PROPORTIONAL POPPET VALVE WITH INTEGRAL CHECK VALVE
BACKGROUND
[0001] Valve assemblies are used in various applications including off-highway
agriculture and construction equipment (e.g., wheel loaders, skid steers, combines, etc.). In
some applications, valve assemblies are used to control the amount of fluid provided to
implements such as buckets or booms. It is desired to have a valve assembly that is capable
of some degree of load holding such that the implements can hold a load (e.g., extended
boom, load in a bucket, etc.) for an extended period of time.
SUMMARY
[0002] An aspect of the present disclosure relates to a poppet valve assembly. The
poppet valve assembly includes a body having a first axial end portion and a second axial end
portion. The first axial end portion includes a tapered surface adapted for sealing
engagement with a valve seat. The second axial end portion defines a metering orifice. The
body defines a passage that includes an opening in the first axial end portion and is in fluid
communication with the metering orifice. The passage includes a check valve seat. A check
valve is disposed in the passage. The check valve is adapted to sealingly engage the check
valve seat.
[0003] Another aspect of the present disclosure relates to a valve assembly. The
valve assembly includes a main stage valve assembly. The main stage valve assembly
includes a housing that defines a first fluid passage, a second fluid passage, a valve bore and
a load holding cavity. The valve bore includes a valve seat. The valve bore is in fluid
communication with the first and second fluid passages. The valve seat is disposed between
the first and second fluid passages. The load holding cavity is in selective fluid
communication with the second fluid passage. The main stage valve assembly further
includes a poppet valve assembly disposed in the valve bore. The poppet valve assembly
includes a poppet valve that is adapted for engagement with the valve seat. The poppet valve
has a body defining a passage through the body. The passage includes a check valve seat and
provides fluid communication between the first fluid passage and the load holding cavity. A
check valve is disposed in the passage of the poppet valve. The check valve is adapted to
reduce leakage through the passage in a direction from the load holding cavity to the first
fluid passage.
[0004] Another aspect of the present disclosure relates to a valve assembly. The
valve assembly includes a pilot stage valve assembly, a middle stage valve assembly in fluid
communication with the pilot stage valve assembly and a main stage valve assembly in fluid
communication with the middle stage valve assembly. The main stage valve assembly
includes a housing that defines an inlet fluid passage, an outlet fluid passage, a valve bore
and a load holding cavity. The valve bore includes a valve seat. The valve bore is in fluid
communication with the inlet and outlet fluid passages. The valve seat is disposed in the
valve bore between the inlet and outlet fluid passages. The middle stage valve assembly
provides fluid communication between the load holding cavity and the outlet fluid passage.
The main stage valve assembly further includes a poppet valve assembly disposed in the
valve bore. The poppet valve assembly includes a poppet valve that is adapted for
engagement with the valve seat. The poppet valve has a body defining a passage through the
body. The passage includes a check valve seat and provides fluid communication between
the inlet fluid passage and the load holding cavity. A check valve is disposed in the passage
of the poppet valve. The check valve is adapted to reduce leakage through the passage in a
direction from the load holding cavity to the inlet fluid passage.
[0005] A variety of additional aspects will be set forth in the description that follows.
These aspects can relate to individual features and to combinations of features. It is to be
understood that both the foregoing general description and the following detailed description
are exemplary and explanatory only and are not restrictive of the broad concepts upon which
the embodiments disclosed herein are based.
DRAWINGS
[0006] FIG. 1 is a schematic representation of a valve assembly having exemplary
features of aspects in accordance with the principles of the present disclosure.
[0007] FIG. 2 is a fragmentary cross-sectional view of a main stage valve assembly
suitable for use in the valve assembly of FIG. 1.
[0008] FIG. 3 is an isometric view of a poppet valve suitable for use with the main
stage valve assembly of FIG. 2.
[0009] FIG. 4 is a side view of the poppet valve of FIG. 3.
[0010] FIG. 5 is a cross-sectional view of the poppet valve taken on line 5-5 of FIG.
4.
