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Process For Preparing Stable Oral Compositions Of Everolimus

Abstract: Process for preparing composition comprising Everolimus or its pharmaceutically acceptable salts and one or more pharmaceutically acceptable excipients by wet granulation by dissolving Everolimus in one or more pharmaceutically acceptable solvents.

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Patent Information

Application #
Filing Date
23 February 2015
Publication Number
37/2017
Publication Type
INA
Invention Field
PHARMACEUTICALS
Status
Email
Parent Application
Patent Number
Legal Status
Grant Date
2021-01-30
Renewal Date

Applicants

NATCO PHARMA LIMITED
NATCO PHARMA LIMITED, NATCO HOUSE, ROAD NO.2, BANJARA HILLS, HYDERABAD - 500033

Inventors

1. BHAVANASI KRISHNA MURTHY
NATCO PHARMA LIMITED, NATCO HOUSE, ROAD NO.2, BANJARA HILLS, HYDERABAD - 500033
2. TRIPURANENI RAMA SWAMY CHOWDARY
NATCO PHARMA LIMITED, NATCO HOUSE, ROAD NO.2, BANJARA HILLS, HYDERABAD - 500033
3. BHIMAVARAPU RAMI REDDY
NATCO PHARMA LIMITED, NATCO HOUSE, ROAD NO.2, BANJARA HILLS, HYDERABAD - 500033
4. NANNAPANENI VENKAIAH CHOWDARY
NATCO PHARMA LIMITED, NATCO HOUSE, ROAD NO.2, BANJARA HILLS, HYDERABAD - 500033

Specification

FIELD OF THE INVENTION:
The present invention relates to a process for preparing stable solid oral compositions comprising 40-O-(2- hydroxy) ethyl-Rapamycin or its pharmaceutically acceptable salts thereof:
BACKGROUND OF THE INVENTION:
Everolimus is chemically designated as (1 R,9S, 12S,15R, 16E, 18R, 19R,21R,
23S,24E,26E, 28E,30S)32S,35R)-lJ18-dihydroxy-12-{(lR)-2-[(lS)3R)4R)-4-(2-
hydroxyethoxy)-3-methoxy cyclohexyl]-l-methylethyl}-19,30-dimethoxy-
15,17,21,23,29,35-hexamethyl-11,36-dioxa-4-aza-tricyclo[30.3.1.04,9] hexatriaconta-16,24,26,28-tetraene-2,3,10,14,20-pentaone with structural formula as follows.
In the United States, Everolimus is available as oral tablets with the name of Afinitor® for the treatment of tumour diseases, and under the name of Zortress® for the prevention of organ rejection. U.S. Patent No. 5665772 disclose Everolimus.
U.S. Patent No. 6004973 disclosed pharmaceutical compositions in the form of solid dispersion comprising 40-O-(2-hydroxy) ethyl-Rapamycin (Everolimus, RADOOI) and a carrier medium. These compositions provide high bioavailability of drug substance, convenient to administer and are stable.

U.S. Patent No. 8617598 disclosed oral pharmaceutical compositions comprising solid dispersion of 40-O-(2-hydroxy) ethyl-Rapamycin, a disintegrant comprising cross-linked polyvinyl pyrrolidone and colloidal silicon dioxide.
However Solid dispersion is complex process, involves higher quantity of solvents and higher cost for preparation, there is a need to develop alternative stable compositions of Everohmus using simplified and robust process, which is cost effective and having good dissolution rates and bioavailability.
Accordingly, inventors of the present invention have developed a simple process for preparing stable oral compositions of Everolimus.
SUMMARY OF THE INVENTION:
The present invention relates to a process for preparing stable oral compositions comprising Everolimus and one or more pharmaceutically acceptable excipients.
The present invention particularly relates to a wet granulation process for preparing stable oral compositions comprising Everolimus and one or more pharmaceutically acceptable excipients.
One embodiment of the present invention provides a process for preparing composition comprising Everolimus and one or more pharmaceutically acceptable excipients by wet granulation using drug solution.
Another embodiment of the present invention provides a process for preparing composition comprising Everolimus and one or more pharmaceutically acceptable excipients by wet granulation using drug solution obtained by dissolving Everolimus in one or more pharmaceutically acceptable solvents.
Another embodiment of the present invention provides a wet granulation process for preparing stable oral compositions of everolimus comprising the steps of: (a) sifting one or more pharmaceutically acceptable excipients, (b) dissolving Everolimus in solvent and (or) mixture of solvents to form drug solution, (c) granulating the dry mix of step (a) with the drug solution of step (b) to obtain wet mass, (d) drying and sieving

