“Reproduction Control Device, Reproduction Control Method, And Reproduction Support System For Diesel Particulate Filter”
Abstract:
A DPF regeneration control device includes: a differential
pressure sensor 39 which detects a differential pressure
between a front and a rear of a DPF 7; a DPF differential pressure
setting unit 51 which sets a DPF differential pressure generated
in accordance with a total accumulated amount of soot and ash
in advance through an experiment or a calculation, sets a DPF
differential pressure generated when an ash accumulation amount
corresponds to an accumulation amount at which washing is
required, as a washing request threshold, and sets a DPF
differential pressure. generated when the ash accumulation
amount is larger than the washing request threshold such that
a reduction in output is necessary, as an output reduction
threshold; a washing request issuing unit 53 which determines
whether or not the DPF differential pressure has reached the
washing request threshold and outputs a washing request; and
an output reduction warning unit 55 which determines whether
or not the DPF differential pressure has reached the output
reduction threshold and issues an output reduction warning.
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Notices, Deadlines & Correspondence
c/o MITSUBISHI HEAVY INDUSTRIES LTD. 16-5 Konan 2-chome Minato-ku Tokyo 1088215 Japan
2. TOMOTSUGU MASUDA
c/o MITSUBISHI HEAVY INDUSTRIES LTD. 16-5 Konan 2-chome Minato-ku Tokyo 1088215 Japan
3. YASUMICHI AOKI
c/o MITSUBISHI HEAVY INDUSTRIES LTD. 16-5 Konan 2-chome Minato-ku Tokyo 1088215 Japan
Specification
DESCRIPTION
,
DPF REGENERATION CONTROL DEVICE, DPP RENERATION CONTROL METHOD,
AND DPF REGENERATION SUPPORT SYSTEM
TECHNICAL FIELD
[0001]
The present invention relates to a regeneration control
device, a regeneration control method, and a regeneration
support system for a diesel particulate filter (to be
abbreviated to DPF hereafter) that collects particulate matter
(exhaust gas particulate matter; to be abbreviated to PM
hereafter) contained in exhaust gas from a diesel engine, and
more particularly to a regeneration control device, a
regeneration control method, and a regeneration support system
for estimating an accumulated amount of ash accumulated in the
DPF and performing ash washings
BACKGROUND ART
[0002]..
A DPF is known as an effective technique for reducing PM
discharged from a diesel engine.
A bPF is a PM collecting device that uses a filter, and
both a soot component and an ash component discharged from the
engine accumulate in the DPF, The soot component can be burned
away by forcible regeneration, but the ash cannot be burned away
by forcible regeneration and therefore accurnulaLes gradually
in the DPF. When the ash accumulates, the DPF be6omes blocked,
leading to an increase in' exhaust gas pressure, and therefore
an ash accumulation amount must be predicted periodically so
that ash washing can be performed.
[0003]
Ash is generated when engine oil enters a combustion
chamber through a gap between a cylinder and a piston and is
burned therein. It is therefore known that the ash accumulation
amount correlates with an engine oil consumption amount.
[0004]
Various techniques are available as ash accumulation
amount estimating methods. For example, Japanese Patent
Application Publication No. 2003-83036 (Patent Document 1)
discloses a technique of determining the ash accumulation
amount from a DPF differential pressure immediately after DPF
regeneration is complete, Japanese Patent Publication No.
4032849 (Patent Document 2) discloses a technique of
determining the ash accumulation amount by integrating a
traveled distance, Japanese Patent Publication No. 3951618
(Patent Document 3) discloses a technique of determining an ash
discharge amount from a map of an engine rotation speed and a
fuel consumption amount and determining the accumulation amount
by integrating the determined ash discharge amount, and
Japanese Pateni Application Publication No. 2006-29326 (Patent
2
Document 4) discloses a technique of detecting an oil level
r
using an oil sensor and calculating the ash accumulation amount
by integrating the detected oil level.
[0005]
Patent Document l: Japanese Patent Application
Publication No. 2003-83036
Patent Document 2e Japanese Patent Publication No. 4032849
Patent Document 3e Japanese Patent Publication No. 3951618
Patent Document 4e Japanese Patent Application
Publication No. 2006-29326
[0006]
However, with the technique of determining the ash
accumulation amount from the DPF differential pressure
immediately after DPF regeneration is complete, disclosed in
Patent Document 1, the DPF differential pressure does not always
increase in proportion to an increase in the ash accumulation
amount, and in a condition where no soot has accumulated, the
DPF differential pressure substantially does not increase
relative to ash accumulation. It is therefore°difficult to
predict the ash accumulation amount alone from the DPF
differential pressure with a high degree of precision.
[0007]
Further, when soot accumulates in,a DPF in which ash has
accumulated, the DPF differential pressure is higher than in
a case where ash has not accumulated, but since the amount of
accumulated soot cannot be separated from the ash. accumulation
amount, it is difficult to estimate the ash accumulation amount
quantitatively with a high degree of accuracy.
[0008]
In the case of the technique of determining the ash
accumulation amount by integrating the traveled distance,
disclosed in Patent Document 2, the method is simpler. hut
conditions such as an engine load cannot be taken into account,
making it difficult to achieve estimation precision.
With the technique of determining the ash discharge amount
from the map of the engine rotation speed and the fuel
consumption amount and determining the accumulation amount by
integrating the determined ash discharge amount, disclosed in
Patent Document 3, a large number of test points, and
accordingly a large amount of time, are required to create the
map, and it is therefore difficult to secure precision over the
entire maps
Further, with the technique of detecting the oil level
using an oil sensor and calculating the ash accumulation amount
by integrating the detected oil level, disclosed in Patent
Document 4, the need to provide the oil sensor leads to an
increase in cost.
[0009]
Hence, various methods exist for estimating the ash
accumulation amount, but at the same time, problems remain. It
is therefore necessary to provide a simple method of estimating
the ash accumulation amount precisely without an increase in
cost.
Furthermore, ash, in contrast to soot, does not have carbon
as a main component, and instead mainly contains components
derived from metal-based additives contained in the engine oil.
Therefore, the ash cannot be incinerated by combustion end must
instead be washed, i. e. blown away by compressed air or the like.
For this purpose, an operation must be performed in a dedicated
service station having a washing facility.
Hence, a DPF regeneration support system that can issue
an ash washing request to an operator accurately so that ash
washing can be performed efficiently at a service station is
also required.
DISCLOSURE OF THE INVENTION
[0010]
The present invention has been designed in consideration
of these problems, and an object thereof is to"provide a DPF
regeneration control device, a DPF regeneration control method,
and a DPF regeneration support system with which an ash
accumulation amount can be estimated precisely using a simple
method and an ash washing request can be issued to an operator
accurately so that ash washing can be performed efficiently at
a service station.
5
[0011]
To solve the problems described above, a DPP regeneration
control device according to a first invention is a DPF
regeneration control device for a diesel particulate filter
(DPF) that is provided in an exhaust passage and collects
exhaust gas particulate matter (PM), the DPF regeneration
control device including: a forcible regeneration unit which
forcibly regenerates the PM collected in the DPF, a differential
pressure detection unit which detects a differential pressure
between a front and a rear of the DPF; a DPF differential pressure
setting unit which sets a DPF differential pressure generated
in accordance with a total accumulated amount of soot and ash
in advance through an experiment, or a calculation, sets a DPF
differential pressure generated when an ash accumulation amount
corresponds to an accumulation amount at which washing is
required, as a washing request threshold, and sets a DPF
differential pressure generated when the ash accumulation
amount is larger than the accumulation amount at which washing
is required such, that a reduction in output is