[0011] FIG. 6 is an enlarged fragmentary view of an orifice of the poppet valve of
FIG. 3.
[0012] FIG. 7 is a cross-sectional view of a poppet valve assembly suitable for use
with the main stage valve assembly of FIG. 2.
DETAILED DESCRIPTION
[0013] Reference will now be made in detail to the exemplary aspects of the present
disclosure that are illustrated in the accompanying drawings. Wherever possible, the same
reference numbers will be used throughout the drawings to refer to the same or like structure.
[0014] Referring now to FIG. 1, a valve assembly, generally designated 10, is shown.
In one aspect of the present disclosure, the valve assembly 10 includes three stages: a pilot
stage valve assembly 12, a middle stage valve assembly 14 and a first main stage valve
assembly 16a.
[0015] In one aspect of the present disclosure, the pilot stage valve assembly 12 is a
proportional valve that includes a pilot stage spool valve 18 and a housing 20. The pilot
stage spool valve 18 is disposed in a bore of the housing 20 such that the pilot stage spool
valve 18 is axially slidable in the bore of the housing 20.
[0016] The pilot stage valve assembly 12 further includes a plurality of centering
springs 22. The plurality of centering springs 22 is adapted to center the pilot stage spool
valve 18 in the bore of the housing 20.
[0017] In one aspect of the present disclosure, the pilot stage valve assembly 12 is a
four-way valve. The pilot stage valve assembly 12 includes a fluid inlet port 24, a fluid
return port 26, a first control port 28 and a second control port 30. In another aspect of the
present disclosure, the pilot stage valve assembly 12 is a three-position valve. The pilot stage
valve assembly 12 includes a neutral position Ppn, a first position Pp1 and a second position
Pp2.
[0018] In the neutral position PpN, the first and second control ports 28, 30 are in fluid
communication with the fluid return port 26. In the first position Pp1, the first control port 28
is in fluid communication with the fluid inlet port 24 while the second control port 30 is in
fluid communication with the fluid return port 26. In the second position Pp2, the first control
port 28 is in fluid communication with the fluid return port 26 while the second control port
30 is in fluid communication with the fluid inlet port 24.
[0019] As a proportional valve, the axial position of the pilot stage spool valve 18 in
the bore of the housing 20 controls the amount of fluid that passes through the pilot stage
valve assembly 12. The pilot stage valve assembly 12 includes an electronic actuator 32 that
is adapted to axially move the pilot stage spool valve 18 in the bore of the housing 20
between the neutral position PPN and the first and second positions Pp1, Pp2. In one aspect of
the present disclosure, the electronic actuator 32 is a voice coil.
[0020] The electronic actuator 32 is actuated in response to an electronic signal 34
(shown as a dashed lined in FIG. 1) received from a microprocessor 36. In one aspect of the
present disclosure, the microprocessor 36 provides the electronic signal 34 in response to
various input signals.
[0021] The first and second control ports 28, 30 of the pilot stage valve assembly 12
are in fluid communication with the middle stage valve assembly 14. In one aspect of the
present disclosure, the middle stage valve assembly 14 is a three-position, four-way
proportional valve. In another aspect of the present disclosure, the middle stage valve
assembly 14 is a two-position, two-way proportional valve.
[0022] The middle stage valve assembly 14 includes a middle stage spool valve 40
and a housing 42. The middle stage spool valve 40 is disposed in a bore of the housing 42
such that the middle stage spool valve 40 is axially slidable in the bore of the housing 42.
[0023] The middle stage spool valve 40 includes a first axial end 44 and an oppositely
disposed second axial end 46. A first spring 48a acts on the first axial end 44 of the middle
stage spool valve 40 while a second spring 48b acts on the second axial end 46. The first and
second springs 48a, 48b are adapted to center the middle stage spool valve 40 in the bore of
the housing 42.
