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Process For The Production Of Proanthocyanidin Polymeric Composition

Abstract: The present patent application relates to a process for the isolation and purification of a proanthocyanidin polymeric composition  the composition having high purity and being suitable for use in pharmaceutically effective formulations. In particular  the invention relates to a process for the production of Crofelemer suitable for pharmaceutical formulations and having a level of purity and concentration which enable it to be used in a therapeutically effective manner.

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Patent Information

Application #
Filing Date
03 February 2012
Publication Number
44/2012
Publication Type
INA
Invention Field
CHEMICAL
Status
Email
Parent Application
Patent Number
Legal Status
Grant Date
2018-01-17
Renewal Date

Applicants

Glenmark Pharmaceuticals Limited
Glenmark House  HDO – Corporate Bldg  Wing -A  B. D. Sawant Marg  Chakala  Andheri (East)  Mumbai – 400 099  INDIA

Inventors

1. KHAN Mubeen Ahmad
H2-0:1  Panchdeep Society  Sector-29  Vashi  Navi Mumbai  Maharastra  India- 400 703
2. SINHA Sukumar
Prajapati Lawns  Plot No – 7  Flat No – A-701  Sector-6  Kharghar  Navi Mumbai  Maharashtra  India- 410 210
3. PARASHAR Vikas
6/105  Garden Estate  Ruby CHS Ltd  Glady Alwaris Rd  Thane (W)  Maharashtra  India- 400 610
4. PANDEY Vipin Kumar
Flat no.304  Bldg. No. 55. River Wood Park  Kalyan Shil Road  Sagarli village  Thane-400612  Maharastra  India
5. SHAH Snehal
B/33  Abhilasha Bunglows  Opp. National High School. Near Sardar Park Chawkdi.GIDC Ankleshwar  Dist. Bharuch  Gujarat  India- 393 002

Specification

FORM 2
THE PATENTS ACT  1970
(39 Of 1970)
AND
THE PATENTS RULES  2003
PROVISIONAL/COMPLETE SPECIFICATION
(See section 10; rule13)

1. TITLE OF THE INVENTION:

“PROCESS FOR THE PRODUCTION OF PROANTHOCYANIDIN POLYMERIC COMPOSITION”

2. APPLICANT(S)
(a) Name: Glenmark Pharmaceuticals Limited
(b) Nationality: Indian
(c) Address: Glenmark House  HDO – Corporate Bldg  Wing -A  B. D.
Sawant Marg  Chakala  Andheri (East)  Mumbai – 400 099 
INDIA .

3. PREAMBLE TO THE DESCRIPTION

PROVISIONAL COMPLETE
The following specification describes the invention The following specification particularly describes the invention and the manner in which it is to be performed.

PROCESS FOR THE PRODUCTION OF PROANTHOCYANIDIN POLYMERIC COMPOSITION
Related applications
This application claims benefit of Indian provisional application No(s). 233/MUM/2011 filed on January 27  2011; 245/MUM/2011 filed on January 28  2011; 569/MUM/2011 filed on March 1  2011; and US provisional application No(s). 61/444 803 filed on February 21  2011; 61/445 046 filed on February 22  2011; 61/452 730 filed on March 15  2011; all of which are hereby incorporated by reference in their entirety.
Technical Field
The present invention relates to a process for the isolation and purification of a proanthocyanidin polymeric composition  the composition having high purity and being suitable for use in pharmaceutically effective formulations. In particular  the invention relates to a process for the production of Crofelemer suitable for use in a pharmaceutical formulation and having a level of purity and concentration that enables it to be used in a therapeutically effective manner.
The present invention also relates to a proanthocyanidin polymeric composition  and in particular Crofelemer  obtainable from the process of this invention. In addition  the invention also provides a proanthocyanidin polymeric composition and/or proanthocyanidin polymers  and in particular Crofelemer  obtained (whether directly or indirectly) by means of the process of the invention.

Background of the Invention
Proanthocyanidin and proanthocyanidin polymers are phenolic substances found as colorless or brownish naturally occurring substances in a wide variety of many plants  particularly those with a woody habit of growth (e.g.  the Croton species and Calophyllum inophylum). The general chemical structure of a polymeric proanthocyanidin consists of linear chains of 5  7  3""  4"" tetrahydroxy or 5  7  3""  5"" pentahydroxy flavonoid 3-ol units linked together through common C(4)-(6) and/or C(4)-C(8) bonds  as shown below.

Biosynthetic studies have indicated that proanthocyanidin polymers consist of monomer units of the type shown below  See Fletcher et al.  1977  J.C.S. Perkin  1:1628

The monomer unit (generally termed "leucoanthocyanidin") of the polymer chain may be based on either of two stereochemistry of the C-ring  at the 2 and/or 4 position designated cis (called epicatechins) or trans (called catechin). Therefore  the polymer chains are based on different structural units  which create a wide variation of polymeric proanthocyanidins and a large number of possible isomers.
Proanthocyanidins have a variety of biological activities including antitumor  anti-inflammatory  anti-aging  antioxidant  antiallergy  antibacterial  and hair growth activities.
Crofelemer is a member of this proanthocyanidins class. It is a phenolic polymer isolated from the red and viscous latex of the plant species Croton lechleri (Euphorbiaceae). This latex  commonly referred to as "Sangre de Drago" or "Sangre de Grado" ("dragon""s blood")  is one of the most common traditional herbal medicines in Latin America. As well as containing Crofelemer  “Sangre de Drado” has also been found to contain an alkaloid identified as taspine. Taspine (CAS registry number 602-07-33; 8-dimethoxy-1-[2-(dimethylamino)ethyl][1]benzopyrano[5 4 3-cde][1]benzopyran-5 10-dione) has also been shown to have various pharmaceutical properties  such as bacteriostatic properties  wound healing properties  cytotoxicity  immunosuppression activity  acetylcholinesterase inhibition  and inhibitory effects on the activity of tumor angiogenesis.
Crofelemer is a polymeric composition with CAS Registry number 148465-45-6 and is chemically represented by the following structural formula:

wherein  structure of monomeric units are:
.
As a polymeric composition  Crofelemer may additionally contain one of more impurities  for example taspine or other impurities such as acetone  n-butanol and diacetone alcohol.
U.S. Patent No. 5211944 first described the isolation of an aqueous soluble proanthocyanidin polymer composition from Croton spp. and the use of the composition as an antiviral agent. The proanthocyanidin polymer composition was shown to have antiviral activity against a variety of viruses including  respiratory syncytial  influenza  parainfluenza and herpes viruses. More recently  Crofelemer has been found to be useful in the treatment of diarrhea and is currently being developed for the treatment of secretory diarrhea. Secretory diarrheas (also known as watery diarrheas) constitutes a major source of mortality and morbidity worldwide  particularly in developing countries and particularly in relation to infants and young children. Secretory diarrhea is caused by a variety of pathogens including bacteria  viruses and protozoa  as well as by other non-infectious etiologies such as abnormal cell proliferation in the gastrointestinal tract  for example cancer. It is characterized by the increased secretion of aqueous fluids into the bowel resulting in the loss of fluid and electrolytes through the gastrointestinal tract. This can lead to serious dehydration.
The development of Crofelemer as a treatment for diarrhea represents significant progress in the treatment of numerous conditions in which diarrhea  and particularly secretory diarrhea  is a symptom. Clinical trials have shown that Crofelemer is active in the treatment of diarrhea in people living with HIV and AIDS and Irritable Bowel Syndrome (IBS) and in connection with acute infectious diarrhea (including cholera) and pediatric diarrhea. There is thus significant medical need for Crofelemer and consequently for efficient  cost-effective and environmentally friendly methods for preparing Crofelemer and Crofelemer compositions. Methods for isolating proanthocyanidin polymer compositions are known in the art. In particular U.S. Patent No. 5211944 discloses in detail a method for isolating a proanthocyanidin polymer composition. U.S. Patent No. 7323195 also discloses a method for isolating a proanthocyanidin polymer composition. However  despite these disclosures the large scale production of proanthocyanidin polymers  such as Crofelemer  and their associated compositions is a difficult and challenging task in terms of cost effective production as well as with regard to waste management and yield. Therefore  there remains a need for an improved process for the isolation of a proanthocyanidin polymer composition such as a Crofelemer composition with high purity and high yield for use in pharmaceutical formulations. Surprisingly  the inventors have been able to improve the prior art methods for the production of Crofelemer  in relation to the quality of the product obtained. The method of the present invention utilizes an elevated temperature (when compared to the prior art methods) and this method produces in Crofelemer having improved purity and yield.
Object of the Invention
It is thus an object of this invention to provide a process for the production of a proanthocyanidin polymer composition such Crofelemer with improved purity  for example with reduced levels of taspine.
It is also an object of this invention provide a process for the production of a proanthocyanidin polymer composition such as Crofelemer with improved yield.
It is another object of this invention to provide a process for the production of a proanthocyanidin polymer composition such as Crofelemer which is more environmentally friendly that than any of the previous disclosed processes.
It is a further object of this invention to provide a process for the production of a proanthocyanidin polymer composition such as Crofelemer which is more efficient than any of the previous disclosed processes.
It is another object of this invention to provide a process for the production of a proanthocyanidin polymer composition such as Crofelemer which is more cost effective than any of the previous disclosed processes.
The present invention relates to process for the production of a proanthocyanidin polymer composition such as Crofelemer which addresses each of the above mentioned objects individually or in any combination thereof.

Summary of the Invention
The present invention relates to a process for the isolation and purification of a proanthocyanidin polymeric composition  the composition having high purity and being suitable for use in pharmaceutically effective formulations. In particular  the invention relates to an efficient  economical and/or environmentally friendly process for the production of Crofelemer suitable for pharmaceutical formulations and having a level of purity and concentration that enables it to be used in a therapeutically effective manner.
The present invention also relates to a proanthocyanidin polymeric composition  and in particular Crofelemer  obtainable from the process of the invention. In addition  the invention also provides a proanthocyanidin polymeric composition and/or proanthocyanidin polymers  and in particular Crofelemer obtained (whether directly or indirectly) by means of the process of the invention.
In one aspect  the present invention provides Crofelemer having a polydispersity index in the range of 0.9 to 1.2  obtainable by a method comprising the steps of:
A) isolating partially purified Crofelemer by stirring mixture of crude plant latex or freeze-dried (lyophilized) powder of plant latex and water or water miscible solvent(s) at a temperature in the range of 15°C to 60°C; and
B) purifying the partially purified Crofelemer by using a column chromatography technique.
In another aspect  the present invention provides Crofelemer wherein taspine is present in an amount of less than 500 ppm; obtainable by a method comprising the steps of:
A) isolating partially purified Crofelemer by stirring mixture of crude plant latex or freeze-dried (lyophilized) powder of plant latex and water or water miscible solvent(s) at a temperature in the range of 15°C to 60°C; and
B) purifying partially purified Crofelemer by using a column chromatography technique.
In yet another aspect of the present invention  there is provided Crofelemer having an assay of greater than 85%  obtainable by a method comprising the steps of:
A) isolating partially purified Crofelemer by stirring mixture of crude plant latex or freeze-dried (lyophilized) powder of plant latex and water or water miscible solvent(s) at a temperature in the range of 15°C to 60°C; and
B) purifying partially purified Crofelemer by using a column chromatography technique.
In yet another aspect of the present invention  there is provided Crofelemer having less than 0.15% of an impurity  obtainable by a method comprising the steps of:
A) isolating partially purified Crofelemer by stirring mixture of crude plant latex or freeze-dried (lyophilized) powder of plant latex and water or water miscible solvent(s) at a temperature in the range of 15°C to 60°C; and
B) purifying partially purified Crofelemer by using a column chromatography technique. In one embodiment of this aspect Crofelemer has less than 0.15% of an impurity as measured at RRT 0.07.
In yet another aspect of the present invention  there is provided Crofelemer having water content in the range of 7% to 17% (wt %)  obtainable by a method comprising the steps of:
A) isolating partially purified Crofelemer by stirring mixture of crude plant latex or freeze-dried (lyophilized) powder of plant latex and water or water miscible solvent(s) at a temperature in the range of 15°C to 60°C; and
B) purifying partially purified Crofelemer by using a column chromatography technique. In one embodiment of this aspect  the water content was analyzed by KF technique.
In yet another aspect  the present invention provides a method of producing Crofelemer  which method comprises the steps of:
A) isolating partially purified Crofelemer by stirring mixture of crude plant latex or freeze-dried (lyophilized) powder of plant latex and water or water miscible solvent(s) at a temperature in the range of 15°C to 60°C; and
B) purifying partially purified Crofelemer by using a column chromatography technique.
In yet another aspect of the present invention there is provided a process for isolating partially purified Crofelemer (as described in step (A) of the aforementioned aspects of the invention)  comprising the steps of:
(a) stirring a mixture of crude plant latex or freeze-dried powder of plant latex and water or water miscible solvent(s) at a temperature in the range of 15°C to 60°C;
(b) separating the liquid phase;
(c) optionally concentrating the liquid phase to obtain solid  liquid or concentrated syrup; and
(d) optionally adding water or water miscible solvent(s) to the solid  liquid or concentrated syrup.
In yet another aspect of the present invention  there is provided Crofelemer having a polydispersity index in the range of 0.9 to 1.2  obtainable by a method comprising the steps of:
A) isolating partially purified Crofelemer by stirring mixture of crude plant latex or freeze-dried (lyophilized) powder of plant latex and water or water miscible solvent(s) at a temperature in the range of 15°C to 60°C; and
B) purifying partially purified Crofelemer by using a single column of CM-Sepharose  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1 or by using two set column of CM-Sepharose and Sephadex LH-20  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1 and the ratio of Sephadex LH-20 to the feed in a Sephadex LH-20-column is in the range of about 8:1 to 90:1.
In yet another aspect of the present invention  there is provided Crofelemer wherein taspine is present at an amount of less than 500 ppm  obtainable by a method comprising the steps of:
A) isolating partially purified Crofelemer by stirring mixture of crude plant latex or freeze-dried (lyophilized) powder of plant latex and water or water miscible solvent(s) at a temperature in the range of 15°C to 60°C; and
B) purifying partially purified Crofelemer by using a single column of CM-Sepharose  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1 or by using two set column of CM-Sepharose and Sephadex LH-20  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1 and the ratio of Sephadex LH-20 to the feed in a Sephadex LH-20-column is in the range of about 8:1 to 90:1.
In yet another aspect of present invention  there is provided Crofelemer having an assay of greater than 85%  obtainable by a method comprising the steps of:
A) isolating partially purified Crofelemer by stirring mixture of crude plant latex or freeze-dried (lyophilized) powder of plant latex and water or water miscible solvent(s) at a temperature in the range of 15°C to 60°C; and
B) purifying partially purified Crofelemer by using a single column of CM-Sepharose  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1 or by using two set column of CM-Sepharose and Sephadex LH-20  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1 and the ratio of Sephadex LH-20 to the feed in a Sephadex LH-20-column is in the range of about 8:1 to 90:1.
In yet another aspect of present invention  there is provided Crofelemer having less than 0.15% of an impurity  obtainable by a method comprising the steps of:
A) isolating partially purified Crofelemer by stirring mixture of crude plant latex or freeze-dried (lyophilized) powder of plant latex and water or water miscible solvent(s) at a temperature in the range of 15°C to 60°C; and
B) purifying partially purified Crofelemer by using a single column of CM-Sepharose  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1 or by using two set column of CM-Sepharose and Sephadex LH-20  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1 and the ratio of Sephadex LH-20 to the feed in a Sephadex LH-20-column is in the range of about 8:1 to 90:1. In one embodiment of this aspect Crofelemer has less than 0.15% of an impurity as measured at RRT 0.07.
In yet another aspect of present invention  there is provided Crofelemer having water content in the range of 7-17 % (wt %)  obtainable by a method comprising the steps of:
A) isolating partially purified Crofelemer by stirring mixture of crude plant latex or freeze-dried (lyophilized) powder of plant latex and water or water miscible solvent(s) at a temperature in the range of 15°C to 60°C; and
B) purifying partially purified Crofelemer by a using single column of CM-Sepharose  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1 or by using two set column of CM-Sepharose and Sephadex LH-20  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1 and the ratio of Sephadex LH-20 to the feed in a Sephadex LH-20-column is in the range of about 8:1 to 90:1. In one embodiment of this aspect  the water content was analyzed by KF technique.
In yet another aspect of present invention  there is provided Crofelemer having purity of greater than about 98%.
In yet another aspect of present invention  there is provided Crofelemer having an assay of greater than about 85%.
In yet another aspect of present invention  there is provided Crofelemer having a polydispersity index in the range of 0.9 to 1.2.
In yet another aspect of present invention  there is provided Crofelemer  wherein taspine is present at an amount of less than 500 ppm as measured by HPLC.
In yet another aspect of present invention  there is provided Crofelemer having less than 0.15% of an impurity. In one embodiment of this aspect Crofelemer has less than 0.15% of an impurity as measured at RRT 0.07.
In yet another aspect of present invention  there is provided Crofelemer having water content in the range of 7% to 17 % (wt %). Preferably the water content is analyzed by KF method.
In yet another aspect of present invention  there is provided Crofelemer having water content at about 7 to about 17 percent by weight  and having a total organic compound impurity content of less than about 1% as measured by HPLC.
In yet another aspect of present invention  there is provided Crofelemer containing less than 1000 ppm of any one of acetone  n-butanol  diacetone alcohol and any combinations thereof.
Another aspect of present invention provides amorphous Crofelemer having formula

