Abstract: The purpose of the present invention is to obtain a rotary electric machine capable of reducing an amount of leakage magnetic flux passing through a connection section. A cutout part is formed on each connection section on the side where a magnetic gap section is provided. The connection section has a slot-side thinned connection part positioned closer to the side where a slot section is provided than to the cutout part and slot protrusion parts which protrude from the slot section toward the magnetic gap section side beyond the slot-side thinned connection part are formed at parts of the connection section which are displaced in the circumferential direction of the connection section with respect to the part where the slot-side thinned connection part is formed whereby the slot protrusion parts are disposed on both sides of the cutout part in the circumferential direction.
[Claim 1] A rotary electric machine, comprising:
a rotor; and
a stator including a stator core, the stator core including a core back portion having an annular shape and a plurality of tooth portions arranged at an interval in a circumferential direction of the stator to extend from the core backportion in a radial direction of the stator, the stator core having a slot portion formed between the plurality of tooth portions being adjacent to each other in the circumferential direction, the stator being arranged with respect to the rotor through a magnetic air gap portion therebetween,
wherein each of the plurality of tooth portions includes a distal end being an end located on a side of the each of the plurality of tooth portions that is closer to the rotor,
wherein the stator core further includes a connecting portion made of a magnetic material, which is formed at the distal end of each of the plurality of tooth portions and projects from the distal end of the each of the plurality of tooth portions in the circumferential direction to connect the plurality of tooth portions being adjacent to each other in the circumferential direction,
wherein the connecting portion has a cutout portion formed on a side of the connecting portion that is closer to the magnetic air gap portion,
wherein the connecting portion includes a slot portion-side thin connecting portion formed so as to be closer to the slot portion
than the cutout portion,
wherein a portion of the connecting portion that is shifted in the circumferential direction from a portion of the connecting portion in which the slot portion-side thin connecting portion is formed has formed therein a slot projecting portion projecting from the slot portion toward the magnetic air gap portion with respect to the slot portion-side thin connecting portion, and
wherein the slot projecting portion is arranged on each of circumferential sides of the cutout portion, or the cutout portion is arranged on each of circumferential sides of the slot projecting portion.
[Claim 2] A rotary electric machine according to claim 1, wherein the cutout portions or the slot projecting portions are arranged mirror- symmetric with respect to a plane that passes through a center of each of the plurality of tooth portions and contains an axial center of the stator.
[Claim 3] A rotary electric machine according to claim 1, wherein the connecting portions each having the cutout portion and the slot projecting portion are arranged so as to be rotationally symmetric with respect to an axial center of the stator as a center.
[Claim 4] A rotary electric machine according to any one of claims 1 to 3, wherein the cutout portion and the slot projecting portion
are formed in the connecting portion so as to be arranged alternately in the circumferential direction.
[Claim 5] A rotary electric machine according to claim 4, wherein a sum of a number of the cutout portions formed in the connecting portion and a number of the slot projecting portions formed in the connecting portion is an odd number.
[Claim 6] A rotary electric machine according to any one of claims 1 to 5 , wherein a portion of the slot proj ecting portion that proj ects most toward the magnetic air gap portion is arranged so as to be closer to the magnetic air gap portion than a portion of the cutout portion that projects most toward the slot portion.
[Claim 7] A rotary electric machine according to any one of claims 1 to 6, wherein at least one of the cutout portion and the slot projecting portion has a non-magnetic member inserted thereinto.
[Claim 8] A rotary electric machine according to any one of claims 1 to 6,
wherein the slot projecting portion has a non-magnetic member inserted thereinto, and
wherein the non-magnetic member is integral with an insulator inserted between an armature coil and each of the plurality of tooth portions.
[Claim 9] A rotary electric machine according to any one of claims 1 to 8,
wherein the stator core includes a plurality of kinds of stator-core core sheets laminated one on another, and
wherein the cutout portion or the slot projecting portion formed in one of the plurality of kinds of stator-core core sheets being laminated one on another is arranged so as to be shifted in the circumferential direction from the cutout portion or the slot projecting portion formed in another of the plurality of kinds of stator-core core sheets.
