Abstract: The production method for the shell-type transformer of the present invention comprises: a step of constructing an E-shaped stack body that is E-shaped as observed from the stacking direction of a plurality of electromagnetic steel plates; a step of turning the E-shaped stack body into one single body to construct an E-shaped iron core (10a); a step of rotating the E-shaped iron core (10a) in such a manner that a lower section yoke iron core (11) is positioned downward; a step of accommodating the E-shaped iron core (10a) inside a tank main body in a state in which the lower section yoke iron core (11) is positioned downward; a step of assembling a coil onto the E-shaped iron core (10a) inside the tank main body; a step of assembling an upper section yoke iron core onto the E-shaped iron core (10a) whereon the coil has been assembled, to construct an iron core assembled body; and a step of mounting a lid part on the tank main body to construct a tank, enclosing the iron core assembled body and the coil inside the tank.
1. A method of manufacturing a shell-type transformer, the method comprising:
stacking a plurality of electromagnetic steel plates and forming an E-shaped stacked body having an E shape as seen in a stacking direction of the plurality of electromagnetic steel plates, the E-shaped stacked body including a lower yoke iron core and three leg iron cores that are vertical to the lower yoke iron core;
pressing the E-shaped stacked body for integration from both sides in the stacking direction, and forming an E-shaped iron core;
rotating the E-shaped iron core such that the lower yoke iron core is located on a lower side;
placing the E-shaped iron core so as to be housed in a tank main body in a state where the lower yoke iron core is located on the lower side;
installing a coil in the E-shaped iron core inside the tank main body such that a leg iron core located at a middle position among the three leg iron cores is inserted through the coil;
installing an upper yoke iron core in the E-shaped iron core having the coil installed therein, and forming an iron core assembly; and
attaching a cover portion to the tank main body to form a tank, and placing the iron core assembly and the coil so as to be enclosed in the tank.
2. The method of manufacturing a shell-type transformer according to claim 1, wherein
in the rotating the E-shaped iron core,
two shaft members cylindrically formed each are coaxially coupled to a position along a side edge of a corresponding one of two leg iron cores on both sides among the three leg iron cores as seen in the stacking direction, and
the E-shaped iron core is rotated about the two shaft members each
serving as a rotation axis.
3. The method of manufacturing a shell-type transformer according to claim 2,
wherein
the E-shaped iron core includes a retaining plate made of a nonmagnetic material and disposed at a middle position in the stacking direction,
the retaining plate has two protruding portions attachably and detachably coupled to the two shaft members, and
in the rotating the E-shaped iron core, each of the two shaft members is coupled to a corresponding one of the two protruding portions in a one-to-one relation.
4. The method of manufacturing a shell-type transformer according to claim 2,
wherein
the E-shaped iron core includes a retaining plate made of a nonmagnetic material and disposed at a middle position in the stacking direction, in the rotating the E-shaped iron core,
two coupling members configured to be attachable and detachable are mounted to the retaining plate, and
each of the two shaft members is coupled to a corresponding one of the two coupling members in a one-to-one relation.
5. The method of manufacturing a shell-type transformer according to any one of claims 1 to 4, wherein
in the forming an E-shaped iron core, the E-shaped stacked body is pressed with a band for integration.
6. The method of manufacturing a shell-type transformer according to claim 2, wherein
in the rotating the E-shaped iron core,
the E-shaped iron core is held by two holding plates, each of which is disposed at a corresponding one of both ends in the stacking direction,
two coupling members configured to be attachable and detachable for coupling the two holding plates are attached to the two holding plates, and
each of the two shaft members is coupled to a corresponding one of the two coupling members in a one-to-one relation.
7. The method of manufacturing a shell-type transformer according to claim 6, wherein the two holding plates are fastened with a fastening member so as to be fixed to the E-shaped stacked body.
8. A shell-type transformer comprising:
a tank;
an iron core assembly including a lower yoke iron core, an upper yoke iron core and three leg iron cores that are formed by a plurality of electromagnetic steel plates stacked on one another and that are connected to one another, the iron core assembly being enclosed in the tank; and
a coil enclosed in the tank and disposed such that a leg iron core located at a middle position among the three leg iron cores is inserted through the coil, wherein the tank is formed of
a tank main body in which the iron core assembly is housed, and a cover portion attached to the tank main body.
