SCREEN PANEL WITH IMPROVED APERTURES
FIELD OF THE INVENTION
The present invention in general relates to screening arrangement for screening /
separating or grading of minerals in the mining and quarrying industries and in
particular to screen panels with improved apertures adapted to substantially reduce
clogging of panels.
BACKGROUND OF THE INVENTION
Screening panel system for ore screening decks that is now widely used by the
mining industry, replaced the earlier screening cloths and large wire screening
frames. These screening panels are known to be either of Rubber or Polyurethane
with steel reinforcements. It is also known that such panels are manufactured by hot
vulcanized method or casting. The panels are adapted to be secured with the support
frame of the screen machine by bolting or other means.
The screen panels known in the art, as described aforesaid, suffer from extensive
clogging frequently due to the entrapment of near size particles onto the screen or
by fines build up due to increased moisture content. Afterwards extra manpower
needs to make the holes clear. To do this shut down of the operation is needed. Due
to these factors screening efficiency goes down considerably. Research is on in this
area for considerably long period of time to substantially reduce clogging of panels,
pursuant to screening operations so that the screen panels are not rendered infective
rather briskly. However, significant breakthrough in that perspective is yet to be
achieved.
Accordingly there was a long felt need to design screen panels for its application in
mining and quarrying industries, with improved apertures such that clogging of
screen panels pursuant to screening operation are substantially reduced.
The present invention meets the aforesaid long felt need.
All through out the specification including the claims, the words "screen panel",
"screen deck" "mining", "quarrying", "mineral", "ores", "walls", "button", "screening
surface", "screening deck", are to be interpreted in the broadest sense of the
respective terms and includes all similar items in the field known by other terms, as
may be clear to persons skilled in the art. Restriction/limitation, if any, referred to in
the specification, is solely by way of example and understanding the present
invention.
OBJECTS OF THE INVENTION
It is the principal object of the present invention to provide a screen panel with
improved apertures, for its application in mining and quarrying industries, which is
adapted to prevent/substantially reduce the clogging of screen panels, thereby
increasing the life of the panel.
It is a further object of the present invention to provide a screen panel with
improved apertures having a substantially higher longevity and adapted to create
extra degree of freedom during screening operation.
It is a further object of the present invention to provide a screen panel having
flexible aperture walls, thereby facilitating the mineral ores to pass through the
apertures easily and also ensuring prevention of clogging.
It is another object of the present invention to provide a method for manufacturing a
a screen panel with improved apertures, for its application in mining and quarrying
industries, which is adapted to prevent/substantially reduce clogging of materials
pursuant to screening operations.
It is a further object of the present invention to provide a screening deck for its
application in the mining and quarrying industry, having mounted thereon a plurality
of screen panels with improved protective apertures, for its application in mining and
quarrying industries, which is adapted to prevent/substantially reduce the clogging of
materials pursuant to screening operations thereby increasing the life of the panels.
How the foregoing objects are achieved and the other aspects of the present
invention, will be clear from the following description which is purely by way of
understanding and not by way of any sort of limitation.
SUMMARY OF THE INVENTION
Accordingly, the present invention provides a screen panel with improved apertures
for mining and quarrying industries adapted to be mounted on a screen deck,
including a screening surface made up of materials such as herein described formed
on a reinforcing frame, said screen panel having suitably designed apertures for
allowing materials to pass through, said apertures having resilient ribs with
protrusions on both sides configured with respect to each other such that adequate
open space exists, whereby clogging of materials pursuant to screening operations
are substantially reduced.
In accordance with preferred embodiments of the screen panel of the present
invention:
-said protrusions are configured about said ribs such that contact between said
protrusions and said ribs are avoided,
-said ribs and protrusions are arranged in a manner such that openings are created
through which materials can smoothly pass through,
-said protrusions are disposed on right and left side of said ribs,
-said ribs have adequate resilience to be deformed for ensuring passing of materials
there through,
-said panel comprises of vulcanized material, rubber or polyurethane, having pin and
lug type fixing or button type fixing,
-said ribs and said protrusions are made of polyurethane or rubber and the securing
means is made of steel in case of button type or bolt down fixing or may be made of
Polyurethane or any other material.
The present invention also provides a method of manufacturing a screen panel with
improved apertures for mining and quarrying industries adapted to be mounted on a
screen deck, including making suitably designed apertures for allowing materials to
pass through, said method further including designing resilient ribs with protrusions
on both sides, such that adequate open area is created, whereby clogging of
materials pursuant to screening operation is substantially reduced.