wherein  the structure of the monomeric units are
.
Yet another aspect of present invention provides amorphous Crofelemer having water content from 7 to 17 percent by weight (preferably analyzed by KF method).
In yet another aspect of present invention  there is provided amorphous Crofelemer having:
i) a polydispersity index in the range of 0.9 to 1.2;
ii) taspine present in an amount at less than 500 ppm;
iii) an assay of greater than 85%;
iv) less than 0.15% of an impurity (preferably measured at RRT 0.07);
v) water content in the range of 7% to17 % (wt %) (preferably as analyzed by KF method);
obtainable by a method comprising the steps of:
A) isolating partially purified Crofelemer by stirring mixture of crude plant latex or freeze-dried (lyophilized) powder of plant latex and water or water miscible solvent(s) at a temperature in the range of 15°C to 60°C; and
B) purifying partially purified Crofelemer by using a single column of CM-Sepharose  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1 or by using two set column of CM-Sepharose and Sephadex LH-20  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1 and the ratio of Sephadex LH-20 to the feed in a Sephadex LH-20-column is in the range of about 8:1 to 90:1.
The present invention also relates to the process for the production of purified proanthocyanidin polymeric compositions for use in pharmaceutically effective formulations. In particular  provided herein are processes for the production of a pure Crofelemer using column purification technique.
In one aspect of present invention  there is provided Crofelemer having
i) a polydispersity index in the range of 0.9 to 1.2;
ii) taspine present in an amount of less than 500 ppm;
iii) an assay of greater than 85%;
iv) less than 0.15% of an impurity (preferably measured at RRT 0.07);
v) water content in the range of 7% to 17 % (wt %) (preferably analyzed by KF method);
vi) in amorphous form
obtainable by a method comprising the steps of:
(a) providing a solution of crude plant latex or freeze-dried (lyophilized) powder of plant latex;
(b) extracting the solution of crude plant latex or freeze-dried (lyophilized) powder of plant latex with an organic solvent;
(c) separating the organic solvent and (d) concentrating aqueous layer to obtain solid; alternatively separating the aqueous layer and (d) concentrating organic solvent to obtain solid  liquid or concentrated syrup;
(e) dissolving the solid  liquid or concentrated syrup in water or water miscible solvents and removing the insoluble particulates if present from the solution;
(f) purifying the solution by using a single column of CM-Sepharose  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1; or by using two set column selected from CM-Sepharose and Sephadex LH-20  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1 and the ratio of Sephadex LH-20 to the feed in a Sephadex LH-20-column is in the range of about 8:1 to 90:1;
Another aspect of present invention provides a method of producing Crofelemer comprising the steps of:
(a) providing a solution of crude plant latex or freeze-dried (lyophilized) powder of plant latex;
(b) extracting the solution of crude plant latex or freeze-dried (lyophilized) powder of plant latex with an organic solvent;
(c) separating the organic solvent and (d) concentrating aqueous layer to obtain solid; alternatively separating the aqueous layer and (d) concentrating organic solvent to obtain solid  liquid or concentrated syrup;
(e) dissolving the solid  liquid or concentrated syrup in water or water miscible solvents and removing the insoluble particulates  if present  from the solution;
(f) purifying the solution by using a single column of CM-Sepharose  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1; or by using two set column selected from CM-Sepharose and Sephadex LH-20  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1 and the ratio of Sephadex LH-20 to the feed in a Sephadex LH-20-column is in the range of about 8:1 to 90:1;

Detailed Description of the Invention
U.S. Patent No. 5211944 (the US‘944 patent) discloses  in detail  a method to isolate a proanthocyanidin polymer composition. The US‘944 patent describes the isolation of an aqueous soluble proanthocyanidin polymer composition from Croton spp. and the use of the composition as an antiviral agent. According to the method disclosed in the US‘944 patent  the desired proanthocyanidin polymer composition are obtained from various plants including but not limited to the classes Filices  Coniferae  Monocotyledoneae  and Dicotyledonae. They can be obtained using the entire tree or plant  the bark  stems  roots or latex. The example discloses proanthocyanidin polymer composition obtained from the latex of Croton lechleri.
U.S. patent No. 7325195 (the US’195) discloses a method to isolate a proanthocyanidin polymer composition from the Croton lechleri plant.
Unfortunately  these known method do not allow for the convenient  large scale  efficient and economical production of proanthocyanidin polymeric composition such as Crofelemer. Waste management is also now an important consideration as it has become an essential and fundamental part of the regulatory issues associated with the pharmaceutical and/or chemical industry worldwide. This creates a need for environmentally friendly processes for the the production of the same.
The inventors of the present invention have surprisingly found that the lyophilization of crude latex or addition of water to plant latex during isolation of partially purified Crofelemer has helped to increase yield and reduce the need for processing steps  which ultimately the reduces the cost of production of Crofelemer.
The starting material used for production herein was plant latex obtained from a from Croton lechleri trees. C. lechleri trees were tapped and felled near the village of San Pablo de Cuyana on the Nanay River 100 kilometers from Iquitos  Peru. The latex was obtained over a period of 24 hours by scoring the trees. The natural origin and source of starting material used herein is an important factor with respect to the cost of the production. The latex material must be transported to and within different countries (for example India) for the large scale production for pharmaceutical use. Thus  the latex is freeze dried to obtain freeze dried solid (powder) which can be more conveniently transported or crude latex plant can be used for production of Crofelemer.
The starting material used herein is plant latex which is obtained from the bark of Croton lechleri. The crude plant latex  partially purified plant latex  concentrated crude plant latex  or concentrated partially purified plant latex may comprising mud or may be freeze-dried (lyophilized) powder obtained from the plant latex.
As used herein  “mud” refers to sediment formed on storage. Crude plant latex can be obtained from the bark of Croton lechleri. This latex is collected and stored in barrels. On storage  sediment deposited is referred to as “mud”. This mud is generally discarded.
As used herein  “freeze-drying” or “lyophilization” involves freezing solutions or suspensions of thermosensitive materials  followed by primary and secondary drying. The technique is based on sublimation of water at subzero temperature under vacuum without the solution melting.
The present invention relates to a process for the isolation and purification of a proanthocyanidin polymeric composition  the composition having high purity and being suitable for use in pharmaceutically effective formulations. In particular  the invention relates to an efficient  economical and/or environmentally friendly process for the production of Crofelemer suitable for pharmaceutical formulations and having a level of purity and concentration that enables it to be used in a therapeutically effective manner.
In one aspect  the present invention provides Crofelemer having a polydispersity index in the range of 0.9 to 1.2  obtainable by a method comprising the steps of:
A) isolating partially purified Crofelemer by stirring mixture of crude plant latex or freeze-dried (lyophilized) powder of plant latex and water or water miscible solvent(s) at a temperature in the range of 15°C to 60°C; and
B) purifying the partially purified Crofelemer by using a column chromatography technique.
In another aspect  the present invention provides Crofelemer wherein taspine is present in an amount of less than 500 ppm; obtainable by a method comprising the steps of:
A) isolating partially purified Crofelemer by stirring mixture of crude plant latex or freeze-dried (lyophilized) powder of plant latex and water or water miscible solvent(s) at a temperature in the range of 15°C to 60°C; and
B) purifying the partially purified Crofelemer by using a column chromatography technique.
In yet another aspect of present invention  there is provided Crofelemer having an assay of greater than 85%; obtainable by a method comprising the steps of:
A) isolating partially purified Crofelemer by stirring mixture of crude plant latex or freeze-dried (lyophilized) powder of plant latex and water or water miscible solvent(s) at a temperature in the range of 15°C to 60°C; and
B) purifying the partially purified Crofelemer by using a column chromatography technique.
In another aspect of present invention  there is provided Crofelemer having less than 0.15% of an impurity; obtainable by a method comprising the steps of:
A) isolating partially purified Crofelemer by stirring mixture of crude plant latex or freeze-dried (lyophilized) powder of plant latex and water or water miscible solvent(s) at a temperature in the range of 15°C to 60°C; and
B) purifying the partially purified Crofelemer by using a column chromatography technique. In one embodiment of this aspect Crofelemer has less than 0.15% of an impurity as measured at RRT 0.07.
In yet another aspect of present invention  there is provided Crofelemer having water content in the range of 7% to 17 % (wt %); obtainable by a method comprising the steps of:
A) isolating partially purified Crofelemer by stirring mixture of crude plant latex or freeze-dried (lyophilized) powder of plant latex and water or water miscible solvent(s) at a temperature in the range of 15°C to 60°C; and
B) purifying the partially purified Crofelemer by using a column chromatography technique. In one embodiment of this aspect  the water content was analyzed by KF technique.
In yet another aspect  the present invention provides Crofelemer having a polydispersity index in the range of 0.9 to 1.2; obtainable by a method comprising the steps of:
A) isolating partially purified Crofelemer by stirring mixture of crude plant latex or freeze-dried (lyophilized) powder of plant latex and water or water miscible solvent(s) at a temperature in the range of 15°C to 60°C; and
B) purifying the partially purified Crofelemer by using a single column of CM-Sepharose  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1 or by using two set column of CM-Sepharose and Sephadex LH-20  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1 and the ratio of Sephadex LH-20 to the feed in a Sephadex LH-20-column is in the range of about 8:1 to 90:1.
In yet another aspect of present invention  there is provided Crofelemer  wherein taspine is present at an amount of less than 500 ppm; obtainable by a method comprising the steps of:
A) isolating partially purified Crofelemer by stirring mixture of crude plant latex or freeze-dried (lyophilized) powder of plant latex and water or water miscible solvent(s) at a temperature in the range of 15°C to 60°C; and
B) purifying the partially purified Crofelemer by using a single column of CM-Sepharose  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1 or by using two set column of CM-Sepharose and Sephadex LH-20  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1 and the ratio of Sephadex LH-20 to the feed in a Sephadex LH-20-column is in the range of about 8:1 to 90:1.
In yet another aspect of present invention  there is provided Crofelemer having an assay of greater than 85%; obtainable by a method comprising the steps of:
A) isolating partially purified Crofelemer by stirring mixture of crude plant latex or freeze-dried (lyophilized) powder of plant latex and water or water miscible solvent(s) at a temperature in the range of 15°C to 60°C; and
B) purifying the partially purified Crofelemer by using a single column of CM-Sepharose  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1 or by using two set column of CM-Sepharose and Sephadex LH-20  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1 and the ratio of Sephadex LH-20 to the feed in a Sephadex LH-20-column is in the range of about 8:1 to 90:1.
In yet another aspect of present invention  there is provided Crofelemer having less than 0.15%; obtainable by a method comprising the steps of:
A) isolating partially purified Crofelemer by stirring mixture of crude plant latex or freeze-dried (lyophilized) powder of plant latex and water or water miscible solvent(s) at a temperature in the range of 15°C to 60°C; and
B) purifying the partially purified Crofelemer by a using single column of CM-Sepharose  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1 or by using two set column of CM-Sepharose and Sephadex LH-20  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1 and the ratio of Sephadex LH-20 to the feed in a Sephadex LH-20-column is in the range of about 8:1 to 90:1. In one embodiment of this aspect Crofelemer has less than 0.15% of an impurity as measured at RRT 0.07.
In yet another aspect of present invention  there is provided Crofelemer having water content in the range of 7% to17 % (wt %); obtainable by a method comprising the steps of:
A) isolating partially purified Crofelemer by stirring mixture of crude plant latex or freeze-dried (lyophilized) powder of plant latex and water or water miscible solvent(s) at a temperature in the range of 15°C to 60°C; and
B) purifying partially purified Crofelemer by using a single column of CM-Sepharose  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1 or by using two set column of CM-Sepharose and Sephadex LH-20  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1 and the ratio of Sephadex LH-20 to the feed in a Sephadex LH-20-column is in the range of about 8:1 to 90:1. In one embodiment of this aspect  the water content was analyzed by KF technique.
In yet another aspect of present invention  there is provided Crofelemer having purity of greater than about 98%.
In yet another aspect of present invention  there is provided Crofelemer having an assay of greater than about 85%.
In yet another aspect of present invention  there is provided Crofelemer having a polydispersity index in the range of 0.9 to 1.2.
In yet another aspect of present invention  there is provided Crofelemer wherein taspine is present at an amount of less than 500 ppm as measured by HPLC.
In yet another aspect of present invention  there is provided Crofelemer having less than 0.15% of an impurity (preferably measured at RRT 0.07).
In yet another aspect of present invention  there is provided Crofelemer having water content in the range of 7% to 17 % (wt %). Preferably the water content is analyzed by KF method.
In yet another aspect of present invention  there is provided Crofelemer having water content about 7 to about 17 percent by weight  and having a total organic compound impurity content less than about 1% as measured by HPLC.
In yet another aspect of present invention  there is provided Crofelemer containing less than 1000 ppm of any one of acetone  n-butanol  diacetone alcohol and combinations thereof.
In yet another aspect of present invention  there is provided amorphous Crofelemer having formula