[0024] The axial position of the middle stage spool valve 40 in the bore of the
housing 42 is controlled by fluid pressure acting on one of the first and second axial ends 44,
46. In one aspect of the present disclosure, the first control port 28 of the pilot stage valve
assembly 12 is in fluid communication with the first axial end 44 of the middle stage spool
valve 40 while the second control port 30 of the pilot stage valve assembly 12 is in fluid
communication with the second axial end 46.
[0025] The middle stage valve assembly 14 further includes a position sensor 50. In
one aspect of the present disclosure, the position sensor 50 is a linear variable displacement
transducer (LVDT). The position sensor 50 senses the position of the middle stage spool
valve 40 in the bore of the housing 42. The position sensor 50 sends a signal 52 to the
microprocessor 36, which uses the positional data from the position sensor 50 to actuate the
electronic actuator 32 of the pilot stage valve assembly 12. The positions of the middle stage
valve assembly 14 will be described in greater detail subsequently.
[0026] In one aspect of the present disclosure, the middle stage valve assembly 14 is
in selective fluid communication with the first main stage valve assembly 16a. In another
aspect of the present disclosure, the middle stage valve assembly 14 is in selective fluid
communication with the first main stage valve assembly 16a and a second main stage valve
assembly 16b, where the second main stage valve assembly 16b is substantially similar in
structure to the first main stage valve assembly 16a. For ease of description purposes, the
second main stage valve assembly 16b will not be separately described herein as the second
main stage valve assembly 16b is substantially similar in structure to the first main stage
valve assembly 16a.
[0027] Referring now to FIGS. 1 and 2, the first main stage valve assembly 16a will
be described. The first main stage valve assembly 16a includes a valve housing 60 and a
poppet valve assembly, generally designated 62.
[0028] The valve housing 60 defines a valve bore 64 having a central longitudinal
axis 66. The valve bore 64 is adapted to receive the poppet valve assembly 62. The poppet
valve assembly 62 is adapted to move in an axial direction in the valve bore 64 along the
central longitudinal axis 66.
[0029] The valve bore 64 includes a first end portion 68 and an oppositely disposed
second end portion 70. The valve bore 64 defines a first cavity 72, a second cavity 74 and a
load holding cavity 76. The first cavity 72 is disposed at the first end portion 68 of the valve
bore 64. The second cavity 74 is disposed between the first and second end portions 68, 70.
The load holding cavity 76 is disposed at the second end portion 70.
[0030] The valve housing 60 further defines a first fluid passage 78 in fluid
communication with the first cavity 72 of the valve bore 64, a second fluid passage 80 in
fluid communication with the second cavity 74 of the valve bore 64 and a third fluid passage
82 in fluid communication with the load holding cavity 76 of the valve bore 64. The valve
housing 60 further defines a fourth fluid passage 84. The fourth fluid passage 84 is in fluid
communication with the second fluid passage 80 and in selective fluid communication with
the third fluid passage 82 through the middle stage valve assembly 14. In one aspect of the
present disclosure, the first fluid passage 78 is an inlet fluid passage while the second fluid
passage 80 is an outlet fluid passage.
[0031] The valve bore 64 includes a valve seat 86. The valve seat 86 is disposed at
the first end portion 68 of the valve bore 64. In one aspect of the present disclosure, the valve
seat 86 is disposed at the intersection of the first fluid passage 78 and the valve bore 64.
[0032] The valve seat 86 of the valve bore 64 is adapted for selective sealing
engagement with the poppet valve 60. In one aspect of the present disclosure, the valve seat
86 is tapered such that the valve seat 86 includes an inner diameter that decreases as the
distance along the central longitudinal axis 66 from the valve seat 86 to the second end
portion 70 increases. In another aspect of the present disclosure, the valve seat 86 is
generally frusto-conical in shape.
[0033] The poppet valve assembly 62 includes a poppet valve, generally designated
90, and a check valve 92. In one aspect of the present disclosure, the check valve 92 is
disposed in the poppet valve 90.