In accordance with a preferred embodiment of the method of the present invention:
-said method comprises arranging said ribs and protrusions in a manner such that
there is no contact with each other.
The present invention also provides a screening deck for mining and quarrying
industries, having mounted thereon a plurality of screen panels with improved
apertures , each said panel adapted to be mounted on a screen deck, including a
screening surface made up of materials such as herein described formed on a
reinforcing frame, said screen panel having suitably designed apertures for allowing
materials of to pass through, said apertures having resilient ribs with proportions on
both sides configured with respect to each other such that adequate open space
exists, whereby clogging of materials pursuant to screening operations are
substantially reduced.
BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWINGS
The nature and scope of the present invention, will be better understood from; the
accompanying drawings, which are by way of illustration of some preferred
embodiments and not by way of any sort of limitation. In the accompanying
drawings,
Figure 1 illustrates a plan view of the screening surface having screen panels in
accordance with a preferred embodiment of the present invention.
Figure 2 illustrates a sectional view along the line A-A in figure 1.
Figure 3 illustrates an enlarged view of the improved apertures according to a
preferred embodiment of the present invention.
Figure 4 illustrates the disposition of the ribs and protrusions according to a
preferred embodiment of the present invention.
Figure 5 illustrates an enlarged view of the features illustrated in the accompanying
figure 4.
Figure 6 illustrates a further enlarged view of the features illustrated in the
accompanying figure 5.
DETAILED DESCRIPTION OF THE INVENTION
The following describes some preferred embodiments of the present invention, which
are purely for the sake of understanding the performance of the invention, and not
by way of any sort of limitation.
The present invention is aimed at providing screen panels with improved apertures,
for its application in mining and quarrying industries. This ensures
preventing/substantially reducing clogging of the panels, thereby increasing the life
of the panels. The screen panels in accordance with the present invention,
nullifies/substantially reduces the drawbacks of the screen panels known in the art,
as discussed hereinbefore under the heading "Background of the Invention". The
present invention focuses on screening surface having screen panels which reduce
clogging/blocking considerably while screening mineral ores.
The panels ensure smooth operation in the process. The improved apertures
according to the invention have a special design for screening mineral ores, which
helps in reducing the blocking or clogging in the deck by improving the independent
motion of the members and its ligaments. Apart from this, the degree of freedom of
movement in these types of apertures is better compared to the existing ones due
to which blinding problems are further reduced. These improved apertures facilitate
reducing shutting down of operations, as much as possible.
The screening surface (1) having screen panels with improved apertures according to
the present invention is shown in the accompanying figure 1.
The screen panels are mounted on screen decks for causing screening / separating
or grading of minerals in the mining and quarrying industries. Precisely, the present
invention provides screen panels with improved apertures adapted for mounting on a
screening deck, which includes a screening surface integrally formed on a reinforcing
frame. Such screen panel has apertures having resilient ribs with protrusions on both
sides. Those protrusions are arranged in a way to create enough open area. These
protrusions are also arranged in a way to avoid contact with adjacent ribs, thus
helping in creating extra degree of freedom. The ribs and protrusions thus create the
opening in the panel through which material can easily pass through. This is cleanly
shown in the accompanying figure 2, showing the improved apertures (2).
The screen panel is manufactured by hot vulcanizing or casting with rubber or
polyurethane, having pin & lug type fixing or button type fixing. The screening
surface comprises of ribs with protrusions on right and left side of the ribs. The
protrusions are such that there is no contact between one protrusion and the
adjacent rib, it means there is always a small gap left between the protrusion and
the adjacent rib. The ribs have adequate resilience to be deformed during screening
of ores thus ensures passing of ores through the opening.
The screen panels are secured to the frame by means of button type fixing or bolting
or pin & lug type fixing.
The improved apertures according to the present invention are shown in the
accompanying figure 2 very clearly, which is a sectional view along the line A-A in
the accompanying figure 1.
The accompanying figure 3, shows an enlarged view of the improved apertures (2)
according to the present invention.
The panels, the ribs, the protrusions in the ribs are made of polyurethane or rubber
and the securing means is made of steel in case of button type or bolt down fixing or
may be made of Polyurethane or any other material.
The accompanying figure 4 illustrates the disposition of the ribs (5) and protrusions
(4). It is clearly shown in the accompanying figure 4 that the ribs (5) have
protrusions (4) on both sides. The ribs are designed to be resilient and are being
reinforced with polymeric cord. However, it should be understood, that the ribs may
or may not be reinforced with polymeric or steel cord or any other type cord or flat.