wherein  structure of monomeric units are
.
In yet another aspect of present invention  there is provided amorphous Crofelemer having water content from 7 to 17 percent by weight. Preferably the water content is analyzed by KF method.
In yet another aspect of present invention  there is provided amorphous Crofelemer having:
a) a polydispersity index in the range of 0.9 to 1.2;
b) taspine present in an amount at less than 500 ppm;
c) an assay of greater than 85%;
d) less than 0.15% of an impurity (preferably measured at RRT 0.07);
e) water content in the range of 7% to 17 % (wt %) (preferably analyzed by KF method);
obtainable by a method comprising the steps of:
A) isolating partially purified Crofelemer by stirring mixture of crude plant latex or freeze-dried (lyophilized) powder of plant latex and water or water miscible solvent(s) at a temperature in the range of 15°C to 60°C; and
B) purifying the partially purified Crofelemer by using a single column of CM-Sepharose  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1 or by using two set column of CM-Sepharose and Sephadex LH-20  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1 and the ratio of Sephadex LH-20 to the feed in a Sephadex LH-20-column is in the range of about 8:1 to 90:1.
Another aspect of the present invention provides a method for preparing Crofelemer comprising the steps of:
A) isolating partially purified Crofelemer by stirring mixture of crude plant latex or freeze-dried (lyophilized) powder of plant latex and water or water miscible solvent(s) at a temperature in the range of 15°C to 60°C; and
B) purifying partially purified Crofelemer by using a column chromatography technique.
In yet another aspect of present invention  there is provided a method for preparing Crofelemer comprising the steps of:
A) isolating partially purified Crofelemer by stirring mixture of crude plant latex or freeze-dried (lyophilized) powder of plant latex and water or water miscible solvent(s) at a temperature in the range of 15°C to 60°C; and
B) purifying partially purified Crofelemer by using a single column of CM-Sepharose  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1 or by using two set column of CM-Sepharose and Sephadex LH-20  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1 and the ratio of Sephadex LH-20 to the feed in a Sephadex LH-20-column is in the range of about 8:1 to 90:1.
Yet another aspect of present invention provides a process for isolating partially purified Crofelemer (as described herein in step (A)) comprising the steps of:
(a) stirring mixture of crude plant latex or freeze-dried powder of plant latex and water or water miscible solvent(s) at a temperature in the range of 15°C to 60°C;
(b) separating the liquid phase;
(c) optionally concentrating liquid phase to obtain solid  liquid or concentrated syrup; and
(d) optionally adding water or water miscible solvent(s) to the solid  liquid or concentrated syrup.
Method of isolating partially purified Crofelemer in step (A) may involve one or more embodiments. It is to be understood that the embodiments below are illustrative of the present invention and are not intended to limit the claims to the specific embodiments exemplified. It is also to be understood that the embodiments defined herein may be used independently or in conjunction with any definition  claim or any other embodiment defined herein. Thus the invention contemplates all possible combinations and permutations of the various independently described embodiments.
In one embodiment  the method involves isolating partially purified Crofelemer from crude plant latex.
In one embodiment  the method involves isolating partially purified Crofelemer from freeze-dried (lyophilized) plant latex;
In one embodiment  the step (a) comprises adding water or water miscible solvent(s) to crude plant latex or freeze-dried (lyophilized) plant latex. The resultant mixture can be stirred at a temperature in the range of 15°C to 60°C or more for a period of 5 minutes to about one or several hour(s). In this embodiment  preferably the mixture is warmed or heated at a temperature of about 35°C to 45°C for 30 to 60 minutes  most preferably at 40°C for 60 minutes. In this embodiment the isolation step may be optionally followed by separation  concentration and addition of water or water miscible solvent(s) to obtain the solid  liquid or concentrated syrup.
In one embodiment  the step (b) comprises separating the liquid phase using but not limited to the method(s) known in the art such as filtration  sedimentation  centrifugation and/or decantation or any combination thereof.
In one embodiment  step (b) separation can be done by filtration which may be performed using filtering aid. In this embodiment  the filtering material comprises one or more of diatomaceous earth  charcoal  bentonite  cellulose  glass  sand  or filter paper or commercially available filter (e.g.  sparkler filter).
In one embodiment  step (b) separation can be done by sedimentation which may be performed by keeping the plant latex mixture undisturbed for one or more minutes and up to several hour(s) with or without cooling  preferably with cooling at a temperature in the range of 5°C to 15°C  preferably at 10°C. In this embodiment  the sediment may be allowed to settle for a time period of at least 1 hour  preferably more than one hour  more preferably the time period is between 10 to 20 hours  most preferably 15 hours.
In one embodiment  step (b) separation can be done using centrifugation technique. Centrifugation of the solution  suspension or mixture can be done at a cooling temperature such as at 10°C using a speed of 100 to 10 000 revolution per minutes (RPM)  preferably using any speed in the range of 2000 RPM to 4000 RPM  more preferably using 3000 RPM followed by decantation.
In one embodiment  step (b) separation can be done using one or any combination of method(s) known in the art and independently selected from filtration  sedimentation  centrifugation and/or decantation as discussed above. In this embodiment preferably the separation using any combination of method(s) can be performed in the sequence of filtration  sedimentation followed by centrifugation and decantation.
In one embodiment  in step (c) the liquid phase is concentrated to obtain concentrated syrup  liquid or solid  which can be used in the next step. In this embodiment  the concentration of liquid phase may be done using but not limited to the processes or methods or combination thereof known in the art such as ultrafiltration and /or by using rotary evaporator or combination(s) thereof. In this embodiment  preferably the methods used are ultrafiltration followed by rotary evaporation.
In one embodiment  ultrafiltration is performed with a semi-permeable membrane.
In one embodiment  the semi-permeable membrane permits passage of solutes with molecular weight in the range of 1 to 1000 Da. In this embodiment it is preferred that the semi-permeable membrane permits passage of solutes up to a molecular weight selected from the group consisting of 500 Da and 1 kDa  and is preferably a semi-permeable membrane that permits passage of solutes up to a molecular weight of 1 kDa.
In one embodiment  concentration and drying can be done preferably using a rotary evaporator at a temperature of approximately 37°C (±2°C) or any other temperature or using any other suitable drying methodologies including  but are not limited to  tray drying or spray drying.
In one embodiment  the processing of step (c)  which is concentration and drying to obtain concentrated syrup or liquid or solid form  can be selected from the group consisting of ultrafiltration  followed by freeze drying  evaporation with heat  evaporation without heat  evaporation with vacuum  evaporation without vacuum  tray drying  spray drying  and any combinations thereof.
In one embodiment  wherein in step (d) water or water miscible solvent(s) (e.g.  approximately 5 mL per gram of latex) may be added to the concentrated syrup or liquid or solid  with or without mixing  preferably with mixing to obtain the desired solution which may or may not contain insoluble particulate matter. This solution may be filtered if insoluble particulates present in solution. Filtration may be performed by using filtering aid. In this embodiment  the filtering material comprises one or more of diatomaceous earth  charcoal  bentonite  cellulose  glass  sand  or filter paper or commercially available filter (e.g.  sparkler filter).
Method of purification of partially purified Crofelemer in step (B) may involve one or more embodiments. It is to be understood that the embodiments below are illustrative of the present invention and are not intended to limit the claims to the specific embodiments exemplified. It is also to be understood that the embodiments defined herein may be used independently or in conjunction with any definition  claim or any other embodiment defined herein. Thus the invention contemplates all possible combinations and permutations of the various independently described embodiments.
In one embodiment  purification may be carried out by using chromatographic techniques such as but not limited to ion exchange chromatography and/or size exclusion chromatography or combination thereof using water and/or water miscible solvent as eluent. In this embodiment the preferred chromatographic technique used is ion exchange chromatography by using adsorbent  martial  matrix or resin designed or may used from the commercial source for the same; more preferably  the resin used herein is CM-Sepharose.
In one embodiment the size exclusion chromatography is Sephadex LH-20.
The column purification can be done by using a single column of CM-Sepharose Fast Flow Column or by using two set columns of CM-Sepharose Fast Flow Column and Sephadex LH-20. Two set column when used can be used jointly in a series or separately.
In one embodiment  purification performed using single column of CM-Sepharose  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1.
In one embodiment  purification performed using two set column of CM-Sepharose and Sephadex LH-20  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1 and the ratio of Sephadex LH-20 to the feed in a Sephadex LH-20-column is in the range of about 8:1 to 90:1.
In one embodiment  the ratio of CM-Sepharose to the feed in a column is at least about 3.5:1  more preferably in the ratio of at least 4:1 (for e.g.  4 mL or 4 gm of CM-Sepharose for 1 gm of the plant latex feed). In preferred embodiment  the ratio of CM-Sepharose to the feed in a column is at least about 6:1 (for e.g.  6 mL or 6 gm of CM-Sepharose for 1 gm of the plant latex feed).
In one embodiment  the ratio of CM-Sepharose to the feed in a column is in the range of about 3.5:1 to 11:1  preferably ratio is in the range of about 4:1 to 9:1.
In one embodiment  the ratio of CM-Sepharose to the feed in a column is less than 11:1  preferably the ratio is less than 9:1.
In one embodiment  the CM-Sepharose suspension may be filled in to the column to obtain bed volume of at least about 35 mL (for 10 gm of solid plant latex feed or substrate)  preferably at least about 40.0 mL per 10 gm of the plant latex feed or substrate.
In one embodiment  the CM-Sepharose may be filled in to the column to obtain bed width (column inner diameter) of at least about 3.2 cm (for 10 gm of solid plant latex feed or substrate)  preferably at least 3.4 cm per 10 gm of plant latex feed.
In one embodiment  the CM-Sepharose suspension may be filled in to the column to obtain appropriate bed height (or column length) of at least about 4.2 cm (for 10 gm of solid plant latex feed or substrate)  preferably at least 4.5 cm per 10 gm of plant latex feed or substrate.
In one embodiment  the ratio of Sephadex LH-20 to the feed in a column is at least about 8:1 to 90:1  more preferably in the ratio of at least 12:1 to 90:1 (e.g.  12 gm of CM-Sepharose for 1 gm of the plant latex feed).
In one embodiment  the Sephadex LH-20 filled in to the column to obtain column length or bed height of at least about 8 cm (for 10 gm solid plant latex feed or substrate used in ion exchange column)  preferably at least 13 cm per 10 gm of substrate or feed.
In one embodiment  the Sephadex LH-20 filled in to the column to obtain column inner diameter or bed width of at least about 3.2 cm (for 10 gm solid plant latex feed or substrate used in ion exchange column)  preferably at least 3.4 cm per 10 gm of substrate or feed.
In one embodiment  the Sephadex LH-20 filled in to the column to obtain appropriate bed volume of at least about 110 mL (for 10 gm solid plant latex feed or substrate used in ion exchange column)  preferably at least 118 mL per 10 gm of solid or feed.
In one embodiment  the material loaded on to the ion exchange column (for e.g.  CM-Sepharose) and the column is washed with purified water. Then the material is eluted from the column with an aqueous acetone solution  thereby loading the material onto the size exclusion column (for e.g.  Sephadex LH-20).
The size exclusion column may be then disconnected from the ion exchange resin column and the material is eluted off with an aqueous acetone solution.
Eluents may be selected from water and water miscible solvent(s) and combination thereof. The preferred eluent used herein is water followed by an aqueous acetone solution (preferably 50% acetone in water  more preferably 45% acetone in water  most preferably 30% acetone in water).
The fractions are collected and monitored with a detector. Fractions containing proanthocyanidin polymers (e.g.  Crofelemer) material are combined. The proanthocyanidin polymers (e.g.  Crofelemer) produced as disclosed herein can be analyzed or detected by any methods known in the art. For example  proanthocyanidin polymers can be detected by ultraviolet absorbance (lambda-max). Certain proanthocyanidin monomers and polymers  for example  have broad peaks around 200 to about 300 nm  for example between about 200 and about 215 nm (e.g.  about 205 – 210 nm) and between about 260 and about 295 nm (e.g.  about 275 – 280 nm). Fractions containing proanthocyanidin polymers can have additional major UV absorption maxima from about 400 nm to about 500 nm.
In one embodiment  the concentration of eluent may be done by using but not limited to the processes or methods or combination thereof known in the art such as ultrafiltration or by using rotary evaporator or combination thereof.
In one embodiment  the ultrafiltration is performed with a semi-permeable membrane.
In one embodiment  the semi-permeable membrane permits passage of solutes with molecular weight in the range of 1 to 1000 Da. In this embodiment the semi-permeable membrane permits passage of solutes up to a molecular weight selected from the group consisting of 500 Da and 1 kDa  preferably semi-permeable membrane that permits passage of solutes up to a molecular weight of 1 kDa.
Preferably concentration followed by drying can be done using rotary evaporator at a temperature of approximately 37°C (±2°C) or any other temperature or any other suitable drying methodologies include  but are not limited to  tray drying or spray drying.
In one embodiment  the processing of concentration and drying to obtain solid can be selected from the group consisting of ultrafiltration  freeze drying  evaporation with heat  evaporation without heat  evaporation with vacuum  evaporation without vacuum  tray drying  spray drying  and combinations thereof.
Processes disclosed herein provide Crofelemer comprising purity of greater than about 90% (by chromatographic purity which  may be for example determined by the analysis of detectable components compared to a reference standard using chromatography)  preferably greater than about 95%  preferably greater than about 98%  preferably greater than about 99%  more preferably greater than about 99.9%  and most preferably greater than about 99.95%. For example  the purity of Crofelemer is about 98% to about 99.9%  or about 99.5% to about 99.99%.
In a preferred embodiment  Crofelemer produced according to the invention has a lower concentration of taspine than the concentration of taspine in the starting material (e.g.  plant latex). For example  the amount of taspine which is present in the original latex can be reduced through the process according to the invention. Taspine levels in the Crofelemer produced according to the invention may range from 1% by chromatographic purity down to below detectable limits. For example  the upper level for the amount of taspine in the Crofelemer may be 1.0%  0.9%  0.8%  0.7%  0.6%  0.5%  0.4%  0.3%  0.2%  0.1%  or 0.05% by chromatographic purity  or any amount in between or below the listed amounts down to the limit of detectability. In a preferred embodiment  taspine levels are below 0.1% by chromatographic purity (i.e. 1000 ppm) in Crofelemer. Crofelemer has 0.1% by chromatographic purity taspine and 0% by chromatographic purity taspine (i.e. no detectable amount of taspine) when produced according to the process of the invention. In one preferred embodiment  Crofelemer having taspine levels less than 500 ppm.