[0034] Referring now to FIGS. 3-6, the poppet valve 90 is shown. The poppet valve
90 includes a body, generally designated 94, having a central longitudinal axis 96 that
extends through the center of the body 94. The body 94 includes a first axial end portion 98
and an oppositely disposed second axial end portion 100. In one aspect of the present
disclosure, the first axial end portion 98 has an outer diameter D1 that is less than an outer
diameter D2 of the second axial end portion 100.
[0035] The first axial end portion 98 includes a first end surface 102 and a first
circumferential surface 104. The first circumferential surface 104 is generally cylindrical in
shape. In one aspect of the present disclosure, the first circumferential surface 104 includes a
tapered surface 106. The tapered surface 106 is adapted for selective sealing engagement
with the valve seat 86 of the valve bore 64. The tapered surface 106 is disposed adjacent to
the first end surface 102. The tapered surface 106 is generally frusto-conical in shape and has
an outer diameter that increases as the axial distance from the first end surface 102 to the
tapered surface 106 increases.
[0036] In one aspect of the present disclosure, the first axial end portion 98 defines a
circumferential groove 108. In the depicted embodiment of FIGS. 1-6, the circumferential
groove 108 is disposed between the first end surface 102 and the tapered surface 106. In one
aspect of the present disclosure, the circumferential groove 108 improves the grindability of
the tapered surface 106 during the manufacturing process of the poppet valve 90.
[0037] In another aspect of the present disclosure, the first axial end portion 98
further defines a cavity 112. The cavity 112 includes an opening 114 in the first end surface
102.
[0038] The second axial end portion 100 includes a second end surface 116 and a
second circumferential surface 118. In one aspect of the present disclosure, the second end
surface 116 includes a spring guide 120. The spring guide 120 is generally cylindrical in
shape and extends outwardly from a central location on the second end surface 116. An outer
diameter of the spring guide 120 is sized to be smaller than an inner diameter of a spring 122
(best shown in FIG. 2) such that the spring guide 120 fits within a portion of the inner
diameter of the spring 122. In one aspect of the present disclosure, the spring 122 is a coil
spring.
[0039] The second circumferential surface 118 is generally cylindrical in shape. In
one aspect of the present disclosure, the second circumferential surface 118 defines a
plurality of grooves 123. In the depicted embodiment, there are three grooves 123 defined by
the second circumferential surface 118. The grooves 123 extend around the second
circumferential surface 118 and are adapted to pressure balance the poppet valve 90 in the
valve bore 64.
[0040] The second circumferential surface 116 defines a hole 124 that extends into
the body 94 from the second circumferential surface 118 in a radial direction. The second
circumferential surface 118 further defines a metering slot 126 that extends outwardly in an
axial direction from the hole 124 toward the second end surface 116.
[0041] The body 94 of the poppet valve 90 defines a passage 128. The passage 128 is
adapted to provide fluid communication between the first fluid passage 78 and the load
holding cavity 76. As will be described in greater detail subsequently, the flow through the
passage 128 and the flow through the middle stage valve assembly 14 cooperatively
determine the axial position of the poppet valve assembly 62 in the valve bore 64 of the
housing 60.
[0042] The passage 128 extends in a generally longitudinal direction through the first
and second end surfaces 102, 116. In one aspect of the present disclosure, the passage 128 is
generally parallel to the central longitudinal axis 96 of the body 94. In another aspect of the
present disclosure, the passage 128 is offset from the central longitudinal axis 96 of the body
94. In another aspect of the present disclosure, the passage 128 is generally aligned with the
central longitudinal axis 96 of the body 94.
[0043] The passage 128 includes a first portion 130 and a second portion 132. The
first portion 130 includes an opening 133 defined by the first end surface 102 and extends
into the body 94 of the poppet valve 90 in a first longitudinal direction from the cavity 112 of
the first axial end portion 98 while the second portion 132 extends into the body 94 in an
opposite second longitudinal direction from the second end surface 116. In one aspect of the
present disclosure, the first and second portions 130, 132 are aligned.