The accompanying figure 5 further illustrates how the ribs(5) and protrusions(4) are
configured, so that contact between such ribs and protrusions are avoided, so that
adequate gap (6) exists. These gaps (6) are more clearly shown in the enlarged view
in the accompanying figure 6 and hence materials can easily pass through these
gaps.
When one particle gets stuck in the aperture, the flexibility of the ribs (5) and the
small gaps (6) available between the ribs(5) and protrusions(4) allow the ribs to
move slightly outwards and thus the stuck material is allowed to pass through the
holes.
Since the protruded part is not continuous, it creates a differential movement thus
making the stuck particle to either pass through or come out. This also creates the
secondary vibration which throws the stuck material either outwards or inwards. In
case of sticky materials as the protrusions(4) and the ribs(5) have a secondary
vibration with differential movement it disallows the material to enter to the opening
to some extent thereby increasing screening efficiency.
The present invention is applicable for all desired shapes of apertures, as required in
the industry. The panels may be of different sizes, i.e. - modular type (305x305; mm
and 610x300 mm) and larger sizes also. For modular type snap on type fixing,; like
button type, pin and sleeve type may be provided for mounting on to the screen
deck.
The method of manufacturing screen panels according to the present invention
comprises making suitably designed apertures for allowing materials to pass
through. The method further includes designing resilient ribs with protrusions on
both sides, such that adequate open area is created, whereby clogging of materials
pursuant to screening operation is substantially reduced.
The present invention has been described with reference to some drawings and
preferred embodiments, purely for the sake of understanding and not by way of any
limitation and the present invention includes all legitimate developments within the
scope of what has been described hereinbefore and claimed in the appended claims.
We Claim
1. A screen panel with improved apertures for mining and quarrying industries
adapted to be mounted on a screen deck, including a screening surface made up of
materials such as herein described formed on a reinforcing frame, said screen panel
having suitably designed apertures for allowing materials to pass through, said
apertures having resilient ribs with protrusions on both sides configured with respect
to each other such that adequate open space exists, whereby clogging of materials
pursuant to screening operations are substantially reduced.
2. The screen panel as claimed in claim 1, wherein said protrusions are configured
about said ribs such that contact between said protrusions and said ribs are avoided.
3. The screen panel as claimed in claim 1, wherein said ribs and protrusions are
arranged in a manner such that openings are created through which materials can
smoothly pass through.
4. The screen panel as claimed in claim 1 wherein said protrusions are disposed on
right and left side of said ribs.
5. The screen panel as claimed in any preceding claim wherein said ribs have
adequate resilience to be deformed for ensuring passing of materials there through.
6. The screen panel as claimed in any preceding claim wherein said panel comprises
of vulcanized material, rubber or polyurethane, having pin and lug type fixing or
button type fixing.
7. The screen panel as claimed any preceding claim wherein said ribs and said
protrusions are made of polyurethane or rubber and the securing means is made of
steel or any other material.
8. A method of manufacturing a screen panel with improved apertures for mining
and quarrying industries adapted to be mounted on a screen deck, including making
suitably designed apertures for allowing materials to pass through, said method
further including designing resilient ribs with protrusions on both sides, such that
adequate open area is created, whereby clogging of materials pursuant to screening
operation is substantially reduced.
9. The method as claimed in claims 8 comprising arranging said ribs and protrusions
in a manner such that there is no contact with each other.
10. A screening deck for mining and quarrying industries, having mounted thereon a
plurality of screen panels with improved apertures , each said panel adapted tp be
mounted on a screen deck, including a screening surface made up of materials such
as herein described formed on a reinforcing frame, said screen panel having suitably
designed apertures for allowing materials of to pass through, said apertures haying
resilient ribs with proportions on both sides configured with respect to each other
such that adequate open space exists, whereby clogging of materials pursuant to
screening operations are substantially reduced.

A screen panel with improved apertures for mining and quarrying industries adapted
to be mounted on a screen deck, including a screening surface made up of materials
such as herein described formed on a reinforcing frame, said screen panel having
suitably designed apertures for allowing materials to pass through, said apertures
having resilient ribs(5) with protrusions(4) on both sides configured with respect to
each other such that adequate open space exists, whereby clogging of materials
pursuant to screening operations are substantially reduced.