In one embodiment  the invention includes Crofelemer having total organic compound impurity content less than about 1 area-percent by high performance liquid chromatography.
In one embodiment  the invention includes Crofelemer with increased homogeneity. For example  in one embodiment  Crofelemer having a polydispersity index in the range of 0.9 to 1.2.
In one embodiment  the invention includes amorphous Crofelemer having water content about 7 to about 17 percent by weight  and having total organic compound impurity content less than about 1 area-percent by high performance liquid chromatography.
In one embodiment  there is provided Crofelemer obtained has less than 0.15% of an impurity. Preferably Crofelemer obtained has less than 0.15% of impurity measured at RRT 0.07.
It is known by those skilled in the art  the management of process impurities is greatly enhanced by understanding their chemical structures and synthetic pathways  and by identifying the parameters that influence the amount of impurities in the final product.
Impurities are identified spectroscopically and by other physical methods  and then the impurities are associated with a peak position in a chromatogram (or a spot on a TLC plate). Thereafter  the impurity can be identified by its position in the chromatogram  which is conventionally measured in minutes between injection of the sample on the column and elution of the particular component through the detector  known as the "retention time" ("rt"). This time period varies based upon the condition of the instrumentation and many other factors. To mitigate the effect that such variations have upon accurate identification of an impurity  practitioners use "relative retention time" ("RRT") to identify impurities.
In another aspect of present invention  Crofelemer having water content about 7 to about 17 percent by weight  and having a total organic compound impurity content less than about 1% by HPLC.
In another aspect of present invention  Crofelemer containing less than 1000 ppm of any one of acetone  n-butanol  diacetone alcohol or any combination(s) thereof.
The present invention also relates to substantially pure proanthocyanidin polymer composition. For the purposes of this invention  substantially pure is greater than about 98% pure  preferably  proanthocyanidin polymer composition of the present invention is greater than about 99% pure.
In an embodiment  the present invention relates to process for producing substantially pure Crofelemer to be used for therapeutically effective pharmaceutical composition. The Crofelemer is preferably prepared from latex from Croton spp  preferably Croton lechleri.
The isolation and purification of proanthocyanidin polymer composition in a desired purity is challenging due to the similar chemical properties of many other isomers  as well as their related impurities.
The inventors of the present application have found that the repetition of the prior art method does not yield the desired proanthocyanidin polymer composition with high purity. The inventors of the present invention have overcome the problem associated with the isolation of pure Crofelemer with an alternative process for the isolation and purification of Crofelemer.
The isolation of Crofelemer primarily involves purification on a two column system  wherein the material is first fed onto a chromatographic system consisting of a ion-exchange resin which is further connected to a column consisting of size-exclusion resin.
The ion-exchange resin  such as CM-Sepharose Fast Flow  serves to remove cationic impurities from the material  while the size-exclusion resin  such as LH-20  purifies the polymer composition and delivers the composition in desired molecular weight range.
Surprisingly  the inventors of the present application have found that the efficient mixing of the initial material with the suitable solvent system which may include water or water in combination with water miscible solvent and then passing it through the two column system provides the Crofelemer in high purity and better analytical profile.
It was found that incomplete mixing of the starting material  before loading onto a column results into inefficient utilization of the resin bed. Further it was found that insoluble particulates present in the feed solution choked the column and affected the efficiency of the resin considerably. It was found that due to presence of insoluble particulates  the feed solution failed to contact many active sites of the resin. Thus failure to achieve minimum contact time may result in the passage of cationic impurities such as taspine and other impurities through the column to the next level.
To overcome the above stated problems  the inventors of the present application developed a process which involves dissolving the initial material in a suitable solvent system such as water and filtered through a sparkler filter to remove the insoluble particulates. The feed solution which is substantially free of insoluble particulates is then applied into a two stage chromatography system.
For the efficient functioning of the column system  it is required that the column system remains in ‘wet’ condition. The drying of the column may result into cracking the column composition  and it has been found that this may lead to getting proanthocyanidin polymer composition with less purity.
In one aspect of present invention  the proanthocyanidin polymer composition (for e.g.  Crofelemer) is isolated in a highly pure state by the method which comprises:
(a) providing a solution of plant latex;
(b) adding an organic solvent(s) to the solution of plant latex;
(c) separating the organic solvent and concentrating aqueous layer to obtain a solid; alternatively
(c) separating the aqueous layer and concentrating organic solvent to obtain a solid;
(d) dissolving the solid in an aqueous solvent;
(e) removing the insoluble particulates from the solution (d);
(f) subjecting the solution to chromatography; and
(g) isolating proanthocyanidin polymer composition.
In one embodiment  Crofelemer is isolated from Croton lechleri. In another embodiment  Crofelemeris isolated from Calophyllum inophylum. The latex material may contain mud also which may be optionally removed.
In one embodiment  the latex is kept below room temperature (for e.g.  below 25°C) for a period of time to allow sediment to settle which is for example  from about 1 hour to about 30 days. The latex is then mixed with water below room temperature (for e.g.  at 2-80C) and allowed to settle for at least 12 hours or may be mixed with methyl ethyl ketone. The sedimented solid material is discarded and the supernatant is collected. Optionally the supernatant may be passed through a filter to remove the solid material. The operation may be carried out below room temperature.
In one embodiment  the content of the step (a) wherein water is used  is mixed with a miscible or immiscible solvent(s) selected from methanol  ethanol  propanol  butanol  pentanol  hexanol  ethylene glycol  propylene glycol  ethyl acetate  dichloromethane  trichloromethane  tetrachloromethane  dichloroethane  diethyl ether  acetone  dimethylformamide  dimethylsulfoxide  ether  mixtures thereof  and the like. The aqueous layer was preferably mixed with immiscible solvent. In one embodiment  the immiscible solvent is n-butanol. The aqueous layer was washed successively with n-butanol.
In one embodiment  the layer containing Crofelemer may be processed by ultrafiltration followed by evaporation with or without heat  evaporation with or without vacuum  freeze drying  spray drying  and the like  including combinations of processing techniques  to yield solid.
In one embodiment  the solid obtained in step (c) is mixed with a suitable solvent such as water or mixture of water and water miscible solvent. In a preferred embodiment  the solvent is water.
The insoluble particulates are then removed by filtering the solution through an appropriate medium such as sparkler filter.
In one embodiment  the obtained solution in step (e) is subjected to column chromatography.
In one embodiment  the isolation of Crofelemer primarily involves purification on a two column system  wherein the material is first fed onto a chromatographic system consisting of an ion-exchange resin which is further connected to a column consisting of size-exclusion resin.
In one embodiment  the ion exchange resin may be CM-Sepharose  which is a carboxy-methyl modified agarose.
In one embodiment  the column used in chromatography comprises a single column of CM-Sepharose Fast Flow Column or two set column of CM-Sepharose Fast Flow Column and Sephadex LH-20.
In one embodiment  the elution of the solid phase was carried out with a solvent system selected from the group consisting of water  acetone  methanol  ethanol  glycol and mixtures thereof. In a preferred embodiment  the eluent used is water.
In one embodiment  the material is loaded on to the ion exchange column and the column is washed with purified water. Then the material is eluted from the column with an aqueous acetone solution  thereby loading the material onto the size exclusion column.
In one embodiment  the second column consists of size-exclusion resin which is for example Sephadex LH-20  which is a hydroxypropylated cross-linked dextran. The size exclusion column is then disconnected from the ion exchange resin column and the material is eluted off with an aqueous acetone solution. The fractions are collected and monitored with a detector. Fractions containing Crofelemer material are combined. In the next step  Crofelemer is isolated in solid form.
In one embodiment  the isolation can be done by processing which is selected from the group comprising of ultrafiltration  freeze drying  evaporation with heat  evaporation without heat  evaporation with vacuum  evaporation without vacuum  spray drying  and combinations thereof.
The Crofelemer produced as disclosed herein can be analyzed by any methods known in the art. For example  Crofelemer can be detected by ultraviolet absorbance (lambda-max). Crofelemer has broad peaks around 200 to about 300 nm  for example between about 200 and about 215 nm (e.g.  about 205 – 210 nm) and between about 260 and about 295 nm (e.g.  about 275 – 280 nm). Fractions containing Crofelemer can have additional major UV absorption maxima from about 400 nm to about 500 nm  from between 425 and 475 nm  and about 460 nm.
In one embodiment  the highly pure Crofelemer has a purity of greater than about 98%  specifically greater than about 99%  more specifically greater than about 99.9%  and most specifically greater than about 99.95% as measured by HPLC. For example  the purity of the Crofelemer is about 98% to about 99.9%  or about 99.5% to about 99.99%.
In one embodiment  Crofelemer disclosed herein having an assay of greater than about 85%.
The molecular weight range and distribution of a polymer is generally established using Gel Permeation chromatography (GPC) and characterized by the number average molecular weight (Mn)  weight average molecular weight (Mw) and the polydispersity index. The polydisepersity index is a measure of breadth of the molecular weight distribution.
In one embodiment  the invention includes Crofelemer with increased homogeneity. For example  in one embodiment  Crofelemer prepared has a polydispersity index in the range of 0.9 to 1.2.
In one embodiment  Crofelemer produced according to the invention has a lower concentration of taspine than the concentration of taspine in the latex starting material. For example  the amount of taspine which is present in the original latex can be reduced through the process according to the invention. Taspine levels in the Crofelemer produced according to the invention may range from 1% by chromatographic purity down to below detectable limits. For example  the upper level for the amount of taspine in the Crofelemer may be 0.9%  0.8%  0.7%  0.6%  0.5%  0.4%  0.3%  0.2%  0.1%  or 0.05% by chromatographic purity  or any amount in between or below the listed amounts down to the limit of detectability. In a preferred embodiment  taspine levels are below 0.05% by chromatographic purity (i.e. 500 ppm) in Crofelemer.
According to one embodiment  there is provided a Crofelemer obtained with less than 0.15% of an impurity (preferably measured at RRT 0.07).
According to one embodiment  the impurity measured at RRT 0.07 may be used as a reference marker for determining the purity of Crofelemer and a residual amount of water.
According to one embodiment  there is provided Crofelemer  wherein  the water content is about 7-17% (wt %). Preferably the water content is analyzed by KF method.
According to one embodiment  wherein the Crofelemer is dried under vacuum.
According to one embodiment  wherein the Crofelemer is dried under vacuum  and the temperature for vacuum drying is lower than 40 degrees centigrade.
In a preferred embodiment  the temperature for vacuum drying is 20-35°C.
In yet another aspect of the present invention  the Crofelemer is in amorphous form.
In yet another aspect of the present invention  amorphous Crofelemer having water content about 7 to about 17 percent by weight.
In yet another aspect of the present invention  amorphous Crofelemer having water content about 7 to about 17 percent by weight  and having a total organic compound impurity content less than about 1 area-percent by HPLC.
In yet another aspect of the present invention  Crofelemer containing about 50 ppm to about 1000 ppm of any of the residual solvent. In a preferred embodiment  Crofelemer containing about 100 ppm to about 1000 ppm of any one of acetone  n-butanol  diacetone alcohol (i.e.  4-hydroxy-4-methyl-2-pentanone).
The present invention also relates to the process for the production of purified proanthocyanidin polymeric compositions for use in pharmaceutically effective formulations. In particular  provided herein are processes for the production of a pure Crofelemer using column purification technique.
U.S. patent No. 7325195 discloses a method to isolate the proanthocyanidin polymer composition from the Croton lechleri plant. The latex of Croton lechleri is mixed with purified water and then any insoluble material in the latex solution is allowed to settle. The supernatant is pumped away from the residue and then extracted with n-butanol several times. After each extraction  the alcohol phase is discarded and the aqueous phase retained. The aqueous phase is concentrated  for example  using an ultrafiltration device with a 1 kD cut-off membrane. The retentate from the ultrafiltration is then concentrated to dryness  for example using tray-dryers at approximately 37°C (±2°C). The dried material is subsequently dissolved in water and then chromatographed on a two column system  wherein the material is run over a CM-Sepharose and then an LH-20 column in a series. Specifically  the dissolved material is loaded onto the cation exchange column and then washed with purified water. The proanthocyanidin polymer material is eluted from the cation exchange column with an aqueous acetone solution (preferably 30% acetone)  thereby loading the proanthocyanidin polymer material onto the sizing column. The fractions are collected and monitored with a UV detector  for e.g.  at a wavelength of 460 nm. Fractions containing the proanthocyanidin polymer material are combined and concentrated  for example  by ultrafiltration using  for e.g.  a 1 kD cut-off membrane (as described above for the ultrafiltration step prior to the chromatography steps). The retentate may then be concentrated to dryness using a suitable drying method  such as but not limited to a rotary evaporator  at a temperature of approximately 37°C (±2°C). Other suitable drying methodologies include  but are not limited to  tray drying and spray drying.
The inventors of the present application have found that the repetition of the prior arts method does not yield the desired proanthocyanidin polymer composition with high purity. The problem associated in obtaining the desired product was studied and was found to be related to the column purification  column bed height and ratio of feed to chromatographic material used for column filling.
Inventors of the present invention optimized the column length (bed height)  column inner diameter (bed width) and column volume (bed volume) in relation to obtain the desired Crofelemer with high purity and consistency to be used for therapeutically effective pharmaceutical compositions.
The proanthocyanidin polymer composition may contain undesired taspine in high amount. Taspine is an alkaloid also found in Croton species and has been reported useful as anti-inflammatory composition  but has other side effects which makes it undesirable. Thus it is desirable to keep its content to minimum level. Also it is desirable to develop a process which would minimize the content of taspine in the final proanthocyanidin polymer composition.