the wet mass to obtain granules, (e) blending the granules with extra granular excipients followed by lubrication and (f) compressing the lubricated blend into tablets or filled into capsules.
Another embodiment of the present invention provides a process for preparation of stable oral compositions of everolimus comprising the steps of: (a) sifting one or more pharmaceuticaliy acceptable excipients, (b) dissolving Everolimus in solvent and (or) mixture of solvents to form drug solution, (c) suspending one or more pharmaceuticaliy acceptable excipients in to drug solution to form suspension, (d) granulating the dry mix of step (a) with the suspension of step (c) to obtain wet mass, (e) drying and sieving the wet mass to obtain granules, (f) blending the granules with extra granular excipients, followed by lubrication, and (g) compressing the lubricated blend into tablets or filled into capsules.
DETAILED DESCRIPTION OF THE INVENTION:
The present invention relates to a process for preparing stable oral compositions comprising Everolimus and one or more pharmaceuticaliy acceptable excipients.
Preferably, the present invention relates to a wet granulation process for preparing stable oral compositions comprising Everolimus and one or more pharmaceuticaliy acceptable excipients.
More preferably the present invention relates to a wet granulation process for preparing stable oral compositions comprising Everolimus and one or more pharmaceuticaliy acceptable excipients using drug solution.
The term "drug solution" as used herein according to the present invention includes solution obtained by dissolving Everolimus or its pharmaceuticaliy acceptable salt thereof in solvent and (or) mixture of solvents.
One embodiment the present invention provides adding one or more pharmaceuticaliy acceptable excipients in drug solution to form a suspension.

The term "Everolimus or 40-O-(2-hydroxy)ethyi-Rapamycin" as used herein according to the present invention includes, Everolimus in the form of free base, a pharmaceutical^ acceptable salt thereof, amorphous Everolimus, crystalline Everolimus, any isomer, derivative, hydrate, solvate or prodrug or a combination thereof.
The term "composition" or "solid oral composition" or "dosage form" or "pharmaceutical composition" as used herein synonymously include solid dosage forms such as tablets, capsules, powder, particles, granules, pellets, mini-tablets and the like meant for oral administration. A "composition" comprises an active pharmaceutical ingredient and at least one pharmaceutically acceptable excipient.
The term "drug" herein refers to Everolimus or a pharmaceutically acceptable salt thereof.
The term "pharmaceutically acceptable excipient" includes a pharmaceutically acceptable material such as diluents, disintegrates, binders, lubricants, antioxidants, and the like, suitable for administering an active pharmaceutical ingredient. Each excipient should be "acceptable" in the sense of being compatible with the other ingredients of the formulation and not injurious to the patient.
Another embodiment of the present invention provides a wet granulation process for preparing stable oral compositions of everolimus comprising the steps of: (a) sifting one or more pharmaceutically acceptable excipients, (b) dissolving Everolimus in solvent and (or) mixture of solvents to form drug solution, (c) granulating the dry mix of step (a) with the drug solution of step (b) to obtain wet mass, (d) drying and sieving the wet mass to obtain granules, (e) blending the granules of step (d) with extra granular excipients if any, followed by lubrication and (f) compressing the lubricated blend of step (e) into tablets or filled into capsules.
Another embodiment of the present invention provides a wet granulation process for preparing stable oral compositions of everolimus comprising the steps of: (a) sifting one or more pharmaceutically acceptable excipients, (b) dissolving Everolimus in

