon will be explained. FIG. 2 shows
the change in stress which is applied to high strength
steel sheet when high strength steel sheet with a tensile
35 strength of 440 to 1600 MPa is given a tensile load
- 13 -
right before break and then is given a compressive load.
[0038] High strength steel sheet with a tensile
strength of 440 to 1600 MPa, due to the Bauschinger
effect, suffers from an early yield phenomenon where at
5 the time of stress reversal, the stress Aa which is
required for the high strength steel sheet to second
yield decreases from the usual yield stress. Accordingly,
Si also decreases.
[0039] Here, Ci is the compressive strain which is
10 given for reducing the tensile stress which remains at
the inside of the bent part 10 and causes springback. The
lower limit of compressive strain is given by ci=0.5aT/E.
On the other hand, the upper limit of compressive strain
is given by Si=0. 5o*T/E+ecr. Here, ecr is the allowable value
15 of strain where the flange part 4a of the final shaped
article 1 does not wrinkle. The range of scr is found by
experiments and is 0 to 0.023. That is, in the final
shaped article 1, the flange part 4a does not wrinkle
when si is in the range of 0 . 5aT/E to (0 . 5aT/E)+ecr. The
20 same is true in the case of using the first shaping
process to obtain the intermediate product.
[0040] If converting the range of ei to the range of
the additional bending angle p based on the above formula
(A), the result becomes the
2 5 Mathematical Formula 3
bcosat -(—---!-•)-£ cr)R0
bjl-(——-L + ecrH
[0041] FIG. 12 is a view, prepared based on the above
inequality, which shows the effect of the radius of
30 curvature RQ (mm) and compressive strain 8i of the bent
. ,0. 5cJMn
cos"
b I-{
0. 5aT
-a2 ^/3^cos"
_ 14 -
part 10 on the warping, torsion, and wrinkles of the
final shaped article. In FIG. 12, Curve 1 is the curve
which shows
Mathematical Formula 4
bco$<^-(^^-+ecr)Rfl«0
b
5
when the tensile strength aT of the steel sheet which is
used as a material is 390, 490, 590, 710, 980, and 1200
MPa.
[0042] In FIG. 12, the range of £i and the vertical
10 direction of the Curve 1 can be divided into the region A
to region D. The regions A and B are regions where ecr is
0 to 0.023 in range, that is, regions where Ei is a value
of 0.5crT/E plus the allowable value ecr of strain. That is,
the value of the upper limit of Ei at the regions A and B
15 changes depending on the aT of the material. FIG. 12 shows
as typical examples the values of 8i when ecr=0.023 at the
values of aT=390 MPa and 1200 MPa by two lines. The value
of Si of a steel material with a aT of 390 to 1200 MPa may
be considered to be substantially between these two
20 lines. Therefore, in the region A and the region B, the
intermediate product and the final shaped article are
formed without causing wrinkling. On the other hand, in
the region C and the region D, Cj is over 0.023, so even
if formed, the intermediate product and the final shaped
25 article are wrinkled.
[0043] Here, to obtain a final shaped article with
small warping and torsion without causing wrinkling, in
the region A and the region B where Gi is ecr, the
additional bending angle p which is defined by oii-a2 has
30 to be made a predetermined range. Below, the range of the
additional bending angle p will be explained divided into
- 15 -
10
the region A and the region B. Note that/ for oti and 0.2,
as shown in FIG. 13(a), the direction of rotation
starting from the position of the horizontal line H in
the direction where the flange part 4a moves away from
the top sheet part 2 is defined as "positive".
Conversely, the direction of rotation starting from the
position of the horizontal line H in the direction where
the flange part 4a moves toward from the top sheet part 2
is defined as "negative".
[0044] In FIG. 12, region A, when making cti>0, a2>0,
oti-ci2>0, and Ro=50 to 2000 mm, ai-a2, that is, the
additional bending angle p, has to be made the range of
Mathematical Formula 5
When
COS -I
bcosa^ -( ' T +ecr)Ra
. E
Wl-<^!*+6cr)
^ 9 0
15
COS -1
bcosofc-M^Ito
b l-( 0. 5 aT.
