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Rotor Of Permanent Magnet Rotary Electric Machine, And Permanent Magnet Rotary Electric Machine

Abstract: Provided is a rotor for a permanent magnet rotary electric machine, which can be manufactured at low cost, enables bonding of a permanent magnet to a rotor core with highly accurate positioning of the permanent magnet, and enables the bonding of the permanent magnet to the rotor core in a skewed manner with respect to an axial direction of the rotor core. The rotor includes a rotor core (1) including a cylindrical portion (11) and a pair of polygonal colmnar portions (12) provided to both ends of the cylindrical portion (11) in the axial direction, and a permanent magnet (2) having a bonding surface, which is flat and bonded to the rotor core (1). The pair of polygonal columnar portions (12) has flat surfaces that are arranged so that center positions are spaced apart from each other as viewed in the axial direction. The bonding surface of the permanent magnet 2 is bonded to the respective flat surfaces of the pair of polygonal columnar portions (12) under a state in which the permanent magnet (2) is skewed with respect to the axial direction.

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Notices, Deadlines & Correspondence

Patent Information

Application #
Filing Date
05 December 2018
Publication Number
08/2019
Publication Type
INA
Invention Field
ELECTRICAL
Status
Email
patent@depenning.com
Parent Application
Patent Number
Legal Status
Grant Date
2023-11-10
Renewal Date

Applicants

MITSUBISHI ELECTRIC CORPORATION
7-3, Marunouchi 2-Chome, Chiyoda-ku, Tokyo - 1008310.

Inventors

1. UCHIMURA, Tomoya
c/o.Matsubishi Electric Corporation,7-3, Marunouchi 2-Chome, Chiyoda-ku, Tokyo - 1008310.
2. YAMAGUVHI, Shinichi
c/o.Matsubishi Electric Corporation,7-3, Marunouchi 2-Chome, Chiyoda-ku, Tokyo - 1008310.

Specification

[Claim 1] A rotor for a permanent magnet rotary electric machine, comprising:
a rotor core including a cylindrical portion and a pair of polygonal columnar portions provided to both ends of the cylindrical portion in an axial direction of the rotor core; and
a permanent magnet having a bonding surface, which is flat and to be bonded to the rotor core,
wherein a first polygonal columnar portion which is one of the pair of polygonal columnar portions and a second polygonal columnar portion which is another one of the pair of polygonal columnar portions have flat surfaces,
wherein a centroid in a circumferential direction of the cylindrical portion on the flat surface of the first polygonal columnar portion is spaced apart from a centroid in the circumferential direction on the flat surface of the second polygonal columnar portion in the circumferential direction, and
wherein the bonding surface of the permanent magnet is bonded to the flat surface of the first polygonal columnar portion and the flat surface of the second polygonal columnar portion under a state in which the permanent magnet is skewed with respect to the axial direction.
[Claim 2] A rotor for a permanent magnet rotary electric machine according to claim 1, wherein the flat surface of the first polygonal

columnar portion and the flat surface of the second polygonal columnar portion, to which the bonding surface of the same permanent magnet is bonded, are arranged on the same plane.
[Claim 3] A rotor for a permanent magnet rotary electric machine according to claim 2, wherein the one of the pair of polygonal columnar portions, as viewed in the axial direction, has a shape, which is asymmetric with respect to a center line thereof, and matches a shape of the another one of the pair of polygonal columnar portions as viewed in the axial direction when the shape of the one polygonal columnar portion is vertically inverted about the center line thereof.
[Claim 4] A rotor for a permanent magnet rotary electric machine according to claim 3, wherein each of the pair of polygonal columnar portions, as viewed in the axial direction, has an outer shape of a polygonal shape having a number of vertices twice as many as a number of poles.
[Claim 5] A rotor for a permanent magnet rotary electric machine according to claim 3, wherein the rotor core further includes a circumferential positioning portion formed on one side of the permanent magnet in the circumferential direction.
[Claim 6] A rotor for a permanent magnet rotary electric machine