[0044] The first portion 130 includes an inner diameter that is less than an inner
diameter of the second portion 132. The first and second portions 130, 132 of the passage
128 cooperatively define a check valve seat 134. The check valve seat 134 is adapted for
selective sealing engagement with the check valve 92, which is adapted to provide one-way
flow through the passage 128. In one aspect of the present disclosure, the check valve seat
134 includes a generally frusto-conical surface that has an inner diameter that decreases as a
distance from the second end surface 116 increases. In another aspect of the present
disclosure, the check valve seat 134 is generally perpendicular to a longitudinal axis that
extends through the passage 128.
[0045] The first portion 130 of the passage 128 is in fluid communication with the
cavity 112. The second portion 132 of the passage 128 is in fluid communication with the
metering slot 126. In one aspect of the present disclosure, the fluid communication between
the metering slot 126 and the second portion 132 of the passage 128 is established through
the hole 124, which extends from the second circumferential surface 118 to the second
portion 132 of the passage 128.
[0046] Referring now to FIG. 6, the poppet valve 90 further defines an orifice 136.
The orifice 136 extends through the second end surface 116 and through an axial end 138 of
the metering slot 126. An inner diameter of the orifice 136 is adapted to provide limited fluid
communication between the metering slot 126 and the load holding cavity 76 when the
poppet valve assembly 62 is in a seated position (shown in FIGS. 1 and 2).
[0047] Referring now to FIG. 7, the assembly of the poppet valve assembly 62 will be
described. The check valve 92 is disposed in the second portion 132 of the passage 128. A
plug assembly 136 is then inserted into the second portion 132 of the passage 128. The plug
assembly 136 includes a spring 138 and a plug 140.
[0048] The spring 138 includes a first end 142 and an oppositely disposed second end
144. The first end 142 of the spring 138 engages a spring seat 146 on the plug 140 while the
second end 144 engages the check valve 92. The disposition of the spring 138 between the
plug 140 and the check valve 92 biases the check valve 92 into the check valve seat 134.
[0049] The plug 140 of the plug assembly 136 includes a first axial portion 148 and a
second axial portion 150. The first axial portion 148 includes the spring seat 146 and defines
a plurality of external threads on an outer circumferential surface 152. The external threads
of the first axial portion 148 are adapted for engagement with a plurality of internal threads
defined by the second portion 132 of the passage 128.
[0050] The second axial portion 150 extends outwardly from the first axial portion
148. An outer diameter of the second axial portion 150 is less than an outer diameter of the
first axial portion 148 and is less than the inner diameter of the spring 138. The second axial
portion 150 is adapted to prevent the check valve 92 from moving too great a distance from
the check valve seat 134.
[0051] The plug 140 is inserted into the passage 128 such that the spring 138
circumferentially surrounds the second axial portion 150 of the plug 140. The plug 140 is
tightened into the second portion 132 of the passage 128.
[0052] Referring now to FIG. 2, the assembly of the first main stage valve assembly
16a will be described. The poppet valve assembly 62 is inserted into the valve bore 64 of the
housing 60 so that the first axial end portion 98 of the poppet valve 90 is disposed in the first
end portion 68 of the valve bore 64 of the housing 60 and the second axial end portion 100 of
the poppet valve 90 is disposed in the second end portion 70 of the valve bore 64.
[0053] With the poppet valve assembly 62 disposed in the valve bore 64, the spring
122 is inserted into the second end portion 70 of the valve bore 64. The spring 122 is
inserted so that a first end 154 of the spring 122 abuts the second end surface 116 of the
second axial end portion 100 of the poppet valve 90 while the inner diameter of the spring
122 circumferential ly surrounds the spring guide 120 of the second axial end portion 100 of
the poppet valve 90.
[0054] An end plug 160 in then inserted into the second end portion 70 of the valve
bore 64 of the housing. The end plug 160 includes an axial end 162. The axial end 162
defines a spring cavity 164. The spring cavity 164 is adapted to receive a second end 166 of
the spring 122.
