Description:TECHNICAL FIELD
[0001] The present disclosure relates to a pressure relief valve, and more particularly relates to a cost-effective material pressure relief valve for water geysers.

BACKGROUND
[0002] The following description includes information that may be useful in understanding the present invention. It is not an admission that any of the information provided herein is prior art or relevant to the presently claimed invention, or that any publication specifically or implicitly referenced is prior art.
[0003] Pressure relief valves and reducers for instantaneous water heaters predominantly rely on brass components due to their historical use and well-established properties. The use of brass has been a longstanding solution to ensure resilience against corrosion and deterioration in the demanding environment of water heaters. However, this reliance on brass, while effective in ensuring the longevity of the components, has resulted in an industry-standard that is economically burdensome.
[0004] Existing pressure relief valves made of brass not only contribute to the increased cost of manufacturing but also pose challenges related to heat loss. The substantial thermal conductivity of brass may lead to inefficiencies in heat retention and transfer, thereby impacting energy efficiency of water heaters. Furthermore, the intricate designs of current relief valves may contribute to higher production costs, as the manufacturing processes involve precision machining and assembly.
[0005] The prior art in the field often struggles with the rising costs and availability issues associated with brass materials. As global economic conditions fluctuate and raw material costs surge, the water heater industry faces the challenge of providing cost-effective solutions for everyday consumers. Moreover, the current designs may not fully address the need for creating economical water heaters tailored to the budget constraints of common man, highlighting the necessity for cost-effective valves.
[0006] There is, therefore, a need in the art of a valve that can optimize costs without compromising on safety, efficiency, and reliability.

OBJECTS OF THE INVENTION
[0007] Some of the objects of the present disclosure, which at least one embodiment herein satisfies are as listed herein below.
[0008] An object of the present disclosure is to provide a cost-effective valve, utilizing a combination of materials to significantly reduce production costs compared to traditional designs, making the water heater more affordable for consumers.
[0009] It is another object of the present disclosure to provide a valve that enhances efficiency through optimization of materials, ensuring reliable and controlled compression under high water pressure, thereby improving energy efficiency and reducing heat loss.
[0010] It is another object of the present disclosure to provide a valve that introduces adaptive sealing technology, ensuring a secure and water-tight seal and mitigating the potential for leakage, thereby enhancing the long-term performance and safety of the water heater.
[0011] It is another object of the present disclosure to provide a valve that includes versatile adjustability, allowing for precise adjustment of resistance to specific water pressure requirements.
[0012] It is another object of the present disclosure to provide a valve that ensures a robust and reliable pressure relief valve through diverse material composition, contributing to the durability and performance of the water heater.

SUMMARY
[0013] Various aspects of the present disclosure relate to pressure relief valves, and more particularly relates to a cost-effective, durable, and reliable pressure relief valve for water heaters, capable of effectively releasing excess pressure and preventing damage to water heating system.
[0014] An aspect of present disclosure pertains to a pressure relief valve is described that include a brass valve body equipped with internal and external threads, housing a stainless steel (SS) spring for compression in response to water pressure exceeding a pre-defined value. The valve includes a sealing mechanism, a spring compressor engaging a brass nut, and a brass thread insert and a brass sealer insert for effective sealing. Additionally, the valve incorporates a Polyoxymethylene (POM) material bar spring holder with a silicon washer and a Stainless Steel (SS) spring plate, along with a Polyoxymethylene (POM) material bottom spring cap and threaded bar spring lever cap. The proposed valve ensures a versatile and reliable pressure relief valve with components optimized for cost-effectiveness, durability, and efficient water-tight sealing.
[0015] In an aspect, the pressure relief valve further includes a lever plate of Stainless Steel (SS) material.
[0016] In an aspect, the set of internal threads are with 1/8 BSP or 3/8 BSB inch fine pitch engagement.
[0017] In an aspect, the stainless steel (SS) material spring is configured with a compressive force calibrated to initiate the valve opening when water pressure within a tank surpasses 8 bar.
[0018] In an aspect, the spring compressor has M14 fine threads.
[0019] Various objects, features, aspects and advantages of the inventive subject matter will become more apparent from the following detailed description of preferred embodiments, along with the accompanying drawing figures in which like numerals represent like components.

BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The accompanying drawing is included to provide a further understanding of the present disclosure, and is incorporated in and constitute a part of this specification. The drawing illustrates exemplary embodiment of the present disclosure and, together with the description, serve to explain the principles of the present disclosure.
[0021] FIGs. 1, 2, and 3 illustrate exemplary perspective views of a pressure relief valve, according to embodiments of present disclosure.
[0022] FIG. 4 illustrates an exemplary internal view perspective view of a pressure relief valve, according to embodiments of present disclosure.

DETAILED DESCRIPTION
[0023] The following is a detailed description of embodiments of the disclosure depicted in the accompanying drawings. The embodiments are in such details as to clearly communicate the disclosure. However the amount of detail offered is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the present disclosures as defined by the appended claims.
[0024] In the following description, numerous specific details are set forth in order to provide a thorough understanding of embodiments of the present invention. It will be apparent to one skilled in the art that embodiments of the present invention may be practiced without some of these specific details.
[0025] If the specification states a component or feature “may”, “can”, “could”, or “might” be included or have a characteristic, that particular component or feature is not required to be included or have the characteristic.
[0026] As used in the description herein and throughout the claims that follow, the meaning of “a,” “an,” and “the” includes plural reference unless the context clearly dictates otherwise. Also, as used in the description herein, the meaning of “in” includes “in” and “on” unless the context clearly dictates otherwise.
[0027] Exemplary embodiments will now be described more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. These embodiments are provided so that this invention will be thorough and complete and will fully convey the scope of the invention to those of ordinary skill in the art. Moreover, all statements herein reciting embodiments of the invention, as well as specific examples thereof, are intended to encompass both structural and functional equivalents thereof. Additionally, it is intended that such equivalents include both currently known equivalents as well as equivalents developed in the future (i.e., any elements developed that perform the same function, regardless of structure).
[0028] Embodiments explained herein relate to pressure relief valve, and more particularly relates to a cost-effective, durable, and reliable pressure relief valve for water heaters, capable of effectively releasing excess pressure and preventing damage to water heating system.
[0029] An embodiment of present disclosure pertains to a pressure relief valve is described that includes a brass valve body equipped with internal and external threads, housing a stainless steel (SS) spring for compression in response to water pressure exceeding a pre-defined value. The valve includes a sealing mechanism, a spring compressor engaging a brass nut, and a brass thread insert and a brass sealer insert for effective sealing. for effective sealing. Additionally, the valve incorporates a Polyoxymethylene (POM) material bar spring holder with a silicon washer and a Stainless Steel (SS) spring plate, along with a Polyoxymethylene (POM) material bottom spring cap and threaded bar spring lever cap. The proposed valve ensures a versatile and reliable pressure relief valve with components optimized for cost-effectiveness, durability, and efficient water-tight sealing.
[0030] In an embodiment, the pressure relief valve further includes a lever plate of Stainless Steel (SS) material.
[0031] In an embodiment, the set of internal threads are with 1/8 BSP or 3/8 BSB inch fine pitch engagement.
[0032] In an embodiment, the stainless steel (SS) material spring is configured with a compressive force calibrated to initiate the valve opening when water pressure within a tank surpasses 8 bar.
[0033] In an embodiment, the spring compressor has M14 fine threads.
[0034] The manner in which the proposed valve is decribed, in further details in conjunction with FIGs. 1-4. It may be noted that these figure is only illustrative, and should not be construed to limit the scope of the subject matter in any manner.
[0035] FIGs. 1-3 illustrate exemplary perspective views of a pressure relief valve, according to embodiments of present disclosure.
[0036] FIG. 4 illustrates an exemplary internal view perspective view of a pressure relief valve, according to embodiments of present disclosure.
[0037] As illustrated in FIGs. 1-4, a pressure relief valve 100 (i.e. valve) is depicted. The application of this valve is integral in systems where maintaining optimal water pressure is crucial, such as in water heaters. This valve is designed to prevent potential damage to the water heater and associated components, ensuring the safety and efficiency of system, where it is attached. The pressure relief valve 100 includes a valve body 102, equipped with a set of internal threads 104 and a set of external threads 106 constructed from brass material. The internal threads are further equipped with 1/8 BSP or 3/8 BSB inch fine pitch engagement, highlighting a precise threading system. This configuration serves a crucial purpose in the valve's application, particularly in water heater systems. The fine pitch engagement ensures secure and accurate threading, contributing to efficiency and reliability of the pressure relief valve. The brass material adds durability and corrosion resistance to these threaded components, emphasizing the valve's suitability for prolonged use in demanding environments.