according to claim 5, wherein the rotor core further includes a disengagement preventing portion, which is formed on the circumferential positioning portion and is arranged on a radially outer side of the permanent magnet.
[Claim 7] A rotor for a permanent magnet rotary electric machine according to any one of claims 1 to 6, wherein the permanent magnet is formed to have a rectangular side surface shape.
[Claim 8] A rotor for a permanent magnet rotary electric machine according to claim 7, wherein the rotor core further includes an axial positioning portion, which is formed on an outer side of the permanent magnet in a longitudinal direction of the rotor core.
[Claim 9] A rotor for a permanent magnet rotary electric machine according to any one of claims 1 to 8,
wherein a plurality of the rotor cores are provided continuously in the axial direction,
wherein two of the rotor cores, which are adjacent to each other in the axial direction, are coupled so as to form a symmetric shape with respect to surfaces at ends of the two rotor cores, which are perpendicular to the axial direction and are held in contact with each other in the axial direction, and
wherein the permanent magnets, which are respectively bonded to the two rotor cores coupled to each other, are arranged to form

a V-like pattern as viewed in a radial direction of the rotor core.
[Claim 10] A permanent magnet rotary electric machine, comprising: the rotor according to any one of claims 1 to 9; and a stator including a stator core, which is arranged so as to
be opposed to the rotor via an air gap therebetween.

Documents

Application Documents

# Name Date
1 201847045894.pdf 2018-12-05
2 201847045894-TRANSLATIOIN OF PRIOIRTY DOCUMENTS ETC. [05-12-2018(online)].pdf 2018-12-05
3 201847045894-STATEMENT OF UNDERTAKING (FORM 3) [05-12-2018(online)].pdf 2018-12-05
4 201847045894-REQUEST FOR EXAMINATION (FORM-18) [05-12-2018(online)].pdf 2018-12-05
5 201847045894-PROOF OF RIGHT [05-12-2018(online)].pdf 2018-12-05
6 201847045894-PRIORITY DOCUMENTS [05-12-2018(online)].pdf 2018-12-05
7 201847045894-POWER OF AUTHORITY [05-12-2018(online)].pdf 2018-12-05
8 201847045894-FORM 18 [05-12-2018(online)].pdf 2018-12-05
9 201847045894-FORM 1 [05-12-2018(online)].pdf 2018-12-05
10 201847045894-DRAWINGS [05-12-2018(online)].pdf 2018-12-05
11 201847045894-DECLARATION OF INVENTORSHIP (FORM 5) [05-12-2018(online)].pdf 2018-12-05
12 201847045894-COMPLETE SPECIFICATION [05-12-2018(online)].pdf 2018-12-05
13 201847045894-CLAIMS UNDER RULE 1 (PROVISIO) OF RULE 20 [05-12-2018(online)].pdf 2018-12-05
14 abstract 201847045894.jpg 2018-12-06
15 201847045894-RELEVANT DOCUMENTS [06-12-2018(online)].pdf 2018-12-06
16 201847045894-MARKED COPIES OF AMENDEMENTS [06-12-2018(online)].pdf 2018-12-06
17 201847045894-FORM 13 [06-12-2018(online)].pdf 2018-12-06
18 201847045894-AMMENDED DOCUMENTS [06-12-2018(online)].pdf 2018-12-06
19 Correspondence by Agent_Form1_11-12-2018.pdf 2018-12-11
20 201847045894-FORM 3 [21-05-2019(online)].pdf 2019-05-21
21 201847045894-FORM 3 [19-11-2019(online)].pdf 2019-11-19
22 201847045894-FORM 3 [08-05-2020(online)].pdf 2020-05-08
23 201847045894-FORM 3 [04-11-2020(online)].pdf 2020-11-04
24 201847045894-certified copy of translation [11-06-2021(online)].pdf 2021-06-11
25 201847045894-OTHERS [08-07-2021(online)].pdf 2021-07-08
26 201847045894-Information under section 8(2) [08-07-2021(online)].pdf 2021-07-08
27 201847045894-FORM-26 [08-07-2021(online)].pdf 2021-07-08
28 201847045894-FORM 3 [08-07-2021(online)].pdf 2021-07-08
29 201847045894-FER_SER_REPLY [08-07-2021(online)].pdf 2021-07-08
30 201847045894-DRAWING [08-07-2021(online)].pdf 2021-07-08
31 201847045894-COMPLETE SPECIFICATION [08-07-2021(online)].pdf 2021-07-08
32 201847045894-CLAIMS [08-07-2021(online)].pdf 2021-07-08
33 201847045894-ABSTRACT [08-07-2021(online)].pdf 2021-07-08
34 201847045894-FER.pdf 2021-10-17
35 201847045894-PatentCertificate10-11-2023.pdf 2023-11-10
36 201847045894-IntimationOfGrant10-11-2023.pdf 2023-11-10

Search Strategy

1 2021-02-2411-07-18E_24-02-2021.pdf
2 201847045894E_14-07-2020.pdf

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