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Production Method And Production Device For Producing A Chemical By Continuous Fermentation

Abstract: Provided is a chemical product production method wherewith filterability and productivity with respect to a target substance can be both achieved. The present invention is provided with a mechanism for removing solid contents in a pipe connecting a fermentation tank and a filter separation module, and adds the solid contents removed by the removal mechanism to a culture liquid.

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Notices, Deadlines & Correspondence

Patent Information

Application #
Filing Date
30 December 2019
Publication Number
01/2020
Publication Type
INA
Invention Field
CHEMICAL
Status
Email
patent@depenning.com
Parent Application
Patent Number
Legal Status
Grant Date
2021-08-25
Renewal Date

Applicants

TORAY INDUSTRIES, INC.
1-1, Nihonbashi-Muromachi 2-chome, Chuo-ku, Tokyo 1038666

Inventors

1. SHIMURA Fumi
c/o Shiga Plant, Toray Industries, Inc., 1-1, Sonoyama 1-chome, Otsu-shi, Shiga 5208558
2. KANAMORI Satoko
c/o Shiga Plant, Toray Industries, Inc., 1-1, Sonoyama 1-chome, Otsu-shi, Shiga 5208558
3. TAKAGI Ryota
c/o Shiga Plant, Toray Industries, Inc., 1-1, Sonoyama 1-chome, Otsu-shi, Shiga 5208558

Specification

[Claim 1]
An apparatus for producing a chemical, comprising:
a fermentor for housing a feedstock and a culture liquid containing a microorganism capable of producing methane through fermentation from the feedstock,
an external pressure-type membrane separation module for separating the microorganism from the culture liquid to obtain a filtrate and a concentrated liquid,
a supply piping for supplying the culture liquid in the fermentor to the membrane separation module,
a reflux piping for refluxing the concentrated liquid from the membrane separation module into the fermentor, and
a solid matter removal mechanism disposed on the supply piping for trapping a part of the solid matter in the culture liquid, wherein
the membrane separation module comprises a container, a separation membrane housed in the container, a first opening allowing the culture liquid flowing into the container to pass therethrough, and a second opening allowing the concentrated liquid flowing out of the container to pass therethrough, the openings being provided in the container,
the first opening and the second opening are arranged apart from each other in the longitudinal direction of the container,
the first opening and/or the second opening is provided on a side surface of the container, and
an aperture size of the solid matter removal mechanism is 1/3 or less of a smaller one of major axes of the first and second openings provided on the side surface of the container. [Claim 2]
The apparatus for producing a chemical according to claim 1, wherein the aperture size of the solid matter removal mechanism is 0.1 mm or more. [Claim 3]
The apparatus for producing a chemical according to claim 1 or 2, wherein the aperture size of the solid matter removal mechanism is 10 mm or less. [Claim 4]
The apparatus for producing a chemical according to claim 3, wherein the aperture size of the solid matter removal mechanism is 2 mm or less.

[Claim 5]
The apparatus for producing a chemical according to any one of claims 1 to 4, further comprising a solid matter addition piping through which the solid matter trapped by the solid matter removal mechanism is added to the culture liquid in the fermentor. [Claim 6]
A method for producing a chemical by using the apparatus for producing a chemical according to any one of claims 1 to 5, comprising:
a step of flowing a culture liquid into a membrane separation module such that the membrane surface linear velocity v [m3/m2/s] of the culture liquid in the membrane separation module in the longitudinal direction of the container and the smaller one A [m] of major axes of the first and second openings provided on the side surface of the container satisfy v>0.8(2gA(S-1))0.5.
[Claim 7]
A method for producing a chemical by using the apparatus for producing a chemical according to any one of claims 1 to 5, comprising:
a step of directly adding the solid matter trapped by the solid matter removal mechanism to the culture liquid in the fermentor. [Claim 8]
A method for producing a chemical by using the apparatus for producing a chemical according to any one of claims 1 to 5, comprising:
a step of adding the solid matter trapped by the solid matter removal mechanism to the culture liquid in the fermentor through the reflux piping. [Claim 9]
A method for producing a chemical by using the apparatus for producing a chemical according to any one of claims 1 to 5 which further includes a feedstock supply piping connected to the fermentor, comprising:
a step of adding a fermentation feedstock to the fermentor through the feedstock supply piping, and
a step of adding the solid matter trapped by the solid matter removal mechanism to the culture liquid in the fermentor through the feedstock supply piping.