[0038] In an embodiment, the valve body 102 includes a stainless steel (SS) material spring 108 (interchangeably referred to as spring 108, hereinafter), as shown in FIG. 4, movably attached within the valve body to facilitate controlled compression in response to water pressure exceeding a predefined value, specifically set at 8 bar. The attachment of the spring 108 is integral to the valve, connecting to a spring compressor within the valve body 102. When water pressure surpasses the predetermined threshold, the spring undergoes compression, activating the valve to release excess pressure. The connection between the SS spring and the spring compressor ensures a responsive and reliable operation, preventing damage to the system by regulating pressure within the water heater.
[0039] The spring compressor engages with a brass nut within the valve body 102, utilizing M14 fine threads. Its purpose is to provide a means for precise adjustment of the compression force applied to the spring 108. By including M14 fine threads, the spring compressor allows for meticulous tuning, enabling operators to customize the valve's response to specific water pressure requirements. This adjustment capability ensures the valve's adaptability to varying conditions, enhancing its versatility and effectiveness in maintaining optimal pressure levels within the water heater system. The engagement of the spring compressor with a brass nut (110), coupled with the use of fine threads, underscores the importance of this component in achieving accurate and controlled compression of the spring 108.
[0040] In an embodiment, the valve body 102 includes a sealing mean (not shown) to ensure a water-tight seal, preventing any leakage or loss of water from system, where the valve is attached. The sealing mean is connected within the valve body in a manner that establishes an effective barrier against water escape when the valve is in the closed position.
[0041] In an embodiment, the valve body 102 a brass thread insert (114-a), and a brass sealer insert (114-b), as shown in FIGs. 3 and 4. The brass thread insert (114-a) serves as a robust sealing element within the valve body. Brass is commonly used in such applications due to its corrosion resistance and reliability in creating durable seals. Additionally, the brass sealer insert (114-b) is designed to enhance the threading system within the valve body, providing secure and effective engagement between threaded components. The use of brass ensures durability and resistance to corrosion in this critical area. Thus, material used for the insert sealant part are crucial for maintaining the integrity of the valve, preventing leaks, and ensuring the efficient operation of the pressure relief mechanism.
[0042] In an embodiment, the valve body 102 includes a bar spring holder 116 (as shown in FIG. 4) made of Polyoxymethylene (POM) material. This bar spring holder includes two essential components:
[0043] a) Silicon Washer 118: The silicon washer 118 (as shown in FIG. 4) is a critical element within the bar spring holder. It is specifically rated for 8 bar pressure, indicating its ability to withstand and effectively seal against water pressure up to that limit. Silicon is chosen for its resilience and capacity to maintain a reliable seal under varying pressure conditions.
[0044] b) Stainless Steel (SS) Material Spring Plate 120: The spring plate 120 (as shown in FIG. 4), crafted from Stainless Steel, is another integral component of the bar spring holder. Also rated for 8 bar pressure, the spring plate works in conjunction with the silicon washer to support and control the compression of the stainless steel spring within the valve. Stainless steel is known for its durability and corrosion resistance, making it suitable for applications involving pressure and mechanical stress.
[0045] Thus, the bar spring holder 116 (as shown in FIG. 4) contributes to reliability and effectiveness of the pressure relief valve. The silicon washer ensures a secure seal, while the stainless steel spring plate provides structural support for the spring 108, both rated for pressures up to 8 bar. This bar spring holder 116 ensures the proper functioning of the valve under varying water pressure conditions.
[0046] In an embodiment, the valve body 102 includes a bottom spring cap (not shown) and a threaded bar spring lever cap (not shown) both made of Polyoxymethylene (POM) material. The bottom spring cap contributes to structural integrity of the pressure relief valve. It likely serves as a protective barrier and base for the components within the valve body 102. The use of Polyoxymethylene (POM) material for the bottom spring cap is chosen for its durable and resistant properties, ensuring that this component can withstand the operational conditions of the valve. Further, the bottom spring cap provides a secure base for the spring mechanism and contributes to stability of the valve.