[0055] In one aspect of the present disclosure, the end plug 160 includes a plurality of
external threads. The external threads are adapted for threaded engagement with a plurality
of internal threads defined by the second end portion 70 of the valve bore 64. As the end
plug 160 is threaded into the second end portion 70 of the valve bore 64, the spring 122
compresses between the second axial end portion 100 of the poppet valve 90 and the end plug
160. This compression of the spring 122 between the second axial end portion 100 of the
poppet valve 90 and the end plug 160 biases the poppet valve 90 into the valve seat 86.
[0056] Referring now to FIG. 1, the middle stage valve assembly 14 includes a
neutral position PmN, a first position Pmi, and a second position PM2- In the neutral position
Pmn, the middle stage valve assembly 14 is adapted to selectively block fluid communication
between the load holding cavity 76 of the poppet valve assembly 16 and the second fluid
passage 80 of the poppet valve assembly 16. With fluid communication between the load
holding cavity 76 and the second fluid passage 80 blocked, the poppet valve assembly 62 is
hydraulically locked in a seated position in which the tapered surface 106 is seated against the
valve seat 86. With the tapered surface 106 seated against the valve seat 86, the fluid
communication between the first fluid passage 78 and the second fluid passage 80 is blocked.
[0057] In the first position PM1, the middle stage valve assembly 14 is adapted to
provide fluid communication between the load holding cavity 76 and the second fluid
passage 80 of the first main stage valve assembly 16a. In this position, the poppet valve
assembly 62 can move axially in the valve bore 64. If the flow through the passage 128 is
less than the flow through the middle stage valve assembly 14, the tapered surface 106 of the
poppet valve assembly 62 moves in a first axial direction away from the valve seat 86 causing
a clearance between the tapered surface 106 and the valve seat 86. As this clearance
increases, the amount of fluid communicated between the first fluid passage 78 and the
second fluid passage 80 increases. If the flow through the passage 128 is equal to the flow
through the middle stage valve assembly 14, the axial position of the poppet valve assembly
64 is held at a constant axial position. If the flow through the passage 128 is greater than the
flow through the middle stage valve assembly 14, the poppet valve assembly 62 moves in a
second axial direction toward the valve seat 86 causing the clearance between the tapered
surface 106 and the valve seat 86 to decrease. As this clearance decreases, the amount of
fluid communicated between the first fluid passage 78 and the second fluid passage 80
decreases.
[0058] The amount of flow through the passage 128 is governed primarily by the size
of an opening created between the metering orifice 126 and a recess 168 in the second end
portion 70 of the valve bore 64. As the opening between the metering orifice 126 and the
recess 168 increases, the amount of flow through the passage 128 increases. In the seated
state, the metering orifice 126 of the poppet valve 90 is completely covered by the valve bore
64. In this situation, fluid can flow through the passage 128 into the load holding cavity 76
through the orifice 136 until the opening between the metering orifice 126 and the recess 168
is present.
[0059] In one aspect of the present disclosure, the middle stage valve assembly 14 is a
proportional valve assembly. As a result, the amount of fluid that flows through the middle
stage valve assembly 14 is proportional to the axial position of the middle stage spool valve
40 in the bore of the housing 42. As the middle stage spool valve 40 moves closer to the first
position Pmi, the amount of fluid that passes through the middle stage valve assembly 14
increases.
[0060] In the second position PM2, the middle stage valve assembly 14 is in fluid
communication with a load holding cavity and second fluid passage of the second main stage
valve assembly 16b while fluid communication between the load holding cavity 76 and the
second fluid passage 80 of the first main stage valve assembly 16a is blocked. As the second
main stage valve assembly 16b is similar in structure to the first main stage valve assembly
16a, the operation of the middle stage valve assembly 14 in the second position Pm2 is similar
to the operation of the middle stage valve assembly 14 in the first position Pmi.
[0061] Referring now to FIGS. 1-7, the operation of the valve assembly 10 will be
described. In response to an input signal and the signal 52 from the positional sensor 50, the
microcontroller 36 sends an electronic signal 34 to the electronic actuator 32 of the pilot stage
valve assembly 12. In the present scenario, the pilot stage valve assembly 12 is actuated to
the second position Pp2. In the second position Pp2, the second control port 30 of the pilot
stage valve assembly 12 is in fluid communication with the fluid inlet port 24 while the first
control port 28 is in fluid communication with the fluid return port 26.