The ion-exchange resin  such as CM-Sepharose Fast Flow  serves to remove cationic impurities such as taspine from the material  while the size-exclusion resin  such as LH-20  purifies the polymer composition and delivers the composition in desired molecular weight range.
In one aspect of present invention  Crofelemer having
i) a polydispersity index in the range of 0.9 to 1.2;
ii) taspine in an amount of less than 500 ppm;
iii) an assay of greater than 85%;
iv) less than 0.15% of an impurity (preferably measured at RRT 0.07);
v) water content in the range of 7-17 % (wt %) (preferably analyzed by KF method);
vi) amorphous form;
obtainable by a method comprising the steps of:
(a) providing a solution of crude plant latex or freeze-dried (lyophilized) powder of plant latex;
(b) extracting the solution of crude plant latex or freeze-dried (lyophilized) powder of plant latex with an organic solvent(s);
(c) separating the organic solvent and (d) concentrating aqueous layer to obtain solid  liquid or concentrated syrup; alternatively separating the aqueous layer and (d) concentrating organic solvent to obtain solid  liquid or concentrated syrup;
(e) dissolving the solid  liquid or concentrated syrup in water or water miscible solvents and removing the insoluble particulates if present from the solution;
(f) purifying the solution by using single column of CM-Sepharose  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1; or two set column selected from CM-Sepharose and Sephadex LH-20  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1 and the ratio of Sephadex LH-20 to the feed in a Sephadex LH-20-column is in the range of about 8:1 to 90:1;
In another aspect of present invention  a method of producing Crofelemer comprising the steps of:
(a) providing a solution of crude plant latex or freeze-dried (lyophilized) powder of plant latex;
(b) extracting the solution of crude plant latex or freeze-dried (lyophilized) powder of plant latex with an organic solvent(s);
(c) separating the organic solvent and (d) concentrating aqueous layer to obtain solid  liquid or concentrated syrup; alternatively separating the aqueous layer and (d) concentrating organic solvent to obtain solid  liquid or concentrated syrup;
(e) dissolving the solid  liquid or concentrated syrup in water or water miscible solvents and removing the insoluble particulates if present from the solution;
(f) purifying the solution by using single column of CM-Sepharose  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1; or two set column selected from CM-Sepharose and Sephadex LH-20  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1 and the ratio of Sephadex LH-20 to the feed in a Sephadex LH-20-column is in the range of about 8:1 to 90:1;
The starting material  crude plant latex or freeze-dried (lyophilized) powder of plant latex is from a Croton spp. or Calophyllum spp. The crude plant latex  partially purified plant latex  concentrated crude plant latex  or concentrated partially purified plant latex may comprising the mud obtained from the plant latex.
In one embodiment  the Crofelemer is from Croton lechleri. In another embodiment  the Crofelemer is from Calophyllum inophylum. The latex material may contain mud also which may be optionally removed.
As used herein  mud refers to sediment formed on storage. Crude plant latex can be obtained from the bark of Croton lechleri. This latex is collected and stored in barrels. On storage  sediment deposited is referred as “Mud”. This mud is generally discarded.
In one embodiment  wherein in step (a) the latex is kept below room temperature (for example  below 25°C) for a period of time to allow sediment to settle which is for example  from about 1 hour to about 30 days. The latex is then mixed with water below room temperature (for example at 2-80C) and allowed to settle for at least 12 hours or may be mixed with methyl ethyl ketone. The sedimented solid material is discarded and the supernatant is collected. Optionally the supernatant may be passed through a filter to remove the solid material. The operation may be carried out below room temperature.
In one embodiment  wherein in step (b) the red supernatant solution from step (a) is extracted with a water miscible or immiscible solvent(s) selected from methanol  ethanol  propanol  butanol  pentanol  hexanol  ethylene glycol  propylene glycol  ethyl acetate  dichloromethane  trichloromethane  tetrachloromethane  dichloroethane  diethyl ether  acetone  dimethylformamide  dimethylsulfoxide  ether  mixtures thereof. The aqueous layer was preferably mixed with immiscible solvent. In one embodiment  the immiscible solvent is n-butanol. The aqueous layer is washed successively with n-butanol.
In one embodiment  wherein in step (c)  the layer containing Crofelemer may be processed by ultrafiltration followed by stage (d) evaporation with or without heat  evaporation with or without vacuum  freeze drying  spray drying  and the like  including combinations of processing techniques  to yield solid  liquid or concentrated syrup.
In one embodiment  the step (c) comprises of separating the aqueous layer by using but not limited to the method(s) known in the art such as filtration  sedimentation  centrifugation and/or decantation or combination thereof.
In one embodiment  step (c) separation can be done by filtration which may be performed by using filtering aid. In this embodiment  the filtering material comprises one or more of diatomaceous earth  charcoal  bentonite  cellulose  glass  sand  or filter paper or commercially available filter (e.g.  sparkler filter).
In one embodiment  step (c) separation can be done by sedimentation which may be performed by keeping the plant latex mixture undisturbed for couple of minutes to several hour(s) with or without cooling  preferably with cooling in the temperature range of 5°C to 15°C  preferably at 10°C. In this embodiment  the sediment may be allowed to settle for time period of at least 1 hour or more  preferably more than one hour  more preferably time period is between 10 to 20 hours  most preferably 15 hours.
In one embodiment  step (c) separation can be done by centrifugation technique. Centrifugation of the solution  suspension or mixture can be done at cooling temperature such as at 10°C using speed of 100 to 10 000 revolutions per minute (RPM)  preferably using any speed in the range of 2000 RPM to 4000 RPM  more preferably using 3000 RPM followed by decantation.
In one embodiment  step (c) separation can be done by using one or combination of more than one method(s) known in the art and independently selected from the group of filtration  sedimentation  centrifugation and/or decantation as discussed above. In this embodiment preferably the separation using combination of method(s) can be performed in the sequence of filtration  sedimentation followed by centrifugation and decantation.
In one embodiment  the step (d) is concentration of aqueous layer to obtain solid  liquid or concentrated syrup which can be used in the next step. In this embodiment  the concentration of aqueous layer may be done by using but not limited to the processes or methods or combination thereof known in the art such as ultrafiltration and/or by using rotary evaporator or combination thereof. In this embodiment preferably  methods used are ultrafiltration followed by rotary evaporation.
In one embodiment  the ultrafiltration is performed with a semi-permeable membrane.
In one embodiment  the semi-permeable membrane permits passage of solutes with molecular weight in the range of 1 to 1000 Da. In this embodiment preferred the semi-permeable membrane permits passage of solutes up to a molecular weight selected from the group consisting of 500 Da and 1 kDa  preferably semi-permeable membrane that permits passage of solutes up to a molecular weight of 1 kDa.
In one embodiment  concentration and drying can be done preferably using rotary evaporator at a temperature of approximately 37°C (±2°C) or any other temperature or any other suitable drying methodologies that include  but are not limited to  tray drying or spray drying.
In one embodiment  the processing of step (d)  which is concentration and drying to obtain solid  liquid or concentrated syrup can be achieved by performing the techniques selected from the group consisting of ultrafiltration  followed by freeze drying  evaporation with heat  evaporation without heat  evaporation with vacuum  evaporation without vacuum  tray drying  spray drying  and combinations thereof.
In the step (e)  the solid referred herein as “feed” or concentrated syrup or liquid is mixed with a suitable solvent such as water or mixture of water and water miscible solvent  with or without mixing  preferably with mixing to obtain desired solution which may or may not contain insoluble particulate matter.
In a preferred embodiment  10 gram solid plant latex is mixed with approximately 125 mL of water.
As used herein  the water miscible solvent(s) used is preferably alcohol of 1-3 carbon atoms (e.g.  ethanol) or acetone.
The insoluble particulates if present may be then removed by filtering the solution through an appropriate medium such as sparkler filter.
In the next step  the obtained solution in step (e) is subjected to column chromatography.
In one embodiment  the purification is performed on two column system  wherein the material is first loaded onto a chromatographic system consisting of an ion-exchange resin (e.g.  CM-Sepharose Fast Flow Column) which is further connected to a column consisting of size-exclusion resin (e.g.  Sephadex LH-20).
In one embodiment  the purification is performed on single column system of an ion-exchange resin (e.g.  CM-Sepharose Fast Flow Column).
In one embodiment  the ion exchange resin or medium may be CM-Sepharose  which is a carboxy-methyl modified agarose.
In one embodiment  the size-exclusion resin or medium may be Sephadex LH-20  which is a hydroxypropylated cross-linked dextran.
In one embodiment  the ratio of CM-Sepharose to the feed in a column is at least about 3.5:1  more preferably in the ratio of at least 4:1 (for e.g.  4 mL or 4 gm of CM-Sepharose for 1 gm of the plant latex feed).
In one embodiment  the ratio of CM-Sepharose to the feed in a column is at least about 6:1 (e.g.  6 mL or 6 gm of CM-Sepharose for 1 gm of the plant latex feed).
In one embodiment  the ratio of CM-Sepharose to the feed in a column is in the range of about 3.5:1 to 11:1  preferably ratio is in the range of about 4:1 to 9:1.
In one embodiment  the ratio of CM-Sepharose to the feed in a column is less than 11:1  preferably the ratio is less than 9:1.
In one embodiment  the CM-Sepharose suspension may be filled in to the column to obtain bed volume of at least about 35 mL (for 10 gm of solid plant latex feed or substrate)  preferably at least about 40.0 mL per 10 gm of the plant latex feed or substrate.
In one preferred embodiment  the CM-Sepharose suspension may be filled in to the column to obtain bed volume of at least about 60 mL for 10 gm of solid plant latex feed or substrate.
In one embodiment  the CM-Sepharose may be filled in to the column to obtain bed width (column inner diameter) of at least about 3.2 cm (for 10 gm of solid plant latex feed or substrate)  preferably at least 3.4 cm per 10 gm of plant latex feed.
In one embodiment  the CM-Sepharose suspension may be filled in to the column to obtain bed height such as but not limited to bed height (or column length) of at least about 4.2 cm (for 10 gm of solid plant latex feed or substrate)  preferably at least 4.5 cm per 10 gm of plant latex feed or substrate.
In one embodiment  the ratio of Sephadex LH-20 to the feed in a column is at least about 8:1 to 90:1  more preferably in the ratio of at least 12:1 to 90:1 (e.g.  12 gm CM-Sepharose for 1 gm of the plant latex feed).
In one embodiment  the Sephadex LH-20 filled in to the column to obtain column length or bed height of at least about 8 cm (for 10 gm solid plant latex feed or substrate used in ion exchange column)  preferably at least 13 cm per 10 gm of substrate or feed.
In one embodiment  the Sephadex LH-20 filled in to the column to obtain column inner diameter or bed width of at least about 3.2 cm (for 10 gm solid plant latex feed or substrate used in ion exchange column)  preferably at least 3.4 cm per 10 gm of substrate or feed.
In one embodiment  the Sephadex LH-20 filled in to the column to obtain bed (column) volume of at least about 110 mL (for 10 gm solid plant latex feed or substrate used in ion exchange column)  preferably at least 118 mL per 10 gm of solid or feed.
In one embodiment  the material loaded on to CM-Sepharose column and the column is washed with purified water. Then the material is eluted from the column with an aqueous acetone solution  thereby loading the material onto the Sephadex LH-20.
The Sephadex LH-20 column may be then disconnected from the CM-Sepharose column and the material is eluted off with an aqueous acetone solution.
In one embodiment  the chromatographic purification can be done by using eluent(s) which are selected from water and water miscible solvent(s) and combination thereof. The preferred eluent used herein is water followed by an aqueous acetone solution (preferably 50% acetone in water and/or less than 50%  more preferably 45% acetone in water and/or less than 45%  and most preferably 45% acetone in water and/or 30% acetone in water or combination thereof).
The fractions are collected and monitored with a detector. The Crofelemer produced as disclosed herein can be analyzed or detected by any methods known in the art. For example  Crofelemer can be detected by ultraviolet absorbance (lambda-max). Crofelemer has broad peaks around 200 to about 300 nm  for example between about 200 and about 215 nm (e.g.  about 205 – 210 nm) and between about 260 and about 295 nm (e.g.  about 275 – 280 nm). Fractions containing Crofelemer have additional major UV absorption maxima from about 400 nm to about 500 nm  from between 425 and 475 nm  and about 460 nm.
In the next step  Crofelemer is isolated in solid form.
In one embodiment  the isolation can be done by the processing which is selected from the group consisting of ultrafiltration  freeze drying  evaporation with heat  evaporation without heat  evaporation with vacuum  evaporation without vacuum  spray drying  and combinations thereof.
In one embodiment  wherein the Crofelemer is dried under vacuum.
In one embodiment  wherein Crofelemer is dried under vacuum and the temperature for vacuum drying is lower than 40°C. In a preferred embodiment  the temperature for vacuum drying is 20-35°C.
In one embodiment  taspine level is below 2000 ppm by HPLC in the Crofelemer  when produced according to the process of the invention. For example  the upper level for the amount of taspine in the Crofelemer may be 2000 ppm  1500 ppm  1000 ppm  500 ppm  400 ppm  300 ppm  200 ppm  100 ppm  or 50 ppm by HPLC  or any amount in between or below the listed amounts down to the limit of detection.
In one embodiment  the pure Crofelemer disclosed herein has purity of greater than about 90%  specifically greater than about 95%  more specifically greater than about 99%  and most specifically greater than about 99.5% as measured by HPLC. For example  the purity of the Crofelemer is about 90% to about 95%  or about 99% to about 99.5% or more.
In one embodiment  Crofelemer disclosed herein having an assay of greater than about 85% and more specifically greater than about 90%.
In one embodiment  the Crofelemer disclosed herein has an average molecular weight of between about 1100 Da (Daltons) to about 3000 Da  or for example a molecular weight of between about 2000 Da to about 2500 Da; or for example a molecular weight of between about 1500 Da to about 3000 Da. and a polydispersity in the range of 0.5 to 1.8  or for example  in the range of 0.9 to 1.2  or in the range of 0.5 to 1.5  or in the range of 0.8 to 1.2. In one preferred embodiment  the Crofelemer has polydispersity index in the range of 0.9 to 1.20.
Examples of water miscible solvent(s) include  but are not limited to methanol  n-propanol  isopropanol  ethanol  dioxane  dimethyl sulphoxide  dimethyl formamide  tetrahydrofuran  acetone  acetic acid or acetonitrile.
Proanthocyanidin are a group of condensed tannins. The proanthocyanidin comprise monomeric units of leucoanthocyanidins. Leucoanthocyanidins includes catechins  epicatechins  gallocatechins  galloepicatechins  flavanols  flavonols  flavan-3 4-diols  leucocyanidins and anthocyanidins. In one embodiment  the proanthocyanidin polymer comprises polymers of between about 2 to about 30 flavonoid units  between about 2 to about 15 flavonoid units  between about 2 to about 11 flavonoid units or an average of between about 7 to about 8 flavonoid units with a number average molecular weight of between about 2000 to about 3000 Da  or for example a molecular weight of between about 1100 daltons to about 2900 daltons; or for example a molecular weight of between about 1500 Da to about 3000 Da.
In one preferred embodiment  a proanthocyanidin polymer composition of the invention is Crofelemer. The structure of Crofelemer is shown below.