solvent and (or) mixture of solvents to form drug solution, (c) suspending one or more pharmaceutically acceptable excipients in to drug solution to form a suspension, (d) granulating the dry mix of step (a) with the suspension of step (c) to obtain wet mass, (e) drying and sieving the wet mass to obtain granules, (f) blending the granules of step (e) with extra granular excipients if any, followed by lubrication, and (g) compressing the lubricated blend of step (f) into tablets or filled into capsules.
According to the present invention, solvents suitable for processing the pharmaceutical compositions include one or more of organic solvents such as organic solvents such as an alcohol, for example methanol, ethanol, or isopropanol; an ester, e.g. ethyl acetate; an ether, e.g. diethyl ether; a ketone, e.g. acetone; or a halogenated hydrocarbon, e.g. dichloroethane and mixtures thereof.
Various useful excipients include but are not limited to antioxidants, diluents, binders, disintegrants and lubricants.
Antioxidants include, but are not limited to butylated hydroxytoluene (BHT), Butylated hydroxy anisole, tocopherols, ascorbic acid derivatives, propyl gallate and fumaric acid and mixtures thereof.
Diluents, fillers, or bulking agents for this purpose include, but are not limited to lactose, microcrystalline cellulose, dibasic calcium phosphate, calcium phosphate, powdered cellulose, dextrates, isomalt, calcium carbonate, magnesium carbonate, starch, pre-gelatinized starch, and mixtures thereof.
Binders include, but are not limited to hydroxypropyl methylcellulose, hydroxypropyl cellulose, polyvinylpyrrolidone (povidone), gum arabic and sugars such as sucrose,-glucose, dextrose, lactose, polyvinyl alcohol and mixtures thereof.
Disintegrants include, but are not limited to crospovidone, croscarmellose sodium, starch, potato starch, pregelatinized starch, corn starch, sodium starch glycolate, microcrystalline cellulose, low substituted hydroxypropyl cellulose and mixtures thereof.

Suitable lubricants include but are not limited to fatty acids, fatty acid salts, and fatty acid esters such as magnesium stearate, calcium stearate, stearic acid, sodium steary! fumarate, hydrogenated vegetable oil and mixtures thereof.
EXAMPLES
The following examples further describe and demonstrate particular embodiments within the scope of the present invention. The examples are given solely for illustration and are not to be construed as limitations as many variations are possible without departing from spirit and scope of the invention.
Example 1: Tablet compositions of Everolimus prepared by wet granulation method
Preparation method:
1. BHT, Everolimus in acetone were dissolved under stirring to form drug solution
2. Hydroxypropyl methylcellulose was dispersed in drug solution of step (1) under stirring to form a suspension
3. Dehydrated alcohol was added to suspension of step (2)
4. Obtained suspension of step (3) was added to anhydrous lactose in granulator bowl to obtain wet mass
5. Wet mass of step (4) was dried, sifted and milled to obtain granules
6. Obtained granules of step (5) were blended with extra granular crospovidone and lubricated with magnesium stearate

7. The lubricated blend of step (6) was finally filled into capsules or compressed into tablets.
Example 2: Tablet compositions of Everolimus prepared by wet granulation method
Preparation method:
1. Intra granular anhydrous lactose and crospovidone were mixed to form dry blend
2. BHT, Everolimus in acetone were dissolved under stirring to form drug solution
3. Hydroxypropyl methylcellulose and lactose monohydrate were dispersed in step (2) under stirring to form a suspension
4. Dehydrated alcohol was added to suspension of step (3)
5. Obtained suspension of step (4) was added to dry blend of step (1) in granulator bowl to obtain wet mass
6. Wet mass of step (5) was dried, sifted and milled to obtain granules
7. Obtained granules of step (6) were mixed with extra granular anhydrous lactose, crospovidone and lubricated with magnesium stearate
8. The lubricated blend of step (7) was finally filled into capsules or compressed into tablets.

Example 3: Tablet compositions of Everolimus prepared by wet granulation method
Preparation method:
1. BHT, Everolimus in acetone were dissolved under stirring to form drug solution
2. Intragranular anhydrous lactose and Hydroxypropyl methylcellulose were transferred in to granulator bowl and blended
3. Blend of step (2) was granulated with drug solution of step (1) to form granules which are dried and milled
4. Milled Granules of step (3) were blended with extra granular anhydrous lactose, crospovidone and lubricated with magnesium stearate
5. The lubricated blend of step (4) was finally filled into capsules or compressed into tablets.

Comparative study on dissolution time:
Dissolution test was performed for tablets prepared as per the Examples 1, 2, 3 and Comparative reference (Afinitor), using USP apparatus type II, at 50 rpm, in 500 ml of purified water with 0.4 % sodium lauryl sulphate.
Based on the dissolution data, tablets prepared according to the present invention were acceptable.