Documents

Application Documents

# Name Date
1 201947054409.pdf 2019-12-30
2 201947054409-TRANSLATIOIN OF PRIOIRTY DOCUMENTS ETC. [30-12-2019(online)].pdf 2019-12-30
3 201947054409-STATEMENT OF UNDERTAKING (FORM 3) [30-12-2019(online)].pdf 2019-12-30
4 201947054409-PROOF OF RIGHT [30-12-2019(online)].pdf 2019-12-30
5 201947054409-PRIORITY DOCUMENTS [30-12-2019(online)].pdf 2019-12-30
6 201947054409-FORM 1 [30-12-2019(online)].pdf 2019-12-30
7 201947054409-DRAWINGS [30-12-2019(online)].pdf 2019-12-30
8 201947054409-DECLARATION OF INVENTORSHIP (FORM 5) [30-12-2019(online)].pdf 2019-12-30
9 201947054409-COMPLETE SPECIFICATION [30-12-2019(online)].pdf 2019-12-30
10 201947054409-CLAIMS UNDER RULE 1 (PROVISIO) OF RULE 20 [30-12-2019(online)].pdf 2019-12-30
11 201947054409-RELEVANT DOCUMENTS [31-12-2019(online)].pdf 2019-12-31
12 201947054409-MARKED COPIES OF AMENDEMENTS [31-12-2019(online)].pdf 2019-12-31
13 201947054409-FORM 13 [31-12-2019(online)].pdf 2019-12-31
14 201947054409-AMMENDED DOCUMENTS [31-12-2019(online)].pdf 2019-12-31
15 abstract 201947054409.jpg 2020-01-02
16 201947054409-FORM-26 [06-01-2020(online)].pdf 2020-01-06
17 201947054409_Form26_General Power of Attorney_07-01-2020.pdf 2020-01-07
18 201947054409_Form1_Proof of Right_07-01-2020.pdf 2020-01-07
19 201947054409_Correspondence_07-01-2020.pdf 2020-01-07
20 201947054409-FORM 3 [21-05-2020(online)].pdf 2020-05-21
21 201947054409-FORM 18 [16-06-2020(online)].pdf 2020-06-16
22 201947054409-OTHERS [19-03-2021(online)].pdf 2021-03-19
23 201947054409-Information under section 8(2) [19-03-2021(online)].pdf 2021-03-19
24 201947054409-FORM-26 [19-03-2021(online)].pdf 2021-03-19
25 201947054409-FORM 3 [19-03-2021(online)].pdf 2021-03-19
26 201947054409-FER_SER_REPLY [19-03-2021(online)].pdf 2021-03-19
27 201947054409-COMPLETE SPECIFICATION [19-03-2021(online)].pdf 2021-03-19
28 201947054409-CLAIMS [19-03-2021(online)].pdf 2021-03-19
29 201947054409-ABSTRACT [19-03-2021(online)].pdf 2021-03-19
30 201947054409-PatentCertificate25-08-2021.pdf 2021-08-25
31 201947054409-IntimationOfGrant25-08-2021.pdf 2021-08-25
32 201947054409-FER.pdf 2021-10-18
33 201947054409-RELEVANT DOCUMENTS [30-09-2023(online)].pdf 2023-09-30

Search Strategy

1 201947054409searchreportE_22-12-2020.pdf

ERegister / Renewals

3rd: 27 Sep 2021

From 29/06/2020 - To 29/06/2021

4th: 27 Sep 2021

From 29/06/2021 - To 29/06/2022

5th: 17 May 2022

From 29/06/2022 - To 29/06/2023

6th: 17 May 2023

From 29/06/2023 - To 29/06/2024

7th: 10 May 2024

From 29/06/2024 - To 29/06/2025

8th: 14 May 2025

From 29/06/2025 - To 29/06/2026