[0062] With the pilot stage valve assembly 12 in the second position Pp2, fluid passes
through the pilot stage valve assembly 12 to the second axial end 46 of the middle stage spool
valve 40 while any fluid acting on the first axial end 44 of the middle stage spool valve 40 is
drained. The fluid acting on the second axial end 46 of the middle stage spool valve 40
causes the middle stage valve assembly 14 to shift toward a first position Pm1.
[0063] With the middle stage valve assembly 14 shifting toward the first position
PM1, the load holding cavity 76 of the poppet valve assembly 16 is in fluid communication
with the second fluid passage 80. With the load holding cavity 76 of the poppet valve
assembly 16 in fluid communication with the second fluid passage 80, fluid pressure acting
on the first end surface 102 of the DODDet valve 90 moves the DODDet valve 90 along the
central longitudinal axis 66 such that the tapered surface 106 of the poppet valve 90 is
disengaged or unseated from the valve seat 86 of the valve bore 64. With the poppet valve 90
unseated from the valve seat 86, fluid communication is established between the first fluid
passage 78 and the second fluid passage 80.
[0064] In another scenario, the pilot stage valve assembly 12 is positioned in the
neutral position Ppn. In the neutral position PPn, fluid is drained from each of the first and
second axial ends 44,46 of the middle stage spool valve 40 so that the middle stage valve
assembly 14 is disposed in the neutral position Pmn. As previously provided, with the middle
stage valve assembly 14 in the neutral position Pmn. the poppet valve assembly 62 is
hydraulically locked in the seated position thereby blocking fluid communication between the
first and second fluid passages 78, 80.
[0065] The check valve 92, which is integrally disposed in the body 94 of the poppet
valve 90, allows for one-way fluid communication between the first fluid passage 78 and the
load holding cavity 76. In one aspect of the present disclosure, the check valve 92 prevents
fluid from being communicated in a direction from the load holding cavity 76 to the first
fluid passage 78. The check valve 92 is adapted to prevent leakage through the passage 128.
Leakage flowing in the direction from the load holding cavity 76 to the first fluid passage 78
can result in the poppet valve assembly 62 being inadvertently unseated from the valve seat
86 while the middle stage valve assembly 14 is in the neutral position PMn.
[0066] Various modifications and alterations of this disclosure will become apparent
to those skilled in the art without departing from the scope and spirit of this disclosure, and it
should be understood that the scope of this disclosure is not to be unduly limited to the
illustrative embodiments set forth herein.
We Claim:
1. A poppet valve assembly comprising:
a body including a first axial end portion and a second axial end portion, the first axial
end portion having a tapered surface adapted for sealing engagement with a valve seat, the
second axial end portion defining a metering orifice, the body defining a passage that
includes an opening in the first axial end portion and is in fluid communication with the
metering orifice, the passage including a check valve seat; and
a check valve disposed in the passage, the check valve being adapted to sealingly
engage the check valve seat.
2. The poppet valve assembly of claim 1, wherein the second axial end portion includes
a circumferential surface that defines the metering orifice.
3. The poppet valve assembly of claim 1, wherein the second axial end portion includes
an end surface that defines an orifice in fluid communication with the passage.
4. The poppet valve assembly of claim 3, wherein the end surface of the second axial
end portion includes a spring guide that extends outwardly from the end surface.
5. The poppet valve assembly of claim 1, wherein the passage is offset from a central
longitudinal axis of the body.
6. The poppet valve assembly of claim 1, wherein the check valve is biased into
engagement with the check valve seat by a spring.
7. The poppet valve assembly of claim 1, wherein the tapered surface is frusto-conical in
shape.