[0047] Additionally, use of Polyoxymethylene (POM) material for the threaded bar spring lever cap is chosen for its robustness and resistance, ensuring durability during adjustments and operation. The threaded bar spring lever cap is connected to the spring compressor and other components involved in adjusting the spring's compression force. The threaded nature of this cap implies a connection to the fine threads of the spring compressor, enabling precise adjustments.
[0048] In an embodiment, the valve body 102 includes a lever plate (not shown) of Stainless Steel (SS) material. Stainless steel is chosen as the material for the lever plate due to its known properties of durability, corrosion resistance, and mechanical strength. The lever plate is involved in the movement and operation of the valve, especially during the release of excess pressure. The lever plate provides structural support, particularly in lever mechanism, ensuring the reliable operation of the pressure relief valve. Further, stainless steel is resistant to corrosion, making the lever plate well-suited for applications involving exposure to water and moisture. This property ensures that the lever plate maintains its integrity over time, even in demanding environmental conditions.
[0049] Thus, the present disclosure discloses the pressure relief valve that offers a cost-effective solution by utilizing a combination of materials, reducing production costs while maintaining efficiency and reliability. With features such as a versatile spring adjustment mechanism, adaptive sealing technology, and a diverse material composition, the proposed valve ensures optimal performance, ease of operation, and long-term durability in water heater applications.
[0050] It should be apparent to those skilled in the art that many more modifications besides those already described are possible without departing from the inventive concepts herein. The inventive subject matter, therefore, is not to be restricted except in the spirit of the appended claims. Moreover, in interpreting both the specification and the claims, all terms should be interpreted in the broadest possible manner consistent with the context. In particular, the terms “comprises” and “comprising” should be interpreted as referring to elements, components, or steps in a non-exclusive manner, indicating that the referenced elements, components, or steps may be present, or utilized, or combined with other elements, components, or steps that are not expressly referenced.
[0051] While the foregoing describes various embodiments of the invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof. The scope of the invention is determined by the claims that follow. The invention is not limited to the described embodiments, versions or examples, which are included to enable a person having ordinary skill in the art to make and use the invention when combined with information and knowledge available to the person having ordinary skill in the art.

ADVANTAGES OF THE INVENTION
[0052] The present disclosure provides a cost-effective valve that utilizes a blend of materials, significantly reducing production costs compared to conventional designs and thereby enhancing affordability for consumers of water heaters.
[0053] The present disclosure provides a valve that improves efficiency through material optimization, ensuring dependable and controlled compression under high water pressure, and this enhancement leads to improved energy efficiency and a reduction in heat loss.
[0054] The present disclosure provides a valve featuring adaptive sealing technology, assuring a secure and water-tight seal to mitigate the potential for leakage, this contributes to the prolonged performance and safety of water heaters.
[0055] The present disclosure provides a valve with versatile adjustability, allowing for the precise tuning of resistance to meet specific water pressure requirements.
[0056] The present disclosure provides a valve ensuring a robust and dependable pressure relief mechanism through diverse material composition., this diversity contributes to durability and performance of the water heater.
, Claims:1. A pressure relief valve (100) comprising:
a valve body (102) equipped with a set of internal threads (104) and a set of external threads (106) made of brass, the valve body comprises:
a stainless steel (SS) material spring (108) movably attached within the valve body for compression in response to water pressure exceeding a pre-defined value;
a sealing mean to provide water-tight seal;
a spring compressor that engages a brass nut (110);
a brass thread insert (114-a) and a brass sealer insert (114-b) configured to provide sealing within the valve body;
a bar spring holder (116) made of Polyoxymethylene (POM) material comprising a silicon washer (118) rated for 8 bar pressure, and a Stainless Steel (SS) material spring plate (120); and
a bottom spring cap and a threaded bar spring lever cap both made of Polyoxymethylene (POM) material.
2. The pressure relief valve (100) as claimed in claim 1, further comprises a lever plate of Stainless Steel (SS) material.
3. The pressure relief valve (100) as claimed in claim 1, wherein the set of internal threads are with any of 1/8 BSP or 3/8 BSB inch fine pitch engagement.
4. The pressure relief valve (100) as claimed in claim 1, wherein the stainless steel (SS) material spring is configured with a compressive force calibrated to initiate the valve opening when water pressure within a tank surpasses 8 bar.
5. The pressure relief valve (100) as claimed in claim 1, wherein the spring compressor has M14 fine threads.