-az^j3^cos
bcos a2
fQ.5aT
' E +ecr)Rr
W l_(01 | o L + g c r )
- « 2
[0045] Here, as shown in FIG. 12, if Ro becomes larger
or Ei becomes larger, the value of
Mathematical Formula 6
bcosa; -( T +ecr)R0
20
sometimes becomes a negative value. The value for
calculating the arc cosine from this value is, as
explained above, cti, so this value becoming negative means
- 16 -
the value of cti is over 90°. If the value of al is over
90°, as shown in FIG. 14, the angle which the flange part
4a forms with the vertical wall part 3a becomes 180° or
less. If considering a die such as in FIG. 4, the die
5 cannot be pulled out and the shaped article cannot be
produced. Therefore, the region A
Mathematical Formula 7
bcosa2-( ' T +£cr)R0
being positive is a required condition. Under this
10 condition, the value of ai minus ct2, that is, the value of
P, can be found. The value of the upper limit of p can be
found as 0.023 of the value of the upper limit scr where
no wrinkles occur. Further, theoretically, 8cr may also be
zero.. In this case, the value of 8i is made 0.5aT/E.
15 Accordingly, as the range of p, ci changes from aT/E in
the range of the value which is calculated in the range
of 0.5o-T/K+scr.
[0046] The processing method of the present invention
provides a shaping method which first bends the material
20 by a small amount, then further bends it in the same
direction, so cti<0 never stands. Further, large bending
from the start is not preferable since the material
easily wrinkles. Further, a2<0 is not preferable since
deformation of the flange parts causes the flange part to
25 easily wrinkle. Further, if a,i~az<0, the present invention
provides a shaping method which first bends the material
by a small amount, then further bends it in the same
direction, so a\-a2^0 never stands. Further, cti-a^O is not
preferable since the material is worked in the reverse
30 direction and easily wrinkles at the time of the first
shaping operation. Therefore, ai>0, a2^0, and cti-a2>0 are
- 17 -
set.
[0047] Further, if R0 is less than 50 mm, at the time
of the end of the first shaping process, the tensile
stress which remains at the vertical wall part 3a and the
5 flange part 4a at the inside of the bent part 10 becomes
extremely large. Therefore, even if making p the range of
the above inequality, it is not possible to relieve the
residual tensile stress at the second shaping process. As
a result, the warping and torsion of the final shaped
10 article 1 become larger. On the other hand, if R0 exceeds
2000 mm, the final shaped article 1 becomes straight in
shape in the longitudinal direction, so at the time of
end of the first shaping process, the tensile stress
which remains at the vertical wall part 3a and the flange
15 part 4a at the inside of the bent part 10 becomes
smaller. Accordingly, even if not applying the present
invention, the warping and torsion of the final shaped
article 1 are small. Furthermore, when the final shaped
article has a plurality of curvatures, in the present
20 invention, the minimum radius of curvature is made R0.
[0048] Further, when
Mathematical Formula 8
COS"
b c o s a . - t ^ 1 1 +ecr)Rr
r0. 5crT + e cr)
> 9 0
a2H"P, that is, cti, exceeds 90° starting from the
25 horizontal line. FIG. 14 shows the cross-section of the
final shaped article at the line I-I in FIG. 1(a) when
cc2+p, that is, cti, exceeds 90°. As shown in FIG. 14, the
flange part 4a becomes inclined in reverse with respect
to the direction of advance of the die. It is clear that
30 it is not possible to use the die to form the final
shaped article 1.
- 18 -
[0049] Further, when the range of the additional
bending angle P does not satisfy the
Mathematical Formula 9
COS"
bcosa2-( ' T)R0
. D
W~i 0. 5crT
-a2^£^cos -i
kos a2 - ( ' 7 +s cr) R0
bi f0. 5 aT +scr)
-a,
10
while the intermediate product and final shaped article 1
can be formed without causing wrinkling, the warping and
torsion of the final shaped article 1 are large.
[0050] Next, in the region B of FIG. 12, when making
cti>0, a2>0, ai-a2>0, and R0=50 to 2000 mm, the range of cti-
CC2, that is, the additional bending angle p, has to be
made the
Mathematical Formula 10
When ,
cos -l
bcos 02 ~ ( ' r ° x +£ cr) RD
b i-{ 0.5ar +£ cr)
>90
cos -I
bcosofr-C-' T)R0
bl r0. 5aT
•a,^i3^90°-a,
15 [0051] The reasons for making cti>0, a2>0, ai-a2>0, and
Ro=50 to 2000 mm are similar to those of the case of
region A.