wherein  structure of monomeric units are
.

Analytical data
Assay and Taspine content
Assay is a method used to analyze or quantify a substance in a sample. An assay is an analysis done to determine the presence of a substance and the amount of that substance. Greater assay may promote the potency and clinical efficacy of that drug. Assay carried out by HPLC method by using C 18 column (150 X 4.6mm) and 0.1% trifluoroacetic acid in water. Tetrahydrofuran  methanol and acetonitrile were used as mobile phase with flow rate 1.5mL/minute. Measure the response for Crofelemer at UV 280 nm and for Taspine at UV 248 nm. Calculate the % Assay and taspine content against the standard.

Area of Crofelemer in Weight of
test solution at 280 nm Crofelemer std. 5 20 25 Potency of
% Assay = ------------------------- X ----------------- X ----X------- X ----- X Crofelemer
(as such) Average area of 20 25 Sample 5 standard
Crofelemer at 280 nm Weight


Area of Taspine Weight of Potency of
in test solution Taspine std. Taspine
at 248 nm 1 20 25 standard
Taspine = ------------------------------- X ------------- X ------- X ------------- X ----X ------- X 106
(ppm) Average area of Taspine in 100 25 Sample 5 100
reference solution at 248 nm Weight

Related Substances
The term “impurities” refers to something that is impure or that makes something else impure. At present  the impurities are given various names some of the terms  such as related compounds  may tend to soft-pedal them. In the pharmaceutical world  an impurity is generally considered to be any other organic material besides the drug substance or active pharmaceutical ingredient (API) that arises out of synthesis. Most of the time  the inorganic contaminants are not given adequate consideration as impurities unless they are toxic  such as heavy metals or arsenic. Organic volatile impurities (OVI  which are generally made up of residual solvents as well as other organic volatile impurities used in the synthesis) are often considered virtual impurities. Interaction products produced during formulation processes and degradation products (frequently referred to colloquially as degradants in the pharmaceutical industry; the terms have been used interchangeably in this text) that can be produced prior to use by the patient are additional sources of impurities. It is important to recognize at this stage that any material that leads to a decrease in the purity value of the API should be considered an impurity. Therefore  for all intents and purposes  various contaminants mentioned here can be called impurities and should be labeled as such because they decrease the purity of API. Impurities are either naturally occurring or added during synthesis of a chemical or commercial product. During production  impurities may be purposely  accidentally  inevitably  or incidentally added into the substance. Greater impurities present in the drug may affect the potency and clinical efficacy of that drug. A measure of % impurity was carried out by HPLC method by using C18 column (150 X 4.6mm) and 0.1% trifluoroacetic acid in water. Tetrahydrofuran  methanol and acetonitrile were used as mobile phase with flow rate 1.5mL/minute. Measure the response at UV 280 nm.

rea of Impurity
at RRT of about 0.07
in test solution Weight of Potency
Crofelemer
standard 2 1 10 Crofelemer std.
% Impurity at RRT = ------------------ X ---------------- X ---- X ---- X---------- X ------------------ X 100
of about 0.07 Average area 10 10 10 Weight of sample 100
of Crofelemer Std intest solution

Polydispersity (D)
Polydispersity was measured using a HPLC system with quaternary gradient pumps  variable wavelength UV detector attached with data recorder and integrator software GPC Software option.
Column Jordi DVB  500A°  500 x 10mm using mobile phase DMF/ 50mM formic acid. Flow Rate 1.0 mL/minute at UV 280 nm perform injections of the calibration standard as a broad standard  using known values of Mn  Mw  Mz and Mp. The 1ST order (linear) was obtained. For system suitability  the r2 value of the calibration curve was verified at 0.99 or greater 
Polymer Size Distribution was calculated using the following formula 
Polydispersity (D) or Heterogeneity (H)
Mw
D = H = -------
Mn

Wherein  Mw is weight average molecular weight and Mn is number average molecular weight.
Diacetone content:
The diacetone content of Crofelemer is determined by Gas Chromatograph equipped with FID Detector and autosampler using HP-5 column (5% phenyl 95% methyl polysiloxane)
dimension: 30mts*0.32mm*0.5um.

Water content (By KF method or technique):
Karl Fischer Instrument is an instrument used to determine the water content of a sample. Karl Fischer titration is a classic titration method in analytical chemistry that uses coulometric or volumetric titration to determine trace amounts of water in a sample.
Fill the titration vessel with the 15-20 mL of methanol. Press the start button on the instrument and wait until the display shows ‘drift OK’. Change the parameters to ‘KFT mode’ and start. Add about 30.0 mg of water and enter the weight and press the start button. When the titration is complete  the display shows the burette reading. Note down the burette reading and calculate the K.F. Factor. (i.e. K.F. Factor = weight of water in mg / Burette reading). Change the instrument to ‘KF mode’. Press the start button. Crush the sample to make it uniform. Transfer about 150 mg of the test sample into the titration vessel and enter the sample weight. Again press Enter. When the titration is complete  the display shows the burette reading. Note down the burette reading. Calculate the water content of the test sample using the following equation.

Burette reading x K.F. Factor
Water Content (%) = -------------------------------------- X 100
Weight of sample in mg

Pharmaceutical Compositions
The pharmaceutical composition(s) described herein comprises Crofelemer and one or more pharmaceutically acceptable excipients  carriers  diluents or mixture thereof. Crofelemer as described herein may be associated with one or more pharmaceutically acceptable excipients  carriers  diluents or mixture thereof in the form of a capsule  sachet  paper or within any other container.
Examples of suitable carriers include  but are not limited to  water  salt solutions  alcohols  polyethylene glycols  polyhydroxyethoxylated castor oil  peanut oil  olive oil  gelatin  lactose  terra alba  sucrose  dextrin  magnesium carbonate  sugar  cyclodextrin  amylose  magnesium stearate  talc  gelatin  agar  pectin  acacia  stearic acid or lower alkyl ethers of cellulose  silicic acid  fatty acids  fatty acid amines  fatty acid monoglycerides and diglycerides  pentaerythritol fatty acid esters  polyoxyethylene  hydroxymethyl cellulose and polyvinylpyrrolidone.
The carrier or diluent may include a sustained release material  such as glyceryl monostearate or glyceryl distearate  alone or mixed with a wax.
The pharmaceutical composition may also include one or more pharmaceutically acceptable auxiliary agents  wetting agents  emulsifying agents  suspending agents  preserving agents  salts for influencing osmetic pressure  buffers  sweetening agents  flavoring agents  colorants or any combination of the foregoing. The pharmaceutical composition of the patent application may be formulated so as to provide quick  sustained or delayed release of the active ingredient after administration to the subject by employing methods known in the art.
The pharmaceutical compositions of the present patent application may be prepared by conventional techniques  e.g.  as described in Remington: The Science and Practice of Pharmacy  20th Ed.  2003 (Lippincott Williams & Wilkins). For example  Crofelemer is mixed with a carrier  or diluted by a carrier  or enclosed within a carrier  which may be in the form of an ampoule  capsule  sachet  paper or other container. When the carrier serves as a diluent  it may be a solid  semi-solid or liquid material that acts as a vehicle  excipient or medium for the active compound. The active compound is adsorbed on a granular solid container  for example  in a sachet.
The pharmaceutical compositions may be in conventional forms  for example  capsules  tablets  aerosols  solutions  suspensions or products for topical application.
The route of administration may be any route which effectively transports Crofelemer to the appropriate or desired site of action. Suitable routes of administration include  but are not limited to  oral  nasal  pulmonary  buccal  subdermal  intradermal  transdermal  parenteral  rectal  depot  subcutaneous  intravenous  intraurethral  intramuscular  intranasal  ophthalmic (such as with an ophthalmic solution) or topical (such as with a topical ointment). The oral route is preferred.
Solid oral formulations include  but are not limited to  tablets  capsules (soft or hard gelatin)  dragees (containing the active ingredient in powder or pellet form)  troches and lozenges. Tablets  dragees  or capsules having talc and/or a carbohydrate carrier or binder or the like are particularly suitable for oral application. Preferable carriers for tablets  dragees  or capsules include lactose  cornstarch and/or potato starch. A syrup or elixir is used in cases where a sweetened vehicle is employed.
Liquid formulations include  but are not limited to  syrups  emulsions  soft gelatin and sterile injectable liquids  such as aqueous or non-aqueous liquid suspensions or solutions.
For parenteral application  particularly suitable are injectable solutions or suspensions  preferably aqueous solutions with Crofelemer dissolved in polyhydroxylated castor oil.
Suitable doses of the Crofelemer for use in treating the diseases and disorders described herein can be determined by those skilled in the relevant art. Therapeutic doses are generally identified through a dose ranging study in humans based on preliminary evidence derived from the animal studies. Doses must be sufficient to result in a desired therapeutic benefit without causing unwanted side effects. For example  the daily dosage of the Crofelemer can range from about 0.1 to about 30.0 mg/Kg. Mode of administration  dosage forms  suitable pharmaceutical excipients  diluents or carriers can also be well used and adjusted by those skilled in the art. All changes and modifications are envisioned within the scope of the present patent application.
In one embodiment  a pharmaceutical composition according to present invention  for use in the treatment of diarrhea  particularly secretory diarrhea. In one preferred embodiment  a pharmaceutical composition according to present invention  for the treatment of diarrhea associated with HIV/AIDS  irritable bowel syndrome  acute infection and pediatric diarrhea.

Experimental
The crude plant latex starting material used in the following examples is plant latex obtained from the bark of Croton lechleri. Croton lechleri trees were tapped and felled near the village of San Pablo de Cuyana on the Nanay River 100 kilometers from Iquitos  Peru. The latex was obtained over a period of 24 hours by scoring the trees.
The following abbreviations have been used herein:
HPLC: high performance liquid chromatography
FID: Flame ionization detector
RPM: revolutions per minute
mL: milliliters
g: gram
gm: gram
kg: kilogram
°C: degree centigrade

Example 1
Step A: Six volumes of water were added to crude plant latex (250 mL) comprising mud and the resultant mixture stirred at 40°C for 30 minutes and then filtered. The filtrate was kept undisturbed for 15 hours at 2 to 10°C. The solution was subjected to centrifugation for 10 minutes at 10°C and 3000 RPM  followed by decantation of the mother liquor (1750 mL).
Step B: 500 mL of purified water was added to the mother liquor. The mixture (2250 mL) was subjected to column purification using a 300 mL Sepharose column (1.2 volume of latex). The elution was carried out using 1500 mL of water followed by 30% aqueous acetone (1100 mL). The initial 300 mL eluent was discarded and then 750 mL of eluent (of dark colour) was taken and concentrated to yield 10.0 –11.0 g of Crofelemer.

Example 2
Step-A: 250 mL crude plant latex solution comprising mud was lyophilized to obtain approximately 45-55 gm dried latex powder. 50 gm of freeze-dried latex were stirred with 2250 mL of purified water at 40°C for two hours. The solution was cooled to room temperature and filtered to obtain 2250 mL of mother liquor.
Step-B: The mass was subjected to column purification using a Sepharose column (300 mL  6 volume of dried latex). The elution was carried out using 2000 mL of water followed by 30% aqueous acetone (1100 mL). The initial 300 mL eluent was discarded and then 750 mL of eluent (of dark colour) was taken and concentrated to yield 10.0 – 11.0 g of Crofelemer.

Example 3
Step A: Crude plant latex (35 kg) was mixed with water (240 L). The resultant mixture was stirred at 40°C for 60 minutes. The mixture was cooled to room temperature and filtered through a sparkler filter to obtain a clear solution. The clear solution was subjected to ultrafiltration and concentrated upto 50 L.
Step B: 215 L of purified water was added to the concentrate mass. The resultant solution was subjected to column purification using a Sepharose column (36 L). Initially column was washed with 240 L purified water and the elution was carried out using 30% aqueous acetone (125 L).The initial 30-36 L eluent was discarded and then 90L of eluent (of dark colour) was taken and concentrated to yield 0.9 kg of Crofelemer.