9. The shell-type transformer according to claim 8, wherein
the iron core assembly includes a retaining plate made of a nonmagnetic material and disposed at a middle position in a stacking direction of the plurality of electromagnetic steel plates.
10. The shell-type transformer according to claim 9, wherein
the retaining plate includes at least one protruding portion at a position along a side edge of each of two leg iron cores on both sides among the three leg iron cores as seen in the stacking direction.
11. The shell-type transformer according to any one of claims 8 to 10, wherein the iron core assembly includes a band for binding each of the lower yoke iron core and the three leg iron cores.
| # | Name | Date |
|---|---|---|
| 1 | 202047000973.pdf | 2020-01-09 |
| 2 | 202047000973-TRANSLATIOIN OF PRIOIRTY DOCUMENTS ETC. [09-01-2020(online)].pdf | 2020-01-09 |
| 3 | 202047000973-STATEMENT OF UNDERTAKING (FORM 3) [09-01-2020(online)].pdf | 2020-01-09 |
| 4 | 202047000973-REQUEST FOR EXAMINATION (FORM-18) [09-01-2020(online)].pdf | 2020-01-09 |
| 5 | 202047000973-PROOF OF RIGHT [09-01-2020(online)].pdf | 2020-01-09 |
| 6 | 202047000973-FORM 18 [09-01-2020(online)].pdf | 2020-01-09 |
| 7 | 202047000973-FORM 1 [09-01-2020(online)].pdf | 2020-01-09 |
| 8 | 202047000973-DRAWINGS [09-01-2020(online)].pdf | 2020-01-09 |
| 9 | 202047000973-DECLARATION OF INVENTORSHIP (FORM 5) [09-01-2020(online)].pdf | 2020-01-09 |
| 10 | 202047000973-COMPLETE SPECIFICATION [09-01-2020(online)].pdf | 2020-01-09 |
| 11 | 202047000973-CLAIMS UNDER RULE 1 (PROVISIO) OF RULE 20 [09-01-2020(online)].pdf | 2020-01-09 |
| 12 | 202047000973-FORM-26 [13-01-2020(online)].pdf | 2020-01-13 |
| 13 | 202047000973-Form26_General Power of Attorney_20-01-2020.pdf | 2020-01-20 |
| 14 | 202047000973-Correspondence_20-01-2020.pdf | 2020-01-20 |
| 15 | 202047000973-RELEVANT DOCUMENTS [21-01-2020(online)].pdf | 2020-01-21 |
| 16 | 202047000973-MARKED COPIES OF AMENDEMENTS [21-01-2020(online)].pdf | 2020-01-21 |
| 17 | 202047000973-FORM 13 [21-01-2020(online)].pdf | 2020-01-21 |
| 18 | 202047000973-AMMENDED DOCUMENTS [21-01-2020(online)].pdf | 2020-01-21 |
| 19 | 202047000973-FORM 3 [09-06-2020(online)].pdf | 2020-06-09 |
| 20 | 202047000973-FORM 3 [10-12-2020(online)].pdf | 2020-12-10 |
| 21 | 202047000973-OTHERS [07-05-2021(online)].pdf | 2021-05-07 |
| 22 | 202047000973-FER_SER_REPLY [07-05-2021(online)].pdf | 2021-05-07 |
| 23 | 202047000973-FER.pdf | 2021-10-18 |
| 24 | 202047000973-FORM 3 [22-12-2021(online)].pdf | 2021-12-22 |
| 25 | 202047000973-US(14)-HearingNotice-(HearingDate-02-09-2022).pdf | 2022-08-11 |
| 26 | 202047000973-Correspondence to notify the Controller [30-08-2022(online)].pdf | 2022-08-30 |
| 27 | 202047000973-Written submissions and relevant documents [16-09-2022(online)].pdf | 2022-09-16 |
| 28 | 202047000973-Annexure [16-09-2022(online)].pdf | 2022-09-16 |
| 29 | 202047000973-PatentCertificate19-09-2022.pdf | 2022-09-19 |
| 30 | 202047000973-IntimationOfGrant19-09-2022.pdf | 2022-09-19 |
| 1 | 2020-08-0511-36-42E_05-08-2020.pdf |