8. A valve assembly comprising:
a main stage valve assembly including:
a housing defining:
a first fluid passage;
a second fluid passage;
a valve bore having a valve seat, the valve bore being in fluid
communication with the first and second fluid passages,
wherein the valve seat is disposed in the valve bore between
the first and second fluid passages;
a load holding cavity in selective fluid communication with the second
fluid passage;
a poppet valve assembly disposed in the valve bore, the poppet valve assembly
including:
a poppet valve being adapted for engagement with the valve seat, the
poppet valve having a body defining a passage through the
body, the passage including a check valve seat, the passage
providing fluid communication between the first fluid passage
and the load holding cavity; and
a check valve disposed in the passage of the poppet valve, the check
valve being adapted to reduce leakage through the passage in a
direction from the load holding cavity to the first fluid passage.
9. The valve assembly of claim 8, wherein the passage includes a first portion that is in
fluid communication with the first fluid passage and a second portion that is in fluid
communication with the second fluid passage, the first portion having an inner diameter that
is less than an inner diameter of the second portion.
10. The valve assembly of claim 8, wherein the passage is generally offset from a central
longitudinal axis of the body of the poppet valve.
11. The valve assembly of claim 8, wherein the body of the poppet valve includes a first
axial end portion and an oppositely disposed second axial end portion, the first axial end
portion being adapted for engaging the valve seat, the second axial end portion defining a
metering orifice in fluid communication with the passage.
12. The valve assembly of claim 8, further comprising a middle stage valve assembly in
fluid communication with the poppet valve assembly, the middle stage valve assembly being
adapted to provide fluid communication between the load holding cavity and the second fluid
passage.
13. The valve assembly of claim 12, wherein the middle stage valve assembly is a four-
way, three-position proportional valve.
14. The valve assembly of claim 8, wherein the first fluid passage is an inlet fluid passage
and the second fluid passage is an outlet fluid passage.
15. A valve assembly comprising:
a pilot stage valve assembly;
a middle stage valve assembly in fluid communication with the pilot stage valve
assembly;
a main stage valve assembly in fluid communication with the middle stage valve
assembly, the main stage valve assembly including:
a housing defining:
an inlet fluid passage;
an outlet fluid passage;
a valve bore having a valve seat, the valve bore being in fluid
communication with the inlet and outlet fluid passages,
wherein the valve seat is disposed in the valve bore between
the inlet and outlet fluid passages;
a load holding cavity, wherein the middle stage valve assembly
provides fluid communication between the load holding cavity
and the outlet fluid passage;
a poppet valve assembly disposed in the valve bore, the poppet valve assembly
including:
a poppet valve being adapted for engagement with the valve seat, the
poppet valve having a body defining a passage adapted to
provide fluid communication between the inlet fluid passage
and the load holding cavity through the body, the passage
including a check valve seat; and
a check valve disposed in the passage of the poppet valve, the check
valve being adapted to reduce leakage through the passage in a
direction from the load holding cavity to the inlet fluid passage.
16. The valve assembly of claim 15, wherein the pilot stage valve assembly includes an
electronic actuator.
17. The valve assembly of claim 16, wherein the electronic actuator is a voice coil.
18. The valve assembly of claim 15, wherein pilot stage valve assembly provides fluid to
at least one end of a middle stage spool valve of the middle stage valve assembly to actuate
the middle stage valve assembly.
19. The valve assembly of claim 15, wherein the body of the poppet valve includes a first
axial end portion and an oppositely disposed second axial end portion, the first axial end
portion being adapted for engaging the valve seat, the second axial end portion defining a
metering orifice in fluid communication with the passage.
20. The valve assembly of claim 15, wherein the passage is offset from a central
longitudinal axis of the body.

ABSTRACT

A poppet valve assembly includes a body having a first axial end portion and a second
axial end portion. The first axial end portion includes a tapered surface adapted for sealing
engagement with a valve seat. The second axial end portion defines a metering orifice. The
body defines a passage that includes an opening in the first axial end portion and is in fluid
communication with the metering orifice. The passage includes a check valve seat. A check
valve is disposed in the passage. The check valve is adapted to sealingly engage the check
valve seat.