Example 4
Step-A: 500 mL of crude plant latex solution comprising mud was lyophilized to obtain approximately 100-110 gm dried latex powder. 100 gm of freeze-dried latex was stirred with 4500 mL of purified water at 40°C for two hours. The solution was cooled to room temperature and filtered to obtain 5000 mL of mother liquor.
Step-B: The mother liquor was subjected to column purification using a Sepharose column (600 mL  6 volumes of dried latex). Initially column was washed with 4 L purified water and the elution was carried out using 30% aqueous acetone (2200 mL). The initial 500 mL eluent was discarded and then 1500 mL of eluent (of dark colour) was taken and concentrated to yield 20.0 – 22.0 g of Crofelemer.

The analytical data for Example 1 to Example 4 are set forth in Table 1
Table 1
Analytical Data Example 1 Example 2 Example 3 Example 4
Water content 14.44 % - 11.12% 9.89%
Mn (Da)
(number average molecular weight) 2097 2058 2411 2195
PD
(polydispersity index) 1.03 1.03 1.004 1.03
Assay 90.17 % 92.72% 94.25% 93.61%
Taspine ppm 50 BDL 170.65 44
Gallocatechin 0.04 % 0.021% 0.029% 0.02%
Epigallocatechin 0.07 % 0.062% 0.068% 0.04%
Catechin 0.01 % BDL BDL BDL
Epicatechin 0.02 % BDL BDL 0.06%
Procyanadin-B1 0.02 % BDL ND BDL
Procyanadin-B2 BDL BDL ND BDL
Impurities at RRT 0.07 0.01 % BDL BDL BDL
* BDL= Below detection limit; * ND= Not detected

Reference Example-1: Preparation of Crofelemer
Stage1:
450 kg of latex was mixed with 925 L of water. The resultant mixture was mixed thoroughly at 2-80C for an hour and allowed to settle at 2-80C for 12 hours. The layers were separated. The upper layer was mixed with 200 L n-butanol. The mixture was stirred well. The layers were separated. The aqueous phase was extracted twice with 200 L n-butanol each time. The aqueous phase was passed through a sparkler filter and then concentrated under reduced pressure to obtain solid.
Stage 2:
The 10 g of the solid material was mixed in 125 mL of purified water. The obtained solution was used in Reference Example 1.1 to 1.7.

Reference Example 1.1
The obtained solution of the material was applied into a chromatography system containing 118.0 mL CM-Sepharose column (wherein  Bed Height = 13 cm and Bed width = 3.4 cm) connected in series to a 118 mL LH-20 column (wherein  Bed Height = 13 cm and Bed width = 3.4 cm).
Reference Example 1.2
The obtained solution of the material was applied into a chromatography system containing 59 mL CM-Sepharose column (wherein  Bed Height = 6.5 cm and Bed width = 3.4 cm) connected in series to a 118 mL LH-20 column (wherein  Bed Height = 13 cm and Bed width = 3.4 cm).
Reference Example 1.3
The obtained solution of the material was applied into a chromatography system containing 41.3 mL CM-Sepharose column (wherein  Bed Height = 4.55 cm and Bed width = 3.4 cm) connected in series to a 118 mL LH-20 column (wherein  Bed Height = 13 cm and Bed width = 3.4 cm).
Reference Example 1.4
The obtained solution of the material was applied into a chromatography system containing 35.4 mL CM-Sepharose column (wherein  Bed Height = 3.9 cm and Bed width = 3.4 cm) connected in series to a 118 mL LH-20 column (wherein  Bed Height = 13 cm and Bed width = 3.4 cm).
Reference Example 1.5
The obtained solution of the material was applied into a chromatography system containing 29.5 mL CM-Sepharose column (wherein  Bed Height = 3.25 cm and Bed width = 3.4 cm) connected in series to a 118 mL LH-20 column (wherein  Bed Height = 13 cm and Bed width = 3.4 cm).
Reference Example 1.6
The obtained solution of the material was applied into a chromatography system containing 14.7 mL CM-Sepharose column (wherein  Bed Height = 1.62 cm and Bed width = 3.4 cm) connected in series to a 118 mL LH-20 column (wherein  Bed Height = 13 cm and Bed width = 3.4 cm).
Reference Example 1.7
The obtained solution of the material was applied into a chromatography system containing 7.2 mL CM-Sepharose column (wherein  Bed Height = 0.8 cm and Bed width = 3.4 cm) connected in series to a 118 mL LH-20 column (wherein  Bed Height = 13 cm and Bed width = 3.4 cm).
After the application of the feed to the top of the column  the columns were washed with 230 mL of purified water and 680 mL of 30% acetone. The columns were separated. The proanthocyanidin polymer composition was eluted from the LH-20 column with 450 mL of 45% acetone. The fractions containing desired proanthocyanidin polymer composition were concentrated to dryness and further dried.

The analytical data for Reference Example 1.1 to Reference Example 1.7 are set forth in Table 2
Table 2
Parameter Reference Example 1.1 Reference Example 1.2 Reference Example 1.3 Reference Example 1.4 Reference Example 1.5 Reference Example 1.6 Reference Example 1.7
Feed Size (gm) 10 10 10 10 10 10 10
Column Diameter (cm) 3.4 3.4 3.4 3.4 3.4 3.4 3.4
CM-Sepharose bed height (cm) 13 6.5 4.55 3.9 3.25 1.62 0.8
Column Volume (mL) 118.0 59.0 41.3 35.4 29.5 14.7 7.2
Taspine (ppm) 150 150 131 1152 2073 17738 23601
Assay 89.06% 90.01% 100.48% 103.11% 95.06% 94.08% 89.10%

Reference Example 2: Preparation of Crofelemer (US 7 323 195)
Stage A:
450 kg of latex was mixed with 925 L of water. The resultant mixture was mixed thoroughly at 2-80C for an hour and then allowed to settle at 2-80C for 12 hours. The layers were separated. The upper layer was then mixed with 200 L n-butanol. The mixture was stirred well. The layers were separated. The aqueous phase was re-extracted twice with 200 L n-butanol each time. The aqueous phase was passed through a sparkler filter and then concentrated under reduced pressure.
Stage B:
The material from stage A (6 kg) was mixed in 75 L of purified water. The obtained material was applied into a chromatography system containing 35 L CM-Sepharose column connected in series to a 70 L LH-20 column. After the application of the feed to the top of the column  the columns were washed with 140 L of purified water and 408 L of 30% acetone. The columns were separated. The proanthocyanidin polymer composition was eluted from the LH-20 column with 272 L of 45% acetone. The fractions containing desired proanthocyanidin polymer composition were concentrated to dryness and further dried.
The analytical data was collected for following batches. The analytical details for the composition of final proanthocyanidin polymer composition are given in the table 3.
Table 3
Batch No Total impurities (%) Taspine content
(%) Av. Mol. Wt (Dalton)
1 3.43 3.03 2496
2 4.43 3.66 2737
3 11.7 1.00 3183

Example 5
Preparation of Crofelemer
Stage A:
The drums containing latex were held at 2-80C for not less than 48 hours before used. 450 kg of latex was mixed with 925 L of pre cooled water. The resultant solution was mixed thoroughly at 2-80C for an hour and then allowed to settle at 2-80C for 12 hours. The resulting precipitate was discarded. The supernatant was filtered through sparkler filter and then mixed with 200 L n-butanol. The mixture was stirred well. The layers were separated. The aqueous phase was re-extracted twice with 200 L n-butanol each time. The aqueous phase was concentrated to dryness under reduced pressure.
Stage B:
The material from stage A was dissolved in 75 L of purified water and the solution was filtered through sparkler filter. The operation was repeated to remove suspended particulates. The dissolved material was applied into a chromatography system containing 35 L CM-Sepharose Fast Flow column connected in series to a 70 L LH-20 column. After the application of the feed to the top of the column  the columns were washed with 140 L of purified water and 408 L of 30 % acetone. The columns were separated. The proanthocyanidin polymer composition was eluted from the LH-20 column with 272 L of 45% acetone. The fractions were concentrated and dried to obtain Crofelemer.
The analytical details for a few representative batches for the Crofelemer are given in the following table 4.
The analytical data for a few representative batches of Example 5 are set forth in Table 4

Table 4
Batch No. Assay (%) Residual solvents (ppm) Water content KF (%) Taspine (%) Total impurities (%) Ave. mol. Wt. (da)
acetone n-butanol Diacetone alcohol
1 104.4 7 3 55 14.2 0 0.15 1935
2 99.9 16 3 37 14.2 0 0.07 1929
3 101.7 9 3 59 14.2 0 0.09 1943
4 100.3 3 0 36 10.9 0 0.08 1965
5 101 0 0 38 12.2 0 0.04 1997
6 103.7 4 2 55 12.3 0 0.04 2161
7 102.9 0 0 53 10.3 0 0.01 2012
8 104 8 0 56 12.2 0 0.01 1998
9 100.7 6 0 37 11.8 0 0.01 1993
10 101 0 0 23 11.4 0 0.01 2041

We claim

1. Crofelemer having a polydispersity index in the range of 0.9 to 1.2 obtainable by a method comprising the steps of:
A) isolating partially purified Crofelemer by stirring a mixture of crude plant latex or freeze-dried (lyophilized) powder of plant latex and water or water miscible solvent(s) at a temperature in the range of 15°C to 60°C; and
B) purifying the partially purified Crofelemer by using a column chromatography technique.

2. Crofelemer according to claim 1  obtained by the method described in claim 1.

3. Crofelemer wherein taspine is present in an amount of less than 500 ppm obtainable by a method comprising the steps of:
A) isolating partially purified Crofelemer by stirring mixture of crude plant latex or freeze-dried (lyophilized) powder of plant latex and water or water miscible solvent(s) at a temperature in the range of 15°C to 60°C; and
B) purifying the partially purified Crofelemer by using a column chromatography technique.

4. Crofelemer according to claim 3  obtained by the method described in claim 3.

5. Crofelemer having an assay of greater than 85% obtainable by a method comprising the steps of:
A) isolating partially purified Crofelemer by stirring mixture of crude plant latex or freeze-dried (lyophilized) powder of plant latex and water or water miscible solvent(s) at a temperature in the range of 15°C to 60°C; and
B) purifying the partially purified Crofelemer by using a column chromatography technique.

6. Crofelemer according to claim 5  obtained by the method described in claim 5.

7. Crofelemer having less than 0.15% of an impurity  preferably as measured at RRT 0.07  obtainable by a method comprising the steps of:
A) isolating partially purified Crofelemer by stirring mixture of crude plant latex or freeze-dried (lyophilized) powder of plant latex and water or water miscible solvent(s) at a temperature in the range of 15°C to 60°C; and
B) purifying the partially purified Crofelemer by using a column chromatography technique.

8. Crofelemer according to claim 7  obtained by the method described in claim 7.

9. Crofelemer having water content in the range of 7% to 17% (weight %)  preferably when analyzed using KF technique  obtainable by a method comprising the steps of:
A) isolating partially purified Crofelemer by stirring mixture of crude plant latex or freeze-dried (lyophilized) powder of plant latex and water or water miscible solvent(s) at a temperature in the range of 15°C to 60°C; and
B) purifying the partially purified Crofelemer by using a column chromatography technique.

10. Crofelemer according to claim 9  obtained by the method described in claim 9.

11. A method of producing Crofelemer comprising the steps of:
A) isolating partially purified Crofelemer by stirring mixture of crude plant latex or freeze-dried (lyophilized) powder of plant latex and water or water miscible solvent(s) at a temperature in the range of 15°C to 60°C; and
B) purifying the partially purified Crofelemer by using a column chromatography technique.

12. The method according to claim 11  wherein the process of isolating partially purified Crofelemer in step (A) comprising the steps of:
(a) stirring the mixture of crude plant latex or freeze-dried powder of plant latex and water or water miscible solvent(s) at a temperature in the range of 15°C to 60°C;
(b) separating the liquid phase;
(c) optionally concentrating liquid phase to obtain solid  liquid or concentrated syrup; and
(d) optionally adding water or water miscible solvent(s) to the solid  liquid or concentrated syrup.

13. The method according to claim 12  wherein step (a) is performed at a temperature in the range of 35oC to 45°C.

14. The method according to claim 12  wherein step (b) is performed by using filtration  sedimentation  centrifugation and/or decantation or combinations thereof.

15. The method according to claim 12  wherein step (b) is performed by using filtration.

16. The method according to claim 15  wherein filtration is performed with a filtering aid.

17. The method according to claim 12  wherein step (b) is performed by using sedimentation.

18. The method according to claim 17  wherein sedimentation is performed by keeping the plant latex mixture  solution or suspension undisturbed for time period of at least 1 hour with cooling at a temperature in the range of 5°C to 15°C.

19. The method according to claim 12  wherein step (b) is performed by using a centrifugation technique.

20. The method according to claim 19  wherein the centrifugation of the solution  suspension or mixture is performed at a temperature such as at 10°C using a speed in the range of from 100 to 10 000 revolution per minutes (RPM).

21. The method according to claim 20  wherein the centrifugation is performed at a speed in the range of from 2000 RPM to 4000 RPM  followed by decantation.

22. The method according to claim 12  wherein step (b) is performed using a combination of method(s) in the sequence of filtration  sedimentation followed by centrifugation and decantation.

23. The method according to claim 12  wherein step (c) is performed by using ultrafiltration and /or by using rotary evaporator or combination thereof.

24. The method according to claim 12  wherein step (c) is performed by ultrafiltration  followed by freeze drying  evaporation with heat  evaporation without heat  evaporation with vacuum  evaporation without vacuum  tray drying  spray drying  and combinations thereof to obtain solid  liquid or concentrated syrup.

25. The method according to claim 12  wherein in step (d) water is added to solid  liquid or concentrated syrup.

26. The method according to claim 11  wherein step (B) is performed by using ion exchange chromatography and/or size exclusion chromatography or combination thereof.

27. The method according to claim 11  wherein step (B) is performed by using ion exchange chromatography.

28. The method according to claim 27  wherein ion exchange chromatography is performed using a carboxy-methyl modified agarose.

29. The method according to claim 28  wherein the carboxy-methyl modified agarose is CM-Sepharose.

30. The method according to claim 11  wherein step (B) is performed by using combination of ion exchange chromatography and size exclusion chromatography.