[0052] Further, when not satisfying
Mathematical Formula 11
- 19 -
bcos «2 -( ' T +6 cr)R0
cos"1 • T——J* =— > 9 0 °
[ b(l-(M.ft+6cr)} j
as explained above, ct2+P, that is, cti, exceeds the 90°
starting from the horizontal line and the flange part 4a
becomes inversely inclined with respect to the direction
5 of advance of the die, so it is not possible to use the
die for shaping. Therefore, the upper limit of the
additional bending angle p was made 90°-ct2. Here, 0, a2>0, cti-a2>0, R0=50 to 2000 mm, and ecr=0
to 0.023,
35 CC1-CX2, that is, the additional bending angle p,
is made the following ranges:
i
- 43
Mathematical Formula 1
When
COS
bcos a2 - (-L-=^I-+£ cr) R0
w , _ ( 0 1 | o L + e c r )
^ 9 0
cos -1
bcos Oj -( ' T)R(
. is
b l-( 0. 5 a r
-a2^/3^cos
bcosctt-{ ' p
gT+£cr)R0
c
bU-(M2L+6Cr)
a2
and
Mathematical Formula 2
When
jCOS -I
bcos a, - ( ' T
1 E
+ £ c r ) RF
Wl_(i|oL + ecrJ
>9 0
cos
bcos
Documents
Orders
| Section |
Controller |
Decision Date |
|
|
|
Application Documents
| # |
Name |
Date |
| 1 |
5704-DELNP-2015-US(14)-HearingNotice-(HearingDate-09-04-2021).pdf |
2021-10-17 |
| 1 |
5704-DELNP-2015.pdf |
2015-06-29 |
| 2 |
5704-delnp-2015-Written submissions and relevant documents [19-04-2021(online)].pdf |
2021-04-19 |
| 2 |
Power of Authority.pdf |
2015-06-30 |
| 3 |
Other Relevant Documents.pdf |
2015-06-30 |
| 3 |
5704-DELNP-2015-FORM 3 [04-03-2021(online)].pdf |
2021-03-04 |
| 4 |
Form 5.pdf |
2015-06-30 |
| 4 |
5704-DELNP-2015-FORM 3 [26-08-2020(online)].pdf |
2020-08-26 |
| 5 |
Form 3.pdf |
2015-06-30 |
| 5 |
5704-Delnp-2015-ABSTRACT [26-09-2019(online)].pdf |
2019-09-26 |
| 6 |
Form 2+Specification.pdf |
2015-06-30 |
| 6 |
5704-Delnp-2015-CLAIMS [26-09-2019(online)].pdf |
2019-09-26 |
| 7 |
Drawings.pdf |
2015-06-30 |
| 7 |
5704-Delnp-2015-COMPLETE SPECIFICATION [26-09-2019(online)].pdf |
2019-09-26 |
| 8 |
5704-delnp-2015-Form-1-(03-07-2015).pdf |
2015-07-03 |
| 8 |
5704-Delnp-2015-DRAWING [26-09-2019(online)].pdf |
2019-09-26 |
| 9 |
5704-delnp-2015-Correspondence Others-(03-07-2015).pdf |
2015-07-03 |
| 9 |
5704-Delnp-2015-FER_SER_REPLY [26-09-2019(online)].pdf |
2019-09-26 |
| 10 |
5704-delnp-2015-Form-3-(17-11-2015).pdf |
2015-11-17 |
| 10 |
5704-Delnp-2015-OTHERS [26-09-2019(online)].pdf |
2019-09-26 |
| 11 |
5704-delnp-2015-Correspondence Others-(17-11-2015).pdf |
2015-11-17 |
| 11 |
5704-DELNP-2015-PETITION UNDER RULE 137 [26-09-2019(online)].pdf |
2019-09-26 |
| 12 |
5704-DELNP-2015-Correspondence-120719.pdf |
2019-07-22 |
| 12 |
Form 3 [04-01-2017(online)].pdf |
2017-01-04 |
| 13 |
5704-DELNP-2015-OTHERS-120719.pdf |