[Claim 10] A rotary electric machine according to any one of claims 1 to 9, wherein the stator core further includes:
a stator core inner diameter portion including the plurality of tooth portions and the connecting portion; and
a stator core outer diameter portion including the core back portion, inside of which the stator core inner diameter portion is to be fitted.
and
wherein 91/92<1.7 is satisfied, where 91 represents an angle of the tooth cutout portion that is formed in the circumferential direction with an axial center being a center, and 92 represents an angle of the cutout portion that is formed in the circumferential direction with the axial center being the center.
[Claim 12] A rotary electric machine according to claim 11, wherein 9ml/9m2 is equal to or larger than 0.33 and equal to or smaller than 0.66, where:
9m2 represents an angle that is formed in the circumferential direction between a straight line connecting an axial line and a circumferential center of the cutout portion formed in a first connecting portion being one of a pair of connecting portions being adjacent to each other in the circumferential direction across one of the plurality of tooth portions and a straight line connecting the axial line and a circumferential center of the cutout portion formed in a second connecting portion being another of the pair of connecting portions; and
9ml represents an angle that is formed in the circumferential direction between the straight line connecting the axial line and the circumferential center of the cutout portion formed in the first connecting portion and a straight line connecting the axial line and a circumferential center of the tooth cutout portion formed in the one of the plurality of tooth portions sandwiched between
the first connecting portion and the second connecting portion.
[Claim 13] An electric power steering device, comprising the rotary electric machine of any one of claims 1 to 12.
[Claim 14] A method of manufacturing a rotary electric machine, the rotary electric machine including: a rotor; and
a stator including a stator core, the stator core including a core back portion having an annular shape and a plurality of tooth portions arranged at an interval in a circumferential direction of the stator to extend from the core back portion in a radial direction of the stator, the stator core having a slot portion formed between the plurality of tooth portions being adjacent to each other in the circumferential direction, the stator being arranged with respect to the rotor through a magnetic air gap portion therebetween,
each of the plurality of tooth portions including a distal end being an end located on a side of the each of the plurality of tooth portions that is closer to the rotor,
the stator core further including a connecting portion made of a magnetic material, which is formed at the distal end of each of the plurality of tooth portions and projects from the distal end of the each of the plurality of tooth portions in the circumferential direction to connect the plurality of tooth portions
being adjacent to each other in the circumferential direction,
the connecting portion having a cutout portion formed on a side of the connecting portion that is closer to the magnetic air gap portion,
the connecting portion including a slot portion-side thin connecting portion formed so as to be closer to the slot portion than the cutout portion,
a portion of the connecting portion that is shifted in the circumferential direction from a portion of the connecting portion in which the slot port ion- side thin connecting portion having formed therein a slot projecting portion projecting from the slot portion toward the magnetic air gap portion with respect to the slot portion-side thin connecting portion,
the slot projecting portion being arranged on each of circumferential sides of the cutout portion, or the cutout portion being arranged on each of circumferential sides of the slot pro j ect ing portion,
the stator core further including:
a stator core inner diameter portion including the plurality of tooth portions and the connecting portion; and
a stator core outer diameter portion having the core back portion, inside of which the stator core inner diameter portion is to be fitted,
the method comprising a fitting step of fitting the stator core inner diameter portion inside of the stator core outer diameter
portion.
Abstract
ROTARY ELECTRIC MACHINE, ELECTRIC POWER STEERING DEVICE, AND METHOD OF MANUFACTURING A ROTARY ELECTRIC MACHINE
Provided is a rotary electric machine capable of reducing an
amount of leakage magnetic flux passing through connecting
portions. A cutout portion is formed in the connecting portion
so as to be located on a side closer to a magnetic air gap portion.