31. The method according to claim 30  wherein step (B) is performed using a carboxy-methyl modified agarose and a hydroxypropylated cross-linked dextran.

32. The method according to claim 31  wherein the carboxy-methyl modified agarose is
CM-Sepharose and the hydroxypropylated cross-linked dextran is Sephadex LH-20.

33. The method according to claim 11  wherein step (B) is performed using single column of CM-Sepharose  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1.

34. The method according to claim 11  wherein step (B) is performed using two set column of CM-Sepharose and Sephadex LH-20  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1 and the ratio of Sephadex LH-20 to the feed in a Sephadex LH-20-column is in the range of about 8:1 to 90:1.

35. The method according to claim 33 or 34  wherein the ratio of CM-Sepharose to the feed in a column is at least 4:1.

36. The method according to claim 33 or 34  wherein the ratio of CM-Sepharose to the feed in a column is at least 6:1.

37. The method according to claim 33 or 34  wherein the ratio of CM-Sepharose to the feed in a column is less than 9:1.

38. The method according to claim 33 or 34  wherein bed volume of CM-Sepharose column obtained after filling the CM-Sepharose suspension is at least 35 mL per 10 gram plant latex feed or substrate.

39. The method according to claim 38  wherein bed volume is 40.0 mL per 10 gm of the plant latex feed or substrate.

40. The method according to claim 38  wherein bed volume is 60.0 mL per 10 gm of the plant latex feed or substrate.

41. The method according to claim 33 or 34  wherein bed width (column inner diameter) of CM-Sepharose column obtained after filling the CM-Sepharose suspension is at least 3.2 cm per 10 gram plant latex feed or substrate.

42. The method according to claim 41  wherein bed width is 3.4 cm per 10 gm of the plant latex feed or substrate.

43. The method according to claim 33 or 34  wherein bed height (column length) of CM-Sepharose column obtained after filling the CM-Sepharose suspension is at least 4.2 cm per 10 gram plant latex feed or substrate.

44. The method according to claim 43  wherein bed height is 4.5 cm per 10 gm of the plant latex feed or substrate.

45. The method according to claim 34  wherein the ratio of Sephadex LH-20 to the feed in a column is at least 12:1.

46. The method according to claim 34  wherein bed volume of Sephadex LH-20 column obtained after filling the Sephadex LH-20 suspension is at least 110 mL per 10 gram plant latex feed or substrate.

47. The method according to claim 46  wherein bed volume is 118 mL per 10 gm of the plant latex feed or substrate.

48. The method according to claim 34  wherein bed width (column inner diameter) of Sephadex LH-20 column obtained after filling the Sephadex LH-20 suspension is at least 3.2 cm per 10 gram plant latex feed or substrate.

49. The method according to claim 48  wherein bed width is about 3.4 cm per 10 gm of the plant latex feed or substrate.

50. The method according to claim 34  wherein bed height (column length) of Sephadex LH-20 column obtained after filling the CM-Sepharose suspension is at least 8 cm per 10 gram plant latex feed or substrate.

51. The method according to claim 50  wherein bed height is 13 cm per 10 gm of the plant latex feed or substrate.

52. The method according to claim 11  wherein step (B) is performed by using an eluent(s) selected from water and water miscible solvent(s) and combination thereof.

53. The method according to claim 11  wherein step (B) is performed by using an eluent selected from water followed by an aqueous acetone solution.

54. The method according to claim 53  wherein 30% acetone in water is used as an eluent.

55. The method according to claim 11  wherein in step (B) fractions are collected with detectable absorbance in between 200-300 nM and additional UV absorption maxima from about 400-500 nM using UV spectroscopy.

56. The method according to claim 11  wherein in step (B) the concentration of an eluent is performed by using ultrafiltration and /or by using rotary evaporator or combination thereof.

57. The method according to claim 11  wherein Crofelemer comprising purity of greater than 98%.

58. The method according to claim 11  wherein the Crofelemer has an assay of greater than 85%.

59. The method according to claim 11 wherein the Crofelemer with a polydispersity index in the range of 0.9 to 1.20.

60. The method according to claim 11  wherein the Crofelemer has taspine present in an amount of less than 500 ppm  preferably as measured by HPLC.

61. The method according to claim 11  wherein the Crofelemer has less than 0.15% of an impurity  preferably as measured at RRT 0.07.

62. The method according to claim 11  wherein the Crofelemer has water content in the range of 7% to 17% (weight %)  preferably as analyzed by KF method.

63. The method according to claim 11  wherein the Crofelemer is in amorphous form.

64. The method according to claim 11  wherein the Crofelemer has water content about 7 to about 17 percent by weight  and having a total organic compound impurity content less than about 1%  preferably as measured by HPLC.

65. Crofelemer having less than 0.15% of an impurity  preferably as measured at RRT 0.07.

66. Crofelemer having
a) polydispersity index in the range of 0.9 to 1.2;
b) taspine in an amount of less than 500 ppm;
c) an assay of greater than 85%;
d) less than 0.15% of an impurity  preferably as measured at RRT 0.07;
e) water content in the range of 7-17 % (wt %)  preferably as analyzed by KF method;
f) amorphous form;
obtainable by a method comprising the steps of:
A) isolating partially purified Crofelemer by stirring mixture of crude plant latex or freeze-dried (lyophilized) powder of plant latex and water or water miscible solvent(s) at a temperature in the range of 15°C to 60°C; and
B) purifying the partially purified Crofelemer by using single column of CM-Sepharose  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1 or two set column of CM-Sepharose and Sephadex LH-20  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1 and the ratio of Sephadex LH-20 to the feed in a Sephadex LH-20-column is in the range of about 8:1 to 90:1.

67. Crofelemer according to claim 66  obtained by the process described in claim 66.

68. Amorphous Crofelemer having
a) polydispersity index in the range of 0.9 to 1.2;
b) taspine in an amount of less than 500 ppm;
c) an assay of greater than 85%;
d) less than 0.15% of an impurity  preferably measured at RRT 0.07;
e) water content in the range of 7% to 17% (weight %)  preferably as analyzed by KF method;
obtainable by a method comprising the steps of:
A) isolating partially purified Crofelemer by stirring mixture of crude plant latex or freeze-dried (lyophilized) powder of plant latex and water or water miscible solvent(s) at a temperature in the range of 15°C to 60°C; and
B) purifying partially purified Crofelemer by using single column of CM-Sepharose  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1 or two set column of CM-Sepharose and Sephadex LH-20  wherein  the ratio of CM-Sepharose to the feed in a CM-Sepharose-column is in the range of about 3.5:1 to 11:1 and the ratio of Sephadex LH-20 to the feed in a Sephadex LH-20-column is in the range of about 8:1 to 90:1.

69. Crofelemer according to claim 68  obtained by the process described in claim 68.

70. Amorphous Crofelemer having formula

wherein  structure of monomeric units are
.

71. Crofelemer containing less than 1000 ppm of any one of acetone  n-butanol  diacetone alcohol and combinations thereof.

72. Crofelemer according to claim 71  wherein diacetone content is less than 100 ppm.

73. Crofelemer according to claim 72  wherein acetone content is less than 150 ppm.

74. A pharmaceutical composition comprising Crofelemer according to any one of claims 1-10 and 65 to 73  or comprising Crofelemer obtainable by a method according to any one of claims 11 to 64  and one or more pharmaceutically acceptable excipients  carriers  diluents or mixture thereof.

75. A pharmaceutical composition according to claim 74  for use in the treatment of diarrhea  particularly secretory diarrhea.

76. A pharmaceutical composition according to claim 74  for the treatment of diarrhea associated with HIV/AIDS  irritable bowel syndrome  acute infection and pediatric diarrhea.

Dated this 3rd day of February  2012.

Signature ----------------------------------------
Mr. Taranpreet Singh Lamba
General Manager 
Intellectual property management
Glenmark Pharmaceuticals Ltd

Documents

Application Documents

# Name Date
1 281-MUMNP-2012-FORM PCT-ISA-210(31-10-2012).pdf 2012-10-31
2 281-MUMNP-2012-FORM 3(31-10-2012).pdf 2012-10-31
3 281-MUMNP-2012-CORRESPONDENCE(31-10-2012).pdf 2012-10-31
4 281-MUMNP-2012-FORM 3(11-11-2014).pdf 2014-11-11
5 281-MUMNP-2012-CORRESPONDENCE(11-11-2014).pdf 2014-11-11
6 281-MUMNP-2012-OTHER DOCUMENT-(25-05-2016).pdf 2016-05-25
7 281-MUMNP-2012-FORM 30-(25-05-2016).pdf 2016-05-25
8 281-MUMNP-2012-CORRESPONDENCE-(25-05-2016).pdf 2016-05-25
9 Petition Under Rule 137 [24-11-2016(online)].pdf 2016-11-24
10 Other Document [24-11-2016(online)].pdf_83.pdf 2016-11-24
11 Other Document [24-11-2016(online)].pdf_181.pdf 2016-11-24
12 Other Document [24-11-2016(online)].pdf 2016-11-24
13 Marked Copy [24-11-2016(online)].pdf 2016-11-24
14 Form 13 [24-11-2016(online)].pdf 2016-11-24
15 Examination Report Reply Recieved [24-11-2016(online)].pdf 2016-11-24
16 Description(Complete) [24-11-2016(online)].pdf_82.pdf 2016-11-24
17 Description(Complete) [24-11-2016(online)].pdf_183.pdf 2016-11-24
18 Description(Complete) [24-11-2016(online)].pdf_182.pdf 2016-11-24
19 Description(Complete) [24-11-2016(online)].pdf 2016-11-24
20 Claims [24-11-2016(online)].pdf 2016-11-24
21 Correspondence to notify the Controller [23-06-2017(online)].pdf 2017-06-23
22 HEARING ADJOURNMENT [29-06-2017(online)].pdf 2017-06-29
23 281-MUMNP-2012-REQUEST FOR ADJOURNMENT OF HEARING UNDER RULE 129A [21-09-2017(online)].pdf 2017-09-21
24 281-MUMNP-2012-Correspondence to notify the Controller (Mandatory) [10-11-2017(online)].pdf 2017-11-10
25 281-MUMNP-2012-Written submissions and relevant documents (MANDATORY) [03-01-2018(online)].pdf 2018-01-03
26 281-MUMNP-2012-RELEVANT DOCUMENTS [03-01-2018(online)]_9.pdf 2018-01-03
27 281-MUMNP-2012-RELEVANT DOCUMENTS [03-01-2018(online)]_7.pdf 2018-01-03
28 281-MUMNP-2012-RELEVANT DOCUMENTS [03-01-2018(online)].pdf 2018-01-03
29 281-MUMNP-2012-PETITION UNDER RULE 137 [03-01-2018(online)]_8.pdf 2018-01-03
30 281-MUMNP-2012-PETITION UNDER RULE 137 [03-01-2018(online)]_6.pdf 2018-01-03
31 281-MUMNP-2012-PETITION UNDER RULE 137 [03-01-2018(online)].pdf 2018-01-03
32 281-MUMNP-2012-PatentCertificate17-01-2018.pdf 2018-01-17
33 281-MUMNP-2012-IntimationOfGrant17-01-2018.pdf 2018-01-17
34 281-MUMNP-2012-PROOF OF ALTERATION [22-02-2018(online)].pdf 2018-02-22
35 281-MUMNP-2012-POWER OF AUTHORITY [22-02-2018(online)].pdf 2018-02-22
36 281-MUMNP-2012-FORM-16 [22-02-2018(online)].pdf 2018-02-22
37 281-MUMNP-2012-ASSIGNMENT WITH VERIFIED COPY [22-02-2018(online)].pdf 2018-02-22
38 281-MUMNP-2012-CORRESPONDENCE(IPO)-(FORM-16 EMAIL COMMUNICATION LETTER)-(23-02-2018).pdf 2018-02-23
39 281-MUMNP-2012-Response to office action (Mandatory) [14-03-2018(online)]_45.pdf 2018-03-14
40 281-MUMNP-2012-Response to office action (Mandatory) [14-03-2018(online)].pdf 2018-03-14
41 Others.pdf 2018-08-11
42 Covering Letter_Response.pdf_20.pdf 2018-08-11
43 Covering Letter_Response.pdf 2018-08-11
44 Complete specification.pdf 2018-08-11
45 Claims.pdf 2018-08-11
46 281-MUMNP-2012_EXAMREPORT.pdf 2018-08-11
47 281-MUMNP-2012-HearingNoticeLetter.pdf 2018-08-11
48 281-MUMNP-2012-Form 3-110316.pdf 2018-08-11
49 281-MUMNP-2012-FORM 18(9-2-2012).pdf 2018-08-11
50 281-MUMNP-2012-Correspondence-110316.pdf 2018-08-11
51 281-MUMNP-2012-CORRESPONDENCE(9-2-2012).pdf 2018-08-11
52 281-MUMNP-2012-RELEVANT DOCUMENTS [29-03-2019(online)].pdf 2019-03-29
53 281-MUMNP-2012-FORM 4 [17-07-2019(online)].pdf 2019-07-17
54 281-MUMNP-2012-RELEVANT DOCUMENTS [17-03-2020(online)].pdf 2020-03-17
55 281-MUMNP-2012-FORM 4 [14-07-2020(online)].pdf 2020-07-14

ERegister / Renewals

3rd: 21 Mar 2018

From 17/01/2014 - To 17/01/2015

4th: 21 Mar 2018

From 17/01/2015 - To 17/01/2016

5th: 21 Mar 2018

From 17/01/2016 - To 17/01/2017

6th: 21 Mar 2018

From 17/01/2017 - To 17/01/2018

7th: 21 Mar 2018

From 17/01/2018 - To 17/01/2019

8th: 17 Jul 2019

From 17/01/2019 - To 17/01/2020

9th: 14 Jul 2020

From 17/01/2020 - To 17/01/2021

10th: 01 Jan 2021

From 17/01/2021 - To 17/01/2022

11th: 11 Jan 2022

From 17/01/2022 - To 17/01/2023

12th: 06 Jan 2023

From 17/01/2023 - To 17/01/2024

13th: 05 Jan 2024

From 17/01/2024 - To 17/01/2025

14th: 10 Jan 2025

From 17/01/2025 - To 17/01/2026