2019-07-20 |
| 13 |
Form 3 [29-05-2017(online)].pdf |
2017-05-29 |
| 14 |
5704-DELNP-2015-FORM 3 [20-11-2017(online)].pdf |
2017-11-20 |
| 14 |
5704-DELNP-2015-Power of Attorney-120719.pdf |
2019-07-20 |
| 15 |
5704-DELNP-2015-FORM 13 [11-07-2019(online)].pdf |
2019-07-11 |
| 15 |
5704-DELNP-2015-FORM 3 [20-11-2018(online)].pdf |
2018-11-20 |
| 16 |
5704-DELNP-2015-FER.pdf |
2019-04-02 |
| 16 |
5704-DELNP-2015-RELEVANT DOCUMENTS [11-07-2019(online)].pdf |
2019-07-11 |
| 17 |
5704-DELNP-2015-RELEVANT DOCUMENTS [11-07-2019(online)].pdf |
2019-07-11 |
| 17 |
5704-DELNP-2015-FER.pdf |
2019-04-02 |
| 18 |
5704-DELNP-2015-FORM 13 [11-07-2019(online)].pdf |
2019-07-11 |
| 18 |
5704-DELNP-2015-FORM 3 [20-11-2018(online)].pdf |
2018-11-20 |
| 19 |
5704-DELNP-2015-FORM 3 [20-11-2017(online)].pdf |
2017-11-20 |
| 19 |
5704-DELNP-2015-Power of Attorney-120719.pdf |
2019-07-20 |
| 20 |
5704-DELNP-2015-OTHERS-120719.pdf |
2019-07-20 |
| 20 |
Form 3 [29-05-2017(online)].pdf |
2017-05-29 |
| 21 |
5704-DELNP-2015-Correspondence-120719.pdf |
2019-07-22 |
| 21 |
Form 3 [04-01-2017(online)].pdf |
2017-01-04 |
| 22 |
5704-delnp-2015-Correspondence Others-(17-11-2015).pdf |
2015-11-17 |
| 22 |
5704-DELNP-2015-PETITION UNDER RULE 137 [26-09-2019(online)].pdf |
2019-09-26 |
| 23 |
5704-delnp-2015-Form-3-(17-11-2015).pdf |
2015-11-17 |
| 23 |
5704-Delnp-2015-OTHERS [26-09-2019(online)].pdf |
2019-09-26 |
| 24 |
5704-Delnp-2015-FER_SER_REPLY [26-09-2019(online)].pdf |
2019-09-26 |
| 24 |
5704-delnp-2015-Correspondence Others-(03-07-2015).pdf |
2015-07-03 |
| 25 |
5704-delnp-2015-Form-1-(03-07-2015).pdf |
2015-07-03 |
| 25 |
5704-Delnp-2015-DRAWING [26-09-2019(online)].pdf |
2019-09-26 |
| 26 |
Drawings.pdf |
2015-06-30 |
| 26 |
5704-Delnp-2015-COMPLETE SPECIFICATION [26-09-2019(online)].pdf |
2019-09-26 |
| 27 |
Form 2+Specification.pdf |
2015-06-30 |
| 27 |
5704-Delnp-2015-CLAIMS [26-09-2019(online)].pdf |
2019-09-26 |
| 28 |
Form 3.pdf |
2015-06-30 |
| 28 |
5704-Delnp-2015-ABSTRACT [26-09-2019(online)].pdf |
2019-09-26 |
| 29 |
Form 5.pdf |
2015-06-30 |
| 29 |
5704-DELNP-2015-FORM 3 [26-08-2020(online)].pdf |
2020-08-26 |
| 30 |
Other Relevant Documents.pdf |
2015-06-30 |
| 30 |
5704-DELNP-2015-FORM 3 [04-03-2021(online)].pdf |
2021-03-04 |
| 31 |
5704-delnp-2015-Written submissions and relevant documents [19-04-2021(online)].pdf |
2021-04-19 |
| 31 |
Power of Authority.pdf |
2015-06-30 |
| 32 |
5704-DELNP-2015-US(14)-HearingNotice-(HearingDate-09-04-2021).pdf |
2021-10-17 |
| 32 |
5704-DELNP-2015.pdf |
2015-06-29 |
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