The connecting portion has a slot portion-side thin connecting
portion formed so as to be closer to a slot portion than the
cutout portion. A slot projecting portion projecting from the
slot portion toward the magnetic air gap portion with respect to
the slot portion-side thin connecting portion is formed in a
portion of the connecting portion that is shifted in the
circumferential direction from a portion of the connecting
portion in which the slot portion-side thin connecting
portion is formed. The slot projecting portion is arranged
on each of circumferential sides of the cutout portion.
[Figure: 5]
| # | Name | Date |
|---|---|---|
| 1 | 201847032982-IntimationOfGrant02-03-2023.pdf | 2023-03-02 |
| 1 | 201847032982-TRANSLATIOIN OF PRIOIRTY DOCUMENTS ETC. [03-09-2018(online)].pdf | 2018-09-03 |
| 2 | 201847032982-PatentCertificate02-03-2023.pdf | 2023-03-02 |
| 2 | 201847032982-STATEMENT OF UNDERTAKING (FORM 3) [03-09-2018(online)].pdf | 2018-09-03 |
| 3 | 201847032982-REQUEST FOR EXAMINATION (FORM-18) [03-09-2018(online)].pdf | 2018-09-03 |
| 3 | 201847032982-ABSTRACT [23-06-2020(online)].pdf | 2020-06-23 |
| 4 | 201847032982-PROOF OF RIGHT [03-09-2018(online)].pdf | 2018-09-03 |
| 4 | 201847032982-CLAIMS [23-06-2020(online)].pdf | 2020-06-23 |
| 5 | 201847032982-PRIORITY DOCUMENTS [03-09-2018(online)].pdf | 2018-09-03 |
| 5 | 201847032982-COMPLETE SPECIFICATION [23-06-2020(online)].pdf | 2020-06-23 |
| 6 | 201847032982-POWER OF AUTHORITY [03-09-2018(online)].pdf | 2018-09-03 |
| 6 | 201847032982-DRAWING [23-06-2020(online)].pdf | 2020-06-23 |
| 7 | 201847032982-FORM 18 [03-09-2018(online)].pdf | 2018-09-03 |
| 7 | 201847032982-FER_SER_REPLY [23-06-2020(online)].pdf | 2020-06-23 |
| 8 | 201847032982-FORM 3 [23-06-2020(online)].pdf | 2020-06-23 |
| 8 | 201847032982-FORM 1 [03-09-2018(online)].pdf | 2018-09-03 |
| 9 | 201847032982-DRAWINGS [03-09-2018(online)].pdf | 2018-09-03 |
| 9 | 201847032982-FORM-26 [23-06-2020(online)].pdf | 2020-06-23 |
| 10 | 201847032982-DECLARATION OF INVENTORSHIP (FORM 5) [03-09-2018(online)].pdf | 2018-09-03 |
| 10 | 201847032982-Information under section 8(2) [23-06-2020(online)].pdf | 2020-06-23 |
| 11 | 201847032982-COMPLETE SPECIFICATION [03-09-2018(online)].pdf | 2018-09-03 |
| 11 | 201847032982-OTHERS [23-06-2020(online)].pdf | 2020-06-23 |
| 12 | 201847032982-certified copy of translation [27-05-2020(online)].pdf | 2020-05-27 |
| 12 | 201847032982-CLAIMS UNDER RULE 1 (PROVISIO) OF RULE 20 [03-09-2018(online)].pdf | 2018-09-03 |
| 13 | 201847032982-FER.pdf | 2020-02-28 |
| 13 | Correspondence by Agent_Form1_12-09-2018.pdf | 2018-09-12 |
| 14 | 201847032982-FORM 3 [25-10-2018(online)].pdf | 2018-10-25 |
| 14 | 201847032982-RELEVANT DOCUMENTS [19-09-2018(online)].pdf | 2018-09-19 |
| 15 | 201847032982-Amendment Of Application Before Grant - Form 13 [19-09-2018(online)].pdf | 2018-09-19 |