We Claim:
1. A process for preparing stable oral composition comprising Everolimus or a pharmaceutical^ acceptable salt thereof and at least one pharmaceutical^ acceptable excipient, wherein the process is wet granulation.
2. The process according to claim I, wherein the process comprises wet granulation using drug solution.
3. The drug solution according to claim 1, is prepared by dissolving drug in one or more pharmaceutically acceptable solvents.
4. The solvents according to claim 3, includes organic solvents such as an alcohol, for example methanol, ethanol, or isopropanol; an ester, e.g. ethyl acetate; an ether, e.g. diethyl ether; a ketone, e.g. acetone; or a halogenated hydrocarbon, e.g. dichloroethane and mixtures thereof.
5. The pharmaceutical composition according to claim 1, wherein the pharmaceutically acceptable excipients are selected from antioxidants, diluents, binders, disintegrants, lubricants or a mixture thereof.
6. The process according to claim 1, wherein the composition is in the form of capsules, tablets, MUPS, granules, pellets, solid dispersions, beads, particles, mini- tablets, and the like.
7. Wet granulation process for preparing stable oral compositions of everolimus comprising the steps of: (a) sifting one or more pharmaceutically acceptable excipients, (b) dissolving Everolimus in solvent and (or) mixture of solvents to form drug solution, (c) granulating the dry mix of step (a) with the drug solution of step (b) to obtain wet mass, (d) drying and sieving the wet mass to obtain granules, (e) blending the granules of step (d) with extra granular excipients if any, followed by lubrication and (f) compressing the lubricated blend of step (e) into tablets or filled into capsules.
8. Wet granulation process for preparing stable oral compositions of everolimus comprising the steps of: (a) sifting one or more pharmaceutically acceptable excipients, (b) dissolving Everolimus in solvent and (or) mixture of solvents to form drug solution, (c) suspending one or more pharmaceutically acceptable excipients in to drug solution to form a suspension, (d) granulating the dry mix
of step (a) with the suspension of step (c) to obtain wet mass, (e) drying and sieving the wet mass to obtain granules, (f) blending the granules of step (e) with extra granular excipienls if any, followed by lubrication, and (g) compressing the lubricated blend of step (f) into tablets or filled into capsules.

Documents

Application Documents

# Name Date
1 839-CHE-2015 FORM-5 23-02-2015.pdf 2015-02-23
2 839-CHE-2015 FORM-3 23-02-2015.pdf 2015-02-23
3 839-CHE-2015 FORM-2 23-02-2015.pdf 2015-02-23
4 839-CHE-2015 FORM-1 23-02-2015.pdf 2015-02-23
5 839-CHE-2015 DESCRIPTION (COMPLETE) 23-02-2015.pdf 2015-02-23
6 839-CHE-2015 CORRESPONDENCE OTHERS 23-02-2015.pdf 2015-02-23
7 839-CHE-2015 CLAIMS 23-02-2015.pdf 2015-02-23
8 839-CHE-2015 ABSTRACT 23-02-2015.pdf 2015-02-23
9 Form3_After Filing_02-01-2017.pdf 2017-01-02
10 839-CHE-2015-FORM 3 [30-10-2018(online)].pdf 2018-10-30
11 839-CHE-2015-FORM 18 [16-02-2019(online)].pdf 2019-02-16
12 839-CHE-2015-FER.pdf 2019-12-19
13 839-CHE-2015-FORM 3 [08-05-2020(online)].pdf 2020-05-08
14 839-CHE-2015-OTHERS [05-06-2020(online)].pdf 2020-06-05
15 839-CHE-2015-FER_SER_REPLY [05-06-2020(online)].pdf 2020-06-05
16 839-CHE-2015-DRAWING [05-06-2020(online)].pdf 2020-06-05
17 839-CHE-2015-CORRESPONDENCE [05-06-2020(online)].pdf 2020-06-05
18 839-CHE-2015-COMPLETE SPECIFICATION [05-06-2020(online)].pdf 2020-06-05
19 839-CHE-2015-CLAIMS [05-06-2020(online)].pdf 2020-06-05
20 839-CHE-2015-ABSTRACT [05-06-2020(online)].pdf 2020-06-05
21 839-CHE-2015-FORM 3 [02-11-2020(online)].pdf 2020-11-02
22 839-CHE-2015-PatentCertificate30-01-2021.pdf 2021-01-30
23 839-CHE-2015-IntimationOfGrant30-01-2021.pdf 2021-01-30
24 839-CHE-2015-RELEVANT DOCUMENTS [30-09-2021(online)].pdf 2021-09-30
25 357328-Form 27_Statement of Working_05-10-2021.pdf 2021-10-05
26 839-CHE-2015-RELEVANT DOCUMENTS [26-09-2022(online)].pdf 2022-09-26
27 839-CHE-2015-Form 27_Statement of Working_29-09-2022.pdf 2022-09-29
28 839-CHE-2015-RELEVANT DOCUMENTS [26-09-2023(online)].pdf 2023-09-26
29 357328.Form 27.pdf 2023-11-09

Search Strategy

1 839CHE2015searchreport_09-12-2019.pdf

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