| 15 | 201847032982-MARKED COPIES OF AMENDEMENTS [19-09-2018(online)].pdf | 2018-09-19 |
| 16 | 201847032982-AMMENDED DOCUMENTS [19-09-2018(online)].pdf | 2018-09-19 |
| 16 | 201847032982-Annexure [19-09-2018(online)].pdf | 2018-09-19 |
| 17 | 201847032982-Annexure [19-09-2018(online)].pdf | 2018-09-19 |
| 17 | 201847032982-AMMENDED DOCUMENTS [19-09-2018(online)].pdf | 2018-09-19 |
| 18 | 201847032982-Amendment Of Application Before Grant - Form 13 [19-09-2018(online)].pdf | 2018-09-19 |
| 18 | 201847032982-MARKED COPIES OF AMENDEMENTS [19-09-2018(online)].pdf | 2018-09-19 |
| 19 | 201847032982-FORM 3 [25-10-2018(online)].pdf | 2018-10-25 |
| 19 | 201847032982-RELEVANT DOCUMENTS [19-09-2018(online)].pdf | 2018-09-19 |
| 20 | 201847032982-FER.pdf | 2020-02-28 |
| 20 | Correspondence by Agent_Form1_12-09-2018.pdf | 2018-09-12 |
| 21 | 201847032982-certified copy of translation [27-05-2020(online)].pdf | 2020-05-27 |
| 21 | 201847032982-CLAIMS UNDER RULE 1 (PROVISIO) OF RULE 20 [03-09-2018(online)].pdf | 2018-09-03 |
| 22 | 201847032982-COMPLETE SPECIFICATION [03-09-2018(online)].pdf | 2018-09-03 |
| 22 | 201847032982-OTHERS [23-06-2020(online)].pdf | 2020-06-23 |
| 23 | 201847032982-DECLARATION OF INVENTORSHIP (FORM 5) [03-09-2018(online)].pdf | 2018-09-03 |
| 23 | 201847032982-Information under section 8(2) [23-06-2020(online)].pdf | 2020-06-23 |
| 24 | 201847032982-FORM-26 [23-06-2020(online)].pdf | 2020-06-23 |
| 24 | 201847032982-DRAWINGS [03-09-2018(online)].pdf | 2018-09-03 |
| 25 | 201847032982-FORM 3 [23-06-2020(online)].pdf | 2020-06-23 |
| 25 | 201847032982-FORM 1 [03-09-2018(online)].pdf | 2018-09-03 |
| 26 | 201847032982-FORM 18 [03-09-2018(online)].pdf | 2018-09-03 |
| 26 | 201847032982-FER_SER_REPLY [23-06-2020(online)].pdf | 2020-06-23 |
| 27 | 201847032982-POWER OF AUTHORITY [03-09-2018(online)].pdf | 2018-09-03 |
| 27 | 201847032982-DRAWING [23-06-2020(online)].pdf | 2020-06-23 |
| 28 | 201847032982-PRIORITY DOCUMENTS [03-09-2018(online)].pdf | 2018-09-03 |
| 28 | 201847032982-COMPLETE SPECIFICATION [23-06-2020(online)].pdf | 2020-06-23 |
| 29 | 201847032982-PROOF OF RIGHT [03-09-2018(online)].pdf | 2018-09-03 |
| 29 | 201847032982-CLAIMS [23-06-2020(online)].pdf | 2020-06-23 |
| 30 | 201847032982-REQUEST FOR EXAMINATION (FORM-18) [03-09-2018(online)].pdf | 2018-09-03 |
| 30 | 201847032982-ABSTRACT [23-06-2020(online)].pdf | 2020-06-23 |
| 31 | 201847032982-PatentCertificate02-03-2023.pdf | 2023-03-02 |
| 31 | 201847032982-STATEMENT OF UNDERTAKING (FORM 3) [03-09-2018(online)].pdf | 2018-09-03 |
| 32 | 201847032982-IntimationOfGrant02-03-2023.pdf | 2023-03-02 |
| 32 | 201847032982-TRANSLATIOIN OF PRIOIRTY DOCUMENTS ETC. [03-09-2018(online)].pdf | 2018-09-03 |
| 1 | 201847032982Searchstrategy-PDF-merged_28-02-2020.pdf |